Product Catalogue Sec 1a - Global Welding Supplies Pty Ltd

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Product Catalogue Sec 1a - Global Welding Supplies Pty Ltd

WELDING EQUIPMENT

GAS EQUIPMENT

SAFETY

CONSUMABLES

TOOLS

MISCELLANEOUS

ACCESSORIES

1

2

3

4

5

6

7


CONTENTS 2

CONTENTS

SECTION 1

WELDING EQUIPMENT

LINCOLN ELECTRIC

Engine Driven Welders 5-7

MIG Welders 8-10

LIQUID ARC

MIG Machines 11

LINCOLN ELECTRIC

Multi-Process Welders 12-13

Wire Feeders 14-19

Multi-Weld System 20

Waveform Control Technology 21

Plasma 22

TIG Welders 23-25

STICK Welders 26-27

LIQUID ARC

STICK Welders 28-29

MILLER

Engine Driven Machines 30-32

GENELITE

Quality Petrol and Diesel Generators

and Welders 33

WIA

MIG Machines - Single Phase 34-35

MIG Machines - Three Phase 36-37

MILLER

MIG & Multi-Process Machines 38-39

Plasma Cutting Machines 40

TIG Machines 41-42

ESSETI and WIA

STICK Welders 43-44

CIGWELD

WELDERS

• Petrol and Diesel 45-47

• TransMIG 48-57

• VRD 58

• TransARC 59-62

• TransTIG 62-65

• TransMIG 65

• TransARC 66

CUTMASTER 67-68

PLASMA replacement torch

system and consumables 79-71

PLASMA Torches and

Consumables 72-76

WELDERS

• Transarc Welders 77-78

Easyweld Products 79

GMAW Gun Gas Diffusers 79

Spare Parts

• TransMIG 80

• QTR Robotic/Automatic 82

• Tweco 82-85

CASTOLIN EULECTIC

TIG / MIG / PLASMA Welders 86

UNI-MIG

Workshop Series

– One Phase 240V 87

Workshop Series

– Three Phase 415V 88

LINCOLN ELECTRIC

Fume Equipment 89

Automation 90-92

WELD ENGINEERING

Automation 93-97

SMITHWELD

Small Weld Positioners and

Rotators 98

METHODS EQUIPMENT PTY LTD

Automation 99-100

GULLCO

Complete Track Systems for

Rigid and Flaxtrack Models 101-103

Automation 104

BUG-O

Automation 105-110

BORE REPAIR SYSTEMS INC

Automation 111-112

GLOBAL WELDING SUPPLIES PTY LTD

SECTION 2

GAS EQUIPMENT

INDUSTRIAL AND SCIENTIFIC GAS

CONTROL SYSTEMS LIMITED

Cylinder Pack Manifolds /

Filing Systems 113

SAFE-T-GAS

Bottlechock 114

LINCOLN ELECTRIC

Machines 115-116

WELD IMPORTS

Cutting Machines 117

CIGWELD

Genuine Comet Gas Outfits 118-120

Genuine Comet LPG Conversion 120

Regulators

- Welding, Cutting, Heating 121-131

Blowpipes and Attachments 132-136

Cutting Nozzles 137-140

Welding and Heating Tips 141-144

Cutting Equipment 145

Cutting System 146

Hose 147

Accessories and Parts

• Flashback Arrestors 148-150

• Selection Chart 151

Regulators 152

Hoses and Fittings 152

BULGIN

Air Propane Equipment 153

SIEVERT

Gas Heating 154-155

LIQUID ARC

Gas Welding and Cutting

Equipment 156-159

VICTOR

Machine Cutting Torches 160

Hand Cutting Torches 161

Gas Apparatus 162

Cutting Attachments 163

HARRIS

C Series 164

Cutting Torches 165

Hand Cutting Torches 166

Hospitality Regulators 167-169

Oxy-Acetylene Precision

Equipment 170-171

Torch Style 142-F 172

Gas Equipment 173

Messer Cutting and Welding 174

Welding and Brazing Consumables 175

Eutectic Products 176


SAFETY

SECTION 3

Safety 177

CIGWELD

Predator Welding Helmets 178

Hiderok Welding Helmets 179

Airmate Papr & Compressed Airline

Air Filtration Systems 180

Passive Filter Lenses 181

Arcmaster Series III Electronic

Welding Lenses 182

Clear Lenses 183

Goggles 184

Faceshields 185

Half Face Respirators 186-187

Airwash Mask 187

Earmuffs 188

Earplugs 188

SPEEDGLAS

Head and Face 189-194

Head and Face 195

NORTON

Air Purifying Respirators 196

Filters and Prefilters 196-197

Hearing Protection 198

UNISAFE

Browguards and Visors 199

Disposable Filters 200

Eye Protection 201-203

Goggles 204

Half Mask Respirators 205

Head Protection 206

Protective Clothing 207

Welding Helmets 208

BACOU-DALLOZ

Welding Helmets 209

WIA

Oxy Welding Goggles 210

ELLIOT

Head and Face 211

Hand Protection 212-215

Welding and General Apparal 216-223

Welding Blanket and Drapes 224-225

SECTION 4

CONSUMABLES

WIA

Mild Steel and Iron Powder

Electrodes 226

LINCOLN ELECTRIC

Low Hydrogen Electrodes 227-230

WIA

Electrodes Low Hydrogen 231

KOBE

Electrodes Low Hydrogen 232

LINCOLN ELECTRIC

Stainless Steel and

Special Electrodes 233-234

Mig Wires 235-237

Flux Cored Wires 238-243

Hard Facing Wires 243-246

Sub Arc Wired and Fluxes 247-253

Gas and Tig Consumables 254-255

KOBE

Gas and Tig Consumables 256-257

CIGWELD

Electrodes 258-261

Storage & Reconditioning of Hydrogen

Controlled Electrodes 262

Hydrogen Controlled Electrodes 263-264

Low Alloy Electrodes 265-266

Stainless Steel Electrodes 267

Arcair ® DC Gounging Carbons 268

Electrodes 269-271

Cobalarc Hardfacing

Consumables 272-274

Stoody Hardfacing

Consumables 275-277

Gas Metal Arc Welding

(MIG) Wires 278-283

Flux Cored Arc Welding

(FCAW) Wires 284-296

Submerged Arc Wire and Flux 397

Gas and Tig Welding

Consumables 298-306

Solders and Fluxes 307-310

FLEXOVIT

Abrasives 311-321

TOOLS

CONTENTS

SECTION 5

A.G. TOOLS AND MACHINERY

WHOLESALERS 322

GENIUS TOOLS

GT-07-Europe 323

541 Piece Metric Master Set 324

MAKITA

Drilling/Fastening 325

Grinding 326-329

PROTOOL

Angle Grinders 330

Impact Wrenches 331

Straight Grinders 331

Impact Drills 332

Rotary Hammer Drills 332

HITACHI

Grinders 333-336

Cutters/Cut Off Machines 337

NITTO

Annular Cutters 338

Chiseling, Cutting and Filing 339

Screwdrivers 339

Belt Sanding 339

Die Grinders 340

Needle Scalers 340

Electric Hydraulic Punchers 341

Portable Beveling Tools 341

Disc Grinding and Sanding 341

Impact Wrenches 342

Hammer Type Impact Wrenches 342

Cupla Fittings 343

Fitted Hoses 343

Railbore 343

Hi-Cupla 344

Electric Hydraulic Punchers 345

Magnetic Based Drilling 345

Magnetic Based Drilling Stands 346

Selfer Ace Portable Hydraulic

Punchers 346

GLOBAL WELDING SUPPLIES PTY LTD

CONTENTS

3


CONTENTS 4

CONTENTS

SECTION 6

MISCELLANEOUS

STRATA

Hose Reelers 347-348

Safety Steps 349

Shelter 349

Custom Trolleys 349

LIGHTENING

Performance Hand Cleaners 350

SEPTONE

Industrial Hand Cleaners 351

Washroom Hand Soaps and

Dispensers 352

IWWS

Bloxide 353

Anti-Heat 353

Tempil Paintpen 353

Tempilstik Temperature Indicators 353

Weld-Aid 353

Ceramic Backing Bar 354

Aquasol Water Soluable Purge

Materials 354

Torches/Lights 354

Spark Lighters 355

Soapstone Holder 355

Tip Cleaners 355

Fillet gage 355

Bridge Cam Gage 355

SURECHEM

Paints 356-357

Welding Cable Selection 357

SECTION 7

ACCESSORIES

LINCOLN ELECTRIC

MIG Torches and Spares

• K114 Sub Arc Assembly 358

• K113 Sub Arc Hand Held Gun 359

• K116 Innershield Gun 360

IWWS

MIG Torches and Spares

• Self Shield Flux Core Guns 361-363

• Compact 400 Amp Mig Gun Parts 364

• Compact 250 Amp Mig Gun Parts 365

• Profax Mig Guns 366

• 500 Amp Mig Gun Parts 367

• Compact 180 Amp Mig Gun Parts368

• 400 Amp Heavy Duty 369

• Profax Mig Guns with Front End

Bernard Parts 370

• 600 Amp Water Cooled Mig Gun 371

• 130GL Self Shield Flux Core Gun 372

• Profax Replacement Parts for

Wire Feeders 373-374

LINCOLN ELECTRIC

MIG Torches and Spares

• Lincoln Drive Rolls 375

BERNARD

Mig Torches and Spares

• Guncable 376

• Mig Gun Consumables 376

• Tips, Nozzles, Body Tubes,

Adapters 377

• Liners, Guides, Adapters, Parts 378

• Bernard Q Guns 379

LINCOLN ELECTRIC

Plasma Torches and Spares 380-382

IWWS

TIG Torches and Spares 383-390

PROFAX

Controls 391

KRL

Thermic Lance Range 392

Handles and Kits 392

Nuts and Rubbers 392

IWWS

Arc Gouging Torches 393-394

Sub Arc 395

Electrode Holders 396-397

Work Clamps/Ground Clamps 397-399

Cable Lugs 400

Chipping Hammer 400

Cable Connectors 400

Carbon Arc 400

Measuring Tape 400

Wire Brushes 400

GLOBAL WELDING SUPPLIES PTY LTD

TANJANT

Non Jamming Roller Guides 401

Rotating Roller Guides 402

Guides - Complete Kits 401

Product Listing by Plasma

Manufacture/Torch Model 402

IWWS

Contour & Curv O Mark Layout

Systems 403

Sumner

• Jacks and Roller Stand 404

• Clamps 405-406

• Flange Spreader 406

• Fit Stix 406

Portable Ovens 407

MAX 2000

Electrode Hot Boxes/Ovens 408

HUNTINGDON

Purging 409-410

H&M

Pipe Bevelling 411

Chain Clamp 412


ENGINE DRIVEN WELDERS

RANGER 305 D CE

WELDANPOWER 230+ (PETROL)

RANGER 405D

EQUIPMENT

The Ranger 305D CE is a powerful 300-amp CD multi-process diesel engine driven welder designed

especially for contractors, maintenance and repair and all other field based welding professionals

who demand the best welding arc from a engine driven welder. What makes the Ranger 305 D CE

unique to other engine driven welders is that this machine has been designed using Lincoln’s

Chopper Technology giving you an excellent arc characteristics whether you are in stick

(conventional or pipe), TIG, MIG or arc gouging modes or operation. Rugged and dependable, the

Ranger is built within a totally enclosed case, which provides maximum protection to its 45-litre fuel

tank top-of-the-line water-cooled Kubota 18.8 HP D722 diesel engine. This portable powerhouse

delivers 8000 continuous (8.500 peak) watts of 120V/240V/415v AC generator power, enough power to

run lights, tools, pump and weld all at the same time! The Ranger 305 D CE meets all the new

stringent European regulations including 50Hz, isoniration and 100v, 240v *415v power requirements.

WELDING OUTPUT

Current range CC/CV20-300A

Rated Output (Duty Cycle) 230A, 30V @ 100%

Max OCV 62V

Weight 341kg

Dimensions (mm) HxWxD 1524 x 546 x 909

AUXILLARY POWER

Rated Voltages 220-240/1/50

1 phase/3 phase 400-415/3/50

110/1/50

Receptacles 1 x 240V, 15A

1 x 415V, 20A

1 x 115V, 15A

Residual Current Device 4 pole, 25A, (30mA trip current)

KA1390 Briggs & Stratton

Built to withstand the rough treatment and harsh conditions of a construction site. The

Weldanpower 230+ combines superior welding ability with 8 kVA of AC 240 volt auxiliary power for

operating, grinders, power tools, lighting or emergency power back up. The 230+ is a multi-process

welder delivering both constant voltage and constant current output for applications in MIG,

FCAW, MMAW and AC/DC welding current allows TIG welding of aluminium and stainless steel to

make a versatile unit for construction sites, contractors, field maintenance and rural applications.

Output Range (Amps) AC 30-250A

DC 30-240A

Rated Output (Duty Cycle) AC CC 230A, 25V @ 100%

DC CC 210A, 25V @ 100%

DC CV 200A, 20V @ 100%

Engine Type Briggs & Stratton ® Petrol

Number of Cylinders 2

HP @ RPM 13 kW @ 3600

Dimensions (mm) HxWxD 765 x 475 x 1073

Net Weight (kg) 215

Features

Multi-process CC and CV capabilities

AC/DC output

Specifications

Make/ model Kubota D722 (Diesel)

Type 3 Cylinder, 4 cycle,

watercooled

Displacement 789cc

Electrical System Electric Start, 12V Group

58 Battery, 550 Cold

Cranking Amps

Speed (RPM) High idel 3100,

Full load 3000,

Low idle, 2200

Noise 98 dBLWA, 74

dBLWA@7M

8 kVA aux power. 3 x 240 volt outlets

12 volt electric starting

Hour meter, stop/start button

34 litre fuel tank for up to 8 hour operation

Recommended Options

K126 innershield Gun, TIG Module, Remote Control,

Undercarriage, Accessory Kit.

Suggested Wire Feeder: LN-25.

Processes

MMAW, TIG, MIG, FCAW-SS, FCAW,

Ordering Information

KA1390 Briggs & Stratton

Literature J6.20

KA1453-7 Australian version

The Ranger 405D is a three cylinder, diesel engine driven DC arc welder and 15 kVA AC power

generator. This powerful generator can be used to provide electricity for lights, power tools or

running other inverter welding power sources for dual operator applications. The Ranger 405D’s

multi-process capabilities deliver the ideal DC arc characteristic for each welding process,

MMAW, FCAW, FCAWSS, MIG, TIG or Gouging, making it ideal for contractors, onsite fabrication,

portable service and hire companies.

Output Range (Amps) 30-405A

Rated Output (Duty Cycle) 370A, 34V @ 60%

300A, 32V @ 100%

Aux. Power 15 kVA

Engine Type Kubota ® D1105

Number of Cylinders 3

HP @ RPM 18.6 kW @ 3600

Dimensions (mm) HxWxD 970 x 720 x 1600

Net Weight (kg) 530

Features

300A @ 100% duty cycle

Multi-process CC/CV output

15 WA aux. Power. 240V & 41 5V

Built-in VRD (voltage reduction device)

Sound reduced - 69dba @7m

42/115 VAC aux wire feeders

45 litre fuel tank 12 hours operation

Engine watcher - with auto shutdown

Liquid cooled Kubota engine

Recommended options

Stick Kit, Remote Control, Power Plug Kit, Trailer, TIG

module, Accessory Kit

Suggested Wire Feeders: LN-7, LN-742, LN-8, LN-25.

Processes

MMAW, MIG, FCAW, FCAW-SS, Gouging, TIG

Ordering information

KA1453-7 Australian version

KA1453-5 European version

KA1453-6 UK version

Literature J6.90

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EQUIPMENT

ENGINE DRIVEN WELDERS

SHIELD-ARC 400AS-50

TITAN 801

VANTAGE ® 400

KA1352-2 PERKINS

The 400AS-50 is a rugged 3 cyl, diesel engine driven 450 amp DC arc welder and 5 kVA AC power

generator. Offering reliable pure DC are welding performance and a powerful generator to provide

electricity for lights or power tools. It’s classic A-frame design gives a rigid chassis with in-built

strength and rugged construction maintains alignment, protects internal parts for a long trouble

free working life required to withstand the harsh conditions encountered on cross country

pipelines. Shield-Arc power sources have an unmatched reputation among pipeliners and other

field welders on demanding jobs.

Output Range (Amps) 45-450A

Rated Output (Duty Cycle) 360A, 35V @ 60%

400A. 36V @ 80%

Aux. Power 5 kVA

Engine Type Perkins ® D3/1524

Number of Cylinders 3

HP @ RPM 28 kW @ 1500

Dimensions (mm) HxWxD 1004 x 725 x 1772

Net Weight (kg) 800

Features

450 amp DC engine driven welder

5 kVA 240V or 2.5 kVA 115V aux power

Designed for pipe welding and applications where arc

performances are critical

Precise control of both current and open circuit voltage

GLOBAL WELDING SUPPLIES PTY LTD

Dual continuous control allows stepless variation of

current from 45 to 450 amps

Auxiliary power and welding available simultaneously

All day welding with a 64 litre fuel tank

Engine watcher - automatic shutdown for low oil

pressure, high coolant temperature and battery not

charging

Liquid cooled Perkins diesel engine

Recommended Options

Stick Kit, VRD Kit, CV Adaptor, Trailer, Sound

Reduction Kit, TIG Module.

Suggested Wire Feeders: LN-25

Processes

MMAW, TIG, FCAW-SS, Gouging.

Ordering Information

KA1352-2 Perkins

Literature J6.40

800 Amps of Heavy-Duty Performance

Lincoln’s New Titan 801 is both a rugged four cylinder, diesel engine driven 800amp DC arc welder and 3.4kW

AC power generator. This robust diesel powered field welder has been designed and built specifically for

demanding harsh environments and rugged work conditions like mining and construction sites, cross-country

pipelines, civil engineering projects, hire fleets and on-site repair applications.

The design of the Titan 801 has especially taken into account the in-field maintenance requirements of remote

locations. There are no PCB’s used in the Titan 801 for low maintenance, long service life, easy operation and a

great arc performance across all welding processes that this machine has been designed for.

The Titan 801 has been designed to meet specific customer requirements. Easy to understand controls,

excellent welding characteristics for a wide variety of processes, simple in-field servicing especially when used

in remote locations - No electronics or PCB’s a heavy-duty design to ensure maximum reliability, powered by the

Cummins B3.3 liquid-cooled engine.

Output Range (Amps) 30-800 DC Amps

Rated Output 600A, 40V @ 100%

700A, 35V @ 40%

750A, 30V @ 25%

OCV 88v Max

Aux Power 3,400 watts 60Hz AC

230V @ 15 amps

Engine Type Cummins B3.3

Number of Cylinders 4

HP @ RPM 56 kW @ 1800

Displacement Bore & Stroke 100x120mm

Capacities Fuel: 95 litres, Oil: 9 litres

Operating Speeds Full:1800rpm, Idle: 1890rpm

Dimensions (mm) HxWxD 1067 x 800 x 1603

Net Weight (kg) 793

Features

Eight current ranges with overlap. Fine tuning within

each range

No electronics or printed circuit boards

All copper windings for enhanced arc stability

4 cycle

Liquid Cooled Diesel Engine

12V Electric Start

Two-stage Dry Type Air Cleaner

Fuel Filter with Water Separator

3 year warranty parts & labour (engines-sep warranty)

Processes

Stick, Flux-Cored, TIG, Gouging.

Ordering Information

K32027-1 Titan 801

Compact, Multi-Process, Excellent Value.

The Vantage 400 is one of the most compact 400 amp engine-driven welder/generators in the construction,

pipe or rental fleet market today. It’s also one of the most quiet, with a smooth running 4-cylinder Perkins ®

diesel engine. Use this multi-process welder for arc gouging with up to 5/16” carbons, stick welding with

up to 1/4” electrodes and CV wire welding with up to 3/32” wire. You’ll value the superior arc performance

delivered by Lincoln Shopper Technology. You’ll also appreciate VRD (Voltage Reduction Device),

which reduces OCV (open circuit voltage) in the CC-Stick weld mode for added safety.

Rated Output 400A/36V/100%

Current/Voltage/Duty Cycle 450A/32V/100%

Output Range 30-500A, 40-300A Pipe

20-250A DC TIG, 14-36V CV

3-phase AC Power:

19kW Peak, 17kW Cont.

1 Phase AC Power:

12kW Peak, 11 kW Cont.

Engine Model Perkins 404C-22 Diesel

Number of Cylinders 4

HP & Speed (RPM) 32.7@1800

Dimensions (mm) HxWxD 913 x 642 x 1524

Net Weight (kg) 559

Features

Compact case

Stainless Steel Enclosure

Multi-Process Welding, Simple to Operate

VRD Voltage Reduction Device

Plenty of AC Generator Power

Arc Gouging

Reliable Engine

Low Noise

Innovative Service Access


ENGINE DRIVEN WELDERS

VANTAGE 575

DUAL RANGER

AIR ADVANTAGE ® 500

EQUIPMENT

K2170-2 Australian K2170-3 Export

For heavy duty welding and arc gouging, the Vantage 575 stands up to the toughest job

applications. The Vantage 575 features the advantages of Lincoln Chopper Technology, an

innovation to control the DC welding output and create an arc with superior welding performance.

Operators will appreciate the machine’s simplified front panel layout and presettable digital

welding meters which make setup quick and easy. Put this workhorse to work for you!

Output Range (Amps) 15-575A

Rated Output (Duty Cycle) 500A, 40V @ 60%

450A, 38V @ 100%

Aux. Power 20 kVA

Engine Type Cummins B3.3 Diesel

Number of Cylinders 4

HP @ RPM 46 @ 1800

Dimensions (mm) HxWxD 1295 x 800 X 1600

Net Weight (kg) 741

Features

450 amps DC @ 100% duty cycle for heavy duty

welding and arc gouging

Excellent DC multi-purpose welding for MMAW, Touch

Start TIG, FCAW, FCAW-SS, MIG and arc gouging

with Lincoln Chopper Technology

Superior arc performance for stick welding

Touch-Start TIG welding for starts without tungsten

contamination and without a high-frequency generator

Multi-process CC and CV output

Cummins liquid-cooled diesel engines

Built-in VRD (Australian version)

20 kVA aux output, 240 and 415V

3 year warranty

Recommended Options

Two-Wheel Trailer, Remote Control, Accessory Kit,

Power Plug Kit

Suggested Wire Feeders

LN-7, LN-742, LN-8, LN-25, LN-23P, Magnum Spool

Gun, Colbramatic

Processes

MMAW, TIG, MIG, FCAW, FCAW-SS, Gouging

Ordering Information

K2170-2 Australian

K2170-3 Export

Literature J6.80

K32020-1 DUAL RANGER

Dual Ranger is the latest development in digital control technology, designed and built by Lincoln

Electric Australia. Incorporating proven “Chopper Technology”, as used in the larger Vantage 575.

This enables the Dual Ranger to operate as a powerful single operator machine or a versatile dual

operator multi-process welding machine as well as providing AC auxiliary power for tools, lighting,

etc. Lincoln’s New Dual Ranger is both a rugged three cylinder, diesel engine driven, 400 amp DC

multi-process welder and 15kW 240 & 415V AC power generator. This robust field welder powered

by the reliable Kubota D1105 has been designed and built specifically for rugged work conditions

like construction sites, hire fleets, civil engineering projects, mine maintenance, pipe welding,

mobile contractor maintenance/repair rigs and emergency stand-by power.

Output Range (Amps) 30-400A Single Operator

30-270A Dual Operator

Rated Output (Duty Cycle) 300A, 32V @ 100%

370A, 34V @ 60%

Aux Power 15kW 50Hz AC

Engine Type Kubota D1105

Number of Cylinders 3

HP @ RPM 18.6kw @ 3000

Dimensions (mm) HxWxD 970 x 720 x 1600

Net Weight (kg) 530

Features

30 - 400 amps output - single operator

30 - 270 amps output - dual operator

370 amps @ 60% duty cycle

15kW of AC auxiliary power

CC/CV Multi-process welding for Stick, TIG, MIG, FCAW

CC/CV modes available for both operators

Two Built-in VRDs - one for each operator

Sound reduced design - 70dBA @ 7m

Two-year warranty on parts and labour (engines

warranted separately by engine manufacturer)

K32012

This Multi-process powerhouse features 500 amps at 100% duty cycle, or 575 amps at 50%, tested

at temperatures up to 40˚C. Don’t pay extra for plenty of AC auxiliary power - 12,000 watts while

welding up to 250 amps and 60CFM of compressed air at the same time is standard. Powered by

56 horsepower liquid-cooled Cummins engine. You can depend on legendary engine reliability

from Cummins and superior Lincoln arc performance.

Output Range (Amps) 30-575A

Rated Output (Duty Cycle) 500A/40V/100%

55A/36V/60%

575A/35V/50%

Aux Power 12kW 60Hz AC

Engine Type Cummins ® B3.3

Number of Cylinders 4

HP @ RPM 56hp @1800rpm

199 cu in, (3.3 litres)

Dimensions (mm) HxWxD 1067 x 830 x 1603

Net Weight (kg) 766

Features

Field-proven four cylinder Cummins B3.3 industrial

diesel engine.

Standard stainless steel roof and side panels deliver

added protection, durability and corrosion resistance.

Indicator lights for low oil pressure, high engine

temperature or broken cooling fan belt/low engine

alternator voltage

Engine protection system: automatic shutdown for

broken fan belt/low engine alternator voltage, low oil

pressure, high engine temperature.

Gauges include fuel, oil pressure, water temperature,

and hour meter.

Automatic engine ideler for greater fuel economy,

longer engine life and reduced noise.

Single-side engine access for routine maintenance.

Siding stainless steel door located on the right side.

Opens easily, even in tight surrounds.

Compressor on/off switch, turns compressor off when

not required. The compressor will deliver 60 CFM,

100PSI while engine is idiling for greater fuel economy.

Battery lock out/tag switch

External battery charging/jump start terminals

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WELDERS

SP170-T

MIG WELDERS

K1850-1 240/1/50/60

Portable power! The SP170-T is designed for the professional wanting a portable 240V MIG welder

with the ease and outstanding arc performance expected from much larger machines. The SP170-T

is recommended for both MIG and gasless flux-cored welding applications on virtually any light

gauge material, including mild steel, stainless steel and aluminium. Ready to weld package ideal

for the contractor, on-site maintenance/ service, smash repair, rural and home handyman.

Output Range (Amps) 30-170A

Output Range (Duty Cycle) 125A, 20V @ 30%

Rated Input 12.7A

Rec. generator (max output) 6 kVA

Wire size (mm) Solid: 0.6-0.9

Alum: 0.9

Cored: 0.9-1.2

Dimensions (mm) H x W x D 305 x 248 x 419

Net Weight (kg) 25.9

FEATURES

• For welding 0.6 to 8mm mild steel plate

• Designed for 0.6-0.9mm solid wire, 0.9-1.2mm Flux

Cored wire, 0.9mm aluminium

• Large easy to set knobs for voltage control (5 voltage

selections) and continuous wire feed speed control

• Built-in burnback function prevents the wire from

sticking to the weld crater

REDI- MIG 205 INTEGRATED

KA1431-1 240/1/50/60

KA1431-11 220/1/50/60

• Large filter capacitor and choke provide optimal DC

arc characteristics for smooth welding performance

• Internal polarity change

• 3 year warranty

Package includes:

SP170-T power source, MagnumTM

100L gun, work return lead, flowmeter, input lead

3m and 240V, 15A plug. (Ready to weld with 0.6 and

0.8mm solid wires)

Recommended Options:

0.9 Innershield kit, 1.2mm Innershield Kit, 0.9mm

Aluminium Kit, Utility Cart.

