SleepTech March

March - April 2026

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Contents

6 Let’s meet in Orlando

8 Recyclable mattress cores

gain momentum in Europe

12 Berrak Malzeme places

quality and trust at the center of

production technologies

14 Kimyapsan brings its global

growth strategy to the field at

ISPA Expo 2026

18 Fresh leadership for IBIA,

strong continuity under an

experienced president

24 GizGroup targets growth in

the U.S. market at ISPA Expo

2026

28 Form Sunger strengthens its

North America strategy at ISPA

Expo 2026

32 AI-driven firmness

adjustment systems enter

mainstream production

33 Smart mattresses expand

health monitoring capabilities

40 Preparations begin for IBIA

EXPO 2026: The heart of the

bedding industry beats again in

Istanbul

46 Özen Iplik brings its technical

strength to the US at ISPA 2026

50 Elektroteks showcases its

global strength with three booths

at ISPA Expo 2026

54 TEFA Machine strengthens

mattress manufacturing with

specialized sewing and border

automation solutions

58 At ISPA Expo 2026, Boycelik

proves it is more than a supplier

and a true strategic partner

62 Nova Foam strengthens

its focus on ergonomics and

performance at ISPA Expo 2026

65 Latex processing

technologies accelerate

transformation on production

lines

68 Erplast strengthens its

position in the U.S. market at

ISPA Expo 2026

70 The mattress industry

accelerates growth with South

Africa drive

72 Sleep Expo Middle East

2026 set to showcase next-gen

sleep and mattress technologies

in Dubai

76 Akkoza Dokuma accelerates

growth in the U.S. market with

ISPA Expo 2026

77 Smart mattress sensors open

a new competitive arena in sleep

technology

80 IME Bengaluru 2026

concludes as India accelerates

its manufacturing momentum

84 A new era in textile

technologies for bedding

applications

88 Double roll-pack technology

sets a new benchmark in

mattress packaging efficiency

90 Global spring production

maintains its strategic weight in

mattress manufacturing

Anti-dumping wave expands in

U.S. mattress imports

93 Cooling technologies

reshape next generation

mattress design

94 Silent layers redefine

acoustic comfort in mattresses

95 Spinks unveils next

generation pocket spring system

96 Automation investments

accelerate in Pocket Spring

Technology production

INDEX ADS

Boyçelik.......................................... Front cover

Boyteks........................................... Back cover

Comfytex.................................. Front cover ear

Form Sünger....................Front cover inside ear

Elektroteks.............................Inside front cover

Boyçelik................................ Inside back cover

Comfytex.....................................................2-3

Kimyapsan...................................................... 5

Özen İplik........................................................ 7

Özen İplik........................................................ 9

BRN......................................................... 10-11

Berrak Malzeme............................................ 13

Fayteks.................................................... 16-17

Elifoğlu.......................................................... 21

GizGroup.................................................22-23

Feltturc.......................................................... 25

Gemba.....................................................26-27

Ural Medikal.............................................30-31

Nespon Makina...................................... 34-35

IBIA 2026......................................................39

Doqu Home.............................................42-43

Kırayteks................................................. 44-45

Marsala Home........................................ 48-49

Nano Yay......................................................53

Tefa Makine.............................................56-57

Kangaroo...................................................... 61

Bella Yay................................................. 66-67

BİFAŞ AFROZUM.......................................... 71

EDR......................................................... 74-75

Bed Cover................................................78-79

Starfelt.....................................................82-83

Hometex..................................................86-87

Kimyapsan............................................... insert

Boyteks.................................................... insert

4 / SleepTech • March - April

Editor

Let’s meet in

Orlando

Equally significant is the growing emphasis

on sustainable innovation. Across the globe,

producers are investing in recyclable materials,

circular production models, and energy-efficient

manufacturing processes. Sustainability is no

longer a marketing advantage; it is a strategic

imperative. As regulatory frameworks tighten

and consumers demand greater transparency,

companies that prioritize responsible production

will lead the next chapter of growth.

Another defining theme is operational excellence.

Automation and robotics continue to reshape

factory floors, increasing efficiency while maintaining quality standards. At the

same time, data-driven supply chain management is enabling faster response

times in an increasingly volatile global market. The ability to adapt—quickly

and intelligently—has become one of the industry’s most valuable assets.

Retail transformation also remains high on the agenda. Omnichannel

strategies, immersive showroom experiences, and personalized marketing

powered by advanced analytics are redefining how sleep products are

presented and sold. The customer journey now extends far beyond the store,

blending digital convenience with tactile engagement.

As SLEEP TECH, our mission remains clear: to serve as a bridge between

markets, technologies, and professionals. We are committed to delivering

in-depth reporting, exclusive interviews, and market insights that help our

readers make informed decisions. Being present at ISPA Expo allows us to

strengthen this mission—meeting with industry leaders, discovering emerging

trends firsthand, and amplifying the voices shaping tomorrow’s sleep

landscape.

Over the past two decades, our participation in ISPA Expo has become a

valued tradition. It reflects not only our longevity but also our belief in the

power of global collaboration. The sleep industry is inherently international,

built on cross-border partnerships and shared innovation. By distributing this

issue in Orlando, we reaffirm our dedication to connecting continents through

knowledge and dialogue.

To all exhibitors, visitors, partners, and readers attending ISPA Expo 2026:

we look forward to meeting you. We invite you to share your stories, your

breakthroughs, and your visions for the future. Together, we continue to

elevate the standards of comfort, technology, and sustainability in sleep.

Thank you for being part of this journey.

Editor

Mehmet SÖZTUTAN

mehmet.soztutan@img.com.tr

Mehmet Soztutan

Publisher

ISTMAG

Magazin Gazetecilik Yayıncılık

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Managing Editor

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Mehmet SOZTUTAN

(mehmet.soztutan@img.com.tr)

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Recep SAHIN

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News

Recyclable mattress cores gain

momentum in Europe

European mattress manufacturers accelerate investments in fully recyclable

core technologies to meet tightening environmental regulations.

A

cross Europe, bedding

producers are

restructuring product

development strategies to

align with expanding circular

economy legislation. New

recyclable mattress core

systems are emerging as a

strategic response to extended

producer responsibility

frameworks and landfill

reduction targets. Unlike

traditional glued multi-material

constructions, these nextgeneration

cores are engineered

for easy separation and material

recovery at end-of-life stages.

Industry leaders are introducing

mono-material foam cores,

modular spring units, and

detachable comfort layers

that simplify mechanical

recycling processes. The shift

reflects growing pressure

from regulators and retailers

demanding transparency in

material sourcing and disposal

pathways. Manufacturers report

that sustainability certifications

increasingly influence

procurement decisions,

especially in Northern and

Western European markets.

Modular construction

replaces permanent

bonding

One of the most notable

changes is the reduction of

permanent adhesive bonding.

Instead of irreversible

lamination methods, producers

are integrating zip systems,

mechanical fastening solutions,

and interlocking layer designs.

This allows components such

as foam slabs, spring units, and

textile covers to be separated

efficiently during recycling

operations.

Material innovation also plays

a role. Some companies are

developing high-performance

single-polymer foams that

eliminate mixed-material

barriers. These mono-material

solutions improve recyclability

without sacrificing compression

strength or durability.

Sustainability becomes a

competitive advantage

Retailers and hospitality

groups increasingly prioritize

recyclable mattress solutions

in bulk procurement contracts.

Transparency around material

composition and recovery

potential is becoming a key

differentiator in competitive

tenders.

At the same time, recycling

infrastructure is expanding

across Europe, supporting

higher material recovery

rates from used mattresses.

Collaborative initiatives

between manufacturers and

recycling operators are helping

establish closed-loop systems

where recovered foam and

steel are reintroduced into new

production cycles.

As environmental

accountability shifts from

marketing narrative to

measurable obligation,

recyclable mattress core

technologies are positioning

themselves at the center of

Europe’s next phase of sleep

industry transformation.


Profile

Berrak Malzeme places quality

and trust at the center of


With decades of experience in the furniture upholstery sector, Berrak Malzeme

positions itself as a reliable solution partner for manufacturers through its

quality- and trust-driven approach.

B

errak Malzeme San.

ve Tic. A.Ş., under the

leadership of Ali Ekber

Yıldırım, Owner of Berrak

Malzeme, provides technical

solutions for furniture and

sleep product manufacturers.

Since its establishment, the

company has continued to move

forward without compromising

on quality or precision,

placing its “Always the Best

Solution” philosophy at the

core of all business processes.

By managing dealerships

and distributorships

of globally recognized

brands, Berrak Malzeme

responds simultaneously

to manufacturers’ technical

and aesthetic expectations.

Its continuously renewed

stock structure, fast delivery

capability, and service

approach based on customer

satisfaction further strengthen

the company’s trusted position

in the sector. Going beyond

simple product supply,

Berrak Malzeme stands out

as a solution partner focused

on building long-term and

sustainable collaborations.

Functional advantages in

production processes with

OKE solutions

Holding an important place

in Berrak Malzeme’s product

portfolio, the OKE brand draws

attention with its technical

solutions that simplify

assembly and upholstery

processes in furniture and sleep

product manufacturing. OKE

products allow manufacturers

to conceal potential defects

and imperfections in furniture

frames, while enabling the

development of original design

solutions without altering the

frame structure. These systems

effectively hide hidden seams

and help preserve clean edges

and precise lines through

dedicated fastening elements.

As a result, they contribute to

both enhanced visual quality

and improved operational

efficiency in production

environments.

Comfort- and hygienefocused

solutions with

GOODSiDE

GOODSiDE products, on the

other hand, make a clear

difference in applications

where comfort and hygiene

expectations are paramount.

Featuring structures with

varying firmness and width

zones, GOODSiDE solutions

provide completely flat

surfaces and deliver a high

Ali Ekber Yıldırım,

Owner of Berrak Malzeme

level of user comfort. With

their non-absorbent and easyto-clean

properties, these

products support strict hygiene

standards and are also suitable

for healthcare and medical

applications.

As the Türkiye distributor of

OKE, Berrak Malzeme continues

to bring this strong product

range together with industry

professionals, consistently

delivering quality, stability, and

long-term partnerships along

the same line.


Profile

Kimyapsan brings its global growth

strategy to the field at ISPA Expo 2026

At Booth #2145 of ISPA Expo 2026, Kimyapsan Adhesives will spotlight its

hotmelt solutions, aiming to strengthen its global position with a focus on

sustainability, efficiency, and technical collaboration.

W

ith its decision to

participate in ISPA

Expo 2026, Kimyapsan

is once again preparing to

demonstrate its technical

expertise and innovation

strength to the international

mattress industry. Murat

Desabah, Export Director of

Kimyapsan Adhesives, stated

that the company aims to

position itself more actively in

the North American and Latin

American markets, emphasizing

that they see the exhibition not

merely as a product showcase,

but as a strategic hub where

long-term partnerships take

shape. Desabah shared the

company’s ISPA Expo 2026

objectives and sectoral vision

by answering our questions.

ISPA Expo as a strategic

meeting point

How did you decide to

participate in ISPA Expo 2026,

and what is the strategic

importance of this exhibition

for your company?

“ISPA Expo is one of the

most prestigious and wellattended

global organizations

in the mattress industry.

As Kimyapsan, a company

targeting growth not only

regionally but globally, we

consider this platform a

strategic meeting point.

Our decision to participate in

ISPA Expo 2026 was driven by

our goals to:

• Strengthen our presence in

the North American market,

• Expand our global OEM and

manufacturer network,

• Position our brand with a

strong focus on technical

competence and innovation.

This exhibition is not only a

product display area, but also

a decision-making center

where trends, technologies,

and strategic collaborations are

shaped.”

Efficiency-driven hotmelt

technologies

Which innovative product or

technology will you highlight

this year? What kind of

feedback do you expect from

visitors?

“At ISPA Expo 2026, we will

particularly highlight our

hotmelt adhesive solutions

for mattress manufacturing

and our granule-form hotmelt

product group developed for

pocket spring production.

Today, the most critical

priorities for mattress

manufacturers are unit cost

control, line efficiency, and

ensuring long-term product

durability. The hotmelt systems

we have developed directly

contribute to these three areas:

• High bonding performance

with lower consumption,

• Stable operation at high line

speeds,

• Reduced waste and cleaner

application,

• Process compatibility that

minimizes maintenance and

downtime.”

