-BST SHS-3000 _engl - BST International GmbH

A SUPER Tool
For SUPER Results

2
SUPER HANDYScan 3000
The Very Best Technology For The Very Greatest
Productivity Gains And Quality Enhancement
A Tool That No Press Should Be Without
sets a higher standard in its class.
Focused on delivering optimal efficiency
and productivity, the
SUPER HANDYScan 3000 provides a wide
range of new features and functions that
save time, reduce costs and make onpress
quality control easier and more
efficient.
In the end, you achieve higher productivity,
reduced waste, better print quality and
happier customers, making the
SUPER HANDYScan 3000 a very powerful
press room tool.
With over 12,000 systems installed,
BST International is known world wide
for quality and reliability in every detail
and inspection technology that delivers
optimum performance every day.
Nothing Could Be Easier To Use!
• Easier, faster job set-up in seconds
makes the system ideal for both long
and short runs.
• It’s a fact, color coded icons mean
faster command execution.
• One touch access to frequently used
functions saves time on every job.
• Multilingual OSD (On-Screen Display)
• Dynamic Image Update and Quick
Zoom function for unsurpassed
operating comfort
• 8-direction, multi speed camera
navigation moves the camera right
to the target faster and with less effort.
Main menu
Repeat length 02500
Reset Pulses Per Repeat 01
User settings
System settings
Membrane panel features improved icon design and 8-direction multi speed camera navigation
OK
▲ ▲ ▲
Multilingual OSD (On-Screen Display)
Cutting Edge Technology
• Industrial electronics in an all steel
chassis, with integral ESD protection,
means longevity and reliability.
• High resolution CCD camera technology,
with 450 line resolution provides
superior picture quality, color fidelity
and image detail.
• Image update of up to 10 images
per second for more natural operation.
• Motorized 14:1 zoom lens with up to
40x magnification allows effortless
inspection of even the tiniest detail.
• Flicker-free, non-interlaced image
reproduction with ergonomic PC typical
refresh rates (~ 72 Hz).
• 127 mm x 101 mm (5” x 4”)
field of view
• Optional large field of view
235 mm x 178 mm (9” x 7”)
allows viewing of three times as much
web in each picture.
• Plug and play output for an optional
second monitor is standard.
• Optional TFT flat screen or
21” CRT monitor.

SUPER Features
Mean SUPER Results
Dynamic Image Update (DIU)
Automatically adjusts the strobe frequency
when certain functions are used, resulting
in image navigation and functionality that
is more natural, seamless and intuitive for
the operator.
Quick Zoom
Instantly zoom in or out at the touch of a
single icon. This new feature is so useful,
your operator will save time on every job,
every day.
Multi Function Split Screen
Our new multi-function Split Screen
opens a whole new world of inspection
possibilities and efficiency.
Save up to 15 reference images for
visual side-by-side or picture in picture
comparison throughout the run.
Adjustable Split Screen allows shifting
of where the image is split to any location
on the screen.
Picture in Picture allows the operator to
freely position a window of adjustable size
on the screen, thus customizing the feature
to the specific needs of the operator and
job.
Programmable Positions
Programmable Positions allows saving up
to 15 camera locations (including zoom,
iris and strobe settings), virtually in seconds.
Recall the position at the touch of a single
icon.
Auto Constant Scan (ACS)
Automatic scanning of the repeat in
machine direction and across the web
greatly simplifies inspection of the print
repeat area, and will save you time and
material on every job.
Zoom sensitive 100% Scan automatically
adjusts the camera step width for the
selected field of view to cover 100% of
the plate area.
Standard FOV, minimum zoom Standard FOV, maximum zoom
Quick Zoom supported by DIU
Adjustable Split Screen Picture in Picture mode
Position Sets
Organizing programmed positions by
task into 3 sets makes it possible to return
to any critical area on the web faster and
with less effort.
3