Processes:

MIG, FCAW-SS

Ordering Information:

K1850-1 240/1/50/60

The REDI-MIG 205 is an integrated single-phase, medium-duty, MIG welder. Designed for the welding of mild

steel, stainless steel and aluminium. Suitable for light industrial welding including sheet metal, maintenance,

rural and handyman work with gas-shielded (MIG or Outershield ® ) or gasless (Innershield ® ) wires.

Output Range (Amps) 30-210A

Output Range (Duty Cycle) 120A, 20V @ 100%

180A, 23V @ 34%

205A, 24.5V @ 25%

Rated Input 15A

16A

Rec. generator (max output) 8 kVA

Wire size (mm) Solid: 0.6-1.0

Alum: 0.9-11.2

Cored: 0.9-11.2

Dimensions (mm) H x W x D 760 x 447 x 905

890 x 447 x 905*

Net Weight (kg) 88

97*

FEATURES

• 16 voltage selections

• Adjustable burnback control

• Polarity change for MIG or gasless wires

• 2-step / 4-step trigger lock function

• Spot timer for tacking or stitch welding

• 2 drive roll system

• Cold wire inch

• Gas purge for setting of gas flow

• 3 year warranty

Package includes:

REDI-MIG 240 4m gun, 3m work return lead,

flowmeter, video, 3m input lead and plug

Recommended Options

Drive rolls (10 wire sizes)

1.2mm Aluminium Welding Kit

1.2mm Flux-Cored, Welding Kit

Innershield Welding Gun

Processes

MIG, FCAW, FCAW-SS

Ordering Information

KA1431-1 240/1/50/60

KA1431-11 220/1/50/60

Literature J4.00

* Export version, weight and dimensions include

packaging.

GLOBAL WELDING SUPPLIES PTY LTD


MIG WELDERS

REDI- MIG 255 INTEGRATED & 255 REMOTE

Integrated Remote

KA1432-1 240/1/50/60 KA1432-2 240/1/50/60

KA1432-11 220/1/50/60 KA1432-12 220/1/50/60

The REDI-MIG 255 is a single phase, medium duty, MIG welder. The REDI-MIG 255 Integrated has a

built-in wire feeder offering mobility and compact convenience. The REDI-MIG 255 Remote is

factory fitted with the REDI-MIG 4D wire feeder complete with 8m interconnection leads. Suitable

for light to medium fabrication, sheet metal, rural, smash repair and maintenance work with gasshielded

or gasless flux-cored wires.

Output Range (Amps) 20-300A

Output Range (Duty Cycle) 255A, 26.5V @ 30%

180A, 23V @ 60%

140A, 21V @ 100%

Rated Input 28A 30A

Rec. generator (max output) 14 kVA

Wire size (mm) Solid: 0.6-1.2

Alum: 0.8-1.2

Cored: 0.9-1.6

Dimensions (mm) H x W x D 760 x 447 905

1200 x 447 x 905

790 x 447 x 905*

1280 x 447 x 905*

Net Weight (kg) 112(1) 129 (R)

121*(1) 162*(R)

FEATURES

• 24 voltage selections

• Adjustable burn back control

• Volt/amp meters

• 2 step/4-step trigger lock function

• Spot timer for tacking or stitch welding

• Cold wire inch

REDI- MIG 325 REMOTE

KA1434-2 415/3/50/60

KA1434-12 380/3/50/60

• Gas purge

• 2 drive roll system (integrated only)

• Gear driven 4 drive system (remote only)

• Ready to weld package

• 3 year warranty

Recommended Options

Drive rolls (10 wire sizes)

1.2mm Aluminium Welding Kit.

1.2mm Flux-Cored Welding Kit.

Innershield Welding Gun.

Processes

MIG, FCAW, FCAW-SS.

Ordering Information

KA1432-1 (integrated) 240/1/50/60

KA1432-2 (Remote) 240/1/50/60

KA1432-11 (Integrated) 220/1/50/60

KA1432-12 (Remote) 220/1/50/60

Literature J4.00

* Export version, weight and dimensions

include packaging.

The REDI-MIG 325 Remote is a 3 phase, heavy duty, MIG welder, factory fitted with the REDIMIG 4D wire feeder

complete with 8m interconnection leads. Exceptional welding characteristics, providing optimum performance

over a wide range of consumables including mild steel, stainless steel, aluminium and flux-cored wires.

Applications include light to medium fabrication, general engineering, boat building, sheetmetal, maintenance

and repair.

Output Range (Amps) 20-400A

Output Range (Duty Cycle) 325A, 30V @ 30%

190A. 23.5V @ 100%

Rated Input 13.5A 13.5A

Rec. generator (max output) 18 kVA

Wire size (mm) Solid: 0.6-1.2

Alum: 0.8-1.2

Cored: 0.51-1.6

Dimensions (mm) H x W x D 760 x 447 x 905

1280 x 447 x 905*

Net Weight (kg) 130 163*

FEATURES

• 32 voltage selections

• Gear driven 4 drive roll system

• Volt/amp meters

• Adjustable burnback control

• Polarity change for MIG or gasless wires

• 2 step/4 step trigger lock function

• Spot timer for tacking or stitch welding

• Cold wire inch

• Gas purge

• 3 year warranty

Package includes

REDI-MIG 4D feeder c/w 8m interconnection lead,

REDI-MIG 360 4m gun, 5m work return lead,

flowmeter, video and 3m input lead. (requires plug to

suit outlet)

Recommended Options

Drive rolls (10 wire sizes)

1.2mm Aluminium Welding Kit

1.2mm Flux-Cored Welding Kit

Innershield Welding Gun

Processes

MIG, FCAW, FCAW-SS.

Ordering Information

KA1434-2 415/3/50/60

KA1434-12 380/3/50/60

*Export version, weight and dimension, include

packaging.

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

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WELDERS

MIG WELDERS

REDI- MIG 455 REMOTE

K10304-110 380-415/3/50/60

KA1443-2KIT

The REDI-MIG 455 Remote is a 3 phase, heavy-duty MIG welder. It produces consistent welds with

a crisp, clean arc for medium to heavy fabrication with both solid and flux-cored wires. The REDI-

MIG 455 Remote is factory fitted with the RED-MIG 4D wire feeder complete with 8m

interconnection leads. The REDI-MIG 455 Remote delivers exceptional welding performance on a

wide range of materials including mild steel, stainless steel and aluminium. Ideal for medium to

heavy fabrication, sheetmetal, boat manufacture, maintenance, hardfacing and repair

applications.

Output Range (Amps) 30-455A

Output Range (Duty Cycle) 455A, 36.5V @ 35%

350A, 31.5V @ 100%

Rated Input 19A

Rec. generator (max output) 22 kVA

Wire size (mm) Solid: 0.6-1.2

Alum: 0.8-1.6

Cored: 0.9-1.6

Dimensions (mm) H x W x D 775 x 670 x1050

1130 x 730 x 1160*

Net Weight (kg) 148 192*

FEATURES

• 30 voltage selections

• Gear driven 4 drive roll system

• Adjustable burnback control

• Polarity change for MIG or gasless wires

• Digital volt/amp meter

• 2 step/4 step trigger lock function

• Spot timer for tacking or stitch welding

• Cold wire inch

CV-500I

KA1347-1 380/3/50/60

KA1347-21 220/380/440/3/50/60

KA1347-27 415/3/50/60

• Gas purge

• 3 year warranty

Package includes

REDI-MIG 4D feeder c/w 8m interconnection lead,

REDI-MIG 360 4m gun, 5m work return lead,

flowmeter, video and 5m input lead. (Requires plug to

suit outlet)

Recommended Options

Drive rolls (10 wire sizes)

1.2mm Aluminium Welding Kit

1.2mm Flux-cored Welding Kit

Innershield Welding Gun

Processes

MIG, FCAW, FCAW-SS

Ordering Information

K10304-110 380-41513150160

KA1443-2KIT

Literature J4.00

* Export version, weight and dimensions include

packaging.

The CV-500I is a constant voltage heavy duty, DC arc welding power source. This rugged and

dependable power source is built to withstand the harsh conditions of shipyards and fabrication

shops. This workhorse stands up to the toughest jobs, even at high amperage/high duty cycles.

Combining power, performance and versatility providing phenomenal welding characteristics and

500 amps to cover all your heavy-duty jobs with mild steel, stainless steel, aluminium and alloy

welding consumables.

Output Range (Amps) 6-500A

Output Range (Duty Cycle) 500A, 40V @ 50%

400A, 36V @ 100%

Rated Input 33A

57/33/28A

30A

Wire size (mm) Solid: 0.8-1.6

Alum: 0.8-2.4

Cored: 0.9-2.4

Dimensions (mm) H x W x D 699 x 565 x 813

Net Weight (kg) 174

FEATURES

• Continuous output voltage control

• Volt/amp meters

• Fixed inductance optimized for ideal arc

characteristics

• 115VAC or 42VAC wire feeder power

• Twist-mate output connections

• Solid state circuitry provides extra long life for

repetitive welding tasks.

• All weather, full environmental (including salt water)

protection

• 3 year warranty

Recommended Options

Remote Output Control, Undercarriage.

Suggested Wire Feeders

LN-21, LN-214, LN-7, LN-742, LN-8, LN-10, DH-10,

LN-25, NA-3, NA-5, Cobramatic ®

Processes

MIG, FCAW, FCAW-SS, Gouging

Ordering Information

KA1347-1 380/3/50/60

KA1347-21 220/380/440/3/50/60

KA1347-27 415/3/50/60

Literature J4.80

* Export version, weight and dimensions include

packaging.

GLOBAL WELDING SUPPLIES PTY LTD


MIG MACHINES

MAXIMIG 210R

Part No Description

05-4210 Maxmig 210R - Maxidrive 2R, 240 volt (ea)

Australian made single-phase 240 volt MIG welder for welding of mild steel, stainless

steel and aluminum. Ideally suited for light industrial, sheetmetal, smash repair,

maintenance, rural and handyman applications with gas shielded or gasless wires.

FEATURES

• 16 voltage selections 8m interconnecting leads

• External polarity charge

• 2T/4T trigger latching

• 4m TBi Maxmig 150 torch

• Spot timer

• Cold wire inch

• Flowmeter / regulator

• Thermal overload protection

• Primary load, 3m and 15 amp plug

• Fan cooled

• Made in Australia

• 3 year warranty

MAXMIG 250R

Part No Description

05-4250 Maxmig 250R - Maxidrive 2R, 240 volt

Australian made single phase, heavy duty 240 volt MIG welder for welding of mild

steel, stainless steel and aluminum. Ideally suited for light to medium fabrication,

sheetmetal, smash repair, maintenance and rural applications with gas-shielded or

gasless wires. Designed for those areas where 415 volt three phase is not available.

FEATURES

• 24 voltage selections 8m interconnecting lead set

• External polarity change

• 2T/4T trigger latching

• 4 meter TBi Maxmig 240 torch

• Spot timer

• Cold wire inch

• Primary lead, 3 metre

• Flowmeter / regulator

• Thermal overload protection

• Fan cooled

• Made in Australia

• 3 year warranty

MAXMIG 330R

Part No Description

05-4330 Maxmig 330R - Maxidrive 2R, 415 volt

Australian made Three phase, heavy duty 415 volt MIG welder with exceptional

welding characteristics. Provides optimum performance over a wide range of

applications aluminum.

Ideally suited for light to medium fabrication, sheetmetal, smash repair, maintenance

and rural applications with gas-shielded or gasless wires.

FEATURES

• 24 voltage selections 8m interconnecting lead set

• External polarity change

• 2T/4T trigger latching

• 4 meter TBi Maxmig 360 torch

• Spot timer

• Cold wire inch

• Primary lead, 3m

• Flowmeter / regulator

• Thermal overload protection

• Fan cooled

• Made in Australia

• 3 year warranty

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

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EQUIPMENT

MULTI-PROCESS WELDERS

INVERTEC V350-PRO

IDEALARC DC-400

Shown with Multi-Process Switch (Optional)

IDEALARC DC-600

GLOBAL WELDING SUPPLIES PTY LTD

K1728-8 200/230/380/415/440/1/3/50/60

Designed smart, built tough. The Invertec V350-PRO is the most powerful portable inverter power source

in its class. Smart operation allows it to handle any stick, TIG, and MIG applications. Utilising the optimum

wave form for each welding process and consumable. Additional waveforms can be downloaded to meet

new or special consumables. Its plug-and play intelligence allows it to automatically adjust to your

Lincoln wire feeder and remote controls instantly.

Output Range (Amps) 5-425A

Output Range (Duty Cycle) 350A, 34V @ 60%

275A, 31V @ 100%

Rated Input 48/37/23/22/21A

Dimensions (mm) HxWxD 373 x 318 x 706

Net Weight (kg) 37

Features

Lightweight, compact design

5 position output mode switch for outstanding arc

characteristics

42 VAC aux power for wire feeders

Optional pulse panel with pulse on pulse

Smooth MIG welding output for short arc, globular or

spray are welding transfers

RS232 port for downloading new waveforms

Single full range output control

Digital volt and amp meters

3 year warranty

Recommended Options

Advance Process Panel (Pulse), Hand Amptrol, Foot

Amptrol, Remote Output Control, VRD (voltage

reduction device)

Suggested Wire Feeders

LN-742, LN-10, DH-10, LN-25, Colbramatic

Processes

MMAW, TIG, MIG, Pulse MIG, FCAW, FCAW-SS,

Gouging

Ordering Information

K1728-8 200/230/380/415/440/1/3/50/60

KA1369-1 220/380/440/3/50/60

KA1369-3 415/3/50/60

The DC-400 is one of the world’s most recognised multi-process welding machines. It has withstood the

test of time, even in the harshest environments. The DC-400 provides outstanding arc characteristics on

both constant current and constant voltage processes. This provides great welding versatility in a single

power source.

Output Range (Amps) 60-500A

Output Range (Duty Cycle) 500A, 40V @ 50%

400A, 36V @ 100%

Rated Input 39A

73/42/37A

Dimensions (mm) HxWxD 698 x 561 x 840

Net Weight (kg) 220

Features

Multi-process CC and CV capability

Volt and Amp meter

Solid state circuitry for long life and repetitive welding

applications

Single full output control

Mode switch for selecting desired output

characteristics

Arc force control for soft arc or forceful driving arc

Arc control adjustment for changing inductance/pinch

effect

3 year warranty

Recommended Options

Multi-process Switch, Remote Output Control,

Undercarriage,TIG Module, VRD (reduced open circuit

voltage).

Suggested Wire Feeders

LN-214, LN-7, LN-742, LN-8, LN-9, LN-9 GMA, LN-10,

DH-10, LN-23P, LN-25,

NA-3, NA-5, LT-7

Processes

Stick, TIG, MIG, FCAW, FCAW-SS, SAW, Gouging

Ordering Information

KA1369-1 220/380/440/3/50/60

KA1369-3 415/3/50/60

Literature J5.20

KA1342-3 220/380/440/3/50/60

KA1342-1 415/3/50/60

The DC-600 is a multi-process DC arc welding power source that produces outstanding arc characteristics in

both constant voltage and constant current processes. Designed for high productivity applications in MIG,

FCAW, MMAW, TIG, SAW and carbon arc gouging (up to 10mm rods). The DC-600 is built for high performance

and can handle 24 hour, 7 days a week operation. The all weather protection and the submerged dipping of the

transformer, choke and SCR assembly in a special epoxy based sealing/insulating material provides extra long

life and added protection from harsh environments such as salt air, moisture or corrosive atmospheres.

Output Range (Amps) 70-850A

Output Range (Duty Cycle) 750A, 44V @ 50%

600A, 44V @ 100%

Rated Input 62A

117/68/58A

Dimensions (mm) HxWxD 781 x 565 x 965

Net Weight (kg) 237

Features

Multi-process CC and CV capability

Single full range output control

Volt and amp meters

Mode switch for selecting CV-wire/ gouging, CV-sub

arc and CC-MMAW/TIG

42/115 volt aux. for wire feeders.

Two DC-600’s can be paralleled for up to 1200 amp @

100% duty cycle output

3 year warranty

Recommended Options

Multi-process Switch, Remote Output Control, TIG

Module, Parallelling Kit, Undercarriage, VRD (voltage

reduction device).

Suggested Wire Feeders

LN-214, LN-7, LN-742, LN-8, LN-9, LN-10, DH-10, LN-25,

LN-23P, NA-3, NA-5, LT-7.

Processes

MMAW, TIG, MIG, FCAW, FCAW-SS, SAW, Gouging

Ordering Information

KA1342-1 415/3/50/60

KA1342-3 220/380/440/3/50/60

KA1342-4 200/3/50/60

Literature J5.40


MULTI-PROCESS WELDERS

IDEALARC DC-1000

IDEALARC DC- 1500 AND AC- 1200

K1387-3 220/380/440/50/60

K1387-6 415/3/50/60

EQUIPMENT

For full automatic high duty cycle submerged arc welding, the DC-1000 makes an ideal power

source. The DC-1000 is a multiprocess DC arc welding power source, designed for high

productivity applications in SAW, MIG, FCAW and carbon arc gouging (up to 16mm rods). With a

1000 amp 100% duty cycle the DC-1000 is designed too operate 24 hour/7days a week. The all

weather protection and submerged dipping of the transformer, choke and SCR assembly in a

special epoxy based sealing/insulating material provides extra long life and added protection from

harsh environments such as salt air, moisture or corrosive atmospheres.

Output Range (Amps) 150- 1300A

Output Range (Duty Cycle) 1000A,44V @ 100%

Rated Input 193/112/96.5A

102A

Dimensions (mm) HxWxD 781 x 572 x 991

Net Weight (kg) 372

Features

Multi-process CC and CV capability

Single full range output control

Equipped with a 500A @ 100% terminal for

greater control of applications below 450 amp

Volt and amp meters

115 volt aux. for wire feeders

DC-1500 K1383-5 415/3/50/60

AC-1200 K1382-6 415/3/50/60

Two DC-1000s can be paralleled for up to 2000

amp @ 100% duty cycle output

3 year warranty

Recommended Options

Remote Control, Parallelling Kit, Undercarriage.

Suggested Wire Feeders

LN-7, LN-8, LN-9, NA-3, NA-5, LT-7.

Processes

MIG, FCAW, FCAW-SS, SAW, Gouging

Ordering Information

K1387-3 220/380/440/50/60

K1387-6 415/3/50/60

Literature E5.50

If you are looking for the industry’s leading power sources for submerged arc welding. The Lincoln

DC-1500 and AC-1200 are the power sources that you can count on day-in and day-out. For high

duty cycle single and multi-arc applications such as; spiral pipe mills, fabrication of universal

beams, heavy pipe fabrication to name a few. The DC-1500 is designed for submerged arc, flux

cored wires and carbon arc gouging (9.5 to 16mm rods). The AC-1200 is designed for AC

submerged arc welding and is used for the trail electrodes in multiple arc applications. The all

weather protection and submerged dipping of the transformer, choke and SCR assembly in a

special epoxy based sealing/insulating material, provides extra long life and added protection from

harsh environments such as salt air, moisture or corrosive atmospheres.

MODEL DC-1500

Output Ranqe (Amps) 200-1500A

Output Range (Duty Cycle) 1500A, 44V @ 100%

Rated Input 198A

Dimensions (mm) HxWxD 1453 x 566 x 965

Net Weight (kg) 644

MODEL AC-1200

Output Range (Amps) 240-1500A

Output Range (Duty Cycle) 1200A, 44V @ 100%

Rated Input 202A

Dimensions (mm) HxWxD 1453 x 566 x 965

Net Weight (kg) 712

Features

Solid state circuitry provides extra long life for

high production, repetitive welding applications

Single full range output control

115 volt aux for wire feeders

Windings and rectifiers protected against

moisture and corrosive environments

Thermostatic protection and fan cooled

line voltage compensation 3 year warranty

DC-1500 only

Multi-process CV and CC capability

Mode switch for selecting CV-FCAW/gouging,

CV-SAW and CC-for large puddle high current

SAW

Two DC-1500s can be paralleled for up to 3000

amp @ 100% duty cycle output

Recommended Options

Remote Output Control, Parallelling Kit (DC-

1500 only)

Suggested Wire Feeders

NA-3, NA-5, LT-7 (DC-1500)

NA-4 (AC- 1200)

Processes

FCAW, FCAW-SS, SAW

Ordering Information

DC-1500 K1383-5 415/3/50/60

AC-1200 K1382-6 415/3/50/60

Literature

DC-1500 E5.60

DC-1200 E5.70

GLOBAL WELDING SUPPLIES PTY LTD

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WIRE FEEDERS

LN-21 KA11389

LN-214

REDI-MIG 4D REMOTE

Shown with optional REDI-MIG torch

KA11389

The LN-21 is a 2 roll wire feeder. Designed for light/medium duty applications for 0.8 up

to 1.6mm wires in solid, aluminum and flux-cored. Features include 2T/4T trigger control,

spot timer, gas purge, cold wire inch, and wire reel assembly. There are a variety of

interconnection cable lengths available to suit all applications. The LN-21 is rated at 400

amps @ 60% duty cycle. Designed to operate on 42V supply, the LN-21 can be fitted to

most brands of MIG power sources as an economical replacement wire feeder.

Wire Speed Range 1-20m/min

Wire Size Range (mm) Solid: 0.6-1.2

Alum: 1.0-1.6

Cored: 0.9-1.6

Dimensions (mm) H x W x D 415 x 245 x 555

Net Weight (kg) 14

Features

Spindle accepts 5kg and 15kg coils

Euro-style torch connection

Spot timer 0.5-4 seconds for tacking and stitch

welding

GLOBAL WELDING SUPPLIES PTY LTD

2 step/ 4 step trigger lock function

Cold wire inch

Gas purge

3 year warranty

Recommended options

Drive rolls (10 wire sizes)

Magnum or REDI-MIG Gun

Innershield Welding Gun

Processes

MIG, FCAW

Ordering information KA1389

Literature J8. 10

KA1442

The LN-214 is a gear driven, 4 roll wire feeder. Designed for light/medium duty

applications for 0.8 up to 1.6mm wires in solid, aluminum and flux-cored. The four-drive

system delivers excellent feeding particularly on softer wires like aluminum. The LN-214

is rated at 400 amps @ 60% duty cycle. Features include 2T/4T trigger control. spot

timer. gas purge, cold wire inch, and wire reel assembly. There are a variety of

interconnection cable lengths available to suit all applications. Designed to operate on

42V supply, the LN-214 can be fitted to most brands of MIG power sources as an

economical replacement wire feeder.

Wire Speed Range 1-20m/min

Wire Size Range (mm) Solid: 0.8-1.2

Alum: 0.9-1.6

Cored: 0.9-1.6

Dimensions (mm) H x W x D 415 x 245 X 555

Net Weight (kg) 14.5

Features

Spindle accepts 5kg and 15kg coils

Euro-style torch connection

Spot timer 0.5-4 seconds for tacking and stitch

welding

2 step/ 4 step trigger lock function

Cold wire inch

Gas purge

3 year warranty

Recommended options

Drive rolls (10 wire sizes)

Magnum or REDI-MIG Gun

Innershield Welding Gun

Processes

MIG, FCAW

Ordering information

KA1442

Literature

J8.11

KA1435

The REDI-MIG 4D is a gear driven, 4 roll, suitcase style wire feeder. This fully enclosed

cabinet provides protection of the welding wire and drive system from workshop processes

like grinding, painting and gouging, which can effect weld quality and feedability. The REDI-

MIG 4D is factory fitted to the REDI-MIG 255. REDI-MIG 325 and REDI-MIG 455 remote

power sources, with 8m interconnecting leads. Controls are conveniently located on the

wire feed unit for easy access by the operator. Suitable for all welding applications with

solid and flux-cored wires. Designed to operate on a 42V supply, the REDI-MIG 4D can be

fitted to most brands of MIG power sources as an economical replacement wire feeder.

Wire Speed Range 1-20m/min

Wire Size Range (mm) Solid: 0.6-1.2

Alum: 1.0 - 1.6

Cored: O.8 - 1.6

Dimensions (mm) H x W x D 440 x 260 x 620

Net Weight (kg) 24

Features

Gear driven 4 roll system

Spindle accepts 5kg and 15kg coils

Euro-style torch connection

Spot timer (0.5-4 seconds) for tacking and stitch

welding

2 step/4 step trigger lock function

Cold wire inch

Gas purge

Fully adjustable burnback control

3 year warranty

Recommended Options

Drive rolls (10 wire sizes)

1.2mm Aluminium Welding Kit

Magnum or REDI-MIG guns

Innershield Welding Gun

Processes

MIG, FCAW

Ordering Information

KA1435

Literature J4.00

42

VAC

42

VAC

42

VAC


LN-7

WIRE FEEDERS

shown with optional wire reel stand

LN-742

shown with optional wire reel stand

LN-8

Shown with optional wire reel stand

K440 LN-7 (2 ROLL)

K567-2 LN-7 (4 ROLL)

EQUIPMENT

Count on the LN-7 for dependable, interruption-free, rugged feeding in an affordable, compact, and

easy to use machine. The LN-7 semi-automatic wire feeder designed for heavy duty applications

for flux-cored, MIG and sub-arc welding processes.

Wire Speed Range 1.9-17.8m/min

Wire Size Range (mm) Solid: 0.6-1.6

Alum: 0.9-1.6

Cored: 1.2-2.8

Dimensions (mm) H x W x D 2 roll: 277 x 248 x 244

4 roll: 282 x 295 x 246

Net Weight (kg) 2 roll: 10.8

4 roll: 13.8

Features

Heavy duty case protects wire drive mechanism from

damage; but allows easy access to drive rolls.

Controlled wire feed speed and provides clean,

positive starts.

K61 7-1 LN-742 (2 roll)

K61 8-1 LN-742 (4 roll)

14 15

GLOBAL WELDING SUPPLIES PTY LTD

15

115

VAC

Required Options

Magnum Welding Gun, Wire Feeder Control Cable,

Drive Roll Kit, Universal Wire Reel Stand

Recommended Options

Digital Voltmeter, GMA Timer Kit, Swivel Platform,

Undercarriage

Processes

MIG, FCAW, FCAW-SS, SAW

Suggested Power Sources

CV-500l, DC-400, DC-600, DC-1000

Ordering Information

K440 LN-7 (2 roll)

K567-2 LN-7 (4 roll)

Literature E8.10

Flexibility, feature packed and advanced capabilities lend to the popularity of

the LN-742 for semi-automatic wire feeder solutions. The LN-742 features a

trigger mode selection for 2-step or 4-step, timer controls for burnback, spot

timer and preflow/postflow shielding gas. The unit is powered by a 42V motor

drive system for additional safety.