In line with current industry

trends and customer

expectations, which needs is

Kimyapsan focusing on this

year? What do your solutions

offer in this regard?

“Current trends can be grouped

under three main topics:

• Sustainability and carbon

footprint reduction,

• Personalization of comfort,

• Cost efficiency and process

optimization.

In this context, we are

developing:

• Systems with lower VOC

levels,

• Recyclable and


environmentally friendly

formulations,

• Technical solutions that

reduce waste and ensure more

stable production.

Our aim is not only to supply

raw materials, but to enhance

manufacturers’ product quality,

operational efficiency, and

competitive strength together.”

Focus on long-term

technical partnerships

What kind of communication

and collaboration do you aim

to establish with international

visitors and potential partners

during ISPA Expo? Do you

have new market plans for the

upcoming period?

“At ISPA Expo, our approach

will focus on establishing longterm

technical collaborations

rather than short-term, salesdriven

meetings.

Our objectives are:

• Direct interaction between

technical teams,

• Development of joint R&D

projects,

• Formation of regional

distributorships and strategic

production partnerships.

In the upcoming period, we

aim for a stronger presence

particularly in the North

American and Latin American

markets. At the same time,

our deepening strategy in our

existing European and Middle

Eastern markets continues.”

How do you evaluate the

importance of international

events such as ISPA Expo

for the mattress industry

and its sub-suppliers?

What contribution do such

exhibitions make to the

sector?

“Organizations like ISPA

Expo are areas where sectoral

transformation accelerates.

Such exhibitions:

• Enable the rapid

dissemination of new

technologies,

• Contribute to the formation of

global standards,

• Strengthen supply chain

integration,

• Shift competition toward

quality and innovation.

For sub-suppliers, these

platforms are environments

where the identity of a ‘solution

partner,’ rather than merely a

supplier, is built.”

A future shaped

by innovation and

sustainability

Is there anything else you

would like to add regarding

the upcoming period? Do

you have a message for the

mattress industry and its

stakeholders?

“The mattress industry is now

undergoing a transformation

focused not only on

comfort, but also on health,

sustainability, and technology.

Our message as Kimyapsan is

clear:

Future competition will not

be shaped by price, but by

innovation, sustainability, and

reliable partnerships.

With our technical expertise,

production strength, and longterm

partnership approach, we

are ready to grow together with

our industry stakeholders.

We look forward to welcoming

all our business partners to our

booth at ISPA Expo 2026.”

SleepTech • March - April / 15

Events

Fresh leadership for IBIA, strong continuity

under an experienced president

The International Bedding Industry Association (IBIA) defined its new

management structure at its 3rd Ordinary General Assembly Meeting, held on

January 31, 2026, at WOW Istanbul Hotel.

A

t the general assembly,

Founding President

Osman Güler renewed

the confidence of the members

and was re-elected as

president. During the meeting,

the association’s activities

to date were reviewed and

its targets for the upcoming

period were clearly outlined.

With the participation of

industry representatives from

different regions of Türkiye,

the assembly demonstrated

the strengthening institutional

structure of IBIA.

The general assembly, which

saw strong participation from

across Türkiye, once again

highlighted IBIA’s growing

institutional capacity and

reinforced its unifying role

within the sector. Members

from many cities, including

Istanbul, Ankara, İzmir, Bursa,

and Kayseri, attended the

meeting, where a clear message

was delivered: under the

leadership of the experienced

president Osman Güler, the

renewed board is expected

to carry IBIA’s national and

international objectives even

further.

The council board

successfully led the process

The General Assembly Meeting

was chaired by Ali Sami Aydın,

with Abdullah Nursaçan and

Ömer Faruk Görün serving

as council board members.

Ensuring that the meeting

was conducted in an orderly,

transparent, and efficient

manner, the council board

contributed to the healthy

discussion of all agenda items.

Osman Güler, Chairman of the Board

of Directors of the IBIA Association

Votes and deliberations carried

out under the guidance of

the council board allowed the


general assembly process to

progress with a participatory

approach. This structure stood

out as a key indicator of IBIA’s

institutional maturity and

democratic functioning.

Photo caption:

Council Board Chair Ali Sami

Aydın, Council Board Member

Abdullah Nursaçan, and Council

Secretary Ömer Faruk Görün

during the IBIA 3rd Ordinary

General Assembly Meeting.

IBIA has rapidly become a

global industry platform

Speaking at the general

assembly, Osman Güler,

Chairman of the Board of

IBIA, drew attention to the

association’s activities since

2021. Emphasizing that IBIA

has become a strong sectoral

platform in a short period of

time, Güler stated that the

association has taken significant

steps to increase the visibility

of the bedding industry both in

Türkiye and internationally.

Today, with 141 members,

IBIA represents a sector

with approximately 30,000

employees in the bedding

supply industry and a

production capacity of

around USD 3 billion. Exports

exceeding USD 2 billion to

nearly 150 countries clearly

demonstrate the sector’s

contribution to the Turkish

economy.

IBIA Expo exhibitions continue

to serve as an important global

meeting point for mattress

manufacturers and suppliers.

Through these organizations,

the Turkish bedding industry

has gained greater visibility

in international markets, while

also paving the way for new

business collaborations.

New-term goals with a

renewed management

structure

Following the elections held

at the general assembly,

IBIA’s new executive, audit,

and high advisory boards

were also determined. The

renewed management structure

is expected to bring fresh

dynamism to the association

and carry existing achievements

to a higher level. Establishing

professional committees and

further strengthening intrasector

communication are

among the top priorities for

the new term.

IBIA management plans

to create platforms where

members operating in

different fields—such as

machinery, fabric, springs,

foam, fiber, chemicals, and

accessories—can come

together to discuss common

challenges and developments

face to face. This approach

is intended to support the

sustainable growth of the

sector.


Events

Emphasis on a unified trade

fair structure

During the meeting, evaluations

regarding the future of the

sector were also shared,

highlighting the importance

of gathering furniture and

bedding trade fairs under a

single umbrella. It was noted

that fairs held simultaneously

in different cities divide visitor

traffic, while an Istanbul-based,

integrated fair structure would

be more efficient for the sector.

This approach is expected to

create stronger synergy for

both participating companies

and international visitors, while

also positively influencing the

sector’s global perception. IBIA

is anticipated to take a more

active role in this area in the

coming period.

IBIA’s new board members

announced

Following the speeches

at the general assembly,

the elections clarified the

new-term executive, audit,

and advisory boards of the

International Bedding Industry

Association (IBIA). The renewed

management structure aims

to strengthen the association’s

sectoral representation and

contribute to IBIA’s national and

international goals.

As a result of the elections,

IBIA’s new boards are as

follows:

Board of Directors –

Principal Members:

Osman Güler, Mustafa Kiper,

Engin Kalkan, Hakan Ali Ulvi

Tanrıöven, Erhan Karakaşlar,

Samet Begendik, Mehmet

Dökülen, Serkan Feytek, Hamza

Aydın, Mehmet Demirok, Şeref

Özdemir

Board of Directors –

Substitute Members:

Ömer Faruk Görün, Yiğit

Durak, Ersin Koç, Erdal Durmuş,

Akın Bebek, Murat Desabah,

Oğuzhan Oğuz, Mustafa

Çetinbulut, Mustafa Serkan

Elitaş, Hakan Günaydın,

Mükremin Küçük

Audit Board – Principal

Members:

Semra Avcı Demir, Abdullah

Nursaçan, Mürsel Mert

Audit Board – Substitute

Members:

Özkan Kayıran, Eda Zarlı,

Erdoğan Barut

High Advisory Board:

M. Nebi Doğan, Aydın Aydın,

Ali Sami Aydın, Berna Gözbaşı,

Zafer Baktır, Erdoğan Aslan,

Onur Kırayoğlu.


Profile

GizGroup targets growth in the

U.S. market at ISPA Expo 2026

Aiming to further strengthen its presence in the U.S. market, GizGroup will

showcase its broad product range and production strength at ISPA Expo 2026,

focusing on new partnerships.

A

s one of the

manufacturers in

Türkiye capable

of producing all mattress

accessories under one roof,

GizGroup will participate in

ISPA Expo 2026 for the first

time this year. Erhan Karakaşlar,

General Manager of GizGroup,

shared his expectations from

the exhibition and his goals for

the U.S. market, emphasizing

the company’s commitment to

steadily expanding its export

volume. During the fair, the

company will welcome visitors

at Booth #725 under the name

GIZ Grup Tekstil Plastik ve

Matbaacilik San. ve Tic. Ltd. Sti.

Focus on growth and new

partnerships in the U.S.

market

Karakaşlar stated that their

main objective in attending

ISPA Expo 2026 is to expand

their current business volume in

the U.S., where they are already

active. While strengthening

existing customer relationships,

GizGroup also aims to connect

with new manufacturer groups.

The company focuses on

producers who prioritize quality

and combine design with

functionality. Any manufacturer

seeking to add value to its

mattress products is within

GizGroup’s target segment.

At the exhibition, GizGroup will

present mattress tapes, labels,

handles, ventilation capsules

and bed base accessories. With

a customer network spanning

37 countries, the company

delivers consistent quality

across its portfolio. Its branch

in Kayseri, Türkiye’s mattress

and furniture production hub,

enhances regional service

capacity and enables faster,

more efficient solutions.

Strong production

capability and operational

reliability

Karakaşlar highlighted that

GizGroup has one of the largest

production infrastructures in

the mattress accessories sector.

Effective planning allows the

company to keep lead times

at a minimum.

Export experience

and operational

discipline ensure

that orders are

delivered without

disruption,

providing a reliable

supply advantage,

particularly for U.S.

manufacturers.

He also noted

Erhan Karakaşlar,

General Manager of GizGroup

that the company is open to

evaluating new partnership

and distributorship proposals

during ISPA Expo. While

maintaining growth targets

in the U.S. market beyond

2026, GizGroup’s top priority

remains delivering seamless

and sustainable service to every

customer. Through training

and professional development

support, the company

contributes to the long-term

growth of the industry and

continues to build strong

international relationships.


Profile

. .

Form Sunger strengthens its North

America strategy at ISPA Expo 2026

İdris Göktur Babacan, Export Sales Manager at Form Sünger, states that

ISPA Expo 2026 is not just a trade show for the company, but a key platform

supporting its sustainable growth ambitions in North America.

F

orm Sünger is

participating in ISPA

Expo for the seventh

time this year. Drawing strong

attendance from the USA,

Canada and South America,

the exhibition holds a strategic

place in the company’s global

roadmap. According to Babacan,

North America is one of the

strongest regions for mattress

and sleep product consumption

due to its high population

and purchasing power. As of

2026, the regional mattress

market has reached around 18

billion dollars and is projected

to surpass 23 billion dollars

toward the 2030s. Representing

more than one third of global

mattress sales, the region offers

long-term growth potential for

Form Sünger.

A sustainable and balanced

growth target in North

America

For Form Sünger, North

America is not only a highvolume

market but also a

mature environment where

value-added products and

long-term partnerships are

prioritized. Strong replacement

cycles and demand for

premium solutions shape the

company’s strategy.

Between 2026 and 2028, the

company plans to steadily

increase its sales across the

Americas by deepening

relationships with existing

customers and building

new partnerships with

manufacturers. Instead of

rapid expansion, Form Sünger

focuses on a balanced model

based on sustainable growth

and lasting cooperation.

Strengthening its position

in value-added segments in

the USA and Canada while

expanding its visibility in

emerging markets remains a

core objective.

Performance, comfort and

engineering at the forefront

Form Sünger and Yatak

A.Ş. will welcome visitors at

Booth #1229 during ISPA

Expo 2026. The company will

showcase high value-added,

performance-driven product

groups.

HR (High Resilience) foams

will stand out with their high

elasticity, effective pressure

distribution and long-lasting

İdris Göktur Babacan,

Export Sales Manager at Form Sünger

performance. Available in

various density and firmness

combinations, these solutions

offer ergonomic comfort while

ensuring durability.

Visco (memory foam) products

will also be highlighted for

their pressure sensitivity and

body adaptation. Options

with different densities

and recovery times will be

presented, together with

comfort layer applications

and hybrid combinations.

Low-density, highperformance

technical foams

and sustainability-focused

material developments will

complete the portfolio on

display.

Babacan underlines that the

company’s aim at ISPA goes

beyond product presentation.