4
New Features
Mean Greater Results Than Ever
Combi Scan
An effective print scan procedure must
be comprehensive. It should include
large views of color trap areas, as well as
close-up views of register marks, logos
and other critical print details, and an
overall scan of the entire print repeat
area.
Our new Combi Scan feature combines
all the desired inspection parameters –
programmed positions, Auto Constant
Scan Set-up, Split Screen positions – into
one comprehensive continuous loop.
Combi Scan means
• that building a custom inspection
routine for every job is fast and easy.
• that every job is inspected in the most
efficient and productive way.
• better results on press.
Two Camera Systems
With an (optional) dual camera or a back
strobe the SUPER HANDYScan 3000
becomes a very effective tool for inspecting
front, back and front-to-back print in
a variety of ways.
The system can be used to view the
currently active camera or images of
camera #1 and camera #2, side-by-side
in a Split Screen display or in an adjustable
Picture In Picture mode.
Front-to-Back Register (FTBR) is
accomplished by a unique combination
of front side camera and back side strobe,
to yield remarkably clear and useful images
of both sides of the web, even on heavy
paper substrates.
View Modes
Dual Camera SUPER HANDYScan 3000
systems offer two new modes for viewing
images of the two cameras at the same
time.
In Side-by-Side view mode the monitor can
be divided into two parts of variable size to
see both images side-by-side for color and
print quality comparison.
Picture In Picture mode allows the image
of one camera to appear in an adjustable
window anywhere on the screen while
the image of the other camera fills the
remaining screen area.
This mode is ideal to for example
simultaneously display the register mark
of the back side camera while the front
side camera scans the entire repeat.
Programmed Positions ACS Inspection
Front Side
Camera
Back Side
Camera
Back Side
Camera
Front and back side display
Front-to-back register display
Front Side
Camera
Side-by-Side View Mode Picture in Picture View Mode

System Components
4
1
Easy To Use – Easy To Install
Typical Mounting Locations
Illustration shows typical mounting locations on offset, CI flexo, label and rotogravure press.
Offset Press CI Flexo Press
Camera unit(s)
after perforation station
Camera unit
after CI drum
Label Press Rotogravure Press
Camera unit
after last print unit
2
Camera unit
after matrix removal
Camera unit below die cut station
5 6 7 8 9
3
1 – Monitor
2 – Camera unit
3 – Controller
4 – Timing device
5 – Monitor signal cable
6 – Camera cable
7 – Synchronization cable
8 – Monitor power supply
9 – System power supply
Camera unit
(alternative location)
Camera unit
after dryer
Optional second
camera unit
Camera unit (standard location)
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8
Camera Unit
Camera unit, standard field of view
127 mm x 101 mm (5” x 4”)
Single Mount Traverses
Perfect Fit
On Every Press
Traverse Assembly
Cantilevered single mount traverses are recommended for
narrow web presses up to a maximum length of 750 mm (30”).
Standard length traverses are designed to utilize the full zoom
capacity of the camera unit at the web edges.
Standard Length Single Mount Traverses
applicable for camera units with standard field of view.
Max. web width WW
mm inches
178 7
254 10
305 12
330 13
356 14
406 16
457 18
508 20
521 20.5
Additional standard
traverse lengths
Camera unit, large field of view
235 mm x 178 mm (9” x 7”)
Recommended traverse length TL
mm inches
(European Standard) (US Standard)
360 14.17
410 16.14
460 18.11
490 19.29
510 20.08
560 22.05
620 24.41
670 26.38
690 27.17
290 11.42
440 17.32
• For detailed drawings of camera-traverse assemblies see page 12.
• To determine the minimum traverse length for a large field of
view camera unit please use formula for custom length traverses.
Custom Length Single Mount Traverses
are available to overall lengths of 750 mm (30”).
The following formula is used to calculate the recommended
traverse length:
Standard field of view: TL = WW + 180 mm (7.09”)
Large field of view: TL = WW + 230 mm (9.06”)
Cable Track Assembly (see System Options, page 11)
WW = max. web width
TL = traverse length
Recommended camera mounting orientations
Dual Mount Traverses
Dual mount traverses are used for medium and wide web presses
requiring a traverse length between 750 mm (30”) and 3500 mm
(138”).
Standard Length Dual Mount Traverses
Standard lengths traverses are available between 750 mm (29,5”)
and 2000 mm (79,5”) in 50 mm (2”) steps and include a cable
track assembly for cable guidance.
The traverse design allows extending the mounting distance MD
up to 50 mm (2”) to accommodate the actual press frame width.
Traverse length TL:
1. Determine inner press frame dimension
(traverse mounting dimension MD).
2. Choose next smaller standard traverse length TL
(50 mm (2”) steps).
The maximum web width WW that can be scanned
is calculated by the following formulars:
Standard field of view: WW = MD - 200 mm (7.87”)
Large field of view: WW = MD - 280 mm (11.02”)
It should be equal to or larger than the maximum web width
produced in order to utilize the full zoom capacity of the camera
unit at both web edges.
Custom Length Dual Mount Traverses
Custom length traverses are available of up to 3500 mm (138”)
overall length.
WW = max. web width
TL = traverse length
MD = mounting dimension