Wire Speed Range 1.25-19.5m/min

Wire Size Range mm Solid: 0.6-1.6

Alum: 0.9-1.6

Cored: 1.2-2.8

Dimensions (mm) H x W x D 2 roll: 277 x 248 x 244

4 roll: 282 x 295 x 246

Net Weight (kg) 2 roll: 10.8

4 roll: 13.8

Features

2 or 4 roll wire drive for positive wire feeding

Dynamic braking system minimises crater sticking

problems

Tool-less quick release wire drive tension system for

easy wire or gun changes

42

VAC

Digital volt and WFS meter

3 year warranty

Required Options

Magnum Welding Gun, Wire Feeder Control Cable,

Drive Roll Kit, Universal Wire Reel Stand

Recommended Options

Swivel Platform, Undercarriage

Processes

MIG, FCAW, FCAW-SS

Suggested Power Sources

CV-500l, V350-PRO, DC-400, DC-600

Ordering Information

K617-1 LN-742 (2 roll)

K618-1 LN-742 (4 roll)

Literature E8.20

K297

115

VAC

The LN-8 semi-automatic wire feeder is designed for heavy-duty application for

Flux-cored, MIG and Submerged arc welding. This wire feeder provides

dependable, interruption-free performance, rugged and reliable operation, which makes the LN-8

the first choice of contractors for on-site construction, hardfacing, and repair work on large

earthmoving and mining equipment. Amperage and voltage outputs are all controlled at the wire

feeder, eliminates the need for the operator to return to the power source to adjust procedures.

Wire Speed Range 1.3-15.2m/min

Wire Size Range (mm) Solid 0.8-2.4

Alum: 0.9-1.6

Cored: 1.2-3.0

Dimensions (mm) H x W x D 277 x 248 x 244

Net Weight (kg) 16.2

Features

Heavy-duty feed motor for up to 3.0mm dia. wires

Control of wire feed speed and voltage from the wire

feeder

Solid state control compensates for wire drag and input

line variations to maintain accurate wire feed speed

Dynamic braking system stops wire feed motor quickly

to minimise crater sticking problems

Low voltage (24 volt) gun trigger circuit

3 year warranty

Required Options

Magnum or Innershield Welding Gun, Wire Feeder

Control Cable, Drive Roller Kit, Universal Wire Reel

Stand

Recommended Options

Volt/Amp Meter Kit, GMA Timer Kit, Gas Solenoid Kit,

Swivel Platform, Undercarriage, Squirtmobile, Flux

Tank Assembly

Processes

MIG, FCAW, FCAW-SS, SAW

Suggested Power Sources

CV-500I, DC-400, DC-600, DC-1000, SAM, Vantage 575

Ordering Information

K297

Literature E8.30

1

WELDING EQUIPMENT


1

WELDING EQUIPMENT

16

EQUIPMENT

LN-9

WIRE FEEDERS

shown with optional wire reel stand

LN-10

DH-10

GLOBAL WELDING SUPPLIES PTY LTD

K357-1

The LN-9 semi-automatic wire feeder is designed for heavy-duty application for

Flux-cored, MIG and Submerged arc welding. A quality conscious concept in

semi-automatic welding, when used with an appropriate Lincoln CV power source, takes the guesswork

from procedure setting and procedure control. Designed to achieve higher quality control. The arc

voltage and wire feed speed can be preset on a digital meter before the arc is struck. Once set, wire feed

speed and voltage will remain constant regardless of input voltage variation, feeding force, loading of the

power source, ambient temperature changes or a voltage drop in the electrode circuit. For strict QA

applications the LN-9 will automatically stop welding should an out of range voltage condition occur.

Wire Speed Range 1.3-15.2m/min

Wire Size Range (mm) Solid: 0.8-2.4

Alum: 0.9-2.4

Cored : 0.9-3.0

Dimensions (mm) H x W x D 277 X 248 X 244

Net Weight (kg) 16

Features

Heavy-duty feed motor for up to 3.0mm dia. wires

Control of wire feed speed and voltage from the wire

feeder

Weld up to 120m from the power source

Digital volt/amp meter, presettable

Rated up to 600 amps

3 year warranty

115

VAC

Required options

Magnum or Innershield welding Gun, Wire Feeder

Control Cable, Drive Roller Kit, Universal Wire Reel

Stand

Recommended options

GMA Timer Kit, Gas Solenoid Kit, Swivel Platform,

Undercarriage

Dual Procedure Kit, Squirtmobile, Flux Tank Assembly

Processes

MIG, FCAW, FCAW-SS, SAW

Suggested Power Sources

CV-500I, DC-400, DC-600, DC-1000, SAM, Vantage 575

Ordering information

K357-1 Bench Model

Literature E8.30

K1559-3 Bench model

The LN-10 semi-automatic wire feeder features the revolutionary split wire

guide which precisely aligns and supports the wire through the entire feeding

system. The system also features a rugged 4 driven roll design for positive wire feeding. The LN-

10’s modular design provides for many mounting options, including boom mounting.

Wire Speed Range 0.8-19.0m/min

Size Wire Range Solid: 0.6-2.4

Alum: 0.9-2.4

Cored: 0.9-3.0

Dimensions (mm) H x W x D 406 x 381 x 787

Weight (kg) 29.5

Features

Standard dual procedure allows operator to set

different voltage and wire feed speeds and switch

between the two

Selectable trigger control for standard 2-step,

interlocking 4-step, spot weld and cold wirefeed

trigger control

Digital volt and WFS meters

3 year warranty

42

VAC

Required Options

Magnum Welding Gun, Wire Feeder Control Cable,

Drive Roll Kit

Recommended Options

Dual Procedure Switch, Dual Procedure/

Remote Control Pendant, 42 volt Transformer Kit,

Swivel Platform, Light Duty Caster Kit, Insulated Lift

Bail

Processes

MIG, FCAW, FCAW-SS

Suggested Power Sources

CV-400I, CV-500I, V350-PRO, DC-400, DC-600.

Ordering Information

K1559-3 Bench model

Literature E8.200

K1499-1 Bench model

Precision times two! The revolutionary split wire guide of the DH-10 semiautomatic

wire feeder aligns the wire through the entire system, while dual reels

double your productivity! Also great for easily switching between two different

wire types. If you want less downtime or commonly use different wire types, this

is the unit for you.

Wire Speed Range 0.8-19.0m/min

Wire Size Range (mm) Solid: 0.6-2.4

Alum: 0.9-2.4

Cored: 0.8-3.0

Dimensions (mm) H x W x D 521 x 502 x 800

Net Weight (kg) 44.4

Features

Each side of the DH-10 wire drive system is driven by its

own motor and gear box

Split wire guide and 4 driven rolls for positive wire

feeding

Presettable voltage and wire feed speed for extra

control

Standard dual procedure

Digital volt and WFS meters

3 year warranty

42

VAC

Required Options

Magnum Welding Gun, Wire Feeder Control Cable,

Drive Roll Kit

Recommended Options

Dual Procedure Switch, Remote Interface Kit, Dual

Procedure/Remote Control Pendant

Processes

MIG, FCAW, FCAW-SS.

Suggested Power Sources

CV-400I, CV-500I, V350-PRO, DC-400, DC-600

Ordering Information

K1499-1 Bench model

Literature E8.200


WIRE FEEDERS

POWER FEED 10

shown with optional wire reel stand

POWER FEED 10 DUAL

LN-23P

K1541-2 Bench model

EQUIPMENT

The Power Feed 10 wire feeder is revolutionary for its ease of use and flexibility.

Designed to maximize the capabilities of the Power Wave 405 and Power Wave

455/STT the combination of high-tech power source and wire feeder, out perform

traditional arc welding methods. The Power Feed 10’s design allows the control

box to be placed anywhere near the work piece or on top of the power source.

Wire Speed Range 1.2-30.5m/min

Wire Size Range (mm) Solid: 0.6-2.4

Alum: 0.9-2.4

Cored: 0.8-3.0

Dimensions (mm) H x W x D 470 x 343 x 775

Net Weight (kg) 28.1

Features

Split wire guide system

Four driven rolls

Easily upgraded control panels

Powerful drive motor for large wire and high speeds

in one model

Tachometer feedback for precise wire feeding

3 year warranty

K1686-1 Bench model

GLOBAL WELDING SUPPLIES PTY LTD

40

VDC

Required Options

Magnum Welding Gun, Drive Roll Kit, Wire Feeder

Control Cable

Recommended Options

Dual Procedure, Pulse Welding Panel, STT panel,

Swivel Platform, Caster Kit, Insulated Lift Bail

Processes

MIG Synergic MIG, Pulse MIG, FCAW, FCAW-SS, MIG

STT

Suggested Power Sources

Power Wave 405, Power Wave 455/STT

Ordering Information

K1541-2 Bench model

Literature E5.170

Double your waveform productivity! The Power Feed 10 Dual semi-automatic

wire feeder, revolutionary for its ease of use and flexibility is also high on

productivity. Dual reels reduce the need for changeover, allowing you to fully

maximize the capabilities of the Power Wave 455/ STT power source. The

Power Feed 10’s design allows the control box to be placed anywhere-near

the work piece or on top of the power source.

Wire Speed Range 1.2-30.5m/min

Wire Size Range (mm) Solid: 0.6-2.4

Alum: 0.9-2.4

Cored: 0.8-3.0

Dimensions (mm) H x W x D 508 x 584 x 864

Net Weight (kg) 48

Features

Split wire guide, 4 driven roll system

Quick change from STT Pipe root runs to FCAW

capping runs

Easily upgraded control panels

Tachometer feedback for precise wire feeding

Digital volt and WFS meters

3 year warranty

40

VDC

Required Options

Magnum Welding Gun, Drive Roll Kit, Wire Feeder

Control Cable

Recommended Options

Dual Procedure with Memory, Pulse Welding Panel,

STT panel, Caster Kit, Insulated Lift Bail

Processes

MIG, Pulse MIG, FCAW, FCAW-SS, STT.

Suggested Power Sources

Power Wave 405, Power Wave 455/STT

Ordering Information

K1686-1 Bench model

Literature E5.170

K316L-1

115

VAC

Able to handle the toughest work sites, the LN-23P is great for field erection and

pipeline welding. The LN-23P is a lightweight, portable wire feeder designed for

Innershield flux-cored welding. It is ideal for reaching difficult locations, allows for quick setup and

reduces labour costs. Utilising 6.3kg coils makes this wire feeder extremely easy to take around

the job site. The LN-23P has built-in dual procedure for out-of-position welding.

Wire Speed Range 0.7-4.3m/min

Wire Size Range (mm) Cored: 1.7-2.0

Dimensions (mm) H x W x D 520 x 228 x 482

Net Weight (kg) 17.2

Features

lightweight

Rugged construction

Dual procedure wire feed speed standard

Trigger interlock circuit to reduce operator fatigue

Provides “cold” electrode when gun trigger is released

Power source voltage control and analog voltmeter at

wire feeder

3 year warranty

Recommended Options

LN-23P Adapter (14 pin or terminal strip), K345

Innershield gun.

Suggested Power Sources

Engine Driven Welders with CV capability, CV-400I,

CV-500I, DC-400, DC-600

Processes

FCAW-SS.

Ordering Information

K316L-1

Literature E8.90

1

WELDING EQUIPMENT

17


1

WELDING EQUIPMENT

18

EQUIPMENT

LN-25

WIRE FEEDERS

COBRAMATIC

LINCOLN WIRE FEEDER ACCESSORIES

K303

For use with 25

- 30K9 coils.

Includes wire reel

Part # KA1009

KA1395

K449

For use with 15Kg coils

GLOBAL WELDING SUPPLIES PTY LTD

The LN-25 semi-automatic wire feeder is ideal for field or construction use, since it is

powered across the arc, no control cables are needed! Simply connect the weld cable,

attach the welding clip and you’re ready to go. The fully enclosed case ensures that this portable

MIG and flux-cored feeder can tough out any work site. This portable unit is designed for MIG or

fluxcored wire. The totally enclosed case accepts 6.3kg to 15kg spools for maximum portability.

The LN-25 features a tool-less quick release mechanism for easy changing of the electrode.

Wire Speed Range 1.2-17.7m/min

Wire Size Range (mm) Solid: 0.6-1.6

Cored: 1.7-2.4

Dimensions (mm) H x W x D 356 x 191 x 533

Net Weight (kg) 15.4

Features

Analogue voltmeter

Heavy duty wire drive

Operates across the arc on CV or CC

Enhanced starting control allows for smooth arc

starting in the CV mode

Dynamic braking system stops wire feed motor

quickly to minimise wire overrun

Electronic circuits protect wire feeder from overload

Recommended Options

Remote Voltage Control, Gas Flow Timer, K126

Innershield gun.

Suggested Power Sources

All Electric or Engine Driven Welders with CV

capability.

Processes

MIG, FCAW, FCAW-SS

Ordering Information

K449

Literature E8.100

K2259-1 Cobramatic Cabinet

42

VAC

The Cobramatic semi-automatic wire feeder represents the accumulation of

aluminium MIG welding experience. Designed especially to feed aluminium

MIG wire, like SuperGlazeTM, the Cobramatic virtually eliminates the problems traditionally

associated with aluminium. A unique push-pull drive system run by two wire feed motors and a

proprietary brake system allow the Cobramatic to prevent tangling and deformed wire that can

drastically affect your productivity and weld quality.

Wire Speed Range 0-20.3m/min

Wire Size Range (mm) Solid: 0.8-1.6

Alum: 0.8-1.6

Cored: 0.9-1.6

Dimensions (mm) H x W x D 376 x 241 x 490

Net Weight (kg) 14

Features

Push-pull wire drive yields reliable, consistent,

trouble-free aluminum feeding

Sleek ColbraMAX ® torch is well balanced and

comfortable for difficult applications

Versatile Prince ® pistol grip torch is designed for

higher duty cycle applications

Lightweight air and water-cooled torches

Rugged design for long life with low maintenance

costs

K162-1

Spindle kit replacement to

suit 15K9 coils

Required Options

CobraMAX torch, Prince XL torch, Drive Roll Kit

Suggested Power Sources

CV-400I, CV-500I, V350-PRO, DC-400, DC-600, Ranger

405D, Vantage 575.

Processes

MIG, FCAW

Ordering Information

K2259-1 Cobramatic Cabinet

Torches:

K2252-2 CobraMAX 25’

K1591-2 Prince XL Air-Cooled

K1592-1 Prince XL Water-Cooled

Literature E8.300

K435

Adaptor for 6K9 coils

KA1321

Adaptor kit for 15Kg spools


WIRE FEEDERS

NA-3, NA-4 AND NA-5

shown with optional accessories fitted

LT-7 TRACTOR

shown with optional track section

EQUIPMENT

Improve productivity with the NA-3, NA-4 and NA-5 automatic wire feeders.

115

These systems have been specially designed to deposit more weld metal at

VAC

faster travel speeds which helps eliminate bottlenecks and reduces costs.

Used for heavy duty fabrication, pipe mills and assembly line production, these

units feature solid state controls for precise control of welding procedures - even to the most

exacting requirements. Trust Lincoln automatic welding systems for worry-free operation!

NAME NA-3

Wire Speed Range 0.6-16.5m/min

Wire Size Range (mm) Solid: 0.8-5.6

Cored: 0.9-4.0

NAME NA-4

Wire Speed Range subject to arc voltage

used

Wire Size Range (mm) Solid: 0.8-5-6

NAME NA-5

Wire Speed Range 0.6-16.5m/min

Wire Size Range (mm) Solid: 0.9-5.6

Cored: 1.2-4.0

Features

Solid state controls allow for precise control of

welding procedures, striking characteristics, as well

as bead size and shape

K395 Track Model

115

VAC

The LT-7 is a self-propelled mechanised DC wire feeder for submerged arc

welding. The unit has proven invaluable in heavy fabrication industries, ship building and storage

tank construction because of its speed and ease of use. The LT-7 is perfect anywhere that long

welds in the flat and horizontal position are required. The unit may be used with or without a track

and its lightweight size offers quick movement to the next joint. See how easy it is for yourself!

Wire Size Range (mm) Solid: 2.4-4.8

Dimensions (mm) H x W x D 698 x 838 x 356

Net Weight (kg) 29.4

Features

Solid state controls precisely regulate procedures for

reliable starting and economical welding to exacting

requirements

Automatic compensation for input voltage and tractor

loading variations, minimises wire feed and tractor

speed changes while welding

Close mechanical alignment between wire and joint

maximizes weld quality

Exceptional tracking control and self-steering in most

applications

CC or CV operation

Rated for up to 1000 amp applications

LINCOLN WIRE FEEDER TO POWER SOURCE CONNECTION CABLES

LN21 / LN214 to CV, DC, Invertec V350, Ranger, vantage*

KA1379-3 10m - 8 pin to 14 pin

KA1379-10 15m - 8 pin to 14 pin

LN7 to CV, DC, Invertec V350, Ranger *

KA1422-10 10m - 6 Pin to 14 pin

KA1422-15 15m - 6 Pin to 14 pin

LN742 to CV, Invertec V350, SS & Ranger*

KA1424-10 10m -

KA1424-15 15m -

LN8 / 9 to DC, Vantage *

KA1426-5 5m - 9 pin to 14 pin

KA1426-15 15m - 9 pin to 14 pin Heavy duty

Recommended Options

Track Section, Input Cable Assemblies, Contact

Nozzles, Fillet/Lap/Butt Weld Adaptors

Suggested Power Sources

DC-600, DC-1000, DC-1500

Processes

SAW

Ordering Information

K395 Track Model

Literature E9.70

NA3, NA4, NA5 to 14 power source *

K215-10 10m - 9 pin to terminal strip

K215-15 15m - 9 pin to terminal strip

K215-20 20m - 9 pin to terminal strip

LT7 to Power Source

K228-10 10m

K228-15 15m

K228-20 20m

Easily adjusted for a wide range of processes, feed

speeds, and wire sizes

Compact units with excellent flexibility to fit into

simple fixtures or the most complex automated

production lines

Rugged construction minimises downtime and

maintenance costs

Recommended Options

Input Cable Assemblies, Wire Contact Assemblies,

Gas Solenoid, TC-3 Travel Carriage, Vertical Adjuster,

Horizontal Adjuster, Wire Reel Assembly.

Suggested Power Sources

NA-3 & NA-5: DC-400, DC-600, DC-1000, DC-1500,

CV-500I

NA-4: AC-1200

Processes

MIG, FCAW, FCAW-SS, SAW

Literature E9.10

* Other cables and lengths available upon request

GLOBAL WELDING SUPPLIES PTY LTD

1

WELDING EQUIPMENT

19


1

WELDING EQUIPMENT

20

SPECIALISED WELDERS

MULTI-WELD SYSTEM

FOR ON-SITE MULTIPLE STICK AND WIRE WELDING

MULTI-WELD 350

MULTI-SOURCE

K1735-1

GLOBAL WELDING SUPPLIES PTY LTD

Input DC Volts 80V DC (50-113 Peak Range)

Rated DC+ Output Amps/Volts/Duty Cycle 350A/34V/100% DC+

Input Amps at Rated DC Output (80V DC) 165

Output Range 15-40 Volts

30-350 Amps (max 78 OCV)

Dimensions (mm) HxWxD 295x254x546

Net Weight (kg) 27

K1752-1

THE MULTI-WELD SYSTEM

Lincoln’s Multi-Weld System offers an entirely new

and better way to build large structures like ships,

water towers, buildings, oil platforms or any other

structure where the welder must come to the weld.

THE MULTI-SOURCE

As a primary source of power, the Multi-Source

eliminates many of the cable nightmares found at

other job sites by providing a single weld cable

that distributes the power. The Multi-Source may

be centrally located to feed a few individual Multi-

Weld 350s, or as many as 20 or more systems!

THE MULTI-WELD 350

Simply speaking, the Multi-Weld 350 packs a lot of

power into a compact system. The Multi-Weld 350

is a 350 amp, DC+, 100% duty cycle welder capable

of CV-wire, CC-stick or arc gouging. Multi-Weld

350s may be used singularly or paralleled for 700

amps of superior arc gouging power!

Input DC Volts 380-415/440-460/550-575, 3 Phase, 50/60Hz

Rated DC+ Output Amps/Volts/Duty Cycle 40 KVA/100% @ 80V DC (max), 36 KVA/100% @80V

DC (max)

Input Voltage/ Input Frequency Input 460V/60Hz 98A

Amps @ Rated DC Output 460V/60Hz 83A

575V/60Hz 69A

415V/50Hz 99A

440V/50Hz 79A

550V/50Hz 66A

Dimensions (mm) HxWxD 787x559x1016

Net Weight (kg) 450


WAVEFORM CONTROL TECHNOLOGY

INVERTEC STT II

POWER WAVE 405

POWER WAVE 455 / STT

Shown with optional Power Feed 10

Dual wire feeder and accessories.

SPECIALISED WELDERS

K1527-1 220/380/415/440/3/50/60

The revolutionary STT process permits open gap root pass welding in pipe with greater ease of

operation, better back beads and edge fusion, with less spatter and smoke than other available

processes. STT II can be used with a variety of welding consumables including mild steel,

stainless steel, high nickel alloys and silicon bronze. When using C02 on mild and most alloy steels,

the STT II produces less spatter than conventional GMAW with argon blends. The STT II is

designed for challenging semi-automatic and automatic applications where spatter, smoke, heat

input and penetration control is critical. Typical applications include: pipe welding, pressure

vessels, stainless steel tanks, furniture, automotive to name a few.

Output Range (Amps) peak: 0-450

background: 0-125

Output Range (Duty Cycle) 225A, 29V @ 60%

Rated Input 30/18/17/16A

Rec. Generator (max output) 15kVA

Dimensions (mm) H x W x D 589 x 336 x 620

Net Weight (kg) 53

Features

Excellent penetration control

Excellent fusion and back bead

Consistent X-ray quality welds

Eliminates cold lapping on open root joints for pipe

and pressure vessels

Low heat input

K2152-2 230/380/415/460/575/3/50/60

The Power Wave 405 is factory programmed with over 60 standard welding programs to optimise

the arc for a variety of materials or applications, including steel, stainless steel, aluminum, nickel

alloys and others. As well as pulse MIG and synergic MIG programs. Lincoln’s Waveform Control

Technology gives you the ability to select the right waveshape for each application - that means

the arc has been optimized for each wire type and size for exceptionally smooth arc performance.

The software is upgradable so your Power Wave 405 will grow with your business. New Power

Mode maintains a stable, smooth arc for short arc welding of thin materials. Pulse-On-Pulse

welding mode improves cleaning action and delivers a TIG-like appearance on aluminum.

Output Range (Amps) 5-425A

Output Range (Duty Cycle) 350A, 34V @ 60 %

300A, 32V @ 100%

Rated Input 42/28/26/23/18A

Dimensions (mm) H x W x D 376 x 338 x 709

Net Weight (kg) 37

Features

Lincoln’s Wave Control Technology

Over 60 welding programs standard

Controls at the wire feeder, rather than the power

source

Upgradeable to meet changing needs

Synergic MIG

Low spatter and low fume

Produces small low cost welds at fast travel speeds

Up to three times faster than TIG

Digital meters for accurate procedure setting

Requires less operator skill and minimal training

3 year warranty

Suggested Wire Feeder

LN-742

Processes

MIG-STT

Ordering Information

K1527-1 220/380/415/440/3/50/60

Literature E4.52

Pulse-On-Pulse

Compact and portable

3 year warranty

Recommended options

Wave Designer software, Undercarriage

Suggested Wire Feeders

Power Feed ® 10

Processes

MMAW, TIG, MIG, Synergic MIG, Pulse MIG, FCAW,

FCAW SS, Gouging

Ordering information

K2152-2 230/380/415/460/575/3/50/60

Literature J5.50

K1518-3 380/415/3/50/60

Combine two revolutionary technologies into one machine and you have the ability to obliterate

welding-related barriers. The Power Wave 455/STT takes MIG welding to an all new pinnacle by

combining the unique capabilities of Surface Tension Transfer (STT) and Waveform Control

Technology for absolute premium MIG welding quality. Easily switch between the processes

according to your application. There is just no other multi-process welding power source with this

kind of functionality and versatility.

Output Range (Amps) DC: 5-570A

STT: 5-325A

Output Range- (Duty Cycle) 450A, 38 V @ 100%

STT: 325A, 28V @ 100%

Rated Input 48/44A

Dimensions (mm) H x W x D 660 x 508 x 838

Net Weight (kg) 117

Features

Extremely simple controls of running from basic CV to

high performance pulse or STT programs

Set-up flexibility with one control cable that connects

any combination of pieces

Can be easily upgraded from simple to high

capabilities

Spacious inverter design for easy service

3 year warranty

Recommended Options

Undercarriage, Wave Designer Software,

Watercooler, Dual Procedure Switch.

Suggested Wire Feeder

Power Feed 10, Power Feed 10 Dual.

Processes

MMAW, TIG, MIG, MIG-STT ® , Pulsed MIG FCAW,

FCAW-SS, Gouging

Ordering Information

K1518-3 380/415/3/50/60

Literature E5.170

GLOBAL WELDING SUPPLIES PTY LTD

1

WELDING EQUIPMENT

21


1

WELDING EQUIPMENT

22

EQUIPMENT

PLASMA

PRO-CUT 25

INVERTEC PC65

INVERTEC PC105

WF200116 240/1/50/60

The Pro-Cut 25 is one of the best examples of how portable and easy to use today's plasma cutters

can be. The Pro-Cut 25 operates on 240V, single phase with enough power to cut up to 10mm. The

Pro-Cut 25 also has low air consumption requirements so it can run from virtually any portable

compressor. Great for sheetmetal work, smash repairs or even the home hobbyist.

Output Range (Amps) 12-25A

Duty Cycle 25A @ 60%

20A @ 100%

Rated Input 16A

Cutting Capacity 0.5-10mm

Dimensions (mm) H x W x D 260 x 160 x 410

Net Weight (kg) 13

Features

25 amps of power for competitive performance up to

1Omm in only a 13kg package

60% duty cycle at maximum output ensures plenty of

capacity for virtually any cutting requirement

K12012-2 380-415/3/50/60

The Invertec® PC65 compressed air plasma cutting system is suitable for cutting of mild steel, stainless steel,

aluminium and most other metals. The Invertec® PC65 incorporates many sophisticated features that enable the

production of high quality cuts over a wide range of thicknesses up to 20 mm. Advanced inverter design provides

for a constant current output regardless of variations in line voltage or torch to work distance. Infinitely variable

output current control allows easy and precise setting of the cutting current. Indicator lamps show power-on,

output voltage, air supply pressure too low, overload conditions and cutting in progress. All circuits have been

designed with a modular concept for improved performance and easy maintenance. The Invertec® PC65 is

supplied ready to cut with all the necessary accessories including a start up pack of consumables.

Output Range (Amps) 20-65A

Duty Cycle 50A @ 50%

Rated Input 25A

Cutting Capacity 18mm

Dimensions (mm) H x W x D 385 x 215 x 586

Net Weight (kg) 19

Advantage Lincoln

20-65 A output range

0.8 to 18mm cutting capacity (20mm severance cut)

Infinitely variable current control

Pilot Arc control cutting expanded metal or grates

K12013-2 380-415/3/50/60

GLOBAL WELDING SUPPLIES PTY LTD

Wide range of consumables suitable for gouging,

inside corners, pipe saddle cutting and others

Recessed controls designed to eliminate damage

Two Year warranty on parts and labour

Ready to Cut Package includes.