Form Sünger intends to share

its R&D-driven approach

centered on performance,

comfort engineering and

sustainability with global

partners.


Meeting the expectations of

American manufacturers

In the U.S. market, performance

consistency is a critical

requirement in foam

sourcing. Density stability,

long-term durability,

resistance to deformation

and air permeability are key

technical criteria. Certification,

traceability and sustainable

production practices are also

decisive factors.

Form Sünger responds through

its process-controlled production

system and standardized quality

management. Maintaining

density stability during pouring,

ensuring consistent batch quality

and preserving product form

over time are core priorities. By

developing solutions for different

firmness levels and applications,

the company delivers a balanced

combination of comfort and

durability.

Operating in line with

internationally recognized

standards, Form Sünger aims to

reinforce its position in North

America, where reliable supply

and consistent performance are

essential.

Three main pillars of R&D

The company’s R&D strategy

is built on performance

optimization, advanced comfort

engineering and sustainable

material development.

Lighter polyurethane

formulations are being

developed without

compromising mechanical

strength, enabling efficiency

alongside performance.

Comfort engineering

efforts focus on spinal

alignment support, improved

airflow and enhanced user

adaptation.

On the sustainability side,

the use of bio-based and

recycled polyols continues

to expand. Form Sünger

also holds the CertiPUR US

%25 Biobased certification,

a distinction shared by a

limited number of companies

worldwide. Investments

in solar energy systems

further support its long-term

environmental vision.

Private label expertise and

operational reliability

Form Sünger adapts its

production to meet the

technical and certification

requirements of the American

market. In private label

projects, R&D and quality

teams work closely with

customers, managing product

development according to

detailed specifications and

applying rigorous testing

and continuous improvement

processes.

For the USA and Canada,

operations are structured

around planned production,

flexible shipment models

and strong logistics

partnerships. Primarily using

sea freight, the company

offers both partial and full

container solutions while

optimizing loading for cost

efficiency and product safety.

Transparent communication

from production to delivery

provides a competitive

advantage in the North

American market.

Summarizing the company’s

message for ISPA Expo

2026, İdris Göktur Babacan

emphasizes that Form Sünger

is not just a supplier, but

a reliable and sustainable

business partner delivering

stable quality, consistent

production and on-time

delivery.


News

AI-driven firmness adjustment systems

enter mainstream production

Artificial intelligence-powered firmness adjustment technologies are moving

beyond luxury prototypes into scalable mattress manufacturing.

G

lobal sleep technology

developers are

accelerating the

commercialization of AI-driven

adaptive support systems

designed to personalize

mattress firmness in real time.

Unlike traditional dual-zone or

manually adjustable air beds,

these next-generation systems

rely on embedded sensors and

machine learning algorithms to

automatically recalibrate support

levels throughout the night.

Pressure mapping sensors

placed beneath comfort layers

continuously monitor body

position, weight distribution,

and movement patterns. The

collected data is processed by

integrated control units that

adjust internal air chambers

or modular support segments

accordingly. As a result,

firmness can shift dynamically

to maintain spinal alignment

across different sleeping

positions.

Early adopters in North

America and East Asia

report strong consumer

interest, particularly in

premium segments where

personalization is a decisive

factor. Manufacturers

highlight that the technology

is now compact enough to be

integrated without significantly

increasing mattress height or

structural complexity.

Real-time adaptation

replaces static comfort

Traditional mattress comfort

relies on fixed material density

and pre-designed support

zoning. AI-driven systems

introduce variability, allowing

the mattress to respond to

individual sleep behavior. If

a sleeper moves from side

to back position, the system

automatically modifies lumbar

support within seconds.

Engineers emphasize that

the algorithms improve

over time. With repeated

usage, the system refines

its response patterns based

on historical sleep data,

offering increasingly accurate

adjustments tailored to the

individual.

Data-driven sleep

ecosystems

Many adaptive firmness

systems integrate with mobile

applications that provide

users with sleep analytics

dashboards. Beyond comfort

adjustment, the platforms

often include insights on sleep

efficiency, restlessness, and

recovery patterns.

Privacy remains a priority.

Manufacturers are

implementing encrypted local

data storage and optional cloud

synchronization to address

consumer concerns.

As smart home ecosystems

expand, AI-driven mattress

technologies are positioning

themselves as central nodes

within connected wellness

environments. The transition

from static comfort to

responsive support signals a

major structural evolution in

mattress engineering.


Smart mattresses expand health

monitoring capabilities

A new wave of sensor-integrated smart mattresses is transforming sleep

surfaces into real-time health monitoring platforms.

G

lobal sleep technology

companies are

accelerating

investments in sensorbased

mattress systems

capable of tracking biometric

data throughout the night.

Unlike earlier generations

focused primarily on comfort

adjustment, the newest

models integrate embedded

sensors that monitor heart rate

variability, respiratory patterns,

movement cycles, and sleep

stage distribution. This shift

positions mattresses not only

as comfort products but also

as passive wellness monitoring

devices within the connected

home ecosystem.

Manufacturers report growing

consumer demand for nonwearable

health tracking

solutions. While smartwatches

and rings remain popular,

many users prefer contactfree

systems that require no

charging or direct skin contact.

Advanced pressure and motion

sensors embedded beneath

the comfort layers now deliver

highly accurate data without

altering the mattress feel.

AI-powered sleep analytics

The core innovation lies in

artificial intelligence software

that interprets collected data.

Machine learning algorithms

analyze nightly sleep patterns

and provide personalized

insights through mobile

applications. Users receive

detailed breakdowns of sleep

efficiency, micro-awakenings,

and recovery indicators.

Some premium systems go

further by automatically

adjusting mattress firmness

in response to detected

posture changes. Air chamber

technologies and motorized

support zones adapt

dynamically to maintain spinal

alignment. This real-time

response system enhances

comfort while supporting longterm

musculoskeletal health.

Integration with the digital

health ecosystem

Smart mattresses are

increasingly designed to

integrate with broader health

platforms. Data synchronization

with fitness applications, smart

home systems, and telehealth

services allows users to share

sleep metrics with medical

professionals when necessary.

In certain models, abnormal

breathing patterns can trigger

alerts, supporting early

detection of sleep-related

disorders.

Privacy and cybersecurity

remain central considerations.

Leading manufacturers

emphasize encrypted data

transmission and usercontrolled

sharing permissions

to address consumer concerns.

As digital health becomes

more embedded in everyday

life, the mattress is evolving

into a central wellness hub. By

combining comfort engineering

with intelligent monitoring,

smart mattress producers are

redefining the role of bedding

technology in modern living

environments.


Events

Preparations begin for IBIA EXPO

2026: The heart of the bedding

industry beats again in Istanbul

Leading brands of the sector are getting ready to meet at the Istanbul Expo

Center between September 16–19, 2026

R

ecognized as one of

the most influential

events in the bedding

components and technologies

industry, IBIA EXPO is preparing to

open its doors for the fifth time in

2026. Scheduled for September

16–19, 2026, at the Istanbul Expo

Center (IFM), the exhibition will

bring together more than 300

leading companies, over 22,000

professional visitors, and buyers

from 91 countries, making it one

of the most comprehensive trade

platforms for the global bedding

industry.

A strong platform for

innovation, exports, and

global trade

IBIA EXPO 2026 will unite

all segments of the bedding

production supply chain under

one roof — from components and

machinery to chemicals, fabrics,

foams, springs, and automation

systems. The event will showcase

a wide range of innovations

including nonwoven materials,

industrial adhesives, packaging

solutions, and high-tech fabric

designs, offering a complete

perspective on the future of the

sleep industry.

Covering an exhibition area

exceeding 35,000 square meters,

the event aims to strengthen

Türkiye’s mattress export capacity

exceeding USD 2 billion. IBIA

EXPO will once again serve as

an essential hub for business

partnerships, export agreements,

and technological investments that

drive the global competitiveness of

Turkish manufacturers.

High commercial potential

for exhibitors and visitors

The exhibition will attract a diverse

visitor profile including mattress,

pillow, quilt, and upholstery

manufacturers, private label

producers, designers, retailers,

and distributors. For participants,

IBIA EXPO is not only a stage

to display products but also a

gateway to new markets and

distribution channels, offering

access to key decision-makers

across the world.

Following the remarkable success

of its previous editions, IBIA EXPO

2026 will feature international

buyer delegations, industry

seminars, and B2B meetings,

providing a dynamic environment

for professional growth and

sectoral collaboration.


Türkiye’s rise in the bedding

industry continues

Türkiye currently ranks as the

world’s second-largest supplier

in the bedding sub-industry.

With a production volume of

USD 408 million and strong

export momentum, the sector is

expanding its global reach through

IBIA EXPO 2026.

The fair is organized by Birleşik

Fuar Yapım A.Ş. (BİFAŞ) with

the support of the International

Bedding Industry Association

(IBIA), under the supervision of the

Ministry of Trade of the Republic of

Türkiye and TOBB.

Istanbul, the dynamic hub of

international exhibitions

Strategically located between

Europe, Asia, and the Middle East,

Istanbul once again becomes

the international showcase of the

bedding industry with IBIA EXPO

2026.

With its modern infrastructure,

accessibility, and extensive trade

network, the Istanbul Expo Center

offers an ideal meeting point for

both exhibitors and visitors.

More than just an exhibition of new

products, IBIA EXPO 2026 stands

out as a global business platform

shaping the future of the sleep and

bedding industry.


Profile

.

Özen Iplik brings its technical

strength to the US at ISPA 2026

Özen İplik is taking its North America growth strategy one step further at ISPA

Expo 2026, highlighting its technical yarn solutions and sustainability-driven

production approach.

A

s preparations continue

for ISPA Expo 2026,

Özen İplik is ready

to deliver a strong message

together with its US entity,

Özen USA. Engin Kalkan,

Sales Manager at Özen İplik,

emphasizes that ISPA holds

a strategic position in the

company’s long-term North

America roadmap. Since 2014,

the company has participated

regularly, viewing the expo not

only as a product showcase but

also as a platform where longterm

partnerships take shape.

Active in the US market

since 2016 through its New

Jersey-based structure, the

company will welcome visitors

at Özen USA – Booth #1733

during ISPA Expo 2026.

According to Engin Kalkan,

this year’s primary objective

goes beyond presenting the

portfolio; the focus is on valueadded

projects built around

technical yarn solutions and

on establishing new strategic

partnerships.

Engin Kalkan,

Sales Manager at Özen İplik

More than a supplier: a

solution partner in North

America

In North America, Özen İplik

does not position itself as a

conventional yarn supplier.

Instead, the company adopts

a partnership model that

responds to mattress and

furniture manufacturers’

increasing expectations for

performance, sustainability,

and supply reliability. Through

Özen USA, local service speed

is combined with strong

production capabilities in

Türkiye.

Kalkan notes that American

manufacturers prioritize four

main criteria: consistency,

performance, certification, and

sustainability. Stable batch

quality, compatibility with highspeed

production lines, and

reliable delivery remain among

the most critical expectations.

Technical and sustainable

yarns take center stage at

ISPA

At ISPA Expo 2026, technical

and high-performance yarn

groups will take the spotlight.

Recycled polyester-based

solutions, functional yarns

developed specifically for

mattress production processes,

and the integrated Vera

Hotmelt solutions that combine

yarn and adhesive technologies

will stand out at the booth.


Özen İplik concentrates its

R&D investments on functional

and application-driven yarns,

working on more durable and

flexible blends that improve

production efficiency. Projects

focusing on low-carbon

materials and enhancing the

performance of recycled raw

materials are also progressing.


energy efficiency investments,

waste reduction initiatives,

and increased use of recycled

inputs remain key priorities.

By aligning with international

certifications such as GRS,

OEKO-TEX® and ISO 14001,

the company reinforces its

identity as a reliable global

solution partner and targets

controlled, sustainable growth

across the Americas beyond

2026.

The message Özen İplik aims to

deliver to ISPA visitors is clear:

a dependable partner that

combines global production

strength with local service,

built on quality, continuity, and

long-term collaboration.


Profile

Elektroteks showcases its

global strength with three

booths at ISPA Expo 2026

Exhibiting with three separate booths at ISPA Expo 2026, Elektroteks is

opening a new chapter in mattress and foam production with its integrated

manufacturing solutions and robotics-driven vision.