High-Tech Electronics
Built For Industrial Environments
The Controller houses all the system
electronics. All components are connected
via pin and socket connectors on the back
of the unit.
The SUPER HANDYScan 3000 Controller
includes an integral membrane control
panel, used for operating the system.
The controller is supplied with 1.8 m (6’)
power cable and monitor power cables.
Connector locations (back side)
1 - Power On-Off
2 - System power supply, input
3 - Monitor power supply, output
4 - Remote operator control panels
5 - Status LEDs
6 - Timing devices, input
7 - Camera cable #1, input
8 - Camera cable #2, input
9 - Video signal out
Note:
Please allow 150 mm (6”) cable
path clearance. Please allow clearance
for cooling air cirulation.
System uses a proprietary high quality
camera cable, which connects the camera
unit to the Controller.
High resolution 17” CRT viewing monitor
with 1.8 m (6’) cables.
Optional 15” TFT flat screen or 21” CRT
monitor.
Monitor signal extension cable (optional)
Monitor signal extension cable is used to
connect a monitor at a remote location
to the controller unit.
Available lengths:
3 m (10’), 15 m (50’), 30 m (100’),
9 m (30’), 20 m (66’)
1
2 3 4 5 6 7 8 9
Standard length: 4.5 m (15’)
Available lengths: 9 m (30’)
15 m (50’)
20 m (66’)
30 m (100’)
Since monitor models available on the market change frequently
please contact your local BST office for current information.
Second monitor (optional)
In order to monitor print quality from
other locations press side a second monitor
can be added to the system. Use a signal
extension cable of the appropriate length.
Controller
Camera Cable
Monitor
Monitor hood (optional)
All metal monitor hood is useful for
reducing monitor screen glare, and is
strongly recommended for plants with
overhead fluorescent lights and/or
ceilings lower than 7 m (20’).
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Synchronization
1 – Pinion (steel)
2 – Proximity switch
Steady Pictures
All The Time
In order to synchronize the SUPER HANDYScan 3000 with the running web
timing devices are required. Besides the regular synchronization signals the
SUPER HANDYScan 3000 also supports an input for an additional reference
signal (reset signal) for optimum picture stability.
System synchronization for gear driven presses System synchronization
on presses without gear drives
Gear sensor
European standard
1
2
Systems installed on gear driven presses
are synchronized with a gear sensor
reading a gear of the printing cylinder
drive train.
Gear sensor
Available cable lengths:
• 5 m (16.7’), European standard sensor
• 3 m (10’), US standard sensor
Synchronization extension cable
Signal extension cable to connect timing
devices to the controller unit when extended
cable lengths are required.
Available cable lengths:
3 m (10’), 15 m (50’), 30 m (100’),
9 m (30’), 20 m (66’)
Mounting support
Universal mounting bracket for European
standard only.
Gear sensor
US standard
Systems installed on presses that do not
offer gears to be read for synchronization
purposes (for example servo driven
cylinders or rotogravure presses with line
shaft) operate either with rotary encoders
or suitable electronic signals provided
by press controls.
In these cases please contact your local
BST representative for assistance.
BST offers a large variaty of timing devices
including sensors for hazardous locations,
encoders, optical sensors etc. to fit all
needs. The system also supports various
signal interfaces such as RS 422, 5V, 12V,
or 24V open collector signals and more.
Reset Signal
In order to use the “Programmable
Positions“ feature to its full capacity
a reset signal is required.
It can be generated by an optical sensor
reading a printed mark on the web.
Please contact your local BST representative
for further assistance.
Universal mounting bracket