PC65 power source, T70 plasma torch 6m, work

return lead, flowmeter, input lead (plug required to

suit outlet)

Processes

Air plasma cutting

Ordering Information

K12012-2 380-415/3/50/60

Literature J10.105

The Invertec® PC105 compressed air plasma cutting systems suitable for cutting of mild steel, stainless steel,

aluminium and most other metals. The Invertec® PC1 05 incorporate many sophisticated features that enable the

production of high quality cuts over a wide range of thicknesses up to 35 mm. Infinitely variable output current

control allows easy and precise setting of the cutting current. Indicator lamps show power-on, output voltage, air

supply pressure too low, overload conditions and cutting in progress. All circuits have been designed with a

modular concept for improved performance and easy maintenance. A quick connect torch assembly protected

against accidental contact with live parts allows easy switching between hand and machine torches. The

Invertec® PC105 are supplied ready to cut with all the necessary accessories including a start up pack of

consumables.

Output Range (Amps) 20-105A

Duty Cycle 100A @ 35%

Rated Input 15A

Cutting Capacity 0.5-35mm

Dimensions (mm) H x W x D 235 x 330 x 615

Net Weight (kg) 32

Advantage Lincoln

20 to 105 amp output

Infinitely variable current control

Pilot Arc control to maintain an uninterrupted arc

when cutting expanded metal or grates

Wide range of consumables suitable for gouging,

Patented PCT 20 torch and VORTECH TM technology

consumables for unmatched cutting speed and

capacity

The longest consumable life in the industry

Back-lit LED system for status indicators.

2 year warranty

Ready to cut package includes:

Pro-cut 20 4.5m torch, work return lead, air regulator

and spare consumables, input lead and plug

Processes

Air Plasma Cutting.

Ordering Information

WF200116 240/1/50/60

Literature J10.100

inside corners, pipe saddle cutting and others

Recessed controls designed to eliminate damage

Machine torches available for automatic applications

Designed to meet EN60974-1 and CE standards for

safety and reliability

Two year parts and labour warranty

Processes

Compressed air plasma cutting, gouging

Recommended Options

Machine and robotic torches, remote control.

Ordering Information

K12013-2 380-415/3/50/60

Literature J10.105


TIG WELDERS

INVERTEC ® V160-T PULSE WF200178 240/1/50/60

The lnvertec V160-T Pulse has all the features that you would expect from a professional TIG welding

machine including; 5 to 160 amp output from 240 volt input, selectable HF or lift TIG starting, 2T/4T trigger

control, variable down slope and post flow control, digital preset amp meter with a hold function and builtin

variable pulse. The variable high frequency pulse allows the welder to adjust the arc focus to suit the

application, for reduced distortion and increased travel speeds. For added safety the V160-T Pulse comes

with a built-in VRD increasing operator safety in environments with increased hazard of electric shock. The

flexibility and generator compatibility allows the V160-T Pulse to be utilized anywhere on site or in the

workshop.

Output Range (Amps) 5-160A

Output Range (Duty Cycle) 160A @ 35%

130A @ 100%

Rated Input 16A

Rec. generator (max output) >8 kVA

Dimensions (mm) H x W x D 385 x 215 x 480

Net Weight (kg) 11.5

FEATURES

Full function DC TIG with adjustable pulse welding

Max output of 160A

Infinitely variable output control

HF or “Lift TIG” starting

INVERTEC ® V270-T PULSE K12003-1 415/3/50/60

High/low pulse frequency for less distortion, higher

travel speed

Digital amp meter, presettable output

Built-in VRD

Generator compatible (> BkVA)

Lightweight and portable, includes shoulder strap

Fan-on-demand cooling

2 year warranty

Recommended Options

Stick Kit, TIG/Stick Kit, Remote Output Control, Foot

Amptrol, Hand Amptrol

Processes MMAW, TIG

Ordering Information WF200178 240/1/50/60

Literature J3.55

Who said performance always has to come in a big unit? The V270-T Pulse uses an inverter power

source to prove once and for all that a smooth TIG welding are with a range between 5 and 270 amps

can come in a 14kg package! Features previously available only with large industrial equipment, like

advanced pulsing functions, now come in this compact unit! This machine is also an excellent choice

for your stick welding requirements.

Output Range (Amps) 5-270A

Output Range (Duty Cycle) 270A @ 30%

200A @ 100%

Rated Input 20A

Rec. generator (max output) 10 kVA

Dimensions (mm) H x W x D 385 x 215 x 480

Net Weight (kg) 14.5

FEATURES

Pulsed DC capability with full control of all pulsing

parameters

Full function DC TIG with high speed inverter

technology and high frequency starting or ‘Lift TIG”

INVERTEC ® V205-T AC/DC K1855-3 240/1/50/60

Excellent low end performance

Built-in VRD

Adjustable pulse frequency for less distortion, higher

travel speed

Digital amp meter, presettable output

Lightweight and portable, includes shoulder strap

2 year warranty

Recommended Options

REDI TIG Torch, Hand Amptrol ® , Foot Amptrol ® , Cool-

Arc ® 20

Processes MMAW, TIG

Ordering Information K12003-1 415/3/50/60

Literature J3.65

The Invertec V20ST is a 240-volt AC/DC T16 welder. Combining features that you would expect from a larger TIG

welding machine including; 6 to 200 amp output, HF or lift TIG starting, 2T/4T trigger control, digital preset amp meter

with a hold function, adjustable AC frequency and AC balance. A fully adjustable pulse function including; starting

current, up & down slope, pulse current, pulse width, base current, crater current and post flow control. The

variable high frequency pulse allows the welder to adjust the arc focus to suit the application, for reduced distortion

and increased travel speeds. Menu driven providing maximum flexibility for adjusting parameters while maintaining

a simple control panel layout.

Output Range (Amps) 6-200A

Output Range (Duty Cycle) 200A @ 40%

140A @ 100%

Rated Input 16A

Rec. generator (max output) 8 kVA

Dimensions (mm) H x W x D 380 x 210 x 480

Net Weight (kg) 17.6

FEATURES

Full function AC/DC TIG with adjustable pulse

welding

Max output of 200A, 240 volt input

Infinitely variable output control

HF or “Lift TIG” starting

Full control of all pulsing parameters

High/low pulse frequency for less distortion, higher

travel speed

Digital amp meter, presettable output

Menu driven for easy set up

Generator compatible (> 8kVA)

Lightweight and portable, includes shoulder strap

2 year warranty

Recommended Options

Stick Kit, TIG/Stick Kit, Remote Output Control, Foot

Amptrol, Hand Amptrol, Cool-Arc 20

Processes MMAW, TIG

Ordering Information K1855-3 240/1/50/60

Literature J3.70

OUTPUT

OUTPUT

OUTPUT

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

INPUT

INPUT

INPUT

1

WELDING EQUIPMENT

23


1

WELDING EQUIPMENT

24

WELDERS

TIG WELDERS

INVERTEC ® V305-T AC/DC K2167-1 415/3/50/60

The Invertec V305-T is a heavy-duty AC/DC industrial TIG welding machine. Designed with the latest digital

inverter technology that enables the V305-T to operate off a 415V, 16A input, much less than conventional TIG

welders of this size. Features of this top of the line inverter include; 6 to 300 amp output, HF or lift TIG starting,

2T/4T trigger control, digital preset amp meter with a hold function, adjustable AC frequency and AC balance.

A fully adjustable pulse function including; starting current, up and down slope, pulse current, pulse width,

base current, crater current and post flow control. The variable high frequency pulse allows the welder to

adjust the arc focus to suit the application, for reduced distortion and increased travel speeds.

Output Range (Amps) 6-300A

Output Range (Duty Cycle) 300A @ 40%

250A @ 60%

Rated Input 16A

Rec. generator (max output) 8 kVA

Dimensions (mm) H x W x D 500 x 275 x 610

Net Weight (kg) 33

FEATURES

Full function AC/DC TIG with adjustable pulse

welding

Max output of 300A

Infinitely variable output control

HF or “Lift TIG” starting

PRECISION TIG 185 K2346-1 415/1/50/60

Full control of all pulsing parameters

High/low pulse frequency for less distortion, higher

travel speed

Digital amp meter, presettable output

Menu driven for easy set up

Generator compatible (> 8kVA)

Lightweight and portable, includes shoulder strap

2 year warranty

Recommended Options

REDI TIG torch, Remote Output Control

Foot Amptrol, Hand Amptrol, Cool-Arc 30

Processes MMAW, TIG

Ordering Information K2167-1 415/3/50/60

Literature J3.75

The Precision TIG 185 is designed for both AC and DC TIG and stick electrode welding. A simple, easy to operate

control panel and full range capabilities from 5 to 185 amps. Including professional features like Micro-Start

Technology ensuring soft start throughout the amperage range, Autobalance takes the guesswork out

optimising cleaning action versus penetration, built-in pulse control makes it easy to gain even greater heat control

on thin material, adjustable postflow timer.

Output Range (Amps) 5-185A

Output Range (Duty Cycle) 185A, 27V @ 15%

90A, 24V @ 100%

Rated Input 39/37A

Rec. generator (max output) 16 kVA

Dimensions (mm) H x W x D 526 x 356 x 650

Net Weight (kg) 87

FEATURES

Square Wave Technology

Single range output from 5 to 185 amps

Micro-Start Technology

PRECISION TIG 275 K1827-1 220/380/415/1/50/60

Auto-balance

Built-in pulser

Digital meter

Adjustable post flow timer

3 year warranty

Recommended Options

Air Cooled TIG Kit, Foot or Hand Amptrol,

Undercarriage

Processes TIG, Stick

Ordering Information K2346-1 415/1/50/60

The Precision TIG 275 has built a name for itself when it comes to high volume TIG welding and low

amp performance. The Precision TIG 275 is designed for the most demanding professional TIG welder,

with an output range from 2 to 340 amps, the Precision TIG 275 has the capability to handle virtually

all TIG welding applications, and includes stick welding capability. The optional advance process

panel add TIG pulse function.

Output Range (Amps) AC: 5-340A

DC: 2-340A

Output Range (Duty Cycle) 275A, 31V @ 40%

225A, 29V @ 60%

Rated Input 80/46/42A

Dimensions (mm) H x W x D 787 x 559 x 660

Net Weight (kg) 180

FEATURES

Simple, easy to use dial controls

Full AC wave balance control to customise the right

amount of penetration and cleaning for each welding

situation

Micro start technology for exceptional arc starting

down to 2 amps

Standard digital meter for precise control of welding

parameters

3 year warranty

Recommended Options

Air Cooled TIG Kit, Water Cooled TIG Kit, Foot

Amptrol, Hand Amptrol, Undercarriage, Advance

Process-Pulse Panel.

Processes MMAW, TIG

Ordering Information K1827-1

220/380/415/1/50/60

Literature E3.42

GLOBAL WELDING SUPPLIES PTY LTD

OUTPUT

OUTPUT

OUTPUT

INPUT

INPUT

INPUT


TIG WELDERS

POWER WAVE ® AC/DC 1000

Increase Productivity, Quality and Flexibility

The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control Technology”’ to

submerged arc welding. Variable frequency and amplitude AC, DC positive or DC negative output allows

the user to control the deposition rate and penetration, An operator can increase weld speeds, yield

higher quality welds and improve efficiencies in a single or multi-arc environment. The phase angle and

frequency of different machines can also be synchronized to balance the interactions between multiple

arcs and minimize arc blow. Depending on the output a welding arc may be driven by a single machine or

multiple machines in parallel for applications that require more than 1000 amps of continuous operation.

PROCESSES

Submerged Arc

ADVANTAGE LINCOLN

Eliminate downtime with easy polarity switching - no

hardware reconfiguration required.

Stable and independent arc controls for multiple arc

applications.

Improved efficiency and reliability with cooler

operation through patented Coaxial Transformer

Technology TM .

95% power factor correction enables connection of

more machines on the same plant infrastructure for

lower installation costs compared to other machines.

Remote process monitoring and control through

ArcLink, Ethernet, and DeviceNet communication.

Consistent operation over ±10% input voltage variation

through built-in line voltage compensation and reliable

Input voltage connection.

Manufactured under a quality system certified to ISO

9001 requirements and ISO 14001 environmental

standards.

Three-year warranty on parts and labor.

RECOMMENDED GENERAL OPTIONS

System Interface, Interface Control Cable (22-pin),

ArcLink Cable (5-pin), Feeder Control Cable (14-pin),

TC-3 Self-Propelled Travel Carriage, CE Filter(1)

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

TECHNICAL SPECIFICATIONS

Product Product Input Rated Output Input Current Output Dimensions Net Weight

Name Number Voltage Current/Voltage/Duty Cycle @Rated Output Range HxWxD in (mm) lbs (kg)

Power Wave AC/DC 1000 K2344-1 460/500/575/3/60 1000/44/100% 68/62/54 100-1000A 43.5 x 19.2 x 33 600

(1105 x 488 x 838) (272)

Power Wave AC/DC 1000 (1) K2344-2 (1) 380/400/460/500/575/3/50/60 1000/44/100% 82/79/69/62/55 100-1000A 43.5 x 19.2 x 33 650

(1105 x 488 x 838) (295)

(1) External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.

PRECISION TIG 375 K1834-1 380/415/500/1/50/60

Designed for professionals who want complete customisation of the TIG process The Precision TIG 375 offers

the best TIG welding performance in the family. Challenge it with the most sophisticated applications and it is

ready to yield high quality welds time and time again. Like other Precision TIG machines, the TIG 375 features

the advantages and benefits of Lincoln’s Precision Technology. Because the machine allows all or part of the

weld cycle to be preset or programmed, the unit can be used with robots and weld positioners.

Output Range (Amps) AC: 5-400A

DC: 2-400A

Output Range (Duty Cycle) 375A. 35V@ 40%

350A, 34V @ 60%

Rated Input 110/64/59A

Dimensions (mm) H x W x D 965 x 565 x 660

Net Weight (kg) 232

FEATURES

Auto Balance automatically adjusts the AC wave

balance when aluminum welding

Excellent arc starting and stability

TIG MODULE K930-2 115/1/50/60

Pulse adjustment of frequency, background and peak

current for easier control of the arc and reducing heat input

Precision output ensures high resistance to AC arc

rectification for best operation when welding aluminum

3 year warranty

RECOMMENDED OPTIONS

Air Cooled TIG Kit, Water Cooled TIG kit, Hand Amptrol, Foot

Amptrol, Water Cooler, Undercarriage

Processes MMAW, TIG

Ordering information K1834-1 380/415/500/1/50/60

Literature E3.51

The TIG Module is designed to be used in conjunction with constant current power sources, and provides

high frequency and shielding gas control for AC and DC TIG welding applications. The TIG module can be

mounted on top of the power source or taken to the job for convenient control of the process. The TIG

module provides contactor control of the welding current, pre and post shielding gas flow, and selectable

high frequency arc starting.

Output Range (Amps) 15-400A

Output Range (Duty Cycle) 200A @ 100%

300A @ 60%

400A @ 20%

Dimensions (mm) H x W x D 305 x 381 x 267

Net Weight (kg) 15

FEATURES

Capacity range 15 to 400 amps AC/DC

Portable and easy to carry

Adjustable post flow timer 5 to 55 sec.

High frequency switch allows selection of start only,

continuous or No high frequency

Remote/local switch, allows foot or hand amptrol to

control welding output

RECOMMENDED OPTIONS

RF Bypass Capacitor Kit, Control Cables, Docking Kit,

Control Cable Extension

Hand Amptrol, Foot Amptrol

Processes TIG

Suggested Power Sources

R3R-500-1, DC-400, DC-600, Weldanpower 230+,

Ranger 405D, Vantage 575

Ordering information K930-2

115/1/50/60

Literature E3.205

RECOMMENDED WIRE FEEDERS

Power Feed 10A Controller K2362-1 (requires either

the K2312-1 Power Feed 10SF Wire Feed Head for

fixed hard automation, or the K2370-1 Power Feed

10S Head for mounting a Lincoln TC-3 Travel

Carriage), Power Feed 10SM Motor Conversion Kit

K2311-1 (Other options may apply).

OUTPUT

OUTPUT

INPUT

INPUT

OUTPUT

INPUT

1

WELDING EQUIPMENT

25


1

WELDING EQUIPMENT

26

WELDERS

STICK WELDERS

INVERTEC ® V145-S WF200171 240/1/50/60

The power to perform! Welding arc behaviour has never reached such high levels of smoothness and

consistency. The Invertec ® V145-S offers much more than you would expect from a welder of it’s size.

Through Lincoln’s unique Auto-adaptive Arc Force feature the V145-S instantly adjusts the weld current to

maximise arc stability, avoid sticking and minimise spatter. Built-in input voltage tolerance makes the V145-

S compatible with either a long extension lead (up to 60 metres) and/or generators. Lightweight and portable,

the V145-S is made of a rugged and robust polyester casing developed to handle the most arduous

environments. It is designed with a large ergonomic handle and an adjustable, removable carrying strap.

Output Range (Amps) 5-145A

Output Range (Duty Cycle) 145A, 25V @ 35%

105A, 24V 0 100%

Rated Input 16A

Rec. generator (max output) >8 kVA

Dimensions (mm) H x W x D 288 x 156 x 392

Net Weight (kg) 6

FEATURES

Excellent arc characteristics for rutile and basic

electrodes

Stepless output control

Built-in “hot start” for easy electrode striking

INVERTEC ® V160-S WF200176 240/1/50/60

Plastic enclosure for ultimate durability and impact

resistance

Built-in “over voltage” control

Lift TIG

Generator compatible (>8 kVA)

Complete weight is only 6kg

2 year warranty

Recommended Options

Stick Kit, TIG/Stick kit

Processes

M MAW, TIG

Ordering Information

WF200171 240/1/50/60

The V160-S stick and lift TIG welder has been designed and manufactured using the latest digital inverter

technology. A maximum output of 160A allows the use of up to 4mm electrodes. The professional welder

will appreciate the many advanced features including the built-in ‘Hot Start’ and adjustable ‘Arc Force’

control. The V160-S features “lift TIG” as standard which enables the welder to start the TIG arc by lifting

the tungsten electrode from the work piece without tungsten contamination or the need for HF ignition. For

added safety the V160-S comes with a built-in VRD increasing operator safety in environments with

increased hazard of electric shock.

Output Range (Amps) 5-160A

Output Range (Duty Cycle) 160A @ 35%

130A @ 100%

Rated Input 16A

Rec. generator (max output) >8 kVA

Dimensions (mm) H x W x D 320 x 200 x 430

Net Weight (kg) 10.5

FEATURES

Excellent DC arc characteristics

Infinitely variable output control

Max output of 160A

“Lift TIG”

INVERTEC ® V270-S K12002-1 415/3/50/60

Built-in VRD

Infinitely variable “Arc force”

Generator compatible (>8kVA)

Lightweight and portable, includes shoulder strap

2 year warranty

Recommended Options

Stick kit, TIG/stick kit.

Processes

MMAW, TIG

Ordering Information

WF200176 240/1/50/60

Literature J3.50

The Invertec V270-S stick and Lift TIG welder has been designed using the latest digital inverter with

excellent arc characteristics. The professional welder will appreciate the many advanced features

including the built-in ‘Hot Start’ and adjustable ‘Arc Force’ control that enable easy arc striking and smooth

welding with most types of electrodes. The Invertec V270-S features “lift TIG” enables the welder to start

the TIG arc by lifting the tungsten electrode from the work piece without tungsten contamination or the

need for HF ignition. For added safety the Invertec V270-S comes with a builtin VRD (voltage reducing

device).

Output Range (Amps) 5-270A

Output Range (Duty Cycle) 270A @ 35%

200A @ 100%

Rated Input 20A

Rec. generator (max output) 10 kVA

Dimensions (mm) H x W x D 385 x 215 x 480

Net Weight (kg) 13.5

FEATURES

Excellent DC arc characteristics, for a wide range

of electrode types

Maximum output of 270 amps

Infinitely variable output control

Digital volt/amp meter

“Lift TIG”

Built-in VRD

Adjustable ‘Arc force’ and built-in ‘Hot Start’

Generator compatible (>8kVA)

Lightweight and portable, includes shoulder strap

2 year warranty

Recommended options

Stick kit, TIG/stick kit, Remote control

Processes

MMAW, TIG

Ordering information

K12002-1 415/3/50/60

Literature J3.60

GLOBAL WELDING SUPPLIES PTY LTD

OUTPUT

OUTPUT

OUTPUT

INPUT

INPUT

3

INPUT


STICK WELDERS

R3R-500-I

K1380A1 220/380/440/3/50/60

K1380A7 415/3/50/60

A rugged, industrial work machine. The R3R-500-I delivers premium stick welding. Its smooth low spatter

arc, proves consistent results day-in and day-out for welding a wide variety of materials. The R3R-500-Iis

especially suited for critical welding applications using low hydrogen, cellulose and stainless steel

electrodes. Applications include: field construction, ship building, offshore oil platforms, storage tanks,

pipeline welding and general fabrication.

Output Range (Amps) 60-500A

Output Range (Duty Cycle) 500A, 40V @ 35%

400A, 36V @ 60%

300A,32V @ 100%

Rated Input 74/47/37A

30A

Dimensions fmm) H x W x D 699 x 566 x 840

Net Weight (kg) 182

FEATURES

Smooth, consistent arc

Easy to set calibrated output knob

Arc force control

Conserve floor space with stackable case design

R3R-600-I

K1381A1 220/380/440/3/50/60

All weather, full environmental (including salt

water) protection for field construction

Fan-cooled for extra thermal protection.

Designed to NEMA specifications

3 year warranty

Recommended Options

TIG Module, Remote Output Control, Accessory

Kit, Undercarriage, Volt/amp meters.

Processes

MMAW, TIG, Gouging

Ordering Information

K1380A1 220/380/440/3/50/60

K1380A7 415/3/50/60

Literature J 2.60

A rugged, industrial work machine, the R3R-600-I delivers premium stick welding. Its smooth, low spatter

arc proves consistent results day-in and day-out for welding a wide variety of materials. The R3R-600-I is

especially suited for critical welding applications using low hydrogen, cellulose and stainless steel

electrodes. Applications include: field construction, shipbuilding, offshore oil platforms, storage tanks,

pipeline welding and general fabrication.

Output Range (Amps) 75-625A

Output Range (Duty Cycle) 600A, 44V @ 35%

500A, 40V @ 60%

375A, 35V @ 100%

Rated Input 65/38/32A

Dimensions (mm) H x W x D 699 x 566 x 840

Net Weight (kg) 202

FEATURES

Smooth, consistent arc Continuous output

adjustment

Arc force control

All weather, full environmental (including salt

water) protection for field construction

Fan-cooled for extra thermal protection

Designed to NEMA specifications

3 year warranty

Recommended options

TIG module, Remote Output Control, Accessory

kit, Undercarriage, Volt/Amp meters

Processes

MMAW, TIG, Gouging

Ordering information

K1381A1 220/380/440/3/50/60

Literature J2.65

OUTPUT

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

OUTPUT

3

INPUT

3

INPUT

1

WELDING EQUIPMENT

27


1

WELDING EQUIPMENT

28

WELDERS

STICK WELDERS

HANDYMAX 160

The Handymax 160 is a 240 volt 15 amp AC stick electrode welder. Designed for

the on-site contractor, tradesmen, maintenance / service, rural and handyman

applications with a powerful 160 amp output suitable for running 2.0, 2.5 and

3.2mm electrodes.

PACKAGES INCLUDE:

Handymax power source

Electrode lead • Work return lead

Handshield • Chipping hammer

Wire brush • Electrode sample

Primary lead & 15 amp plug

FEATURES INCLUDE:

240V, 15A

Infinitely variable output control

Built-in carry handle • On/off switch

Removable welding leads

5 year warranty

PROMAX 230

MACHINE SPECIFICATIONS

Part No. 03-0160

Power Supply 240V 50Hz

Rated Input AS1966 15A

Max Short Circuit

Input Current 35.4A

Rec. Generator

(max output) 9 kVA

Output Range 40-160A

Rated Output 105A @ 25%

OCV 50

Dimensions

L x W x H mm 560 x 260 x 280

Weight 26 kg

The Promax 230 is a multi-voltage input, light industrial AC welding machine. A

dual current range, with a maximum output of 230 amps enables the use of a

wide selection of electrodes including mild steel, stainless steel, iron powder,

low hydrogen and hardfacing electrodes. Simplified construction of vertical

PACKAGES INCLUDE:

Promax 230 power source

30 amp Primary lead, 3 metre

FEATURES INCLUDE:

Multi voltage input 240/415 volt

Dual output range with high/low

OCV tappings

60 - 230 amp Output range

Wheeling kit and handle

Minimum maintenance due to it’s

simplified construction with a

minimum of moving parts.

Fan cooled

12 month warranty

PROMAX 270 - LIQUIDARC

MACHINE SPECIFICATIONS

Part No. 03-0230

Power Supply 240V / 415V 50Hz

Rated Input

AS1966 28.5 / 16A

Max Short Circuit

Input Current 73 / 45A

Rec. Generator

(max output) 19 kVA

Output Range Low 60-200A

High 70-230A

Rated Output Low 100% 75A 24V

25% 145A 26V

18% 190A 27V

High 100% 110A 24V

25% 200A 28V

18% 230A 29V

The Promax 270 is a 415 volt input, light industrial AC welding machine.

Applications include maintenance/ repair, building, fabricating and rebuilding

worn parts. A dual current range and 270 amps maximum output enables use

of a wide selection and size of electrodes including mild steel, stainless steel,

iron powder, low hydrogen and hardfacing. (Occupying minimum space and

PACKAGES INCLUDE:

Promax 270 power source

Primary lead, 3 metre

FEATURES INCLUDE:

415 volt input

Dual output range with high/ low

OCV tappings

22 - 270 amp Output range

Wheeling kit and handle

Minimum maintenance due to its

simplified construction with a

minimum of moving parts

Fan cooled

12 months warranty

MACHINE SPECIFICATIONS

Part No. 03-0270

Power Supply 415V / 50Hz

Rated Input AS1966 19A

Max Short Circuit

Input Current 48A

Rec. Generator

(max output) 20 kVA

Output Range Low 40-240A

High 22-270A

Rated Output Low 100% 100A 24V

25% 200A 28V

18% 230A 29V

High 100% 125A 25V

25% 250A 30V

18% 270A 31V

GLOBAL WELDING SUPPLIES PTY LTD

cabinets occupy minimum floor space, with a wheeling kit and handle for easy

manoeuvrability. Minimum maintenance due to a minimum of moving parts.

Suitable for tradesmen, on site maintenance/ service, rural and handyman

applications.

OCV Low 78

High 50

Dimensions

L x W x H mm 350 x 450 x 860

Weight 35 kg

easily manoeuvred, the Promax 270 is suitable for contractors, tradesmen,

on-site maintenance and rural applications).Simplified construction of

vertical cabinets occupy minimum floor space, with a wheeling kit and

handle for easy manoeuvrability. Minimum maintenance due to a minimum of

moving parts.

OCV Low 77

High 50

Dimensions

L x W x H mm 350 x 450 x 860

Weight 36 kg


STICK WELDERS

PROMAX 401

The Promax 401 is the workhorse of the Promax family. A 415 volt input,

industrial AC welding machine, designed for heavy duty fabrication and

construction applications. A dual current range with a maximum output of

400amps enables the use of the wide selection of the largest diameter

PACKAGES INCLUDE:

Promax 401 power source

Primary lead, 3 metre

FEATURES INCLUDE:

415 volt input

Dual output range with high/ low

OCV tappings

60 - 400 amp Output range

Wheeling kit and handle

Minimum maintenance due to its

simplified construction with a

minimum of moving parts.