P

reparing to participate

in ISPA Expo 2026 in

the United States with

three booths, Elektroteks is

underlining its global position

through a strong and wellstructured

presence. Osman

Güler, Chairman of the Board of

Directors of Elektroteks Quilting

and Mattress Machines, states

that the company exports to

approximately 140 countries

and operates a 55,000-squaremeter

production facility

in Bursa, along with active

establishments in Germany, the

United States, India, Bulgaria,

and Brazil. According to Güler,

this participation goes beyond

exhibiting machinery; it offers

manufacturers the opportunity

to experience end-to-end,

data-driven, high-efficiency

production scenarios firsthand.

Three booths, one

integrated production

approach

You are exhibiting at ISPA

Expo 2026 with three separate

booths (#577, #1085, #1077).

What is the strategy behind

this strong participation, and

what will visitors experience in

these areas?

“As Elektroteks Elektronik

Tekstil Sanayi ve Tic. A.Ş.,

we export to nearly 140

countries. We operate in

a 55,000-square-meter

production facility in Bursa

and have establishments

in Germany, the United

States, India, Bulgaria, and

Brazil. Elektroteks is a global

Turkish brand designing and

manufacturing specialized

production lines for the

mattress sub-industry and

Osman Güler,

Chairman of the Board of Directors

of Elektroteks Quilting and Mattress

Machines

foam production.

Our reason for participating

with three booths is to present

the breadth of our product

portfolio and our integrated

solutions addressing the entire

production process in a clearer

and more focused way. Visitors

will not only see machines;

they will experience complete

production scenarios and

directly observe improvements

in speed, quality, and

efficiency.”

Robotic systems and the

dark factory vision

Which new machinery,

automation solutions, or


are you highlighting this


year? What stands out for

mattress and sleep product

manufacturers?

“With its production

infrastructure and technologydriven

vision, Elektroteks

remains one of Türkiye’s

leading machinery exporters.

While maintaining its

leadership in mattress

production technologies, we

have also quickly become

a strong player in foam

production technologies.

For years, our focus has

been achieving maximum

efficiency with minimum labor

and building dark factories.

This year, we are introducing

technologies that reduce costs

at different stages of production

while ensuring maximum

quality performance.

For mattress manufacturers,

shorter lead times, consistent

quality, and sustainable

production are now critical.

We are highlighting energyefficient

and traceable

technologies that address these

priorities.

With around 440 different

machines and equipment

used in mattress and foam

production, Elektroteks

supports efficient

manufacturing. Our portfolio

includes automatic mattressbase-headboard

packaging

systems, mattress assembly

lines, single and multi-needle

quilting machines, CNCsupported

workstations, robotic

solutions, and fully integrated

technologies connecting foam

pouring and cutting processes.”

How do your solutions provide

competitive advantage in a

global market shaped by

efficiency, speed, and quality?

How will you communicate this

vision at ISPA Expo 2026?

“Since our establishment,

we have placed quality,

technology, and innovation at

the center of our operations.

Our goal is to stay one step

ahead with every product we

develop.

Competition today is defined

not only by price, but also by

speed, quality, sustainability,

and flexibility. By integrating

robotic systems into production

processes, we ensure

standardized quality and

enable data-driven decisionmaking

while minimizing

human error. These systems

increase capacity and reduce

unit costs.

At a time when robotics were

not widely used in mattress

production, Elektroteks invested

in automation and developed

special gripper systems

suitable for flexible materials,

integrating robots into

manufacturing lines. Our goal

is to establish dark factories

equipped with robotic systems

worldwide.

At ISPA Expo, we will present

this vision through live machine

demonstrations and real

production scenarios. Our aim is

not simply to sell machines, but

to demonstrate that we are a

long-term productivity partner

for manufacturers.”

A technology showcase with

13 containers of machinery

What role does ISPA Expo

play in your global growth

strategy? Which markets are

you focusing on?

“Elektroteks is not only a


Profile

machinery manufacturer

but also a technology brand

offering turnkey factory

solutions. From foam facilities

to complete mattress

production lines, we manage

projects from factory planning

to full production processes and

have become a global reference

in this field.

We export to approximately

140 countries across regions

ranging from the United States

to India and from Europe to

Africa. ISPA Expo is one of

the most important meeting

points of the global mattress

and sleep products industry.

To demonstrate our

capabilities, we are bringing

13 containers of machinery,

10 from Türkiye and 3

from Germany, turning

our participation into a

comprehensive technology

showcase. This platform is

essential for strengthening

our global visibility.”

What are your concrete

objectives for this exhibition?

What are your expectations

for 2026?

“Elektroteks supports its

growth not only through

capacity expansion but through

a sustainable production

approach.

Rather than focusing on

distributorship agreements,

we prefer to operate with our

own presence in different

regions. This allows us to build

stronger customer relationships

and respond more directly

to expectations. Instead of

standard machinery, we

focus on customer-oriented,

efficiency-driven production

facilities tailored to specific

needs.

We see international

exhibitions as strategic

growth platforms. ISPA Expo

2026 is not just a trade fair

participation for us; it is a

strategic milestone where we

demonstrate our technological

strength, vision, and global

ambition.”


Profile

TEFA Machine strengthens mattress

manufacturing with specialized sewing

and border automation solutions

TEFA Machine, a Turkey-based manufacturer specializing in mattress and

textile production machinery, continues to support global mattress producers

with dedicated sewing and border processing solutions designed to improve

production efficiency, consistency, and operational reliability.

B

uilding on textile

machinery expertise

dating back to 1985,

the company focuses on

developing automation and

semi-automation machines

tailored specifically for mattress

border and cover manufacturing

processes — one of the most

labor-intensive stages of

mattress production.

Focused solutions for

critical mattress production

stages

Rather than offering complete

production lines, TEFA

Machine concentrates on

optimizing key operations

within mattress manufacturing

through specialized equipment

engineered for precision sewing

and component preparation.

The company’s product

portfolio includes:

• Handle Preparation and

Cutting Machine, enabling

standardized and efficient

handle production

• Handle and Label Sewing

Machine, automating

attachment processes on

mattress borders

• Piping Spacer Sewing

Machine, designed for accurate

and stable spacer applications

• Double Zipper Spacer Sewing

Machine, improving efficiency in

zipper integration processes

• 33-Needle Border Spacer

Machine, ensuring uniform

border stitching quality

• Center Zipper Spacer Machine,

supporting integrated zipper

assembly

• Double-Head Border Overlock

Machine, providing highspeed

and consistent finishing

operations

These machines help

manufacturers reduce manual

dependency while maintaining

repeatable production quality

across different mattress

models.

Efficiency through practical

automation

TEFA Machine designs its

systems to integrate easily

into existing production

environments without requiring

major factory restructuring. This

approach allows manufacturers

to enhance automation levels

step by step while protecting

prior investments.

Synchronized motion systems

and user-friendly controls

enable operators to maintain


stable sewing performance,

minimize production errors,

and improve workflow

continuity. The machines

are developed with a strong

focus on durability, ease of

operation, and low maintenance

requirements — key factors

for high-volume mattress

production facilities.

Engineering driven by

industry experience

Energy efficiency and

operational simplicity are

central to TEFA’s engineering

philosophy. Optimized

mechanical structures and

efficient drive systems help

reduce energy consumption

while supporting long operating

cycles.

Continuous R&D activities,

supported by customer

feedback from mattress

manufacturers, guide

the company’s product

development strategy. TEFA

Machine aims to expand its

portfolio significantly in the

coming years, targeting a

broader range of specialized

machines for mattress and

textile production applications.

A practical partner

for evolving mattress

manufacturing

As mattress manufacturers

worldwide seek flexible

automation solutions rather

than full factory replacements,

TEFA Machine positions itself

as a practical technology

partner delivering targeted

improvements where production

efficiency matters most.

By focusing on specialized

sewing and border automation

systems, the company

contributes to more stable

production processes and

improved product consistency,

helping manufacturers remain

competitive in an increasingly

quality-driven global market.


Profile

At ISPA Expo 2026, Boycelik ,

proves it is more than a supplier

and a true strategic partner

Returning to ISPA Expo for the sixth time, Boyçelik positions the 2026 edition

as a powerful platform to deepen its presence and scale sustainable growth

across the Americas.

B

oyçelik Metal A.Ş. is

preparing to further

strengthen its footprint

in the United States, South

America, and Canada at ISPA

Expo 2026. With its advanced

engineering capabilities and

integrated production strength,

the company aims to expand

its business volume, increase

the share of high value-added

products, and build long-term

strategic partnerships in North

America. Boyçelik will exhibit at

Booth #1766. Serhat Duru, Chief

Marketing Officer of Boyçelik

Metal A.Ş., shared insights into

the company’s ISPA 2026 vision

and global growth roadmap.

A strategic platform for

scalable growth

What number participation

is ISPA Expo for Boyçelik, and

how do you position this fair

within your global growth

strategy?

“We will be participating in

ISPA Expo for the sixth time.

This exhibition provides us with

the opportunity to reach more

customers in markets where we

are already strong, namely the

United States, South America,

and Canada.

Within our global growth

strategy, we position this fair

as a strategic platform that

deepens our existing presence

in these markets and supports

our scalable growth. Having

operated in this region for many

years, we see it as an important

momentum driver to strengthen

our brand, enhance existing

partnerships, build new ones, and

expand into new segments.”

Steady yet powerful growth

targets for 2026–2028

What kind of growth do you

target in North America

for metal components and

bedding support systems?

What is your projection for

2026–2028?

Serhat Duru,

Chief Marketing Officer of

Boyçelik Metal A.Ş.

“In North America, we are

targeting steady yet strong

growth over the next three

years. Although continuously

changing tariffs present

certain challenges, our

goal for the 2026–2028

period is to achieve yearon-year

growth, expand

business volume with

existing customers, establish

partnerships with new

companies, and increase the

share of higher value-added

products.

For us, this period is not

only about increasing sales

volume, it is also about further

strengthening our market

position and building a longterm,

sustainable structure.”


Which product groups will you

highlight at ISPA 2026? Are

you planning a new launch?

“We will showcase our newly

developed, innovative products

that respond to evolving market

needs, meet customers’ pricing

expectations, and remain

competitive despite changing

tax rates.”

From supplier to strategic

business partner

What are the main criteria


focus on in metal

components? Durability,

weight, cost optimization,

logistics advantages?

What is Boyçelik’s concrete

differentiation in these areas?

“For mattress and furniture

manufacturers in the U.S.,

the most critical criteria are

durability, cost optimization,

and logistics reliability. For

high-volume producers,

consistent product performance

and uninterrupted supply chain

operations are essential.

At Boyçelik, we use highstrength

steel and standardized

production processes across all

our product groups to deliver

long-lasting solutions with

consistent performance. Our

production efficiency provides

cost advantages, while our strong

logistics infrastructure ensures

fast and reliable delivery.

This holistic approach positions

Boyçelik not merely as a

supplier in the U.S. market, but

as a strategic business partner.”

What is the level of

automation and quality control

in your production facilities?

How does this infrastructure

build trust among major U.S.

manufacturers?

“Boyçelik’s facilities operate

at a high level of automation,

and every stage of production

undergoes strict quality

control processes. This ensures

consistent product quality and

secured delivery timelines.

Major U.S. manufacturers

know that, thanks to this

infrastructure, their products

will continuously meet high

standards and production risks

will be minimized.”

Local stock power in the

United States

Do you have local stock,

warehouse, or service

operations in the U.S.?

“Boyçelik already has

strategic warehouses and

stock operations in the United

States. This structure enables

us to provide fast delivery

and urgent order support

to our customers. Our local

presence strengthens supply

chain reliability and reinforces

business partnerships.”

What investments have you

made to reduce your carbon

footprint in metal processing

and production?


Profile

“Boyçelik places environmental

responsibility at the center

of its production processes.

Through energy-efficient

automation systems, the

use of recyclable materials,

and logistics optimization,

we actively reduce our

carbon footprint.

This approach

demonstrates to U.S.

manufacturers that we

offer not only highquality

products, but also a

commitment to sustainable

and responsible

production.”

Target audience

focused on long-term

partnerships

Who is your target audience

at ISPA Expo? Large integrated

manufacturers, private

label brands, or component

suppliers?

“At ISPA Expo, we do not

limit our target audience to a

single segment. Our primary

focus is on developing

strategic partnerships

with large integrated

manufacturers and strong

brands.