Maximum Benefit
By Customized Hardware
Backstrobe assembly
A backstrobe assembly is used to visually
check the front-to-back print register (FTBR)
of translucent substrates by illuminating
the web from the opposite side.
Mounted opposite to the camera unit the
image on the monitor will show the front
side printing with the backside printing
shining through.
Available cable lengths
from Controller to backstrobe:
• 4,5 m (15’)
• 9 m (30’)
• 15 m (50’)
• 20 m (66’)
• 30 m (100’)
The optional backstrobe serves to check
front-to-back register accuracy at many
different substrates.
System Options
Strobe options for UV,
Coatings or Lacquers
Various applications require special image
illumination.
The SUPER HANDYScan 3000 system
offers the possibility to install different
strobe options such as UV strobes (for
viewing of UV fluorescent additives)
or reflective strobes to view lacquer or
coatings. Another feature that makes
the SUPER HANDYScan 3000 so Super!
Customized brackets
for system components
On request, we can also provide customized
mounting adapters for the installation
of the camera traverse assembly, Controller
unit, monitor, etc. to the press.
Please contact your local BST representative
for further information.
Remote Operator Control Panel (ROCP)
Many presses require operators be at
multiple locations throughout the day.
Make your SUPER HANDYScan 3000
(and your operator) more productive by
adding a Remote Operator Control Panel
(ROCP) to your system.
The ROCP allows convinient system
operation from a second inspection area.
Available cable lengths:
3 m (10’) 15 m (50’) 30 m (100’)
9 m (30’) 20 m (66’)
Cable Track Assembly
A cable track assembly guides the camera
cable when moving the camera along the
traverse. It is recommended for traverse
lengths of 750 mm (30”) or greater or
when mounting the camera in a tight
location.
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SUPER HANDYScan 3000
Quote Request Form
Name
Position
Company
Address
Camera Unit
Camera Cable
Traverse, Single Mount
Traverse, Dual Mount
Monitor
Synchronization
System Options
Phone
Fax
e-mail
Country
Delivery Date needed
❏ Standard field of view ❏ Large field of view
127 mm x 101 mm (5“ x 4“) 235 mm x 178 mm (9“ x 7“)
Length in m (ft)
❏ 4.5 (15) ❏ 9 (30) ❏ 15 (50) ❏ 20 (66) ❏ 30 (100)
Length in mm (inches)
❏ 290 (11.42) ❏ 440 (17.32) ❏ 510 (20.08) ❏ 670 (26.38)
❏ 360 (14.17) ❏ 460 (18.11) ❏ 560 (22.05) ❏ 690 (27.17)
❏ 410 (16.14) ❏ 490 (19.29) ❏ 620 (24.41)
Single mount customized length TL = mm (inches)*
❏ Dual mount standard length TL = mm (inches)*
❏ Dual mount customized length TL = mm (inches)* / *mark unit used
❏ 17“ CRT SVGA, 1.8 m (6’) cable ❏ Hood for 17“ CRT
❏ 21“ CRT SVGA, 1.8 m (6’) cable
❏ 15“ TFT flat screen, 1.8 m (6’) cable, in industrial steel enclosure
❏ 15“ TFT flat screen, 1.8 m (6’) cable, surface flush mount version
Monitor signal extension cable, length in m (ft)
❏ 3 (10) ❏ 9 (30) ❏ 15 (50) ❏ 20 (66) ❏ 30 (100)
Type
❏ Gear sensor ❏ Optical reset sensor ❏ Timing device to be determined
Synchronization extension cable, length in m (ft)
❏ 3 (10) ❏ 9 (30) ❏ 15 (50) ❏ 20 (66) ❏ 30 (100)
❏ Universal mounting bracket for European standard sensor
❏ UV strobe ❏ Reflective strobe
❏ Backstrobe with round bar and clamping device
bar length in mm (inches)* / *mark unit used
Cable length in m (ft)
❏ 4.5 (15) ❏ 9 (30) ❏ 15 (50) ❏ 20 (66) ❏ 30 (100)
❏ Customized mounting bracket for ❏ Customized set of mounting brackets for
single mount traverse (sketch required) dual mount traverse (sketch required)
Second camera
❏ Standard field of view ❏ Large field of view
Remarks Date / Signature
Remote control panel
❏ Industrial steel enclosure ❏ Surface flush mount
Remote control cable length in m (ft)
❏ 3 (10) ❏ 9 (30) ❏ 15 (50) ❏ 20 (66) ❏ 30 (100)
12