Fan cooled

12 months warranty

VIKING STP

3 IN 1 - STICK, TIG, PLASMA

MACHINE SPECIFICATIONS

Part No. 03-0399

Power Supply 415V / 50Hz

Rated Input AS1966 31.5A

Max Short Circuit

Input Current 108A

Rec. Generator

(max output) 45 kVA

Output Range Low 60-320A

High 140-400A

Rated Output Low 100% 160A 26V

60% 205A 28V

30% 290A 31V

20% 360A 34V

High 100% 170A 26V

60% 220A 29V

20% 310A 32V

18% 401A 36V

The Viking STP 3 in 1 is a revolutionary development in inverter technology,

bringing together three processes in one neat, compact, go anywhere

package. The Viking STP (Stick, TIG, Plasma) is a 240 volt input machine: 130

amp DC stick electrode welder; 170 amp DC TIG welder and 35 amp

compressed air plasma cutter with the power to cut up to 10mm plate.

PACKAGES INCLUDE:

Viking STP 3 in 1 power source

P40 Plasma torch, 8 metre

Maxtig 150 TIG torch, 6 metre with

1.6mm consumables

Electrode lead with holder, 3 metre

Work return lead with clamp,

6 metre

Flowmeter / regulator

Compressed air filter regulator

Primary lead & plug

FEATURES INCLUDE:

Lightweight, compact

Built-in handle, portable

240 volt input

5-130 amps DC stick electrode

output

5-170 amps DC TIG output

10-35 amp Plasma output, up to

1Omm cutting capacity

DC welding current for Stick and

TIG welding

Mains compensation

Adjustable gas post flow - TIG

HF starting - TIG & plasma

Overload protection & warning light

Fan cooled

1 year warranty

MACHINE SPECIFICATIONS

Part No. 02-0035

Power Supply 240V 50 / 60Hz

Rated Input 15A

OCV Max

MMAW 69V

Plasma 210V

Output Range

MMAW 5-130A

GTAW 5-170A

Plasma 10-35A

Rated Output 125A 24.8V @ 25%

Dimensions

L x W x H mm 410 x 164 x 290

Weight 14 kg

GLOBAL WELDING SUPPLIES PTY LTD

WELDERS

electrodes including mild steel, stainless steel, iron powder, low hydrogen

and hardfacing electrodes. Suitable for metal fabrication, general

engineering, contractors, tradesmen, on-site maintenance/ service

applications.

OCV 80

Dimensions

L x W x H mm 700 x 520 x 640

Weight 80 kg

Exceptionally smooth and stable arc characteristics in both Stick electrode

and TIG modes. The Viking STP is supplied with all the accessories required to

allow immediate use of all the processes.Ideally suited for maintenance and

repair work, on-site contractors, general engineering, tradesman, and rural

applications.

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WELDING EQUIPMENT

ENGINE DRIVEN MACHINES

MILLER ENGINE DRIVEN

GLOBAL WELDING SUPPLIES PTY LTD

BIG BLUE 500X & 600X

Part No. MR907186 500X Perkins

Part No. MR907140 600X Perkins Turbo

Heavy industrial welder/generators for serious construction, structural steel,

pipe work, mining and plant maintenance. Fully enclosed case provides

engine protection and reduced noise levels. With multi-process capabilities

of MIG/FCAW/STICK/TIG/SUBARC/STUD WELDING & CARBON ARC with a

rating of 400/500 amps @ 100% duty cycle. The Big Blue X series will stand

up to the toughest challenges.

Ask for data sheet EDX/10.11 for full details & accessories.

• Perkins engine provides 10,000 hours before first basic overhaul.

• Low-speed engine (1800 RPM) provides long life and low operating expenses.

• Engine gauges standard on both models indicate oil pressure, coolant

temperature.

• Single sided maintenance for easy access for oil, filters and cleaners.

Arc-Drive enhances Stick welding on pipe preventing arc extinguishing.

• Auxiliary power 5,000 watts peak, 4,000 watts continuous. 14 pin remote

receptacle for remote current and contactor devices.

Optional Accessories: Part No.

Miller X-Treme Suit case wire feeder MR195500

Miller Iron Mate (Gasless Torch) - 15ft MR195729

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 300A gun with 4.6m cable BEQ3015AR7EM

Welding cable 35mm2 CABW35

Welding Cable 50mm2 CABW50

JB type cable connector 300 Amp WGEC1

JB type cable connector 500 Amp WGEC2

Argon regulator flow gauge WGAG24

MMAW lead kit -torn AA52-0/10

TECHNICAL SPECIFICATIONS

Model Process Amp/Volt Rated Weld Single Phase Dimensions Shipping

Range Output Generator Power Height Width Depth Weight

500X CC/DC 20-550A 400A @ 36V, 100% 5,000 watts (peak) 1092mm 7240mm 1637mm 710 kg

14-40V 500A @ 34V, 40% 4,000 watts (continous)

600X CV/DC 20-600A 500A @ 34V, 100% 240VAC, 17A, 50/60Hz 769kg

14-40V 600A @ 34V, 40%

BIG BLUE AIR PAK

Part No. MR907062011

Designed and built to be the world's most reliable high output system,

welder/ generator/air compressor A go anywhere solution to field jobs

requiring welding, gouging or cutting, compressed air and AC power

generation. 20 to 750 Amps welding output. Built-in ultra-reliable Ingersoll-

Rand industrial rotary screw compressor produces 100 PSI at 60 CFM 100%

duty cycle. Performing the duties of 3 separate machines, the Big Blue Air

Pak can reduce transportation costs, and saves space on service and repair

rigs MSHA approved for use in underground coal mines.

Ask for brochure ED/10.5 for full details & accessories,

• Independent compressor

• Robust enclosed case design

• Low maintenance

• Quiet (78db at maximum, 70db Idle)

• Hot start for easy electrode starting

• Optional AC/DC battery charge/ jump start

Optional Accessories: Part No.

Miller X-Treme Suit case wire feeder MR195500

Miller Iron Mate (Gasless Torch) - 15ft MR195729

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 300A gun with 4.6m cable BEQ 3015AR7EM

Welding cable 35mm 2 CABW35

Welding Cable 50mm 2 CABW50

JB type cable connector 300 Amp WGEC1

JB type cable connector 500 Amp WGEC2

Argon regulator flow gauge WGAG24

MMAW lead kit -torn AA52-0/10

TECHNICAL SPECIFICATIONS

Engine Welding Rated Welding Current Auxilliary Air Dimensions Shipping

Mode Output Range Power Compressor Height Width Depth Weight

Duetz, BF-4M, 2001 CC/DC 600A,44V, @40% duty 20 - 750 Amps 4,000 W 1ph 240v 100 PSI 60 CFM 1092mm 724mm 899 kg

64 HP Diesel CV/DC 500A,40V, @100% duty 14 - 40 Volts continous, @ 100% duty 1715mm

(*Only available on delux model) CC/AC* 400A,36V, @100% duty 20 - 575 Amps optional 12 kW 1ph 240v


ENGINE DRIVEN MACHINES

BOBCAT 250 DIESEL

PR0 300

WELDING EQUIPMENT

Rugged engine drive is the standard for Stick and Flux Cored welding!

Bobcat 250 Diesel has the power and the key features that help you turn a profit.

Ask for Literature ED/4.4

Features

• Fully enclosed case

• 12 gallon fuel capacity

• Super-tough protective armor with covers

• OSHA and CSA required output stud and

receptacle covers

• Tri-Cor technology

• Accu-Rated - not inflated generator power

• and more

Processes

• Stick (SMAW)

• MIG (GMAW)*

• Flux Cored (FCAW)*

• AC**/DC TIG (DC GTAW)

• Air Carbon Arc Cutting and Gouging (CAC-A) (4.8mm

[3/16 in] carbons)

** with voltage-sensing feeder only

** with HF-251 (non-critical) or Dynasty® 200 Series

New Maintenance Displays

• Engine hours

• Hours left before an oil change is due

• Fuel gauge with low fuel shutdown (Note:

Engine shuts of before the system runs out of

fuel making restarts easy)

• High coolant temperature and low oil

pressure shutdowns

• Idle lock switch allows engine to be started

at idle to extend engine life.

TECHNICAL SPECIFICATIONS

Stock Number Welding Process Amp/Volt Rated Output @ 40˚C Auxillary Power Net

Mode Ranges (104˚F) Weight

(#907 213-02-1) Kubota with 12/24/36V CC/AC Stick/TIG 40-100A 250A @ 25V Peak: 10,000 watts 318 kg

Battery charger (AC output not available 60-140A 100% Duty cycle Continuous: (700lb)

when battery charger in use) 80-200A 9,500 watts at 84/42 A,

(#907 213-01-1) with dry battery CC/DC 100-250A 120/240 VAC, 60 Hz

(#907 213-01-3) without battery CV/DC MIG/FCAW 17-22V 250A at 28V, 100% Duty cycle

20-28V 275A at 25V, 60% Duty cycle

CC

CV

DC

Low speed, compact diesel welder ideal for professional welders.

Compact and lightweight - designed to be the smallest, lightest 1800-RPM

low-speed diesel. Easy to transport from one job to another.

Features Include Stick, Lift-Arc TIG, Flux Cored and CV short arc MIG.

Other features include digital preset weld meters. output control and auto

idle.

Quiet - only 73 dba (98 Lwa) at maximum output. Improves work site

communication and safety.

The Vault - ultimate control board reliability. Hardened sold-state control

technology, housed in a sealed vault. The vault’s sealed connections are

made through watertight plugs that make these components imprenetrable

to dust and moisture.

Automatic remote sense detects if a remote control is plugged into the 14

pin and eliminates confusion of the remote/panel switch.

Tailored arc control (DIG) allows the arc characteristics to be changed for

specific applications and electrodes. Smotth running 7018 or stiffer, more

penetrating 6010.

Processess

Stick (SMAW)

MIG (GMAW

Flux Cored (FCAW)

TIG (GTAW)

Air Carbon Arc Cutting and Gouging

(CAC-A) rated 1/4 in carbons, capable

5/16 in carbons

Diesel Engine

Caterpiller C1.5

3-cylinder, industrial, liquid-cooled

Note: Engine is warranted separately by

engine manufacturer.

Diesel Engine

Kubota D722

3 cylinder, industrial, liquid cooled

Note: Engine is warranted separately by engine

manufacturer

Most Popular accessories

Spectrum® 2050

Dynasty® 200 Series

Suitcase X-TREME 12VS/12RC

1-phase Full KVA Plug Kit #119 172

Protective Cover #195 301

Mid-Frame triler #195 481

RHC-14 Remote #129 340

TECHNICAL SPECIFICATIONS

Stock Number Welding Amp/Volt Rated Output Single Phase Dimensions Shipping

(#907 144) Mode Range @40˚C) Generator Power Height Width Depth Weight

CAT. 22 HP CC/DC 20-410A 300A @ 32V, 60% 12,000 watts (peak) 831mm 660mm 1422mm 499 kg

at 1800 RPM CV/DC 14-40A Duty Cyle 10,000 watts (continous)

83/42A, 120 GFCI/

240VAC 60Hz

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

MILLER ENGINE DRIVEN

BLUE STAR 185DX

BOBCAT 250

GLOBAL WELDING SUPPLIES PTY LTD

Part No. MR907269011

Compact, portable petrol engine driven generator welder, perfect for

maintenance, construction and farm work. Packed with 6000 watts of

240Volt regulated auxiliary power for use with power tools or Miller

Spectrum 375 Plasma cutter, 185 Amps DC welding output for DC TIG and

Stick welding applications.

Ask for data sheet ED/2.5 for more details

• Large 18.9L fuel tank giving 15 hours of welding at 130 amps output.

• Electric start for added convenience.

• Automatic Idle when not In use to save and reduce fuel consumption.

• Single range amperage control makes weld settings easy.

• Bullet-proof technology eliminates use of circuit boards

Optional Accessories: Part No.

Miller X-Treme Suit case wire feeder MR195500

Miller Iron Mate (Gasless Torch) - 15ft MR195729

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 300A gun with 4.6m cable BEQ3015AR7EM

Welding cable 35mm2 CABW35

Welding Cable 50mm2 CABW50

JB type cable connector 300 Amp WGEC1

JB type cable connector 500 Amp WGEC2

Argon regulator flow gauge WGAG24

MMAW lead kit -torn AA52-0/10

TECHNICAL SPECIFICATIONS

Welding Process Amp/Volt Rated Single Phase Dimensions Shipping

Mode Range Output Generator Power Height Width Depth Weight

CC/DC Stick/TIG 40-185A 185A @ 25V, 25% 6,000 watts (peak) 578mm 578mm 803mm 143 kg

5,500 watts (continous)

240VAC, 25A, 60Hz

Part No. MR903810026

Toughest most powerful twin-cylinder welder in its class, designed for

the professional welder who needs a machine with excellent arc

performance for all types of welding jobs. NEW! Fully enclosed case

provides 1/3 less noise than previous models while fully protecting the

engine. With a MIG/FCAW/STICK rating of 250 amps @ 100% duty cycle,

Improved performance with E7018 electrodes and reduced spatter, while

maintaining great E6010 arc performance.

Ask for data sheet ED/4.4 for more details

• DC scratch starts minimise tungsten contamination.

• AC TIG is smooth and similar to squarewave - 40 to 250 amps suitable

for a wide range of aluminium jobs.

• Automatic idle in all processes, including MIG/FCAW to save and

reduce fuel consumption.

• Removable service doors provide easy access for engine

maintenance.

• Increased fuel capacity to 45L

• Accu-Rated 10,000 watts of usable peak power for generator loads

such as plasma cutting.

• Smooth Power - Not Spike Power, revolutionary rotor design for

smoother auxiliary power.

Optional Accessories: Part No.

Miller X-Treme Suit case wire feeder MR195500

Miller Iron Mate (Gasless Torch) - 15ft MR195729

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 300A gun with 4.6m cable BEQ3015AR7EM

Welding cable 35mm2 CABW35

Welding Cable 50mm2 CABW50

JB type cable connector 300 Amp WGEC1

JB type cable connector 500 Amp WGEC2

Argon regulator flow gauge WGAC24

MMAW lead kit -torn AA52-0/10

TECHNICAL SPECIFICATIONS

Welding Process Amp/Volt Rated Single Phase Dimensions Shipping

Mode Range Output Generator Power Height Width Depth Weight

CC/DC TIG 40-250A 250A @ 25V, 100% 10,000 watts (peak) 838mm 508mm 1156mm 254 kg

CC/DC Stick/TIG 40-250A 250A @ 28V, 100% 9,500 watts (continous)

CV/DC MIG/FCAW 17-28V 275A @ 25V, 60% 240VAC, 42A, 60Hz


GENELITE

QUALITY PETROL AND DIESEL GENERATORS AND WELDERS

WELDING EQUIPMENT

aSilenced Petrol Generators for camping, motor home and

domestic applications. 500 watt to 5500 watt

Industrial Petrol Generators from 2.5k VA to 15kVA

Single and Three Phase

2 pole Diesel Generators from 2.2kVA to 6.5kVA

Open type and silenced

Belt Driven Generators from 3kVA to 8kVA

Single and Three Phase

Generator Welders in petrol or diesel

180 Amp to 240 Amp

Four in One Workstation. Generator, welder,

battery charger and removable air compressor.

Available in petrol and diesel

PTO Driven Tractor Pac

Heavy duty 1500 RPM diesel units. Standard packages and

purpose built units for irrigation use and special applications.

Open type and silenced remote & automatic control systems

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

MIG MACHINES - SINGLE PHASE

WELDMATIC 150

Part No. CP115-0

A rugged and powerful MIG welder for home, trades or light industrial applications. Fillet weld up

to 6mm steel, stainless steel or aluminium in a single pass. Can be used with both gas shielded

solid wires and self shielding (gasless) flux cored wires. Outstanding performance from a truly

portable MIG welder.

• 1KG AND 5KG SPOOL CAPACITY

• 9 VOLTAGE SETTINGS FOR PRECISE CONTROL

• INDUSTRIAL QUALITY BERNARD GUN & CABLE

• OPTIONAL TROLLEY CART WITH TOOL TRAY

• WELD SETTING CHART FOR SOLID & GASLESS WIRES

• QUICK & EASY POLARITY REVERSAL FOR GASLESS WIRES

• TWIN CARRY HANDLES FOR ADDITIONAL SAFETY

Standard Package

Includes:

• Power source with internal wirefeeder

• Gun cable

• Work lead - 3m

• Gas hose

• Regulator

• Operating manual

Optional accessories Part No.

Trolley cart with tool tray AM308-0

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Kva Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Plug (5 min Cycle) Range Range Weight

240 Vac - 50/60Hz 12 Amps 28 Amps 6.7 kVA 15 Amps 135A, 20.8V, 25% duty 35 - 150 Amps 0.6 - 0.9mm Solid 38 kg

67A, 18V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 175

Part No. CP116-1

Genuine 175 amps of pure welding grunt. Fillet weld up to 8mm steel,

stainless steel or aluminium in a single pass. The 175 comes with a

convenient trolley cart and accessory tray and accepts gas cylinders up to E

size. Can be used with both gas shielded solid wires and self-shielding

(gasless) flux cored wires. This compact MIG out-guns some of the big-boys,

but is easily transported in the boot of a car.

Ideal for home workshops, light manufacturing, and hire fleets.

• 1KG AND 5KG SPOOL CAPACITY

• 9 VOLTAGE SETTINGS

• INDUSTRIAL QUALITY BERNARD GUN CABLE

• WELD SETTING CHART FOR SOLID & GASLESS WIRES

• QUICK & EASY POLARITY REVERSAL FOR GASLESS WIRES

• INCLUDES TROLLEY CART WITH TOOL TRAY

Standard Package

Includes:

• Power source with internal wirefeeder

• Trolley cart

• Gun cable

• Work lead - 3m

• Gas hose

• Regulator

• Operating manual

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Kva Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Plug (5 min Cycle) Range Range Weight

240 Vac - 50/60Hz 12 Amps 30 Amps 7.2 kVA 15 Amps 175A, 22.8V, 16% duty 35 - 175 Amps 0.6 - 0.9mm Solid 45 kg

67A, 18V, 100% duty 0.8 - 1.2mm Cored

GLOBAL WELDING SUPPLIES PTY LTD

6mm

8mm


WELDERS

MIG MACHINES - SINGLE PHASE

WELDMATIC 8mm

Part No. CP118-0

The ideal MIG welder for car body work, sheetmetal, exhaust and other tube materials, with top end capacity to

fillet weld up to 8mm steel, stainless or aluminium in a single pass.

Accepts up to a 15kg spool. The welder is mobile mounted and conveniently sized to fit into the busiest

workshop, or under a workbench.

Featuring a ‘soft’ arc characteristic, operators will find it easy to weld thin materials. Ideal for use with silicon

bronze wire.

Adjustable ‘Arcstart’ control allows starting conditions to be fine tuned from ‘Soft’ through to ‘Fast’ to suit the

welding application.

• POWER SAVING FAN-ON-DEMAND, COOLING FAN

ONLY RUNS WHEN NEEDED

• SPOT WELD AND LATCH GUN SWITCH MODES

• UNIQUE ‘ARCSTART’ CONTROL

• STANDBY POWER SWITCH

WELDING EQUIPMENT

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Recommended Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Generator Kva Plug (10 min Cycle) Range Range Weight

240 Vac - 50/60Hz 15 Amps 31 Amps 7.5 kVA 15 Amps 175A, 22.8V, 20% duty 30 - 175 Amps 0.6 - 0.9mm Solid 72 kg

80A, 18V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 10mm

Part No. CP119-0

• SUITS 15 AMP POWER OUTLET

• 9 VOLTAGE SETTINGS FOR PRECISE ARC CONTROL

• QUICK AND EASY POLARITY REVERSAL FOR

GASLESS WIRES

• 5 KG AND 15 KG SPOOL CAPACITY

For a MIG welder capable of delivering top-end capacity without sacrificing low-end performance, choose the

Weldmatic 10mm Excellent arc characteristics across the full operating range. Applications range from rural

workshops and light manufacturing to training colleges and schools.

For optimised starting conditions, the unique ‘ARCSTART’ control allows starting response to be fine tuned to suit

the application, from ‘Soft’ through to ‘Fast’. Select LATCH gun switch mode to reduce operator fatigue, press to

start - press to stop. Supplied with a genuine BERNARD welding gun for maximum reliability and nation-wide

availability of consumable parts.

• POWER SAVING FAN-ON-DEMAND, COOLING FAN

ONLY RUNS WHEN NEEDED

• SPOT WELD AND LATCH GUN SWITCH MODES

• ‘ARCSTART’ CONTROL

• STANDBY POWER SWITCH

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Recommended Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Generator Kva Plug (10 min Cycle) Range Range Weight

240 Vac - 50/60Hz 18 Amps 38 Amps 9.5 kVA 15 Amps 200A, 24V, 20% duty 35 - 200 Amps 0.6 - 0.9mm Solid 75 kg

(see note) 90A, 19.5V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 255

Part No. CP112-1 (240 volt model)

Part No. CP112-3 (480 volt model)

• 9 VOLTAGE SETTINGS FOR PRECISE ARC CONTROL

• QUICK AND EASY POLARITY REVERSAL FOR

GASLESS WIRES

• 5 KG AND 15 KG SPOOL CAPACITY

Top of the range 255 amp single phase MIG heavyweight. Fillet weld up to 12mm steel, stainless steel and

aluminium in a single pass. Exceptional welding performance in applications from light and medium

manufacturing to farm maintenance, including hard surfacing.

Unique operator convenience with all wire feed controls plus the fine arc voltage control mounted within

easy reach on the portable wirefeeder Fine tune the welding parameters at the job and without having to

return to the machine. Continuous “stepless” fine voltage control fine tuning of weld settings. The fully

enclosed wirefeeder protects the welding wire from dust and moisture.

• CONTINUOUS FINE VOLTAGE CONTROL

• FULLY ENCLOSED WIREFEEDER ON 8M LEADS

• FOLD OUT GUN & CABLE HOLDER

• 8M COMPOSITE CABLE LEADS

• WELD CONTROLS ON WIREFEEDER

• EXTERNAL QUICK CHANGE FOR GASLESS

WIRES

• USES 5KG & 15KG SPOOL SIZES

Note: Shipped with a 15Amp plug fitted for initial comminssioning only.

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Kva Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Plug (10 min Cycle) Range Range Weight

240 Vac - 50/60Hz 16 Amps 49 Amps 12 kVA 15 Amps 255A, 27V, 25% duty 30 -255 Amps 0.6 - 1.2mm Solid 104 kg

480 Vac - 50/60Hz 12 Amps 25 Amps 12 kVA (see note) 100A, 19V, 100% duty 0.8 - 1.2mm Cored

GLOBAL WELDING SUPPLIES PTY LTD

12mm

NOTE: Shipped with a 15 Amp plug fitted for initial commissioning only.

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WELDING EQUIPMENT

MIG MACHINES - THREE PHASE

WELDMATIC 335

External 2RD wirefeeder Part No. CP113-1

Versatile 335 Amp industrial MIG machine with a fully enclosed 2RD wirefeeder on 10m unique composite cable

interconnecting leads, Ideal for industrial fabrication workshops, the portable wirefeeder allows the operator to

reach around larger awkward jobs without having to move the power source. Wire feed controls including spot

time & cycle arc, pre & post gas timing are within easy reach for operator convenience.

• 10M COMPOSITE CABLE LEADS

• MICROPROCESSOR SMART FEEDER CONTROL

CIRCUITRY

• RELIABLE ‘NO-RELAY’ WIREFEEDER CIRCUIT.

• NORMAL & CREEP START MODES

Base options: Part No.

20 Amp primary plug CLI56P420

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Recommended Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Generator Kva (5 min Cycle) Range Range Weight

380 / 415 Vac 14 Amps 22 Amps 16 kVA 335A, 34V, 35% duty 35 - 335 Amps 0.6 - 1.2mm Solid 135 kg

50/60Hz 200A, 26V, 100% duty 0.9 - 1.6mm Cored

WELDMATIC 335

External 4RD wirefeeder Part No. CP113-3

Extended reach package, 20m leads & 4.6m gun cable Part No. CP113-8

WELDMATIC 395

• FOLD OUT GUN & CABLE HOLDER

• SUPERIOR INDUCTANCE TECHNOLOGY

• EASY POLARITY REVERSAL FOR SOLID &

SELF SHIELDING WIRES

All the features of the 2RD standard model, but with the additional feeding power of a 4 roll drive feed

mechanism.

Sufficient power to comfortably run all popular sizes of solid and flux cored wires.

The 4RD feeder has an ultra-fast wire braking feature which leaves the wire tip extra clean at end of the weld.

• PORTABLE 4RD WIREFEEDER

• 10M COMPOSITE CABLE LEADS

• MICROPROCESSOR CONTROL CIRCUITRY

• NORMAL & CREEP START MODES

• SUPERIOR INDUCTANCE TECHNOLOGY

Base options: Part No.

20 Amp primary plug CLI56P420

• FOLD OUT GUN & CABLE HOLDER

• RELIABLE ‘NO-RELAY’ WIREFEEDER

CIRCUIT

• EASY POLARITY REVERSAL FOR SOLID &

SELF SHIELDING WIRES

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Recommended Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Generator Kva (5 min Cycle) Range Range Weight

380 / 415 Vac 14 Amps 22 Amps 16 kVA 335A, 34V, 35% duty 35 - 335 Amps 0.6 - 1.2mm Solid 135 kg

50/60Hz 200A, 26V, 100% duty 0.9 - 1.6mm Cored

Part No. CP114-1

Extended reach package, 20m leads & 4.6m gun cablePart No. CP114-9

Complete 395 Amp industrial MIG welding package for medium to heavy fabrication. Digital volt & amp meters with

the capability of retaining the last weld information. Ideal for all general and industrial fabrication applications.

Weld characteristics have been optimised to produce high quality results on steel, stainless steel and aluminium.

The power to comfortably run all popular sizes of solid and flux cored wires. The 395 has 30 voltage steps which

provide fine arc control over the whole operating range, from short-arc to full spray transfer.

The 4RD wirefeeder has an ultra-fast wire braking feature which leaves the wire tip extra clean at end of the weld.

• FOLD OUT GUN & CABLE HOLDER

• 10M COMPOSITE CABLE LEADS

Base options: Part No.

20 Amp primary plug CLI56P420

• MICROPROCESSOR SMART FEEDER

• PRE/POST GAS TIMER CONTROLS

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Recommended Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Generator Kva (5 min Cycle) Range Range Weight

380 / 415 Vac 16 Amps 30 Amps 22 kVA 395A, 35V, 30% duty 80 - 395 Amps 0.6 - 1.2mm Solid 135 kg

50/60Hz 220A, 27V, 100% duty 0.9 - 1.6mm Cored

GLOBAL WELDING SUPPLIES PTY LTD


MIG MACHINES - THREE PHASE

WELDMATIC FABRICATOR

400 amp MIG welding package for medium and heavy industrial fabrication with the

power to comfortably run all popular sizes of solid and flux cored wires. Fine voltage

control over whole operating range, from short arc to full spray transfer

• Digital and Amp Volt meters with last weld displayed for precise set-up

• Composite cable interconnecting leads - neat tidy and safe

• Built-in mobile mounting with bottle carrier & large industrial wheels

• Superior inductance technology

• Separate ON/OFF switch to retain settings

• Fan-on-demand cooling system

• Comprehensive wirefeeder controls

• Fold-out gun and cable holder

• Optional push+pull wirefeeder and gun packages available

WELDMATIC FABRICATOR

WELDMATIC FABRICATOR

WELDMATIC FABRICATOR

4 RD wirefeeder package

Part No. CP117-3

WELDING EQUIPMENT

The Fabricator model CP117-3 is supplied as a complete package with a

Weldmatic 4RD 4 roll drive fully enclosed wirefeeder 10 metre composite

cable interconnecting leads, Ar/C0 2 regulator flowmeter, 10m work lead and

clamp, high quality Bernard gun with 3.6m cable and a 5m primary lead.