At the same time, we aim to

engage with companies with

whom we can create synergy

in complementary product

groups. In short, our main

target audience consists of

quality-focused companies

open to long-term business

partnerships.”

Engineering capability as

the strongest technical

argument

What is Boyçelik’s strongest

technical differentiation

in 2026 compared to

competitors?

“As of 2026, our strongest

technical differentiation

lies in combining advanced

engineering capabilities with

integrated production power.

From raw material processing

to final product delivery, we

manage the entire process inhouse.

This provides us with more

stable quality, shorter

lead times, project-specific

design flexibility, and highstrength,

long-lasting product

performance.

In short, we do not simply

manufacture products — we

deliver performance, reliability,

and sustainability-driven

solutions.”

What would be your onesentence

message to ISPA

visitors?

“With our strong engineering

infrastructure and integrated

production capabilities, we

invite you to discover longterm,

reliable, and value-added

solutions for the bedding

industry.”


Profile

Nova Foam strengthens its

focus on ergonomics and

performance at ISPA Expo 2026

Nova Foam will take part in ISPA Expo 2026, to be held on 10–12 March 2026 in

Orlando, Florida, aiming to accelerate its growth in the North American market

with ergonomics- and performance-oriented foam and spring solutions.

N

ova Foam is preparing

to meet industry

professionals once

again at ISPA Expo 2026. At the

Orlando-based exhibition, the

company will showcase its steel

wire, pocket spring, bonnell

spring and high-performance

foam solutions to international

visitors. Ergonomics, durability

and specially formulated

products will be among the key

highlights at the fair.

Responding to our questions,

Feridun Tosun, International

Sales and Marketing Manager

at Nova Sünger ve Yatak A.Ş.,

emphasizes that ISPA Expo plays

a strategic role in the company’s

global growth vision. Positioning

North America as a priority

target market, Tosun states that

they aim to establish a stronger

and more sustainable presence

across the continent, particularly

in the US and Canada, during the

2026–2028 period.

“North America at the core

of our strategy”

As Nova Foam, how many

times have you participated in

ISPA Expo 2026, and how do

you position this exhibition

within your global growth

strategy?

“As Nova Foam, we are

participating in ISPA Expo

2026 for the fifth time. Held in

Orlando on March 10–12, 2026,

this exhibition is one of the

most prestigious gatherings of

the global sleep industry.

The United States, as one of

the largest and most advanced

mattress markets in the world,

plays a defining role in shaping

industry trends. For this reason,

the North American market

occupies a central position in

Nova Foam’s global growth

strategy.

We view ISPA Expo not merely

as a trade show participation,

but as a powerful platform

where we bring our high

value-added products,

innovative foam technologies,

and sustainable production

approach together with

strategic business partners. The

North American market is our

priority and strategic region

in terms of export targets and

brand positioning.”

What does the North

American market represent

for Nova Foam? What kind of

growth do you plan between

2026–2028?

“The North American market

stands at the center of Nova

Foam’s strategic priorities. As

one of the largest and most

competitive ecosystems in

the global mattress industry,

this region sets the direction

of the sector through its

scale, quality expectations,

and value-added production

standards. Therefore, for

Feridun Tosun,

International Sales and Marketing

Manager at Nova Sünger ve Yatak A.Ş.

Nova Foam, it is not merely

an export destination, but one

of the fundamental pillars of

our long-term growth and

positioning strategy.

Thanks to our integrated

structure in steel wire, pocket

spring, bonnell spring, and

foam production, we offer

end-to-end supply solutions to

mattress manufacturers. In North

America, our goal is not simply

to sell products; we aim to

develop lasting and sustainable

partnerships through quality

consistency, reliability, and

strong technical support.

For the 2026–2028 period, we

plan to expand our customer

network in the region, increase

the share of our high valueadded

product portfolio, and


strengthen our operational

infrastructure to provide faster

and more flexible service. In

the long term, our objective is

to become one of the strongest

and most reliable suppliers in

the North American mattress

industry by 2030.”

Ergonomics, comfort, and

next-generation products

Which foam types will you

showcase at ISPA 2026? Will

HR foam, visco, and special

performance products stand

out?

“As Nova, we operate with a fully

integrated structure that includes

steel wire, pocket springs,

bonnell springs, and foam

production. At ISPA 2026, we will

highlight our next-generation

foam solutions centered on

ergonomics and comfort.

HR foam, viscoelastic (memory

foam), and our special

performance product group will

be among the key categories

featured at the exhibition.

Through advanced cutting

technologies and proprietary

formulations, we will introduce

foams that offer enhanced

durability, extended lifespan,

body temperature adaptability,

orthopedic support, and

compliance with medical

standards.

Our pocket spring systems,

which complement mattress

comfort, will also be

presented alongside our foam

technologies to deliver an

integrated sleep solution.”

What are the technical

expectations of American

manufacturers, and how have

you adapted your products

accordingly?

“The American market is

highly sensitive to high

quality standards, long-term

performance, and process

consistency. Full compliance

with technical specifications,

density stability, durability

testing, and sustainable

production criteria are decisive

factors in this market.

With our customer-oriented

production philosophy, we

optimize our products according

to the technical requirements

of each brand. Foam

density, elasticity, rebound

performance, and durability

values are adapted on a

project basis. We maintain the

highest level of quality control

throughout our production

processes. Sustainability and

traceability are fundamental

parameters across all stages of

our operations.”

Which areas does your R&D

investment focus on? Are

you working on lighter,

more durable, or sustainable

formulations?

“Our in-house R&D center

is intensively focused on

developing more innovative,

lighter, and more durable foam

formulations. At the same time,

we are creating next-generation

formulations that enable raw

material optimization without

compromising performance.


we are conducting projects to

increase the ratio of recyclable

content and expanding the use

of recycled raw materials within

our production processes. As

part of our energy efficiency


Profile

investments, solar energy

systems are actively used in

our facilities, and we are taking

concrete steps to reduce our

carbon footprint.

Additionally, we regularly

conduct carbon reporting

processes, measure our

emissions data, and maintain

transparent reporting. In both

steel and foam production,

we adopt a more responsible

manufacturing approach that

minimizes environmental

impact.”

Do you have special production

projects or collaborations

with major brands in the U.S.

market?

“Many of the leading mattress

manufacturers operating in the

United States already utilize

our products. We produce in

accordance with region-specific

technical requirements, develop

project-based solutions,

and establish long-term

partnerships.

Our goal in the North American

market is not only to act as

a supplier, but to position

ourselves as a strategic solution

partner in innovative product

development, sustainable

production, and technical

collaboration.”

Delivered Duty Paid Model

What kind of operational

structure do you offer in terms

of logistics and delivery time

to the U.S. and Canada?

“In recent periods, increases in

U.S. import duties have created

significant challenges for the

industry and have seriously

impacted competitive dynamics.

Despite these difficulties, we

strive to maintain our competitive

advantage by offering Delivered

Duty Paid (DDP) delivery models

to our customers. By providing

duty-paid quotations and

comprehensive service solutions,

we aim to support our partners

and preserve operational

continuity.”

High expectations for ISPA

2026

What is the clearest message

Nova Foam would like to

deliver to ISPA Expo 2026

visitors?

“At one of the most prestigious

events of the industry, our

expectations for ISPA Expo this

year are very high. We anticipate

strong participation from key

industry players across the

United States, Canada, and South

America.

As Nova Foam, we want to

emphasize that with our strong

production infrastructure and

extensive industry experience,

we are a permanent and

reliable business partner in the

international market.”


Latex processing technologies

accelerate transformation on

production lines

Raw material volatility in Asia is driving mattress manufacturers to invest in

more precise, efficient, and flexible latex processing technologies.

F

luctuations in natural

latex prices are

no longer only a

sourcing concern; they are

directly influencing production

technology strategies. Supply

variations in key producing

countries such as Thailand,

Indonesia, and Malaysia are

making raw material costs

less predictable. As a result,

manufacturers are focusing

on tighter process control and

higher efficiency across latex

processing lines. This shift

is bringing next-generation

machinery and automation

systems to the forefront of

investment plans.

Mixing and density control

become critical

Modern latex foaming and

molding lines increasingly rely

on digital dosing systems. The

ratio of natural to synthetic

latex, the quantity of chemical

additives, and density

parameters are monitored

in real time through sensorsupported

platforms. This

enables manufacturers to

maintain product consistency

despite raw material variability.

Recipe-based production

software is also gaining traction.

Operators can select predefined

parameter sets for different

firmness and elasticity levels,

minimizing human error and

reducing material waste. In

premium mattress segments,

even minor deviations in

density can impact product

performance, making precision

control a strategic necessity

rather than a technical upgrade.

Energy efficiency and waste

management move forward

Latex processing is known

for its relatively high energy

and water consumption. To

address rising operational costs,

new-generation machinery

integrates heat recovery

systems and optimized drying

tunnels. Closed-loop production

systems help reduce energy use

while improving cost stability.

At the same time, advanced

cutting and shaping

technologies are enhancing

material utilization. CNC

cutting systems increase block

yield rates and minimize scrap

generation. Some production

lines now include integrated

recycling modules that allow

leftover latex material to be

reprocessed, supporting both

sustainability targets and cost

control.

Flexible production

structures provide

competitive advantage

In a volatile raw material

environment, manufacturers

with flexible production lines

adapt more quickly. Multi-line

systems capable of producing

hybrid latex-foam combinations

allow companies to diversify

product portfolios without major

structural changes.

Machinery suppliers are

responding with modular,

scalable solutions designed

to expand capacity as demand

evolves. Companies operating in

Türkiye are attracting growing

attention in Europe and the

Middle East with competitive

latex processing technologies

and adaptable engineering

capabilities.

Latex is no longer just a raw

material discussion. From a

Sleep Tech perspective, it has

become a strategic production

issue where process control,

efficiency, and technological

adaptability define long-term

competitiveness.


Profile

Erplast strengthens its position in

the U.S. market at ISPA Expo 2026

Preparing for its second major appearance in the United States, Erplast

reinforces its market presence at ISPA Expo 2026 with sustainable, highperformance

industrial packaging solutions.

E

rplast is set to further

solidify its position in

the U.S. market at ISPA

Expo 2026. With its sustainable

and high-performance

industrial packaging solutions,

the company aims to directly

address the expectations

of mattress and furniture

manufacturers. By offering

advantages such as high

durability, full traceability,

and seamless integration with

automated production lines,

Erplast seeks to advance its

growth strategy in the United

States. Erplast Endüstriyel

Ambalaj Sanayi will be

exhibiting at Booth #949. Fatih

Okumuşer, General Manager

of Erplast Hocaoğlu Ambalaj

Plastik Sanayi ve Ticaret A.Ş.,

answered our questions about

ISPA Expo 2026.

ISPA Expo 2026 is which

participation for Erplast, and

what is your priority this year?

“ISPA Expo 2026 marks our

second major gathering on

this prestigious platform and

represents one of the most

critical milestones in our

long-term growth strategy in

the U.S. market. Our primary

focus this year is to elevate

the strong trust we established

during our first participation

to the next level through our

new-generation sustainable

products and industry-specific

packaging solutions. With the

high-tech films produced at our

facilities in Kayseri, we aim to

secure a lasting market share.

Demonstrating that Erplast is

not merely a supplier, but a

reliable and solution-oriented

technology partner capable

of reaching every corner of

the continent, is our greatest

motivation this year.”

High durability tailored for

the mattress and furniture

industry

Could you tell us about

the products you will be

showcasing at the fair?

“At ISPA Expo, we are

highlighting our newgeneration

industrial packaging

Fatih Okumuşer,

General Manager of Erplast Hocaoğlu

Ambalaj Plastik Sanayi ve Ticaret A.Ş.

solutions designed to meet the

high-performance expectations

of the mattress and furniture

industry, offering superior

tear resistance and high

puncture strength. We deliver

our products in the exact

width, length, and thickness

requested by our customers,

in roll, bag, and perforated

formats. Even in overseas

shipments, our products protect

hygiene and form with flawless

transparency, while being

engineered to fully integrate

with high-speed automation

processes on American

production lines. Thanks to

these innovative structures

developed at our Kayseri

production facility, we provide

both cost advantages and

maximum product security on a

global scale.”


A clear response to zerodefect

expectations

How do you respond to

the quality expectations of

American manufacturers?