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Technical Specifications
Power Supply
90 V – 132 V, 50/60 Hz, 400 VA
198 V – 264 V, 50/60 Hz, 400 VA
Ambient Operating Temperature
min. 0 degrees C ( 32 degrees F)
max. 40 degrees C (104 degrees F)
Monitor see separate specification
Dimension Sheets
Drawing A (No. 0078285.000.70)
Traverse single mount, standard FOV, 127 mm x 101 mm (5“ x 4“)
Drawing C (No. 0078284.000.70)
Traverse dual mount, standard FOV, 127 mm x 101 mm (5“ x 4“)
Drawing E (No. 0078309.000.70)
Controller unit
Storage Temperature
- 10 to + 55 degrees C
14 to + 131 degrees F
Humidity
20 – 80% non-condensing
Weights
Controller:
approx. 10.5 kgs (23.10 lbs)
Camera unit:
Standard Field of View:
approx. 7.4 kgs (16.30 lbs)
Large Field of View:
approx. 9.1 kgs (20.00 lbs)
Drawing B (No. 0078287.000.70)
Traverse single mount, large FOV, 235 mm x 178 mm (9“ x 7“)
Drawing D (No. 0078286.000.70)
Traverse dual mount, large FOV, 235 mm x 178 mm (9“ x 7“)
Dimensions
mm inches
a 216 8.50
b 69 2.71
c 383 15.06
d 258 10.17
e 141 5.55
f 6 0.23
g 89 3.50
h 92 3.60
i 127 5.00
j 183 7.21
k 152 5.98
l 131 5.15
m 156 6.12
n 381 15.00
Dimensions
mm inches
o 500 19.68
p 376 14.80
q 258 10.16
r 241 9.48
s 263 10.35
t 248 9.75
u 498 19.61
v 100 3.94
w 90 3.53
x 140 5.51
y 70 2.76
WW
TL
MD
Web width
Travel length
Mounting dimension

BST – A Worldwide
Presence
BST production lines
Web Guiding Systems
A wide product range of individual
components up to the most sophisticated
complete system solutions guarantees
an optimum adaptation to all kinds of
industrial applications.
Web Inspection Systems
Color video systems for manual and
fully-automatic operation; adapted
to the individual requirements on site.
Print Process Management
Fully automatic image inspection,
color monitoring, bar code verification
and defect detection for web-fed printing
and converting machines.
Register Control
Color register measuring systems for
automatic register pre-setting on Flexo
CI presses and color register and cut
register controls for web offset presses.
Ink Control
Digital ink ducts remote controls
for web offset presses.
Automation
System solutions for process optimization
by individual advice and creation of
customized software.
Web Cleaning
Cleaning system removes dry unattached
contamination. Simultaneous cleaning
of both sides of the web with minimum
space requirements.
BST International GmbH
Heidsieker Heide 53
D-33739 Bielefeld, Germany
Phone: +49 (0) 52 06/999-0
Telefax: +49 (0) 52 06/999-999
Web Site: www.bst-international.com
e-mail: info@bst-international.com
Sayona
Pro Mark
The BST Group with office and production
facilities in Bielefeld, has been a leading
manufacturer of quality assurance and
quality inspection systems for many years,
supplied to the web converting and
processing industries.
BST Pro Mark
650 West Grand Avenue # 301
Elmhurst, Illinois 60126 USA
Phone: (630) 833-9900
Telefax: (630) 833-9909
Web Site: www.bstpromark.com
BST in the EMG Group
France
Japan
Italia
Latina
More than 250 staff members worldwide
are dedicated to maintain the high
reputation for quality and efficiency,
which is proved by over 60.000
installations in 70 countries.
Local representative
© BST International GmbH, Bielefeld, Germany o BST 153/0404 GB o Subject to change