Base options: Part No.

20 Amp primary plug CLI56P420

SAV ‘T ‘LOCK gas saver C0 2 regulator HA825TC02

W19 wirefeeder package

Part No. CP117-1

Applications:

The top performing Fabricator has a long history of use in a wide range of industrial

applications including vehicle manufacture, ship building, aluminium and stainless

steel construction, and the full range of steel fabrication workshops.

Model options:

The Weldmatic Fabricator is available in 3 options. Packaged with 4RD wirefeeder

packaged with W19 2 roll drive wirefeeder or as a custom select model where you

select the package components to best suit a specific job requirements.

The Fabricator model CP117-1 is supplied as a complete package with a Weldmatic

W19 2 roll drive open style wirefeeder, 10 metre composite cable interconnecting

leads, Ar/C0 2 regulator flowmeter, 10m work lead and clamp, high quality Bernard

gun with 3.6m cable and a 5m primary lead.

Base options: Part No.

20 Amp primary plug CLI56P420

SAV ‘T ‘LOCK gas saver C0 2 regulator HA825TC02

Custom select model:

Select from the individual

items listed to customise the

Fabricator package to best

suit the job.

Item Part No.

Power source with 3m primary lead CP117-2

Weldmatic W19 wirefeeder for use with standard gun cable W19-0

Weldmatic W19 wirefeeder for use with XR-A push+pull gun W19-2

Weldmatic 4RD wirefeeder for use with standard gun cable W56-0

Bernard gun with 3.6m cable, for use with W19 wirefeeder BEQ4012AR7EM

Bernard gun with 4.6m cable, for use with W19 wirefeeder BEQ4015AR7EM

Bernard gun with 3.6m cable, for use with 4RD wirefeeder BEQ4012AR7EE

Bernard gun with 4.6m cable, for use with 4RD wirefeeder BEQ4015AR7EE

Miller XR-A pull gun and 9m cable MR181535011-1 K

Primary supply plug, three phase CLI56P420

Interconnecting lead set, 10m, for 4RD wirefeeder AM320-0/10

Interconnecting lead set, 20m, for 4RD wirefeeder AM320-0/20

Interconnecting lead set, 10m, for W19 wirefeeder AM322-0/10

Interconnecting lead set, 20m, for W19 wirefeeder AM322-0/20

Ar/C0 2 mixed gas regulator & flowgauge HA801AR

C0 2 regulator & flow gauge HA801C0

SAV ‘T’ LOCK gas saver C02 regulator HA825TC02

TECHNICAL SPECIFICATIONS

Primary Rated Primary Max. Primary Kva Supply Rated Output @ 40c Welding Current Electrode Size Shipping

Voltage Current Current Plug (5 min Cycle) Range Range Weight

415 Vac 21 Amps 30 Amps 22 kVA 15 Amps 400A, 35V, 45% duty 40 - 400 Amps 0.6 - 1.2mm Solid N/A

50Hz 270A, 30V, 100% duty 0.9 - 1.6mm Cored

GLOBAL WELDING SUPPLIES PTY LTD

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ACCESSORIES

MIG AND MULTI-PROCESS MACHINES

MILLER DELTAWELD SERIES - MIG

MILLER DIMENSION SERIES - MULTIPROCESS

GLOBAL WELDING SUPPLIES PTY LTD

DELTAWELD SERIES

Electronic control offers an easy to use, remote controllable, and superior welding arc for semiautomatic

and automatic MIG and Flux cored welding applications. Deltaweld machines are

engineered with power and endurance for tough manufacturing work.

• Preset weld voltage

• Line voltage compensation

• Digital ammeter and voltmeter

• Remote control capability

• Thermal overload protection

• Fan-on-Demand TM cooling system

only operates when needed

Base options: Part No.

Primary supply plug,

three phase 32 Amp CLI56P432

Running gear MR042886

Cylinder rack MR042887

TECHNICAL SPECIFICATIONS

Primary Input Rated Welding Current Dimensions Shipping

Voltage Power Output Range Height Width Depth Weight

Deltaweld 602 415 Vac 380/400/440 Volts 450 Amps, 38 Volts, 50 - 600 Amps 692mm 565mm 914mm 197 kg

MR903395015 50/60 Hz 100% duty

Deltaweld 852 415 Vac 380/400/440 Volts 650 Amps, 44 Volts, 50 - 850 Amps 692mm 565mm 914mm 251 kg

MR903397013 50/60 Hz 100% duty

XMT INVERTER SERIES

DIMENSION SERIES

Miller’s Dimension series of 3 phase CC/CV DC power sources provide

outstanding versatility and endurance to handle tough industrial

applications. These systems are engineered to provide exceptional

performance across the whole spectrum of arc welding processes. An

excellent choice for manual, semi-automatic and fully automated

operations.

• Internal digital voltage control

allows operator to preset weld

voltage in the CV mode before

striking an arc

• Hot Start makes it easy to start

otherwise “difficult-to-start”

electrodes

• Line voltage compensation

TECHNICAL SPECIFICATIONS

Primary Input Rated Welding Current Dimensions Shipping

Voltage Power Output Range Height Width Depth Weight

Dimension 562 415 Vac 380/400/440 Volts 450 Amps, 38 Volts, 20 - 565 Amps 692mm 565mm 914mm 221 kg

MR903256016 50/60 Hz 100% duty

Dimension 812 415 Vac 380/400/440 Volts 650 Amps, 44 Volts, 50 - 815 Amps 692mm 565mm 914mm 284 kg

MR903259014 50/60 Hz 100% duty

XMT 350 (CC/CV)

Part No. MR907161011 (XMT 350 with aux. power)

Part No. MR907161 (XMT 350 with out aux. power)

Inverter type high efficiency DC multi-process welding power source for Manual Arc, TIG, Flux

Cored, MIG and Pulsed MIG welding with optional Optima pulse unit.

Ask for data sheet DC18.8 for full details.

• Pre-settable welding parameters

• Large, dual digital meters

• Auto-line supply - connects to single or 3

phase

• Permanent reduced OCV feature eliminating

the need for add-on VRD

• Fan-on-demand cooling system, only

operates when needed

• Lift-Arc for TIG

• Multiprocess capability for

versatility

• Remote control capability

Base options: Part No.

Running gear MR042886

Cylinder rack MR042887

Base options: Part No.

Primary supply plug,

three phase 20 Amp CLI56P420

Primary supply plug,

three phase 32 Amp CLI56P432

TECHNICAL SPECIFICATIONS

Primary Input Open Circuit Rated Welding Dimensions Shipping

Voltage Power Voltage output Current Range Height Width Depth Weight

200 -575V Single or three phase 75 Volts, reduces to 350 Amps @ 34 Volts 5 - 425 Amps 432mm 318mm 610mm 42 kg

15V when not welding 60% duty cycle


MIG & MULTI-PROCESS MACHINES

MILLER WIREFEEDERS

WELDING EQUIPMENT

22A WIREFEEDER

Part No. MR193066

Heavy-duty 2-roll drive wirefeeder suited for high duty cycle

applications, providing day-in/day-out trouble tree operation. Featuring

Trigger Hold, On-Board Burn Back, Optional Digital Meters & Remote

Voltage Control. This wirefeeder is suited to Deltaweld, Dimension, XMT

& Invision power sources, Select from the individual items below to

customise the 22A & power source package to best suit the job.

Ask for data sheet M/11.0 for more details

Optional accessories: Part No.

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 400A gun with 3.6m cable BEQ4012AR7EM

Interconnecting lead set, 5m AM264-0/5

Interconnecting lead set, 10m AM264-0/10

Argon regulator flow gauge HA801AR

C02 regulator & flow gauge HA801C0

TECHNICAL SPECIFICATIONS

Input Welding Wire Wire Dimensions Shipping

Power Mode Diameter Speed Height Width Depth Weight

24 VC CV DC 0.6 - 2.0mm 1.3 - 19m/min 279mm 273mm 597mm 15.4 kg

70 SERIES WIREFEEDERS

S-74S 2 Roll Drive Part No. MR195057

S-74D 4 Roll Drive Part No. MR195058

S-74DX 4 Roll (Dual Schedule) Part No. MR195059

Raising the bar for industrial-class wirefeeders available in 2 & 4 roll

drive models providing traditional and advanced features. Featuring

Trigger Hold, Rotatable Drive Assembly, Automatic Run-in, Dual

Schedule, Optional Digital Meters & Remote Voltage Control. This

wirefeeder is suited to Deltaweld, Dimension, XMT & Invision power

sources, Select from the individual items below to customise the 70

series & power source package to best suit the job.

Ask for data sheet M/3.0 for more details.

Optional accessories: Part No.

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 400A gun with 3.6m cable BEQ4012AR7EM

Interconnecting lead set, 5m AM264-0/5

Interconnecting lead set, 10m AM264-0/10

Argon regulator flow gauge WGAC24

C0 2 regulator & flow gauge HA801C0

TECHNICAL SPECIFICATIONS

Input Welding Wire Wire Dimensions Shipping

Power Mode Diameter Speed Height Width Depth Weight

24 VC CV DC 0.6 - 3.2mm 1.3 - 19.8m/min 356mm 305mm 673mm 26 kg

X-TREME 12VS WIREFEEDER

Part No. MR195500

(with Gas Solenoid, Contactor, Meters and Trigger Hold) Durable,

lightweight and portable, the X-Treme 12VS Wirefeeder is designed for

field and construction work for voltage sensing welding applications with

most CV and CC DC type power sources. Ideal for use with engine drive

machines. The wirefeeder handles a wide variety of wire sizes and types

with the high end speed for small diameters, and the low end speed and

power for larger diameter, down-hand and all-position, gas and self

shielding flux cored wires. The X-Treme Suitcase 12VS requires a feed roll

and guide kit to be ordered to suit the wire type and size to be used.

Ask for data sheet M/6.41 for more details.

Optional accessories: Part No.

Miller Iron Mate (Gasless Torch) 15ft MR195729

Bernard 300A gun with 3.0m cable BEQ3010AR7EM

Bernard 300A gun with 4.6m cable BEQ3015AR7EM

Welding cable 35mm 2 CABW35

Welding Cable 50mm 2 CABW50

JB type cable connector 300 Amp WGEC1

JB type cable connector 500 Amp WGEC2

Argon regulator flow gauge WGAC24

GLOBAL WELDING SUPPLIES PTY LTD

• Trigger Hold -

reduces operator

fatigue

• Digital Meters -

with Sun Vision

• Higher Duty Cycle

- 425 Amps @ 60%

TECHNICAL SPECIFICATIONS

Input Welding Rated Wire Wire Dimensions Shipping

Power Mode Output Diameter Speed Height Width Depth Weight

Open Circuit Arc CV or 425 Amps @60% Solid wire 0.6 - 2.0mm 1.3 - 18m/min 533mm 229mm 394mm 15.9 kg

Voltage 14-48 VDC CC DC Cored wire 0.8 - 2.0mm

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PLASMA CUTTING MACHINES - MILLER SPECTRUM SERIES

SPECTRUM 375 CUTMATE

Part No. MR903871

230 Volt, 50/60Hz, single phase

Versatile portable plasma cutting

system with pilot arc controller, and

ergonomic torch. Compatible with Miller

engine driven welders with 6,000

watts, 240 V receptacle. Industrial

applications include maintenance, light

construction, prototyping, body shops,

fabrication & ductwork.

Complete with: ICE-27C torch with 6m

cable, 4,6m work cable & clamp, 3m primary lead, consumables kit &

built-in gas/air filter & regulator

Ask for brochure PC/9.1 for full details.

TECHNICAL SPECIFICATIONS

Primary Voltage 115 & 240 Volts, single phase

Rated Output 27 Amps @ 90 VDC 35% duty

Quality Cut Capacity Mild Steel Stain. Steel Aluminium

13mm 13mm 8mm

Dimensions Height Width Depth

305mm 216mm 400mm

Shipping Weight 22 kg

SPECTRUM 1000 Part No. MR907162011

CUTTING GUIDE KITS FOR PLASMA

Part No. TJCP1002

Plasma cutting guide kit for Spectrum 375,

2050 & 1000

Complete guide kit for cutting circles, straight

lines and shapes. Kit includes roller guide,

circle guide, magnetic pivot, suction pivot and

radius ban

GLOBAL WELDING SUPPLIES PTY LTD

SPECTRUM 2050

Part No. MR903777012

An industrial portable plasma cutting &

gouging system with Auto-Line input

technology which allows use on any

input voltage in the range 208-575 volts

50/60 Hz. Complete with ICE-55C torch.

• Wind tunnel cooling technology

• Fan-on-demand energy conservation

• Consumables storage compartment

• No high frequency starts

• Pilot arc switch for expanded metal cutting

• Drag shield for drag cutting

• Built-in gas/air filter/regulator

Ask for literature PC/7.0 for full details

TECHNICAL SPECIFICATIONS

Primary Voltage 208 - 575 Volts, auto line

Rated Output 55 Amps @ 110 VDC 60% duty

Quality Cut Capacity Mild Steel Stain. Steel Aluminium

25mm 25mm 19mm

Dimensions Height Width Depth

432mm 318mm 610mm

Shipping Weight 41 kg

The heavy-duty industrial Spectrum 1000 Air Plasma Cutting and Gouging machine, handles the

toughest cutting jobs and offers superior gouging capabilities, Auto-line automatically links unit to

any primary voltage from 208 to 575 Volts, single or three phases, 50 or 60 Hz.

Ask for data sheet PC/8.0 for more details.

• LVC-line voltage compensation provides

peak performance under variable input

voltage.

• Quick-connect torch, allows for easy torch

connection or removal.

• Extremely long gouging arc for hard to

reach, heavy-duty applications.

• Pilot Arc means clean starts no high

frequency starts or interference.

• Post flow cooling circuit.

• Built-in gas/air/nitrogen filter/ regulator

• CNC/robotic machine interface standard for

mechanized operation

• Wind Tunnel Technology cools unit without

damaging internal components from foreign

materials.

Complete with:

ICE-80T hand held torch and 7.6m cable (compatible front end spares with ICE 80CX), 6.1 m work

cable with clamp, 3m primary cable without plug.

TECHNICAL SPECIFICATIONS

Primary Voltage Rated Output Quality Cut Capacity Dimensions Shipping Weight

Height Width Depth

208 - 575 Volts, auto-line 80 Amps @ 150 VDC 60% duty Mild Steel Stain. Steel Aluminium 432mm 318mm 610mm 41.7 kg

32mm 32mm 25mm


TIG MACHINES - AC/DC ARC AND TIG MACHINES

DYNASTY 200DX

Part No. MR907099011

WELDING EQUIPMENT

120 - 460 volts single or three phase

200 Amp AC/DC flexible supply, inverter based TIG/Stick welder with superior arc performance,

even on the more difficult to run electrode types like E6010, Auto-line technology state-of-the-art

flexibility automatically connecting to a wide range of power supplies (120 to 460 VAC single or

three phase) makes this machine ideal for maintenance jobs split between workshop and site

work, Standard with permanent reduced OCV feature eliminating the need for add-on VRD. Ask for

data sheet AD/4.8 for more details.

FEATURES:

• ADVANCED SQUAREWAVE ARC

• FAN-ON-DEMAND COOLING SYSTEM

• BUILT-IN PULSE CONTROL

OPTIONAL ACCESSORIES: PART NO.

MMAW & TIG kit AA60-0/3

RCC-14 Remote finger tip control MR151086

RFCS-14 Remote foot control MR043554

Coolmate 3 water cooler (240 volt) MR043008012

Diamond back 250Amp w/c torch MRDB20M12R

TECHNICAL SPECIFICATIONS

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

120-460 volt Refer to leaflet AD/4.8 80 Volt DC 200 Amps @ 20% 1 - 200 Amps 343mm 19lmm 546mm 20.5 kg

DYNASTY 300DX

Part No. MR903834021

400 Volts, three phase - with auxiliary power (Water-cooled torch adaptor supplied with unit).

Advanced inverter type AC/DC welding power source. For AC/DC TIG and pulsed TIG and Manual

Arc welding, HF and lift arc starting for TIG, and adjustable hot start for TIG and Manual Arc,

Unique fan-on-demand and dual digital meters. Suitable for a wide range of industrial applications,

from precision sheet metal to pipe and pressure vessel fabrication. Standard with permanent

reduced OCV feature eliminating the need for add-on VRD.

Ask for data sheet AD/5.0 for more details.

OPTIONAL ACCESSORIES: PART NO.

Air-cooled torch connection kit AA61-0/5

Includes: Work lead with clamp - 3m

Welding lead with electrode holder - 5m

Gas hose with fittings - 5m

Air-cooled torch adaptor

Diamond Back 200 Amp A/C torch 12ft

Remote ON/OFF switch & cable - 8m

Argon regulator & flow gauge

TIG torch accessory kit

Water-cooled torch connection kit AA62-0/5

Includes: Work lead with clamp - 3m

Welding lead with electrode holder - 5m

Gas hose with fittings - 5m

Water cooled hose & connections

Diamond back 350 Amp W/C torch 12ft

Remote ON/OFF switch & cable - 8m

Argon regulator & flow gauge

TIG torch accessory kit

OPTIONAL ACCESSORIES: PART NO.

Diamond back 200 Amp A/C torch 25ft MRDB2625R

Dynasty 300 a/c torch adaptor AA61-0/1

Diamond back 350 Amp

w/c torch 12ft MRDB1812R-DYN

Diamond back 350 Amp

w/c torch 25ft MRDB1825R-DYN

Dynasty 300 w/c torch adaptor MR190219

TIG torch protective jacket MR191068

RMS-14 Remote on/off switch

& cable - 8m MR187208

RCC-14 Remote finger tip control MR151086

RFCS-14 Remote foot control MR043554

Argon regulator & flow gauge HA801AR

Coolmate 3 water cooler (115 volt) MR043007012

Torch accessory kit Beak-3

TECHNICAL SPECIFICATIONS

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

415 volt Refer to leaflet AD/5.0 95 Volt DC 250 Amps @ 40% 5 - 300 Amps 432mm 318mm 610mm 45 kg

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TIG MACHINES - AC/DC ARC AND TIG MACHINES

SYNCROWAVE 250DX

Part No. MR907197

• ENHANCED PERFORMANCE • SYNCRO-START • FAN-ON-DEMAND

Electronically controlled high performance AC/DC constant current power source for high

precision TIG and Manual Arc welding with the flexibility to handle a wide variety of metals.

Featuring square-wave AC output with AC balance control, last procedure recall, digital meters,

and built-in preflow timer (0 – 4 sec). Efficient & adaptable, the Syncrowave 250DX is a great

choice for fabrication shops as well as vocational training facilities. A spectrum of available

options allows you to start simple and add features as you need them. Ask for data sheet AD/4.3

for more details.

BASE OPTIONS: PART NO.

32 Amp primary plug CLI56P432

Pulser module MR195344

Sequencer module MR195345

Running gear MR195282

CoolRunner MR043994011

OPTIONAL ACCESSORIES: PART NO.

Air-cooled torch connection kit AA63-0/5

Includes: Work lead with clamp - 5m

Gas hose with fittings - 5m

Air-cooled torch adaptor

Diamond Back 200 Amp A/C torch 12ft MRDB2612R

Air-cooled torch adaptor MR194724

Water-cooled torch connection kit AA64-0/5

Includes: Work lead with clamp - 5m

Gas hose with fittings - 5m

Water cooled hose & coupling

Diamond back 350 Amp W/C torch 12ft MRDB1812R

Water-cooled torch adaptor MR190219

Argon regulator & flow gauge HA801AR

RMS-14 Remote ON/OFF switch & cable - 8m MR187208

RCC-14 Remote finger tip control MR151086

RFCS-14 Remote foot control MR043554

Power factor correction kit MR194692

Coolmate 3 water cooler (115 volt) MR043007012

Torch accessory kit Beak-3

TECHNICAL SPECIFICATIONS

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

120-460 volt Refer to leaflet AD/4.2 80 Volt 225 Amps @ 40% 5 - 310 Amps 864mm 572mm 635mm 185 kg

SYNCROWAVE 350LX

Part No. MR907200

• ENHANCED PERFORMANCE • SYNCRO-START • FAN-ON-DEMAND

Electronically controlled AC/DC constant current power source for premium quality TIG and

Manual Arc welding, Featuring square-wave AC output and adjustable polarity balance, internal

HF arc starter or lift arc, post gas timer and individual digital Amp & Volt meters, Pulser, pre and

post flow standard, The full feature comes complete with the TIG sequence option which includes

crater fill control. Ask for data sheet AD/4.3 for more details.

BASE OPTIONS: PART NO.

50 Amp primary plug CL156P432

Pulser module MR195344

Sequencer module MR195345

Running gear MR195282

CoolRunner MR043994011

OPTIONAL ACCESSORIES: PART NO.

Air-cooled torch connection kit AA63-0/5

Includes: Work lead with clamp - 5m

Gas hose with fittings - 5m

Air-cooled torch adaptor

Diamond Back 200 Amp A/C torch 12ft MRDB2612R

Air-cooled torch adaptor MR194724

Water-cooled torch connection kit AA64-0/5

Includes: Work lead with clamp - 5m

Gas hose with fittings - 5m

Water cooled hose & coupling

Diamond Back 350 Amp W/C torch 12ft MRDB1812R

Water-cooled torch adaptor MR190219

Argon regulator & flow gauge A801 AR

RMS-14 Remote ON/OFF switch & cable - 8m MR187208

RCC-14 Remote finger tip control MR151086

RFCS-14 Remote foot control MR043554

Power factor correction kit MR194692

Coolmate 3 water cooler (115 volt) MR043007012

Torch accessory kit Beak-3

TECHNICAL SPECIFICATIONS

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

380-415 volt Refer to leaflet AD/4.3 80 Volt 350 Amps @ 40% 3 - 400 Amps 962mm 581mm 641mm 250 kg

GLOBAL WELDING SUPPLIES PTY LTD


STICK WELDERS AC ARC MACHINES

ESSETI C SAFE

Stick Safe

Do you like safety?

Turn the key and start up VRD

The Stick- Safe machines are particularly apt for industrial and off-shore applications and

guarantee professional performances with any kind of electrode and in Tig Lift Arc.

The main characteristics of these machines are:

Security for the user with the VRD (Voltage

Reduction Device) function.

Immunity to net supply variations.

WIA UTILITY AC13

Part No. UTAC13-0

130 amp arc welder for the serious hobbiest or light trade use. The AC13 has a wide output current range

suiting electrodes from 2.0 to 3.2mm. Fan cooling means higher duty-cycle and quicker recovery. Suitable

for use with engine-driven generators. Supply Authority Approval No. S/221 /UTAC13, to Aust. Standards.

FEATURES

Fan cooled

Includes mask and chipping hammer

Quick connect welding leads

10 amp plug

WIA UTILITY AC15 AC ARC MACHINES

Part No. UTAC15T-O

WELDING EQUIPMENT

Primary Voltage 240 Vac - 50/60Hz

Rated Primary 10 Amps

Max. Primary Current 36 Amps

Kva 6.5 kVA

Supply Plug 10 Amps

Rated Output @ 40c 84 Amp, 23 Volt

25% duty cycle

Welding Current Range 50 - 130 Amps

Electrode Size Range 2.0mm, 2.5mm, 3.2mm

Shipping Weight 20kg

With the capacity to run up to 4.0mm electrodes and a second output terminal for ‘special purpose’

electrodes, the Utility AC15 is a valuable tool in any workshop. 150 amp capacity, suitable for running

general purpose mild steel, stainless steel, low hydrogen and hardfacing electrodes. Fan cooled and

overload protected. Supply Authority Approval No. S/221 /UTAC115T, to Aust. Standards,

FEATURES

Twin output ranges

Runs up to 4.0mm electrodes

Includes mask and chipping hammer

Quick connect welding leads

Capacity to be equipped with long supply

cables.

Moto generator compatible.

Primary Voltage 240 Vac - 50/60Hz

Rated Primary 11 Amps

Max. Primary Current 49 Amps

Kva 9.0 kVA

Supply Plug 15 Amps

Rated Output @ 40c 100 Amp, 24 Volt

25% duty cycle

Welding Current Range 45 - 150 Amps

Electrode Size Range 2.0mm, 2.5mm,

3.2mm, 4.0mm

Shipping Weight 26kg

THOR 170 C SAFE ESSETI 150 C SAFE

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

STICK WELDERS WELDARC SERIES – DC ARC & TIG MACHINES

GREAT ARC STARTS

The best of both worlds! Easy and reliable arc

starting plus the safety of VRD.

SMARTSTART VRD

TECHNOLOGY

WELDARC 125i

Part No. MC91-0

125 Amp Arc and TIG Welder designed for mining and industrial sites.

For connection to 240 volt, 10 Amp supply. Suits 2-3.2mm electrodes.

Primary Voltage 240 Vac

Effective Primary Current 10 Amps

Generator 6 kVA (min)

Supply Plug 10 Amps

WELDARC 145i

Part No. MC92-0

Rated Output 125 Amps @ 25.0 Volt

20% duty cycle

Welding Current Range 5 - 125 Amps

Electrode Size Range 2.0mm – 3.2mm

Shipping Weight 7.1kg

145 Amp Arc and TIG Welder with the features and flexibility to make it the ultimate all-rounder.

Suits 2-3.2mm electrodes.

Primary Voltage 240 Vac

Effective Primary Current 16.5 Amps

Generator 6.7 kVA (min)

Supply Plug 15 Amps

WELDARC 165i

Part No. MC93-0

Rated Output 145 Amps @ 25.8 Volt

35% duty cycle

Welding Current Range 5 - 145 Amps

Electrode Size Range 2.0mm – 3.2mm

Shipping Weight 7.1kg

Designed for the welding professional, this 165 Amp TIG and Arc welder has the addd benefit of

adjustable pulse TIG parameters for ultimate arc control.

Suits 2.0-4.0mm electrodes.

Primary Voltage 240 Vac

Effective Primary Current 20.5 Amps

Generator 7.8 kVA (min)

Supply Plug 15 Amp*

Power efficient ‘sleep’ mode

Pulse TIG Welding

Cellulose electrode mode

Arc welding leads included (3m)

Suites long extension leads

Lifting handle and adjustable shoulder strap

included

Rated Output 165 Amps @ 26.5 Volt

40% duty cycle

Welding Current Range 5 - 165 Amps

Electrode Size Range 2.0mm – 4.0mm

Shipping Weight 7.1kg

*Supplied with 15Amp primary pluf for initial commissioning only. 20 Amp plug required for full output.