“As Erplast, we are fully aware

of the high-quality standards

of the U.S. market, built on

zero-defect expectations and

absolute transparency. Through

the advanced technologies

we utilize in the production of

industrial packaging films and

our internationally certified

processes, we offer solutions

that protect their valuable

products safely, even during

transoceanic shipments and

under the most challenging

logistics conditions. With full

traceability ensured in every

production batch from our

Kayseri facility, we promise


not only durable packaging,

but also unwavering trust

throughout their supply chains.”

Do you have any initiatives

regarding sustainable or

recyclable materials?

“At Erplast, we view

sustainability not as a

temporary trend, but as a

fundamental responsibility

of modern industry. With this

vision, we design all of our

industrial packaging films

to be 100% recyclable and

provide production in the

requested ratios according to

customer demand. Through this

environmentally conscious and

proactive approach, we reduce

our own carbon footprint while

directly contributing value to

the sustainability goals of our

global business partners.”

Do you have plans for new

distributorships or partnerships

in the U.S. market?

“No. We will continue operating

in the U.S. market through our

existing sales channels.”

Post-fair growth targets in

the United States

What is your target in the U.S.

after ISPA Expo?

“The strong interest we

witnessed at ISPA Expo once

again confirmed the solid

recognition of Erplast’s

innovative packaging solutions

within the American mattress

and furniture industry.

Our core strategy after the

fair is to strengthen our

logistics network and local

collaborations across the United

States, increasing our market

share permanently through a

just-in-time delivery principle.

By combining our high

production capacity in Kayseri

with the dynamism of the U.S.

market, we aim to become

not just a supplier across

the continent, but a trusted

strategic solution partner in

packaging engineering. With

our sustainable product group,

we are also determined to carry

the Erplast signature to every

state as one of the leading

contributors to the region’s

green transformation.”


Events

The mattress industry accelerates

growth with South Africa drive

Türkiye is channeling its position as the world’s second-largest mattress

production hub into a South Africa-focused expansion, targeting new markets

and higher trade volume.

H

aving risen to second

place in global

production and supply

chains, Türkiye’s mattress

industry is transforming

its export strength, which

reaches 150 countries, into a

new commercial expansion

focused on South Africa. The

sector is strategically shaping

its 2026 agenda to achieve

higher volumes and stronger

partnerships in alternative

markets.

A strong structure rising

to second place in global

production

Companies operating under the

umbrella of the International

Bedding Industry Association

(IBIA) present an integrated

manufacturing capability

across the entire value chain,

including machinery, mattress

fabrics, foam, spring systems

and chemical components. With

the momentum gained over the

past three to four years, Türkiye

has become the second largest

supplier of raw materials

and technology to mattress

manufacturers worldwide,

following China.

Employing approximately

30,000 people, the sector

draws attention with an annual

production volume approaching

3 billion dollars. Around 2.2

billion dollars of this figure

comes from exports. While

the United States stands

out as the leading market,

European countries continue to

demonstrate strong demand.

Considering that global

mattress production volume is

estimated at around 40 billion

dollars, Türkiye’s share is

becoming increasingly visible

each year.

South Africa positioned as a

strategic hub

Industry representatives are

placing the African continent at

the center of their alternative

market growth strategy. In

this context, South Africa is

being evaluated not only as a

regional market but also as a

gateway to the entire continent.

IBIA EXPO – 5th International

Mattress Supply Industry and

Technologies Fair, to be held

in Johannesburg in May 2026,

stands out as the most concrete

step of this vision.

The fair aims to bring Turkish

manufacturers together directly

with mattress producers and

supply chain stakeholders

across Africa. The post-pandemic

increase in mattress replacement

trends and the recovery in

consumption volumes are

also accelerating the sector’s

investment plans. Experts note

that consumers replace their

mattresses on average every five

years, emphasizing that a more

dynamic outlook is expected in

both production and trade by

2026.

Building on the strong legacy

of IBIA EXPO in Istanbul and

its growing international

visitor diversity, the South

Africa edition is expected to

attract significant attention.

The objective is clear: reach

more countries, increase trade

volume and position Türkiye at

a higher level within the global

mattress ecosystem.


Events

Sleep Expo Middle East 2026 set

to showcase next-gen sleep and

mattress technologies in Dubai

Sleep Expo Middle East, the premier trade show for bedding, mattress, and

sleep technology industries in the Middle East and Africa region, is returning

with its 7th edition from 28 to 30 September 2026 at the Dubai World Trade

Centre (DWTC), UAE. The event serves as a key regional platform where global

manufacturers, sleep tech innovators, and machinery suppliers converge to

explore emerging trends, solutions, and business opportunities.

A

dedicated showcase

for Sleep Tech

innovations

Sleep Expo ME has cemented

its position as the go-to event

for the bedding and mattress

sector, combining product

showcases with a content-rich

conference program. Over three

days, exhibitors will present

the latest machinery, raw

materials, automation solutions,

and smart sleep technologies

that are shaping the industry’s

future. From advanced mattress

manufacturing equipment to

eco-friendly materials and

digital sleep solutions, the

exhibition reflects the growing

importance of innovation in the

global sleep ecosystem.

Machinery and automation

trends to be featured

The Sleep Tech segment

will spotlight innovative

machinery and production

technologies, including highspeed

quilting systems,

automated spring forming

lines, and digital monitoring

tools that enhance production

efficiency and quality control.

Next-generation roll-pack

packaging systems and AIenabled

assembly platforms

are expected to draw particular


attention, highlighting how

automation is redefining

manufacturing benchmarks

across the region.

Materials, sustainability

and smart bedding

integrations

Alongside hardware

advancements, attendees

will have the opportunity to

explore sustainable bedding

materials, smart mattress

components, and IoTintegrated

sleep solutions

designed to improve comfort,

performance, and user

health insights. Exhibitors

are preparing to showcase

innovations in temperatureregulating

textiles, ergonomic

support layers, and embedded

sensor technologies that reflect

broader consumer demands

for personalized and wellnessoriented

products.

Conference and networking for

industry growth

A key component of the expo

is its conference series, where

industry experts and thought

leaders will discuss market

trends, supply chain strategies,

sustainability imperatives,

and technological disruptions

shaping the future of sleep

products and production.

The platform also facilitates

networking opportunities,

enabling manufacturers,

suppliers, and distributors

to forge cross-border

partnerships that expand

market reach and accelerate

innovation adoption.

Strategic importance for the

regional sleep industry

With the Middle East and

Africa mattress market

projected for robust growth in

the coming years, Sleep Expo

Middle East serves as a vital

hub for stakeholders seeking to

stay ahead of competition and

connect with innovators from

around the world. From Dubai’s

central location and state-ofthe-art

exhibition facilities to

its strategic industry focus, the

event reinforces the region’s

expanding role in the global

sleep and bedding technology

landscape.


Profile

Akkoza Dokuma accelerates growth in

the U.S. market with ISPA Expo 2026

Set to exhibit at Booth #835 at ISPA Expo 2026, Akkoza Dokuma will present

its new collection to the global market, ranging from woven labels to technical

mattress accessories.

C

elebrating its 10th

year in mattress

and home textile

accessories manufacturing in

Türkiye, Akkoza Dokuma is

now sharpening its focus on

the U.S. market. Operating in a

2,000-square-meter modern

facility in İzmir with nearly 150

machines and a team of 40

experienced employees, the

company currently generates

approximately 40 percent of

its sales from exports. Under

the leadership of Ali Dinamit,

Founder of Akkoza Dokuma, the

company sees ISPA Expo 2026

as a key milestone in its global

growth strategy.

A strategic step in global

expansion

According to Ali Dinamit, ISPA

Expo is not merely a trade

show, but a powerful platform

for long-term distributorship

agreements, OEM partnerships

and brand positioning. The

high-volume production

structure of the U.S. market,

along with its strong demand

for technical textiles and

sustainability standards, aligns

closely with Akkoza’s technical

infrastructure and qualitydriven

production approach.

The company aims to extend

the fully in-house accessory

solutions it supplies to leading

mattress manufacturers in

Türkiye, including Yatsan,

Bambi, Alfomo, İdaş and

İstikbal Group, to a broader

international geography.

New collection highlights

woven labels

At ISPA, Akkoza will place

special emphasis on its woven

label product group. Known for

durability, premium appearance

and long-term brand visibility,

these products respond

strongly to the expectations

of the U.S. market and are

positioned not simply as

labels, but as distinctive brand

signatures.

The 2025–2026 collection

includes next-generation

mattress labels, reinforced

edge tapes, air capsules that

support airflow, and ergonomic

handles, all to be introduced

to international visitors for the

first time. Mattress binding

tapes, mattress covers and

Ali Dinamit,

Founder of Akkoza Dokuma

home textile products further

complement the range with

both functional and aesthetic

solutions.

Sustainability and highvolume

production focus

Responding to the certification,

traceability and environmental

standards required by the

U.S. market, Akkoza operates

with recyclable raw materials,

a low carbon footprint and

energy-efficient production

infrastructure. At ISPA Expo,

the company targets a broad

customer base ranging

from large-scale mattress

manufacturers to premium and

boutique brands. Considered a

key meeting point for technical

textile producers and mattress

accessory suppliers, ISPA Expo

2026 offers a strong growth

platform, and Akkoza Dokuma

aims to convert its production

strength into long-term global

partnerships.


Smart mattress sensors open a new

competitive arena in sleep technology

Next-generation contactless biometric sensors are transforming mattresses

into data-driven smart systems, pushing manufacturers to accelerate their

technology investments.

D

igital transformation

in sleep technology

has entered a new

phase with sensors integrated

directly into the mattress

structure. Competition, once

shaped primarily by comfort,

support, and material quality,

is now increasingly defined by

data accuracy and analytical

capability. Parameters such as

heart rate, breathing rhythm,

body movement, and sleep

stages can be monitored

without wearable devices

and without disturbing the

user. This development is

bringing technology companies

and traditional mattress

manufacturers into the same

ecosystem.

Contactless monitoring

systems gain momentum

The latest sensor solutions

operate through ultra-thin

film technologies embedded

between mattress layers,

pressure-sensitive smart

textiles, and modules capable of

detecting micro-vibrations. As

soon as the user lies down, the

system activates automatically

and collects continuous data

throughout the night. In the

morning, a mobile application

delivers a detailed sleep

analysis report.

Artificial intelligence-supported

software does more than

calculate total sleep time. It

evaluates deep sleep ratios,

micro-awakenings, irregular

breathing patterns, and overall

sleep consistency. Some

premium models can even

provide early indications of

potential sleep apnea risk.

Markets such as the United

States, South Korea, and China

are reporting double-digit

growth in the smart mattress

segment, reflecting strong

consumer interest in integrated

health monitoring.

Production lines adapt to

electronics integration

This technological shift is also

reshaping manufacturing

processes. Integrating sensor

modules requires specialized

layering techniques, dedicated

cable channels, and protective

encapsulation

systems within

the mattress core.

Machinery suppliers

are developing more

flexible assembly

lines designed

to accommodate

electronic

components without

compromising

structural integrity.

In addition, calibration tests

are increasingly conducted

during production to ensure

measurement accuracy.

Quality control protocols are

becoming more technical, as

sensor sensitivity and signal

consistency join spring tension

and foam density among key

evaluation criteria.

Data security and regulation

move to the forefront

The collection of biometric

data inevitably raises concerns

about privacy and regulatory

compliance. In Europe, GDPR

requirements impose strict

rules on user consent, data

storage duration, and thirdparty

access. In the United

States, health-related data

regulations further increase

scrutiny over software

transparency and cybersecurity

infrastructure. Manufacturers

must therefore invest not only

in hardware innovation but also

in secure data architecture.

Smart mattress sensors are

no longer viewed as a shortterm

trend. Growing interest in

personalized health tracking

and sleep optimization is

positioning this technology

as a permanent component

of the sleep industry. In the

coming years, competition will

be shaped not only by comfort

performance, but also by the

reliability, depth, and actionable

value of the data provided.


Events

IME Bengaluru 2026 concludes

as India accelerates its

manufacturing momentum

Held from February 26 to March 1, 2026, at the Bengaluru International

Exhibition Center (BIEC), India MattressTech & Upholstery Supplies Expo

(IME) Bengaluru highlighted the rapid transformation of India’s mattress

manufacturing and upholstery technology sector.