GLOBAL WELDING SUPPLIES PTY LTD

Portable generator compatible

Gold Shield Warranty

Weldarc machines are backed by the WIA ‘Gold

Shield 3 Year Warranty’, covering parts and

workmanship, and supported by an Australia wide

service network.

10A

15A

20A


MPM 5/190H PETROL

WELDING DC.

Rated output at 35% duty cycle 190 amp -28 volt

Rated output at 60% duty cycle 170 amp 27 volt

Range of continuous control 40- 190 amp

Open Circuit Voltage 90 volt

Mechanical protection IP23

Electrode diameter:

General Purpose Up to 4mm

Hydrogen controlled & Cellulose Up to 3.25mm

MPM 5/170Y DIESEL

WELDING DC.

Maximum output 170 amp 27 volt

Rated output at 60% duty cycle 140 amp -26 volt

Range of continuous control 40-170 amp

Open Circuit Voltage 90 volt

Mechanical protection IP23

Electrode diameter

General Purpose Up to 4mm

Hydrogen controlled & Cellulose Up to 3.25mm

ENGINE

Make/Type Honda GX 340

Number of cylinders 1

Displacement 340 cc.

Power 11HP at 3600 rpm

Engine speed 3000 rpm

Cooling Air forced

Fuel Unleaded petrol

Fuel tank capacity 6.5 litres

Oil capacity 1.1 litres

Starter Manual Recoil

Acoustic Noise @ 4M 78dB

WELDING EQUIPMENT

The MPM 5/190H delivers excellent

performance for MMAW (Stick) and GTAW

(TIG) welding. It has a heavy duty design

provides up to 190 amps welding output with

ample auxiliary power making this portable

unit the ideal selection for a contractor or man

on the land.

FEATURES:

• HONDA Single Cylinder 3000 RPM Air Cooled

Engine

• Constant Current DC Output

• 40 - 190 amps Welding Output

• Twin 4 kVA 240 volt Auxiliary Power with

ELCB protection

• 5 kVA 415 volt Auxiliary Power with ELCB

protection

• Reliable & Efficient Asynchronous Alternator

• Cellulose Compatible

• Single Phase Voltmeter

• Low oil cut-out

• Heavy duty rollcage.

ENGINE

Make/Type Yanmar L100

Number of cylinders 1

Displacement 406 cc.

Power 10 HP

Engine speed 3000 rpm

Cooling Air forced

Fuel Diesel

Fuel tank capacity 5.5 litres

Oil capacity 1.65 litres

Starter Electric (and Manual)

Battery 12 volt

Acoustic Noise @ 4M 80dB

The MPM5/170Y is a unique Compact Portable

Diesel, air cooled engine Drive. A patented

alternator design delivers ultra smooth

welding output, together with high efficiency,

reduced maintenance and extended machine

life. The heavy duty rugged roll case design is

standard along with ELCB protection.

FEATURES:

• YANMAR 1 cylinder air cooled diesel

• Constant Current DC Output

• 40-170 amps Welding Output

• 4 kVA 240 volt Auxiliary Power with ELCB

protection

• 5 kVA 415 volt Auxiliary Power with ELCB

protection

• Reliable & Efficient Asynchronous Alternator

• Cellulose Compatible

• Electric and Manual Starter

• Engine protection system

Welding plugs supplied

• Heavy duty rollcage

• Lightweight and portable

AUXILIARY POWER

Asyncronous alternator

Three phase power 5kVA 415 volt

Single phase power 4kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H510mm x W480mm x

D730mm

Weight 92kg

CONTENTS

MPM 5/190H Welder, 50mm 2 Dinse

Connectors, Operating Manual.

ORDERING INFORMATION:

MPM 5/190H Petrol Part No. 636800

RECOMMENDED PROCESS:

DC MMAW

DC GTAW - Scratch Start TIG

Self Shielded FCAW via - voltage Sensing

Feeder (small dia wires)

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646325

OPTIONAL WIRE FEEDERS:

VSF-2 CC/CV wire feeder Part No. OTD12/1002

AUXILIARY POWER

Asynchronous alternator

Three phase power 5kVA 415 volt

Single phase power 74kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H570mm x W460mm x

D880mm

Weight 115kg

CONTENTS:

MPM 5/170Y Welder, 50mm 2 Dinse Connectors,

Operating Manual.

ORDERING INFORMATION:

MPM 5/170Y Diesel Part No. 636810

RECOMMENDED PROCESS:

DC MMAW

DC GTAW- Scratch Start

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646325

GLOBAL WELDING SUPPLIES PTY LTD

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MPM 8/255H PETROL

WELDING D.C

Maximum output 255 amp 25 volt

Rated output at 60% duty cycle 250 amp 25 volt

Range of continuous control 25 255 amp

Open Circuit Voltage 70 volt

Mechanical protection 1P23

Electrode diameter

General Purpose Up to 5mm

Hydrogen controlled & Cellulose Up to 4mm

CC mode 25-255 amp

CV mode 16 30 volt

MPM 8/270K DIESEL

WELDING D.C

Maximum output 270 amp 25 volt

Rated output at 60% duty cycle 250 amp 25 volt

Range of continuous control 30-270 amp

Open Circuit Voltage 70 volt

Mechanical protection IP23

Electrode diameter

General Purpose Up to 6mm

Hydrogen controlled & Cellulose Up to 5mm

CC mode 30-270 amp

CV mode 15-30 volt

ENGINE

Make/Type Honda GX 620

Number of cylinders 2

Displacement 614cc.

Power 18HP at 3000 rpm

Engine speed 3000 rpm

Cooling Air

Fuel Unleaded Petrol

Fuel tank capacity 31.5 litres

Oil capacity 1.2 litres

Starter Electric

Battery 12 volt

Acoustic Noise @ 4M 79dB

The MPM 8/255H is an ideal unit for the farmer

or light fabrication contractor. It has multiple

process capabilities (MMAW, GMAW and

GTAW) together with an ample 8kVA 3 phase

and 7 kVA single phase auxiliary power.

Powered by an ultra reliable 18HP Honda

engine delivering 255 amps of welding power.

FEATURES:

• HONDA 2 Cylinder 3000 RPM Air Cooled

Engine

• Constant Current / Constant Voltage DC

Output

• 25 - 255 amps Welding Output

• 7 kVA 240 volt Auxiliary Power with ELCB

protection

• 8 kVA 415 volt Auxiliary Power with ELCB

protection

• Reliable & Efficient Asynchronous Alternator

• Cellulose Compatible

• Arc Force

• Remote control socket with 110 volt & 24 volt

for wirefeeders

ENGINE

Make/Type Kubota D722-E

Number of cylinders 3

Displacement 719 cc.

Power 17HP

Engine speed 3000 rpm

Cooling Water

Fuel Diesel

Fuel tank capacity 37.5 litres

Oil capacity 3.1 litres

Starter Electric

Battery 12 volt

Acoustic Noise @ 4M 79dB

The MPM 8/270K produces an outstanding 270

amps of welding power. Delivering multi

process capabilities with high auxiliary power

makes this unit an excellent choice for

contractors wishing to run GMAW (MIG) to

FCAW (Flux core) wires.

FEATURES:

• KUBOTA D722-E watercooled engine

• Constant Current / Constant Voltage DC

Output

• 30 - 270 amps Welding Output

• 8.5 kVA 240 volt Auxiliary Power with ELCB

protection

• Reliable & Efficient Asynchronous Alternator

• Cellulose Compatible

• Arc Force

• Remote control socket with 110 volt & 24 volt

for wirefeeders

• Automatic Idle Control

GLOBAL WELDING SUPPLIES PTY LTD

AUXILIARY_POWER

Asynchronous alternator

Three phase power 8kVA 415 volt

Single phase power 7kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H710mm xW490mm x

D1080mm

Weight 245Kg

• Automatic Idle Control

• Hourmeter

• Electric starter

• E.P.S. (engine protection system)

CONTENTS:

MPM 8/255H Welder, 50mm 2 Dinse

Connectors, Operating Manual.

ORDERING INFORMATION:

MPM 8/255H Petrol Part No. 636808

RECOMMENDED PROCESS:

DC MMAW

DC GTAW - Scratch Start

GMAW — (MIG) FCAW — (Flux cored)

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646325

OPTIONAL WIRE FEEDERS:

VSF-2 CC/CV

Wire feeder Part No. OTD12/1002

VAF-4 (CV) Part No. 705700

AUXILIARY POWER

Asynchronous alternator

Single phase power 8.5kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H1300mm x W530mm x

D850mm

Weight 302 Kg.

• Hourmeter

• Electric starter

• E.P.S. (engine protection system)

CONTENTS

MPM 8/270K Welder, 50mm 2 Dinse Connectors,

Operating Manual.

ORDERING INFORMATION:

MPM 8/270K Diesel Part No. 636809

RECOMMENDED PROCESS:

DC MMAW

DC GTAW- Scratch Start

GMAW — (MIG) FCAW — (Flux cored)

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646325

OPTIONAL WIRE FEEDERS:

VSF-2 CC/CV

Wire feeder Part No. OTD12/1002

VAF-4 (CV) Part No. 705700


MPM 12/400K DIESEL

WELDING D.C.

Maximum output 400 amp -36 volt

Rated output at 60% duty cycle 350 amp -34 volt

Range of continuous control 30-400 amp

Open Circuit Voltage 70 volt

Mechanical protection IP 23

Electrode diameter Up to 8mm

CC mode 30-400 amp

CV mode 18-40 volt

MPM 20/500P DIESEL

WELDING D.C.

Maximum output 500 amp - 40 volt

Rated output at 100% duty cycle 400 amp - 36 volt

Range of continuous control 30- 500 amp

Open Circuit Voltage 70 volt

Mechanical protection IP 23

Electrode diameter Up to 10mm

CC mode 30- 500 amp

CV mode 18-40 volt

ENGINE

Make/Type Kubota D1105-E

Number of cylinders 3

Displacement 1124 cc

Power 25 HP

Engine speed 3000 rpm

Cooling Water

Fuel Diesel

Fuel tank capacity 36.5 litres

Oil capacity 5.1 litres

Starter Electric

Battery 12 volt

Acoustic Noise @ 4M 77dB

WELDING EQUIPMENT

The MPM 12/400K is a super silence,

lightweight and compact welding and power

plant, featuring 400 amps welding output with

12 kVA of auxiliary power. Powered by an ultra

reliable 3 cylinder water cooled Kubota

engine.

FEATURES:

• KUBOTA 3 Cylinder 3000 rpm Water Cooled

Engine

• Constant Current / Constant Voltage DC

Output

• 30 . 400 amps Welding Output

• 10 kVA 240 volt Auxiliary Power with ELCB

protection

• 12 kVA 415 volt Auxiliary Power with ELCB

protection

• Reliable & Efficient Asynchronous Alternator

• Cellulose Compatible

• Arc Force

• Remote control socket with 110 volt & 24 volt

for wirefeeders

ENGINE

Make/Type Perkins D3.152.4

Number of cylinders 3

Displacement 2500cc

Power 36HP

Engine speed 1500 rpm

Cooling Water

Fuel Diesel

Fuel tank capacity 60 litres

Oil capacity 6.3 litres

Starter Electric

Battery 12 volt

Acoustic Noise @ 4M 78dB

The top of the range 500 has the 36HP, 3

cylinder Perkins running at 1500 rpm. This

work horse produces 500 amps of welding

power and a whopping 20 kVA of auxiliary

power. Featuring full multi process, including

air carbon arc gouging together with the

ability to run additional operations from the

auxiliary power supply.

FEATURES:

• PERKINS 3 Cylinder 1500 RPM Water Cooled

Engine

• Constant Current / Constant Voltage DC Output

• 30 - 500 amps Welding Output

• 12 kVA 240 volt Auxiliary Power with ELCB

Protection

• 20 kVA 415 volt Auxiliary Power with ELCB

Protection

• Reliable & Efficient Asynchronous Alternator

• Exceptional Cellulose & Gouging Performance

• Arc Force

• Remote control socket with 110 volt & 24 volt for

wirefeeders

AUXILIARY POWER

Asynchrorous alternator

Three phase power 12kVA 415 volt

Single phase power 10kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H920mm x W730mm x

D1590mm

Weight 460Kg

• Hourmeter

• Electric Starter

• Engine protection system for: battery

charger, coolant temperature, low fuel, low

oil pressure

CONTENTS:

MPM 12/400K Welder, 50mm 2 Dinse

Connectors, Operating Manual.

ORDERING INFORMATION:

MPM 12/400K Diesel Part No. 636804

RECOMMENDED PROCESS:

DC MMAW

DC GTAW — Scratch Start

GMAW — (MID) FCAW — (Flux core)

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646325

OPTIONAL WIRE FEEDERS:

VSF-2 CC/CV Part No. OTD12/1002

VAF-4 (CV) Part No. 705700

AUXILIARY POWER

Asynchronous alternator

Three phase power 20kVA 415 volt

Single phase power 12kVA 240 volt

Frequency 50Hz

DIMENSIONS AND WEIGHT

Dimensions H1100mm xW800mm x

D1950mm

Weight 920Kg

• Hourmeter

• Electric starter

• Engine protection system for: battery charger,

coolant temperature, low fuel, low oil pressure,

over speed

• Fuel Gauge

CONTENTS:

MPM 20/500P Welder, Welding Plugs, Operating

Manual.

ORDERING INFORMATION:

MPM 20/500P Diesel Part No. 636805

RECOMMENDED PROCESS:

DC MMAW,

DC GTAW - Scratch Start

GMAW - (MIG) FCAW - (Flux Cored),

Arc Air Gouging

OPTIONAL ACCESSORIES:

Lead set (8M) Part No. 646387

Cable connections Part No. 646284

OPTIONAL WIRE FEEDERS:

VSF-2 (CC/CV) Part No. OTD12/1002

VAF-4 (CV) Part No. 705700

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TRANSMIG 135

SPECIFICATIONS

SUPPLY VOLTAGE:

240 Volt

1 phase 50160Hz

SUPPLY PLUG AND LEAD:

10 amp

MINIMUM RECOMMENDED

GENERATOR

5.8 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE

STEPS:

4

WELDING CURRENT RANGE:

30-1 35 amps

DUTY CYCLES:

15% at 120 amps

WELDING ARC VOLTAGE RANGE

16.5 - 19.5 Volt

Conductor Tube 23005144

Gas Diffuser 23005146

MIG Gun Liner 23005250

Conductor Tube Liner 23005091

WELDING CONSUMABLES

Regulator/flowmeter 310224

CIGWELD Description & Net Part Applications Recommended Machine Polarity

SPOOL PACK Wire Size Wt. No. Shielding Gases Setting

Autocraft LW1-6 Minispool 0.6mm 0.8kg 721104 Suitable for the general purpose fillet and butt welding Argon 92% DC

for Handispool 0.6mm 5kg 721108 of mild steel components including sheet and tubular CO2 5% Electrode

Mild Steel Handispool 0.8mm 5kg 721109 sections such as tanks, hoppers, ductwork, 02 3% Positive

Minispool 0.8mm 0.8kg 721105 trailers, gates, pipes, frames and furniture, etc.

Shield-Cor 15 Handispool 0.8mm 4.5kg 721923 Particularly suited to ‘outside’ welding jobs on mild No shielding gas DC Electrode

‘Gasless’ Mild Steel Handispool 0.9mm 4.5kg 721924 and galvanised steels where no shielding gas is required. required Negative

Autocraft 316LSi Minispool 0.8mm 1kg 721285 Recommended for the critical welding of matching Argon 98.5% DC Electrode

for Handispool 0.9mm 5kg 720283 316/316L stainless steels. Also suitable for the general O2 1.5% Positive

Stainless Steel purpose welding of austenitic stainless steel grades

including 301, 302, 304/304L, etc.

GLOBAL WELDING SUPPLIES PTY LTD

• LIGHT INDUSTRIAL

DUTY CYCLE TEST PERIOD

5 & 10 minutes

WIRE DIAMETER

(Hard) 0.6-0.8 mm

(Soft) 0.9mm

(Cored) 0.8-0.9mm

WIRE SPOOL SIZE

200mm or 100mm

PACKED WEIGHT:

27kg

POWER SOURCE DIMENSIONS:

H375mm a W290mm x D560mm

The Transmig 135 is a 240 volt, single phase, MIG

plant ideally suited for home workshops or

maintenance applications where the welding of

sheet metal or automotive repairs is required. It

comes ready for gasless welding and is supplied

with a gun, work lead, gasless wire, flow regulator,

faceshield and a chipping hammer/ wirebrush.

FEATURES:

• Ready to Weld Package

• Welds Mild Steel, Stainless Steel and Aluminium

• Reverse polarity for gas/gasless MIG welding

• Weld setting selection chart

• Fan cooled

• Thermal Overload protection

• Suitable material up to 4.5mm

• 3 year gold warranty* *

TRANSMIG 135 PLANT CONTENTS:

Power Source with Torch, Welding Mask,

Brush/Chipping Hammer, Gas Regulator/Flowmeter,

Gas Hose, Work Lead, 0.9mm Gasless Welding

Wire.

ORDERING INFORMATION:

Transmig 135 Part No. 710003

FEED ROLLS:

Hard/Cored Wire: 0.6/0.9 V Grooved Part No. 33805059

Hard/Cored Wire: 0.8/0.9 V Knurl Part No. 33805001

Soft Wire: 0.8/0.9 Nylon Part No. 33805027

MIG Gun Part No. 23000067*

*Supplied with Plant Contents.

**Refer to warranty Schedule.

OPTIONAL ACCESSORIES PART NO.

Contact Tip 0.6mm OTW11/23

Contact Tip 0.8mm OTW11/30

Contact Tip 0.9mm OTW11/35*

Contact Tip 1.0mm OTW11/40

Torch Gas Nozzle OTW21/50/F


TRANSMIG 165

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

10 amps

MINIMUM RECOMMENDED

GENERATOR:

6.7 kVA for maximum welding current

TRANSMIG 200

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

7.9 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE

STEPS:

6

WELDING CURRENT RANGE:

30-165 amps

WIRE SPEED:

1.0-13 m/min

DUTY CYCLES:

20% at 150 amps

WELDING EQUIPMENT

The Transmig 165 is a single phase, lightweight

compact portable GMAW (MIG) welding

machine, ideally suited to light fabrication,

automotive repair, home workshop, light rural

and maintenance applications.

FEATURES:

• 6 Fine welding voltage control settings

• Reverse polarity for gas/gasless welding

• Fan cooled

• Compact and portable

• Thermal Overload protection

• 3 year gold warranty* *

TRANSMIG 165 PLANT CONTENTS:

Power Source, Gun (3M), Worklead (3M),

Operating Instructions, Primary lead for factory

preset supply voltage, Gas Regulator/Flowmeter,

Gas hose.

NUMBER OF OUTPUT VOLTAGE

STEPS:

8

WELDING CURRENT RANGE:

30-200 amps

WIRE SPEED:

1.0-18 m/min

DUTY CYCLES:

15% at 190 amps

• LIGHT INDUSTRIAL

WELDING ARC VOLTAGE RANGE:

15-21 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-0.8 mm

(Soft) 0.8-1.0mm

(Cored) 0.8-1.2mm

• LIGHT INDUSTRIAL

WELDING ARC VOLTAGE RANGE:

16-24 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-0.8 mm

(Soft) 0.9-1.0mm

(Cored) 0.8-1.2mm

The Transmig 200 is a 240 volt, single phase,

MIG plant ideally suited for light fabrication,

automotive repairs, light rural and maintenance

applications. It comes complete with wheels,

cylinder tray, MIG gun, work lead, flow regulator

in a ready to weld package. The Transmig 200

delivers a high maximum output of 200 amps, is

extremely competitively priced and represents

superior value for money.

FEATURES:

• 8 Fine welding voltage settings

• NEW 3m Euro Torch

• 200 amp maximum output

• Reverse polarity for gas/gasless welding

• Large wire spool, 300mm, capability

• Overload protection

• Optimum arc starting feature

• Spot timer control

• 3 year warranty**

TRANSMIG 200 PLANT CONTENTS:

Power Source, Gun (3M), Regulator/Flowmeter,

Worklead (3M), Wheeling Kit/Cylinder Tray,

WIRE SPOOL SIZE:

200mm or 100mm

PACKED WEIGHT:

33kg

POWER SOURCE DIMENSIONS:

H301 mm x W244mm x D438mm

PACKED DIMENSIONS:

H375mm xW290mm x D560mm

ORDERING INFORMATION:

Transmig 165 Part No. 706555

FEED ROLLS:

Hard Wire: 0.6 / 0.9mm V Groove Part No. 33805059*

Soft Wire: 0.8 / 1.0mm U Groove Part No. 33805027

0.6 / 0.9mm V Knurl Part No. 33805001

Cored Wire 1.0 / 1.2mw V Knurl Part No. 33805063

MIG Gun (3M) Part No. 23000368

*Supplied with Plant Contents

OPTIONAL ACCESSORIES:

Regulator/Flowmeter Part No. 310224

Contact Tip 0.6mm Part No. OTW11/23

Contact Tip 0.8mm Part No. OTW11/30

Contact Tip 0.9mm Part No. OTW11/35

Contact Tip 1.0mm Part No. OTW11/40

Contact Tip 1.2mm Part No. OTW11/45

Conductor Tube Part No. MF0245

Gas Diffuser Part No. OTW51

MIG Gun Liner 0.6-1.0mm Part No. 23005025

MIG Gun Liner 1.0-1.2mm Part No. 23005069

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

58kg

POWER SOURCE DIMENSIONS:

H770mm xW410mm x D830mm

PACKED DIMENSIONS:

H680mm x W320mm x D630mm

Operating Instructions, Primary lead for factory

preset supply voltage, 0.6/0.8 Feed Roll

* * Refer to Warranty Schedule

ORDERING INFORMATION:

Transmig 200 Part No. 710000

FEED ROLLS:

Hard Wire: 0.6 / 0.9mm V Groove Part No. 7977940*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977941

Cored Wire 0.8 / 0.9mm V Knurl Part No. 7977942

1.2mm V Knurl Part No. 7977943

OPTIONAL ACCESSORIES:

Regulator/Flowmeter Part No. 310224

Contact Tip 0.6mm Part No. OTW11/23

Contact Tip 0.8mm Part No. OTW11/30

Contact Tip 0.9mm Part No. OTW11/35

Contact Tip 1.0mm Part No. OTW11/40

Contact Tip 1.2mm Part No. OTW11/45

Conductor Tube Part No. MF0245

Gas Diffuser Part No. OTW51

MIG Gun Liner 0.6-1.0mm Part No. 23005025

MIG Gun Liner 1.0-1.2mm Part No. 23005069

MIG Gun (3M) Part No. 7977927

Regulator/Flowmeter Part No. 310224*

*Supplied with Plant Contents

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TRANSMIG 250 COMPACT

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

11.7 kVA for maximum welding current

TRANSMIG 250 REMOTE

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

11.7 kvA for maximum welding current

NUMBER OF OUTPUT VOLTAGE STEPS:

16

WELDING CURRENT RANGE:

30-250 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLE:

30% at 250 amps

The Transmig 250 Compact is a 240 volt, single phase,

MIG plant ideally suited for light fabrication, rural and

heavier maintenance applications. Supplied with

wheels, cylinder tray, MIG gun, work lead, flow

regulator in a complete kit ready to weld. The Transmig

250 Compact delivers excellent welding performance

on a complete range of base materials.

FEATURES:

• 250 amp output

• Tweco, Euro Torch

• Gas/gasless welding

• Adjustable Burnback Control

• 16 voltage settings

• Takes 15kg wire spool

• On/off switch

• 3 year gold warranty**

• 250 amps @30% duty cycle

TRANSMIG 250 COMPACT PLANT CONTENTS

Power Source, Tweco ® Gun (3.6M), Separate 2R Wire

feeder Regulator/Flowmeter, Worklead (3M), Wheeling

Kit/Cylinder Tray, Operating Instructions, Primary lead

for factory preset supply voltage, 0.9/1.2 Feed Roll

ORDERING INFORMATION:

Transmig 250 Compact Part No. 710007

NUMBER OF OUTPUT VOLTAGE STEPS:

16

WELDING CURRENT RANGE:

30-250 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLE:

30% at 250 amps

GLOBAL WELDING SUPPLIES PTY LTD

WELDING VOLTAGE RANGE:

15.5-27 Volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-1.2mm

(Soft) 0.9-1.2mm

(Cored) 0.8-1.2mm

The Transmig 250 Remote is a 240 volt, single

phase, MIG plant ideally suited for light

fabrication, rural and heavier maintenance

applications. Supplied with wheels, cylinder

tray, MIG gun, work lead, flow regulator in a

complete kit ready to weld. The Transmig 250

Remote delivers excellent welding performance

on a complete range of base materials.

FEATURES:

• 250 amp output

• Tweco, Euro Torch

• Gas/gasless welding

• Adjustable Burnback Control

• 16 voltage settings

• Takes 15kg wire spool

• On/off switch

• 3 year gold warranty**

• 250 amps @30% duty cycle

• INDUSTRIAL

• INDUSTRIAL

WELDING VOLTAGE RANGE:

15.5-27 Volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-1.2 mm

(Soft) 0.9-1.2mm

(Cored) 0.8-1.2mm

TRANSMIG 250 REMOTE PLANT CONTENTS:

Power Source, Tweco ® Gun (3.6M), Separate 2R

Wire feeder Regulator/Flowmeter, Worklead

(3M), Wheeling Kit/Cylinder Tray, Operating

Instructions, Primary lead for factory preset

supply voltage, 09/1.2 Feed Roll

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

91kg

POWER SOURCE DIMENSIONS:

H760mm x W355mm x D850mm

PACKED MIG DIMENSIONS:

H1000mm x W430mm x D880mm

OPTIONAL ACCESSORIES:

Digital Meter Kit Part No. 706744

Contact Tip 0.6mm Part No. EL16T23

Contact Tip 0.8mm Part No. EL1630

Contact Tip 0.9mm Part No. EL1635

Contact Tip 1.0mm Part No. EL1640

Contact Tip 1.2mm Part No. EL1645

Contact Tip 1.2Amm Part No. EL16A364

Conductor Tube Part No. T116103508

Gas Diffuser Part No. EL52

Nozzle Part No. EL22A62

MID Gun Liner 0.6-0.9mm Part No. 0TW42/3035

MID Gun Liner 0.9-1.2mm Part No. 0TW42/4045

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*

0.9/1.2mm V Groove Part No. 7977660*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731

1.0 / 1.2mm U Groove Part No. 7977264

Cored Wire:0.8 / 0.9mm V Knurl Part No. 7977732

1.2 / 1.6mm V Knurl Part No. 704277

Tweco Gun (3.6M) Part No. T161558367*

Regulator/Flowmeter Part No. 310224*

*Supplied with Plant contents

**Refer to Warranty Schedule

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

107kg

POWER SOURCE DIMENSIONS:

H760mm x W355mm x D850mm

PACKED MIG DIMENSIONS:

H1000mm x W430mm x D880mm

ORDERING INFORMATION:

Transmig 250 Remote710007

OPTIONAL ACCESSORIES:

Digital Meter Kit Part No. 706744

Contact Tip 0.6mm Part No. EL16T23

Contact Tip 0.8mm Part No. EL1630

Contact Tip 0.9mm Part No. EL1635

Contact Tip 1.0mm Part No. EL1640

Contact Tip 1.2mm Part No. EL1645

Contact Tip 1.2Amm Part No. EL16A364

Conductor Tube Part No. T116103508

Gas Diffuser Part No. EL52

Nozzle Part No. EL22A62

MIG Gun Liner 0.6-0.9mm Part No. OTW42/3035

MIG Gun Liner 0.9-1.2mm Part No. OTW42/4045

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS:

Hard Wire: 0.6 /0.8mm V Groove Part No. 7977036*

0.9 /1.2mm V Groove Part No. 7977660’

Soft Wire: 0.8 /0.9mm U Groove Part No. 7977731

1.0/1.2mm U Groove Part No. 7977264

Cored Wire: 0.8 /0.9mm V Knurl Part No. 7977732

1.2 /1.6mm V Knurl Part No. 704277

Tweco Gun (3.6M) Part No.T161558367*

Regulator/Flowmeter Part No. 310224*

*Supplied with Plant contents ** Refer to Warranty Schedule


TRANSMIG 220 COMPACT

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

9.8 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE STEPS:

16

WELDING CURRENT RANGE:

30-220 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLE:

25% at 220 amps

WELDING EQUIPMENT

The Transmig 220 is a 240 volt, single phase,

MIG plant ideally suited for light fabrication,

automotive repairs, light rural and maintenance

applications. It comes complete with wheels,

cylinder tray, MIG gun, work lead, and flow

regulator. The Transmig 220 delivers excellent

welding performance on a range of base

materials.