T

he 10th International

Trade Fair for

Mattress and

Upholstery Production

Technology, Machinery,

Supplies, Production Tools

and Accessories, organized

by NürnbergMesse India,

once again positioned itself

as a focused B2B platform

dedicated to production

technologies. Co-located with

IndiaWood, the exhibition

benefited from broader

cross-industry visitor traffic,

strengthening its profile as a

regional manufacturing hub

event.

Spring machinery and

automation solutions

dominated the floor

Pocket spring production

machines, servo-controlled

wire forming systems, and

PLC-based manufacturing

lines attracted strong attention

throughout the exhibition.

High-speed equipment

capable of producing hundreds

of springs per minute

demonstrated the growing

capacity ambitions of Indian

manufacturers.

Digital monitoring panels

and remote service solutions

were also prominently

featured. Real-time production

tracking, defect rate analysis,

and energy consumption

monitoring illustrated how

data-driven manufacturing is

rapidly gaining ground in the

region.

Foam, quilting, and hybrid

line investments expand

In addition to spring systems,

CNC-controlled foam cutting

machines, automated quilting

systems, and lamination lines

generated significant interest.

The continued growth of

hybrid mattress constructions


is driving demand for

synchronized multi-material

production lines.

Programmable quilting

equipment and fast moldchange

systems showcased

how manufacturers are

improving efficiency while

maintaining design flexibility.

These developments indicate

that India’s production

infrastructure is becoming

increasingly integrated and

automation-focused.

India strengthens its

position as a production hub

IME Bengaluru 2026

underscored India’s evolution

from a growing consumer

market to an emerging

manufacturing center.

Infrastructure investments, a

young industrial workforce,

and expanding export

ambitions are positioning

the country as a competitive

regional production alternative.

For international machinery

manufacturers, the exhibition

served as a strategic gateway

to establish distribution and

service networks across South

Asia. The strong interest in

automation upgrades among

local producers signals that

higher-capacity, technologydriven

facilities are likely to

enter operation in the coming

years.

From a Sleep Tech perspective,

IME Bengaluru 2026

demonstrated that advanced

production technologies and

digital manufacturing practices

are no longer confined to

established Western markets.

India is increasingly visible

within the global competitive

landscape, supported by

sustained investment in

machinery, automation depth,

and scalable production

infrastructure.


News

A new era in textile technologies

for bedding applications

The bedding and sleep products segment is undergoing a profound

transformation driven by rapid advances in textile technologies. Rising

expectations around comfort, health, sustainability and personalization are

pushing innovative solutions to the forefront in mattress fabrics, filling materials

and surface textiles. Developments ranging from smart textiles and eco-friendly

fibres to digital manufacturing and functional finishes are shaping the future of

the sector.

I

n recent years, textiles

used in bedding

applications have

moved beyond purely aesthetic

or basic comfort functions.

Functional textiles that regulate

heat and moisture, offer

antibacterial properties and

balance body pressure have

become key factors directly

influencing sleep quality. In

particular, next-generation

textile structures developed for

mattress ticking and mattress

pads aim to create an optimal

microclimate throughout the

night. Smart bedding textiles

not only meet user expectations

in terms of breathability,

thermal regulation and

hygiene, but also provide

solutions compatible with

integrated sleep technologies.

Fabric structures suitable for

sensor integration and adaptive

surfaces are increasingly

becoming core components of

sleep-health-oriented products.

Material Innovation:

Where comfort meets

sustainability

Textile materials used in

bedding applications are being

reshaped along the axis of

sustainability. Bio-based fibres

such as organic cotton, bamboo,

Tencel and natural latex are

preferred for both their reduced

environmental impact and their

high comfort perception. These

fibres offer key advantages in

mattress fabrics, particularly

in softness, breathability and

moisture management. At the

same time, synthetic fibres such

as polyester, nylon and viscose

continue to play an important

role thanks to their durability,

dimensional stability and cost

efficiency. The integration

of recycled fibres and

biodegradable components into

bedding textiles has recently

gained momentum, drawing

attention in terms of circular

economy objectives. Functional

fibres with antibacterial, antiallergic

and flame-retardant

properties stand out especially

in hotel and healthcareoriented

bedding solutions.

Thermal regulation and

microclimate management

One of the fastest-growing

areas in bedding textiles is

the development of solutions

aimed at regulating body

temperature. Through phase

change materials (PCM),

microcapsule technologies and


specialized fibre blends, fabrics

can absorb or release heat in

response to body temperature.

This enables a more balanced

and uninterrupted sleep

environment throughout

the night. Such textile

technologies have become

a key differentiation factor,

particularly in the premium

mattress segment. Brands

increasingly place thermal

comfort at the center of

their product storytelling,

strengthening their marketing

communication through

performance-driven narratives.

Digitalization and

personalized production

Digital technologies are

also gaining a strong

foothold in bedding textile

manufacturing processes.

Thanks to computer-aided

design (CAD) and simulation

software, fabric structures,

patterns and performance

characteristics can be tested

in virtual environments before

production. This shortens

product development cycles

while optimizing costs. In

addition, body mapping,

zoned support systems and

modular mattress designs

enable a higher level of

personalization in textile layers.

In the coming years, bedding

textiles optimized according

to user data through artificial

intelligence-supported systems

are expected to become more

widespread.

Circular economy and the

sector’s future vision

In line with increasing

regulations and evolving

consumer expectations

around sustainability, the

bedding industry is moving

toward circular production

models. Easily separable

textile layers, recyclable

materials and long-lasting

product designs are among

the sector’s top priorities.

From a future perspective,

bedding textiles are expected

to be positioned not merely as

surface coverings, but as active

components that support sleep

health. The convergence of

smart textiles, environmentally

responsible materials

and digital manufacturing

technologies is creating a

strong transformation in

bedding applications—both

technically and from a

marketing standpoint.

Bedding textiles at

the center of the sleep

experience

Textile technologies for

bedding applications are

evolving beyond comfort

toward a structure focused

on health, sustainability and

personalization. Thanks to nextgeneration

fibres, functional

fabric constructions and digital

production processes, bedding

textiles have become a strategic

field of competition for brands.

Industry stakeholders largely

agree that this technological

transformation will continue to

accelerate in the coming years.


19-22

‘26

recycle

recycle

recycle

THIS FAIR IS ORGANIZED WITH THE AUDIT OF TOBB (THE UNION OF CHAMBERS AND

COMMODITY EXCHANGES OF TURKEY) IN ACCORDANCE WITH THE LAW NO.5174

News

Double roll-pack technology

sets a new benchmark in

mattress packaging efficiency

International machinery manufacturers are redefining packaging performance

with dual-stage compression systems that significantly reduce mattress volume

while protecting structural integrity and recovery performance.

A

s e-commerce

penetration deepens

across North America

and Europe, logistics efficiency

has become one of the

most decisive cost factors

in mattress manufacturing.

Traditional roll-pack systems

have long enabled vacuum

compression and cylindrical

packaging, allowing more

units per shipment. However,

rising freight rates, warehouse

optimization pressures, and

sustainability targets are now

pushing the industry beyond

conventional solutions. Double

roll-pack technology has

emerged as a next-generation

answer to these challenges.

In this system, the mattress

first undergoes standard highpressure

vacuum compression

and primary rolling. Once

the initial cylindrical form is

achieved, a second controlled

compression and re-rolling

phase is applied. This additional

stage is not simply a repetition

of the first; it is a precisely

engineered process supported

by torque control, tensionregulated

film application,

and real-time monitoring

of material stress levels.

The result is a noticeably

smaller final diameter without

compromising internal spring

structure or foam resilience.

Two-stage engineering

requires advanced control

systems

The technical complexity of

double roll-pack lines demands

reinforced machine architecture.

High-strength steel frames,

heavy-duty hydraulic

assemblies, and industrialgrade

vacuum pumps are

essential to withstand the

additional compression force.

More importantly, intelligent

software systems manage

pressure thresholds to prevent

permanent deformation within

foam layers or pocket spring

units.

Recipe-based automation

platforms allow manufacturers

to predefine optimal

compression parameters for

different mattress constructions,

including all-foam, hybrid,

and high-gauge pocket spring

models. Integrated sensors

continuously measure film

tension, roll density, and

internal resistance levels during

the second compression stage.

If deviations occur, the system

automatically recalibrates to

maintain structural consistency.

Logistics efficiency

translates into measurable

financial impact

The most immediate advantage

of double roll-pack technology

is improved container

utilization. Even a modest

reduction in final roll diameter

can significantly increase the

number of units loaded per

40-foot container. For exporters

shipping thousands of units

monthly, this improvement


directly lowers freight cost per

mattress and enhances margin

stability.

Warehouse space optimization

is another operational benefit.

More compact rolls reduce

storage volume requirements,

streamline palletization, and

improve handling efficiency

within distribution centers.

For large-scale online

retailers operating centralized

fulfillment hubs, this translates

into faster throughput and

lower per-unit logistics

expenses.

Sustainability alignment

strengthens strategic value

Beyond cost reduction, double

roll-pack systems also

contribute to environmental

performance targets. Higher

container density reduces

emissions per shipped unit,

supporting carbon reporting

obligations increasingly

required by global retail

chains. Additionally, advanced

machines are engineered to

operate with thinner, highdurability

films, lowering

plastic consumption without

sacrificing puncture resistance.

Some equipment

manufacturers are now

integrating compatibility with

recyclable and mono-material

films, enabling producers to

align packaging processes with

circular economy strategies.

Packaging evolves into

a strategic production

discipline


double roll-pack technology

marks a structural shift.

Packaging is no longer treated

as a downstream logistics

step but as a fully integrated

engineering discipline within

the production line. These

systems are now synchronized

with upstream manufacturing

stages through conveyor

integration, barcode tracking,

and centralized data platforms

that monitor throughput,

downtime, and energy

consumption in real time.

In an increasingly competitive

global mattress market,

companies investing in

advanced compression

engineering, intelligent control

systems, and sustainabilityaligned

packaging solutions

are positioning themselves

ahead of the curve. Double

roll-pack technology does not

merely reduce size; it redefines

operational efficiency, export

competitiveness, and long-term

strategic resilience.


News

Global spring production

maintains its strategic weight in

mattress manufacturing

As the global mattress market expands toward new growth thresholds, springbased

systems continue to represent one of the most significant production

segments in both volume and value terms.

T

he global

mattress market is

currently valued

at approximately 48 to 50

billion USD and is projected

to approach 75 to 80 billion

USD within the next decade,

supported by steady annual

growth. Within this large

ecosystem, spring-based

mattresses remain a dominant

construction method despite

the rapid rise of foam-only

alternatives. Innerspring and

hybrid systems continue to

hold a substantial share of

global output, particularly in

North America, Europe, and

parts of Asia.

While exact global unit figures

for spring production are not

publicly consolidated, industry

estimates suggest that annual

global mattress production

exceeds 150 million units.

Considering that spring-based

constructions account for

more than half of total global

mattress demand, worldwide

spring system production is

understood to operate at a

scale of hundreds of millions

of individual spring units per

year. Each mattress typically

contains several hundred to

more than one thousand coils,

meaning total annual steel coil

output reaches into the tens of

billions of individual springs.

Pocket spring technology

drives value growth

Among spring systems, pocket

spring technology continues

to show strong momentum.

The pocket spring mattress

segment alone represents a

multi-billion-dollar global

market and is forecast to grow

steadily over the coming years.

Manufacturers are investing

heavily in automated pocket

spring assembly lines capable

of producing thousands of coils

per hour with high precision.

This shift toward individually

wrapped coil systems reflects

increasing consumer demand

for motion isolation, ergonomic

zoning, and premium sleep

performance. As a result,

high-speed coil forming,

fabric encasing, and ultrasonic

sealing technologies have

become critical production

investments for leading

manufacturers.

Regional production hubs

shape global capacity

China remains one of the

largest producers of steel

wire and spring units,

supplying both domestic

mattress manufacturers and

export markets. Türkiye,

Italy, the United States, and


Eastern European countries

also operate strong spring

production bases, particularly

in pocket and specialty coil

systems.

Automation levels vary by

region, but advanced facilities

increasingly integrate robotic

wire feeding, digital tension

control, and sensor-based

quality inspection. These

technologies reduce waste,

improve consistency, and

enable scalable output for

global distribution networks.

Raw material dynamics

influence future output

Spring production is closely

tied to high-carbon steel

wire availability and

pricing. Fluctuations in steel

costs directly impact coil

manufacturing margins.

Energy prices and logistics

conditions also play a

significant role, especially

for export-oriented facilities.

Nevertheless, structural

demand for spring-based

sleep systems remains

stable. Hybrid constructions

combining foam layers with

pocket coils continue to

perform strongly in premium

markets, supporting

sustained production

investment.

Strategic outlook for

Sleep Tech


global spring production is

not merely a legacy segment

but a technologically evolving

backbone of mattress

engineering. Automation,

material optimization, and

high-speed coil forming

systems are reshaping capacity

benchmarks worldwide.

As global mattress demand

grows and premium hybrid

models expand their footprint,

spring production is expected

to maintain its central

position within the industry’s

manufacturing landscape,

supported by continuous

investment in machinery,

process control, and scalable

production infrastructure.


News

Anti-dumping wave expands in

U.S. mattress imports

New investigations by the U.S. Department of Commerce and recent Federal

Register announcements are tightening trade rules in the mattress sector and

reshaping global supply chains.

T

he anti-dumping

agenda in the U.S.

mattress market is

gaining momentum once

again. Recent decisions are

no longer limited to a narrow

set of measures targeting

specific countries; instead, they

reflect a broader structural

control mechanism covering

multiple regions. Preliminary

determinations announced

in investigations concerning

mattress imports from 12

countries have introduced a new

period of uncertainty for both

exporters and importers. As a

result, pricing strategies, longterm

contracts, and sourcing

models are being reassessed

across the industry.

Focus on 12 countries

reshapes sourcing

strategies

The expansion in the number of

countries under investigation is

complicating risk diversification

strategies for U.S. importers.

Companies seeking to avoid

overreliance on a single

production region are now

exploring alternative sourcing

options. For manufacturers

supplying the U.S. market,

two key challenges stand out:

increased unpredictability in

cost structures and the need

for more cautious shipment

planning.

Buyers are no longer focusing

solely on price competitiveness.

Compliance documentation,

transparency of origin,

traceability of production

records, and long-term

supply stability are gaining

strategic importance. This shift

favors companies with strong

corporate governance, wellestablished

documentation

systems, and the ability to

demonstrate regulatory

alignment.

Circumvention reviews

extend scrutiny to

components

Another notable aspect

of the U.S. approach is the

growing attention to potential

circumvention practices.

Investigations are not limited

to finished mattress imports;

they also examine whether

components assembled or

completed in third countries are

being used to bypass existing

anti-dumping measures.

This broader scrutiny places

component suppliers under

increased pressure. Semifinished

spring units, foam

cores, and quilted panels used

in cross-border assembly

models are subject to detailed

review. Consequently, not

only final product exporters

but also intermediate goods

manufacturers are directly

affected by the evolving

regulatory landscape.

Measures on China signal

long-term protection

strategy

Ongoing reviews of antidumping

measures on Chineseorigin

mattresses indicate that

the United States intends to

maintain a protective stance.

Five-year sunset reviews

often conclude that removing

existing duties could harm

domestic producers, reinforcing

the likelihood of continued

enforcement.

In the coming period,

competition in the U.S. mattress

market will be shaped not only

by price but also by regulatory

compliance, transparent

supply chain structures, and

strategic positioning. While

this environment increases

risk exposure for exporters, it

also creates new opportunities

for companies capable

of demonstrating strong

compliance frameworks and

clearly documented origin

structures.


Cooling technologies reshape

next generation mattress design

Advanced temperature-regulating materials are redefining performance

standards in premium mattress production worldwide.

G

lobal mattress

technology suppliers

are intensifying

research into next-generation

cooling systems as heat

management becomes one of

the most decisive purchasing

factors for consumers. While

traditional gel-infused foams

have dominated the segment

for years, new developments

now focus on phase-change

materials, graphite-infused

layers, copper integrations,

and advanced airflow channel

engineering. The objective

is clear: maintain a stable

microclimate throughout the

night without compromising

support or durability.

Manufacturers report that

thermal discomfort remains

one of the primary reasons for

mattress replacement. As a

result, innovation strategies are

increasingly centered around

dynamic heat dispersion rather

than passive cooling claims. The

newest material combinations

are designed to actively draw

heat away from the body and

redistribute it across ventilated

internal structures.

Phase-change materials

enter mainstream

production

One of the most notable

advancements is the integration

of phase-change materials

(PCM) within quilting layers and

comfort foams. These microencapsulated

components

absorb excess body heat

and release it gradually as

temperature fluctuates. Unlike

earlier surface-only solutions,

PCM technology is now being

embedded deeper into mattress

cores for longer-lasting thermal

stability.

Producers adopting PCMenhanced

constructions

report improved temperature

consistency across different sleep

positions. This is particularly

relevant in hybrid mattresses,

where airflow between pocket

springs and comfort layers

enhances overall breathability.

Airflow engineering

becomes structural

Beyond material innovation,

structural airflow design

is gaining momentum.

Manufacturers are introducing

vertically perforated foam

blocks, ventilated border

systems, and 3D spacer fabrics

that allow continuous air

circulation. In some advanced

models, airflow channels are

strategically aligned with

ergonomic support zones to

combine thermal control with

pressure distribution.

As climate conditions become

more extreme in many

regions, cooling performance

is no longer considered a

luxury feature but a baseline

expectation in mid to highend

mattress segments. By

merging material science with

structural engineering, mattress

producers are positioning

temperature regulation as a

core pillar of next-generation

sleep technology.


News

Silent layers redefine acoustic

comfort in mattresses

A new generation of sound-absorbing foam layers is entering mattress

production, targeting urban consumers seeking quieter and more restorative

sleep environments.

I

nternational bedding

material suppliers are

introducing advanced

acoustic foam technologies

originally developed for the

automotive and construction

sectors into mattress

applications. These new layers

are engineered to absorb

ambient noise vibrations and

reduce sound transmission

through the sleep surface. As

urban living density increases

and external noise becomes a

growing concern, manufacturers

see acoustic comfort as

a new frontier in product

differentiation.

The technology focuses on

high-density open-cell foam

structures capable of dissipating

sound waves before they travel

across the mattress core. When

integrated beneath comfort

layers or above spring systems,

these acoustic components help

dampen movement-related

noise and external disturbances.

Early testing results indicate

measurable reductions in

vibration transfer, particularly in

hybrid constructions combining

springs and foam.

From automotive

engineering to bedroom

innovation

The adaptation of acoustic

foam from automotive cabin

insulation marks a significant

cross-industry transfer of

technology. Engineers have

recalibrated material density

and airflow characteristics to

maintain breathability while

preserving sound absorption

efficiency. This balance is

critical, as mattress materials

must regulate temperature

and moisture in addition to

controlling noise.

Manufacturers report that the

integration process does not

require major production line

modifications. The acoustic

layers can be laminated or

quilted within existing comfort

structures, allowing scalable

implementation across mid to

high-end collections.

A new parameter in

premium sleep design

As competition intensifies

in the premium mattress

segment, brands are expanding

their comfort narratives

beyond pressure relief and

cooling performance. Acoustic

optimization is emerging as an

additional value proposition,

especially in metropolitan

markets across Asia, Europe,

and North America.

Retailers note increasing

consumer awareness around

holistic sleep quality, including

environmental noise factors. By

incorporating sound-absorbing

materials into mattress design,

producers aim to offer a more

controlled and tranquil sleep

surface. The development

reflects a broader industry shift

toward multi-functional sleep

systems that address comfort,

climate, support, and now

acoustic performance within a

single integrated structure.


Spinks unveils next generation

pocket spring system

Spinks introduces an advanced pocket spring platform engineered to deliver

higher responsiveness, durability, and precision comfort for premium mattress

manufacturers worldwide.

S

pinks has officially

launched its latest

pocket spring

innovation, reinforcing its

position as one of the global

leaders in spring technology.

The new system has been

developed to respond more

precisely to body movement

while maintaining structural

stability over long product

lifecycles. Building on decades

of metallurgical expertise,

the company has refined coil

geometry, steel composition,

and heat treatment processes

to achieve measurable gains

in performance consistency.

Early feedback from European

and North American bedding

brands indicates stronger

contouring capabilities and

improved motion separation,

particularly in premium hybrid

collections targeting high-value

consumers.

Precision engineered for

dynamic support

At the core of the development

is a redesigned spring

architecture that adapts

progressively to different

body pressure zones. By

optimizing coil height, wire

gauge calibration, and tension

control, Spinks delivers a

balanced surface feel that

supports spinal alignment

without compromising surface

comfort. Manufacturers testing

the system report enhanced

edge stability and improved

load distribution across wider

mattress formats, including

king and super-king sizes.

The engineering team has

also focused on fatigue

resistance. Advanced tempering

techniques increase the steel’s

resilience under repeated

compression cycles, helping

mattresses maintain structural

integrity over extended periods.

This long-term durability

supports brands competing in

warranty-driven markets where

performance retention plays

a decisive role in purchasing

decisions.

Built for modern hybrid

constructions

The system has been designed

with hybrid mattress structures

in mind. The pocket springs

integrate seamlessly with

advanced foam, latex, gel, and

fiber comfort layers, allowing

producers to fine-tune product

differentiation across multiple

comfort categories. Integrated

airflow channels between coils

enhance internal ventilation,

supporting temperature

regulation strategies that

are increasingly important in

premium bedding segments.

Production efficiency has not

been overlooked. The platform

adapts smoothly to automated

assembly lines and highspeed

encapsulation systems,

enabling manufacturers to

scale output without sacrificing

quality standards. As global

demand shifts toward

performance-oriented sleep

solutions, this innovation

strengthens Spinks’ role as a

strategic technology partner for

mattress producers worldwide.


News

Automation investments

accelerate in Pocket Spring

Technology production

Rising automation investments in pocket spring production lines are increasing

capacity, reducing error rates, and giving manufacturers a stronger competitive

edge in global markets.

P

ocket Spring

Technology, one of

the core components

of the mattress industry,

is undergoing a significant

technological transformation.

Growing demand, higher

quality expectations, and

increasing global competition

are pushing manufacturers

toward faster, more precise,

and more efficient systems.

Traditional semi-automatic

lines are gradually being

replaced by fully integrated,

robot-assisted, and datamonitored

production solutions.

Robotic wire feeding

systems take center stage

Next-generation spring

machinery highlights robotic

wire feeding and automated

cutting systems. These

technologies monitor wire

tension in real time and ensure

that each individual spring

is produced with consistent

firmness values. As operator

intervention decreases,

production speed increases

noticeably.

Sensor-supported quality

control modules automatically

detect and remove

defective springs during the

manufacturing process. This

reduces waste rates and results

in a more uniform support

structure in the finished

mattress. For high-volume

producers, these solutions

translate directly into cost

efficiency and improved output

consistency.

Data monitoring and line

optimization gain strength

Industry 4.0 applications are

now being integrated into

pocket spring production lines.

Manufacturing parameters

can be tracked instantly

through digital dashboards.

Wire consumption, production

volume, downtime duration,

and maintenance requirements

are recorded and analyzed by

centralized systems.

This continuous data flow

allows manufacturers not

only to produce but also

to optimize their processes

in real time. Predictive and

scheduled maintenance

applications help prevent

unexpected breakdowns and

increase overall line efficiency.

In large-scale facilities,

multiple production lines can

be managed through a single

centralized software platform,

enhancing operational

transparency and control.

Speed becomes decisive in

export markets

In markets such as the

United States and Europe,

delivery time has become

a critical competitive factor.

Manufacturers investing in

automation are able to offer

shorter lead times and more

reliable supply schedules. At

the same time, spring units

with minimal deviation and

high structural consistency are

increasingly preferred in the

premium segment.

Machinery suppliers are

responding with more

compact, energy-efficient, and

modular solutions. Companies

operating in Türkiye are

drawing growing attention in

the Middle East, Europe, and

Latin America thanks to their

flexible engineering capabilities

and competitive technology

offerings.

Automation in Pocket Spring

Technology production is no

longer a strategic option but

a fundamental requirement

for staying competitive. In

the coming years, companies

that invest in advanced

production systems will clearly

differentiate themselves in

terms of capacity, quality

stability, and speed.


SleepTech March - April 2026

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