FEATURES:

• 220 amp output

• Reverse polarity for gas/gasless welding

• Adjustable Burnback Control

• 16 voltage settings

• Takes 15kg wire spool

• On/off switch

• Easy to use controls

• 3 year gold warranty**

• 220 amps @25% duty cycle

Tuning a MIG machine requires some practice by the operator, the

welding Power Source having two control settings that have to balance.

These are the wirespeed control and the voltage control switches. The

welding current is determined by the wirespeed control, the current will

increase with increased wirespeed, resulting in a shorter arc. Less

wirespeed will reduce the current and lengthen the arc. Increasing the

welding voltage hardly alters the welding current level, but lengthens

the arc. By decreasing the voltage, a shorter arc is obtained with little

change in welding current. When changing to a different electrode wire

diameter, different control settings are required. A thinner electrode wire

needs more wire speed to achieve the same current level.

A satisfactory weld cannot be obtained if the wirespeed and voltage

switch settings are not adjusted to suit the electrode diameter and

dimensions of the workpiece. If the wirespeed is too high for the welding

voltage, “stubbing” will occur as the wire dips into the molten pool and

does not melt. Welding in these conditions normally produces a poor

weld due to lack of fusion. If however, the welding voltage is too high,

large drops will form on the end of the electrode wire, causing splatter.

The correct setting of the voltage and wirespeed can be seen in the

shape of the weld deposit and heard by a smooth regular arc sound.

Position of MIG Torch: The angle of the

MIG torch to the weld has an effect / on

the width of the weld run.

Torch Travel Speed: Speed at which a

weld rii travels influences the width of the

weld and penetration of the welding run.

• INDUSTRIAL

WELDING ARC VOLTAGE RANGE:

15.5-24 volts

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-0.9 mm

(Soft) 0.9-1.2mm

(Cored) 0.8-1.2mm

TRANSMIG 220 COMPACT PLANT

CONTENTS:

Power Source, Twe2 MIG Gun (3.6M),

Regulator/Flowmeter, Worklead (3M), Wheeling

Kit/Cylinder Tray, Operating Instructions, Primary

lead for factory preset supply voltage 0.9/1.2

Feed Roll

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

87kg

POWER SOURCE DIMENSIONS:

H760mm x W355mm x D850mm

PACKED DIMENSIONS:

H1000mm xW430mm x D880mm

ORDERING INFORMATION:

Transmig 220 Compact Part No. 710001

** Refer to Warranty Schedule.

OPTIONAL ACCESSORIES:

Digital Meter Kit Part No. 706744

Contact Tip 0.6mm Part No. EL16T23

Contact Tip 0.8mm Part No. EL1630

Contact Tip 0.9mm Part No. EL1635

Contact Tip 1.0mm Part No. EL1640

Contact Tip 1.2mm Part No. EL1645

Contact Tip 1.2Amm Part No. EL16A364

Conductor Tube Part No. T116103508

Gas Diffuser Part No. EL52

Nozzle Part No. EL22A62

MIG Gun Liner 0.6-0.9mm Part No. OTW42/3035

MIG Gun Liner 0.9-1.2mm Part No. OTW42/4045

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*

0.9 / 1.2mm V Groove Part No. 7977660*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731

1.0 / 1.2mm U Groove Part No. 7977264

Cored Wire:0.8 / 0.9mm V Knurl Part No. 7977732

1.2 /1.6mm V Knurl Part No. 704277

Tweco ® Gun (3.6M) Part No. T161558367*

Regulator/Flowmeter Part No. 310224*

*Supplied with Plant contents

Electrode Stick Out: The electrode wire stick out from the MIG torch

nozzle should be between 2-5mm. This distance may vary depending on

the type of joint that is being welded.

Deposition Rate: Weld metal deposition rate is proportional to current

density. Current density is defined as the current per cross sectional

area of the electrode wire and is normally expressed as amps per mm

The following table shows this: 0.9mm & 1.2mm wire deposition rate.

Electrode Wire Current Current Deposition

Size Density Rate (kg/hour)

0.9mm 200A 314 3.2

1.2mm 200A 177 2.8

This demonstrates that where the upper limit of current is limited by

machine capacity and duty cycle, higher deposition rates and therefore

greater productivity will be achieved by using smaller electrode wire.

The CIGWELD MIG welders are particularly efficient with the 0.9mm

steel wire in spray transfer mode. The savings from decreased welding

time will more than cover the small cost penalty of the smaller electrode

wire sizes. 0.9mm wire costs about 3% more than 1.2mm, but is

deposited about 15% faster.

Penetration composition

using the same current

(200A) for both electrodes.

Higher current density (or

smaller diameter wire)

also gives deeper

penetration as shown.

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TRANSMIG 275 COMPACT

SPECIFICATIONS

SUPPLY VOLTAGE

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

13.4 kVA for maximum welding current

** Refer to warranty schedule.

Model shown with optional digit meter kit fitted

TRANSMIG 275 REMOTE

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50/60Hz

SUPPLY PLUG & LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

13.4 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE STEPS

24

WELDING CURRENT RANGE

30-275 amps

WIRE SPEED:

1.0-20 m/mm

DUTY CYCLE:

40% at 275 amps

GLOBAL WELDING SUPPLIES PTY LTD

WELDING ARC VOLTAGE RANGE

15.5-29 Volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER

(Hard) 0.6-1.2 mm

(Soft) 0.9-1.2mm

(Cored) 0.8-1.6mm

The Transmig 275 Compact is a single phase

MIG plant ideally suited to rural and heavier

maintenance applications where only 240 volt

power is available. Offering one of the highest

outputs and duty cycles on the market, the

Transmig 275 Compact provides superior arc

characteristics for gas metal arc welding

(GMAW) and flux cored arc welding (FCAW).

FEATURES:

• 240 volt input

• Huge 275 amp output @ 40 duty cycle^

• 24 voltage settings

• Heavy duty 4 roll wire feeder system

• Covered 8 metre interconnection cables

• Heavy duty 50mm Dinse connectors

• 3 year gold warranty* *

NUMBER OF OUTPUT VOLTAGE STEPS:

24

WELDING CURRENT RANGE:

30-275 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLE:

40% at 275 amps

• INDUSTRIAL

TRANSMIG 275 COMPACT PLANT

CONTENTS:

Power Source, Tweco ® Gun (36M),

Regulator/Flowmeter, Worklead (3M), Wheeling

Kit/Cylinder Tray, Operating Instructions, Primary

• INDUSTRIAL

WELDING ARC VOLTAGE RANGE:

15.5-29 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER

(Hard) 0.6-1.2 mm

(Soft) 0.9-1.2mm

(Cored) 0.8-1.6mm

The Transmig 275 Remote is a single phase MIG

plant ideally suited to rural and heavier

maintenance applications where only 240 volt

power is available. Offering one of the highest

outputs and duty cycles on the market, the

Transmig 275 Remote provides superior arc

characteristics for gas metal arc welding

(GMAW) and flux cored arc welding (FCAW).

The remote wire feeder features a heavy duty 4

roll drive system that is swivel mounted, with

wheels, and supplied with 8 metres of covered

interconnection cables, no job will ever be too

big or too far for the Transmig 275 Remote.

FEATURES:

• 240 volt input

• Huge 275 amp output @ 40% duty cycle^

• 24 voltage settings

• Heavy duty 4 roll wire feeder system

• Covered 8 metre interconnection cables

• Heavy duty 50mm Dinse connectors

• Swivel mounted wire feeder with wheels

• 3 year gold warranty* *

TRANSMIG 275 REMOTE PLANT CONTENTS:

Power Source, Tweco ® Gun (3.6M), Separate 4R

Wire Feeder, Regulator/Flowmeter, Worklead

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

103kg

POWER SOURCE DIMENSIONS

H800mm xW355mm x D850mm

PACKED MIG DIMENSIONS

H910mm x W365mm x D900mm

lead for factory preset supply voltage, 0.6/0.8

Feed roll, 0.9/1.2 Feed Roll

ORDERING INFORMATION:

Transmig 275 Compact Part No. 706116

OPTIONAL ACCESSORIES:

Digital Meter Kit Part No. 706744

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977729

0.9 / 1.2mm V Groove Part No. 7977703*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733

1.0 / 1.2mm U Groove Part No. 7977730

Cored Wire: 0.8 / 0.9mm V Knurl Part No.7977734

1.2 / 1.6mm V Knurl Part No. 7977347

Tweco ® Gun (3.6M) Part No.OTWX412/3545

Regulator/Flowmeter Part No. 301526*

*Supplied with Plant Contents

** Refer to Warranty Schedule.

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT

113kg

POWER SOURCE DIMENSIONS

H800mm x W355mm x D850mm

PACKED MIG DIMENSIONS

H910mm xW365mm x D900mm

(8M), Wheeling Kit/Cylinder Tray, Operating

Instructions, Primary lead for factory preset

supply voltage, 0.9/1 .2 Feed Roll.

ORDERING INFORMATION:

Transmig 275 Remote Part No. 706118

OPTIONAL ACCESSORIES

Digital Meter Kit Part No. 706744

8 metre lnterconnection Extension

Part No. 706202

14 Pin Plug Part No. 7977710

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS:

Hard Wire 0.6 / 0.8mm V Groove Part No. 7977729

0.9 / 1.2mm V Groove Part No. 7977703*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733

1.0 / 1.2mm U Groove Part No. 7977730

Cored Wire:0.8 / 0.9mm V Knurl Part No. 7977734

1.2 /1.6mm V Knurl Part No. 7977347

Tweco ® Gun (3.6M) Part No. 0TWX412/3545

Regulator/Flowmeter Part No. 301526*

*Supplied with

Plant Contents.

** Refer to

Warranty Schedule.

Model shown with

optional digital

meter kit fitted.


TRANSMIG 330se COMPACT

SPECIFICATIONS

SUPPLY VOLTAGE:

220/380/415 volt

3 phase 50/60Hz

SUPPLY PLUG & LEAD:

11 amps

MINIMUM RECOMMENDED GENERATOR

15 kVA for maximum welding current

TRANSMIG 330E REMOTE

SPECIFICATIONS

SUPPLY VOLTAGE:

22013801415 volt

3 phase 50/60Hz

SUPPLY PLUG & LEAD:

11 amps

MINIMUM RECOMMENDED

GENERATOR:

12 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE STEPS

24

WELDING CURRENT RANGE:

25-330 amps

WIRE SPEED:

1.0-20 m/mm

DUTY CYCLE:

30% at 330 amps

NUMBER OF OUTPUT VOLTAGE STEPS:

24

WELDING CURRENT RANGE:

25-330 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLE:

30% at 330 amps

WELDING EQUIPMENT

• INDUSTRIAL

WELDING ARC VOLTAGE RANGE

18-28 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-1.2 mm

(Soft) 0.9-1.6mm

(Cored) 0.8-1.6mm

The Transmig 330se upgrade is a multi-voltage,

three phase, constant voltage DC power source

ideally suited to medium fabrication, and heavier

maintenance applications. The Transmig 330se

provides excellent arc characteristics with gas

metal arc welding (GMAW) or flux cored arc

welding with or without gas (FCAW).

FEATURES:

• 24 fine welding voltage control settings

• New Euro connections

• New TWECO ® gun

• Multi-voltage supply capabilities

• Reverse polarity for gas/gasless MIG welding

• Overload protection, thermostat with warning

light

• 3 year gold warranty* *

TRANSMIG 330SE COMPACT PLANT

CONTENTS:

Power Source, Tweco ® Gun (3.6M),

Regulator/Flowmeter, Worklead (3M), Wheeling

Kit/Cylinder Tray, Operating Instructions, Primary

• INDUSTRIAL

WELDING ARC VOLTAGE RANGE:

18-28 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-1.2 mm

(Soft) 0.9-1.6mm

(Cored) 0.8-1.6mm

The Transmig 330se upgrade is a multi-voltage,

three phase, constant voltage DC power source

ideally suited to medium fabrication, and heavier

maintenance applications. The Transmig 330se

provides excellent arc characteristics with gas

metal arc welding (GMAW) or flux-cored arc

welding with or without gas (FCAW).

FEATURES

• 24 fine welding voltage control settings

• New Euro connections

• New TWECO ® gun

• Fully enclosed spool cover

• Multi-voltage supply capabilities

• Reverse polarity for gas/gasless MIG welding

• Overload protection, thermostat with warning

light

• 3 year gold warranty

Power Source, Tweco ® Gun (3.6M), Separate 2R

Wire Feeder, Regulator/Flowmeter, Worklead

(8M), Wheeling Kit/Cylinder Tray, Operating

Instructions, Primary lead for factory preset

supply voltage 0.6.0.8 Feed Roll, 0.9/1.2 Feed Roll

** Refer to Warranty Schedule.

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT:

94kg

POWER SOURCE DIMENSIONS

H800mm x W355mm x D850mm

PACKED MIG DIMENSIONS

H910mm x W365mm x D900mm

lead for factory preset supply voltage, 0.6/0.8

Feed Roll, 0.9/1.2 Feed Roll

** Refer to Warranty Schedule.

ORDERING INFORMATION:

Transmig 330se Compact Part No. 706126

INLET GUIDE:

0.6-1.6mm Part No. 7977486

FEED ROLLS:

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*

0.9/ 1.2mm V Groove Part No. 7977660*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731

1.0/1.2mm V Groove Part No. 7977264

1.2 / 1.6mm U Groove Part No. 7977728

Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732

1.0 to 1.6mm V Knurl Part No. 704277

Tweco* Gun (3.6M) Part No. 1161565367*

Regulator/Flowmeter Part No. 301526*

*Supplied with Plant Contents

WIRE SPOOL SIZE:

300mm or 200mm or 100mm

PACKED WEIGHT.

102kg

POWER SOURCE DIMENSIONS:

H800mm x W355mm x D850mm

PACKED MIG DIMENSIONS:

H910mm x W365mm x D900mm

ORDERING INFORMATION

Transmig 330se Remote Part No. 706128

OPTIONAL ACCESSORIES

Wire feeder Trolley Part No. 704913

8M Interconnection

Extension Part No. 706205

INLET GUIDE

0.6-1.6mm Part No. 7977486

FEED ROLLS

Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*

0.9 / 1.2mm V Groove Part No. 7977660*

Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731

1.0 / 1.2mm U Groove Part No. 7977264

1.2 / 1.6 U Groove Part No. 7977728

Cored Wire:0.8 / 0.9mm V Knurl Part No. 7977732

1.0 / 1.6mm V Knurl Part No. 704277

Tweco® Gun (3.6M) Part No. T161565367*

Regulator/Flowmeter Part No. 301526

*supplied with Plant Contents

GLOBAL WELDING SUPPLIES PTY LTD

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TRANSMIG 400 REMOTE

SPECIFICATIONS

SPECIFICATIONS SUPPLY VOLTAGE:

220/380/415 volt

3 phase 50/60Hz

SUPPLY LEAD:

15 amps

MINIMUM RECOMMENDED

GENERATOR:

20 kVA for maximum welding current

TRANSMIG 400HD REMOTE

SPECIFICATIONS

SUPPLY VOLTAGE

380/415Volt

3 phase 50Hz

SUPPLY LEAD:

20 amps

MINIMUM RECOMMENDED

GENERATOR.

20 kVA for maximum welding current

NUMBER OF OUTPUT VOLTAGE STEPS:

36

WELDING CURRENT RANGE:

30-400 amps

WIRE SPEED:

1.0-20 m/min

DUTY CYCLES:

60% at 300 amps

30% at 400 amps

GLOBAL WELDING SUPPLIES PTY LTD

WELDING ARC VOLTAGE RANGE:

15.5-33 volt

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

WIRE DIAMETER:

(Hard) 0.6-1.2 mm

(soft) 0.9-1.6mm

(Cored) 0.8-2.0mm

The Transmig 400 is a new multi-voltage, three

phase, constant voltage DC power source

ideally suited to the fabrication industry.

Performance, ruggedness and simplicity have

been combined in this versatile MIG plant.

FEATURES

• 36 fine welding voltage control settings

• Digital meters

• Fully enclosed spool cover

• Heavy duty 4 roll wire feed system

• Swivel mounted wire feeder with wheels

• Covered 8 metre interconnection cables

• 3 year gold warranty

NUMBER OF OUTPUT VOLTAGE STEPS:

36

WELDING CURRENT RANGE:

22-400 amps

WIRE SPEED:

2.0-20 m/min

DUTY CYCLES:

60% at 350 amps

46% at 400 amps

WELDING ARC VOLTAGE RANGE:

16-33 Volt

DUTY CYCLE TEST PERIOD:

5 minutes

WIRE DIAMETER:

(Hard) 0.8-1.6 mm

(Soft) 0.8-1.6mm

(Cored) 0.8-2.4mm

The Transmig 400HD MIG Welding plant has

been designed to increase the productivity of

the metal fabrication industry. Performance,

Ruggedness and Simplicity have been combined

in this versatile MIG welding plant. Solid wires

up to 1.6mm, diameter can be run at high duty

cycles together with the ability to provide high

deposition performance with flux cored wires of

up to 2.4mm.

FEATURES

• 36 fine welding voltage control settings

• Trigger latching

• Heavy duty design and construction

• Dual inductance

• Volt and Amp Meters

• 4 Roll Wire Feeder

• 3 year gold warranty

• INDUSTRIAL

TRANSMIG 400 REMOTE PLANT CONTENTS

Power Source, Tweco ® Gun (3.6M), Separate 4R

Wire feeder (8M interconnection),

Regulator/Flowmeter, Worklead (8M), Wheeling

Kit/Cylinder Tray Operating Instructions, Primary

lead for factory preset supply voltage, 0.9/1.2

Feed Roll

TRANSMIG 400HD PLANT CONTENTS

Power Source, Wire Feeder, Tweco ® MIG Gun

(3.6M), Separate 4R Wire Feeder,

Regulator/Flowmeter, Worklead 8M, Wheeling

Kit/Cylinder Tray, Operating Instructions. 0.9/1.2

Feed Reel

WIRE SPOOL SIZE.

300mm or 200mm or 100mm

PACKED WEIGHT:

122kg

POWER SOURCE DIMENSIONS:

H800mm x W355mm x D850mm

PACKED MIG DIMENSIONS:

H910mm x W365mm x D900mm

ORDERING INFORMATION

Transmig 400 Plant Part No. 706405

OPTIONAL ACCESSORIES

8M Interconnection Extension Part No. 706205

14 Pin Plug Part No. 7977710

INLET GUIDE

0.6-1.6mm (inlet) Part No. 7977486

0.6-1.6mm (intermediate) Part No. 7977488

FEED ROLLS

Hard Wire: 0.6/0.8mm V Groove Part No. 7977729

0.9/1.2mm V Groove Part No. 7977703*

1.2/1.6mm V-Groove Part No. 7977346

Soft Wire: 0.8 1 0.9mm U Groove Part No. 7977733

1.0 1 1.2mm U Groove Part No. 7977730

1.2 /1.6mm U Groove Part No. 7977348

Cored Wire:0.8/0.9mm V Knurl Part No 7977734

1.2 to 1.6mm V Knurl Part No. 7977347

1.6 to 2.4mm V Knurl Part No. 7977372

Tweco® Gun No.4 (3.6M) Part No. OTWX412/3545

Tweco® Gun No.4 (4.5M) Part No. OTWX415/3545

Regulator/Flowmeter Part No. 301526*

*Supplied with Plant Contents. ** Refer to Warranty Schedule.

WIRE SPOOL SIZE:

300mm or 200mm & 400mm coil

PACKED WEIGHT.

222kg

POWER SOURCE ASSEMBLED

DIMENSIONS:

H840mm x W440mm x D1050mm

4R FEEDER DIMENSIONS:

H294mm x W243mm x D555mm

ORDERING INFORMATION:

Transmig 400-HD Plant Part No. 704685

OPTIONAL ACCESSORIES

Tweco ® No 5 Torch Adaptor Part No. 704630

8 metre Interconnection Extension

Part No. 704465

INLET GUIDE

0.6-1.6mm (inlet) Part No. 7977486

0.6-1.6mm (intermediate) Part No. 7977488

FEED ROLLS

Hard Wire: 0.8/1.0mm V Groove Part No. 7977729

0.9/1.2mm V Groove Part No. 7977703*

1.2/1.6mm V Groove Part No. 7977346

Soft Wire: 0.8/0.9mm U Groove Part No. 7977733

1.0/1.2mm U Groove Part No. 7977730

1.2/1.6mm U Groove Part No. 7977348

Cored Wire:0.8/0.9mm V Knurl Part No. 7977734

1.2 to 1.6mm V Knurl Part No. 7977347

1.4 to .4mm V Knurl Part No. 7977372

Wire Feeder Part No 704356*

Tweco® Gun No.4 (3.6M) Part No. OTWX412/3545

Tweco® Gun No.4 (4.5M) Part No. OTWX415/3545

Regulator/Flowmeter Part No. 301527*

Flow Meter Part No. 301711

*Supplied with with Plant Contents


TRANSMIG 400i

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED

GENERATOR:

24 kVA at maximum weld current

WELDING CURRENT RANGE:

5-400 amps

SUPPLY LEAD:

33 amp

Description Part No. Features

Transmig 320SP Compact W1000100 Gas cooled, 415V/21A, 320A@35%

Transmig 400SP Remote W1000300 Gas cooled, 415V/27A, 400A@50%

Wirefeeder SP4000G W3000100 Gas cooled

Interconnection Assembly W4000400 Suits 400SP, Gas cooled, 70mm 2 , 1M length

Interconnection Assembly W4000401 Suits 400SP, Gas cooled, 70mm 2 , 10M length

Smart Torch ML3600 4M PML36004MD Suits 320SP/400SP gas cooled, 4M

Description Part No. Features

Transmig 400SP Remote W1000200 Water cooled, 415V/27A, 400A@50%

Wirefeeder SP400OW W3000200 Water cooled

Interconnection Assembly W4000500 Suits 400SP, Water cooled, 70mm 2 , 1M length

Interconnection Assembly W4000501 Suits 400SP, Water cooled, 70mm 2 , 10M length

Smart Torch MWS800 4M PMW58004MD Suits 400SP/500SP, 4M hose

Description Part No. Features

Transmig 500SP Remote W1000500 Water cooled, 415V/37A, 500A@60%

Wirefeeder SP400OW W3000200 Water cooled

Interconnection Assembly W4000600 Suits 500SP, Water cooled, 95mm 2 , 1M length

Interconnection Assembly W4000601 Suits 500SP, Water cooled, 95mm 2 , 10M length

Smart Torch MWS800 4M PMW58004MD Suits 400SP/500SP, 4M hose

Description Part No. Features

Transmig 400SP Robotic W1000400 Water cooled, 415V/37A, 400A@60%

Transmig 500SP Robotic W1000600 Water cooled, 415V/37A, 500A@60%

Wirefeeder SP4000R W3000300 Suits 400SP/500SP Robotic

Interconnection Assembly W4000502 Suits 400SP, Water cooled, 70mm 2 , 10M length

Interconnection Assembly W4000602 Suits 500SP, Water cooled, 95mm 2 , 10M length

WELDING EQUIPMENT

• HEAVY INDUSTRIAL

DUTY CYCLES:

30% at 400 amps

60% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transmig 400i is a brand new release, 415

volt, 33 amp per phase, full digital control, DC

MIG/STICK/liftTIG power source. Features

include variable inductance, digital voltmeter

and digital ammeter making this the ultimate unit

designed for precision MIG welding of steel and

other DC weldable materials. The unit also has

an integrated Voltage Reduction Device (VRD)

built in for improved operator safety.

FEATURES:

• Standards compliant built-in Voltage reduction

Device

• Save/load (recall) weld programs

• Intelligent fan operation

• Embedded micro processor with digital controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• Digital volt meter and ammeter

• MIG, lift TIG & Stick weld operations

• Variable inductance control in Mig mode

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSMIG 230SP & TRANSMIG 400SP Gas Cooled Synergic Pulse Equipment

TRANSMIG 4005P Water Cooled Synergic Pulse Equipment

TRANSMIG 5005P Water Cooled Synergic Pulse Equipment

AUTOMATION Water Cooled Synergic Pulse Equipment

PACKED WEIGHT:

25kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

TRANSMIG 400i POWER SOURCE

CONTENTS:

Transmig 400i Power Source, two dinse plug

connectors, operation manual

ORDERING INFORMATION:

Transmig 400i Power Source Part No. 710014

RECOMMENDED PROCESS:

DC GMAW - MIG DC FCAW - Flux Cored MIG DC

GTAW - Lift TIG DC MMAW - Stick

OPTIONAL ACCESSORIES:

4R Wirefeeder Part No. 705700

Tweco No 4 MIG gun Part No. OTWX412/3545

TWE 4 MIG gun Part No. T161565367

Work lead 8M Part No. 705161

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 424720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set (8M) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents

GLOBAL WELDING SUPPLIES PTY LTD

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TRANSMIG 500i

SPECIFICATIONS

SUPPLY VOLTAGE:

380-415/460 volt

3 phase 50/60Hz

SUPPLY LEAD:

32 amps

MINIMUM RECOMMENDED

GENERATOR:

33 kVA for maximum welding current

WIRE FEEDER OPTIONS

WELDING CURRENT RANGE:

5-560 amps

DUTY CYCLES:

60% at 560 amps

100% at 450 amps

• HEAVY INDUSTRIAL

GLOBAL WELDING SUPPLIES PTY LTD

WIRE DIAMETER:

Hard 0.8-1.6mm

Soft 0.8-1.2mm

Cored 0.8-3.2mm

WELDING ARC VOLTAGE RANGE:

10-44 volt

The Transmig 500i is a heavy-duty inverter

power source rated at 560 amps, 60% duty

cycle. It has optimised, integrated electronic

controls for constant current and constant

voltage processes. These controls include Gas

Tungsten Arc Welding (Lift TIG), Manual Metal

Arc Welding (STICK), Carbon Arc Gouging

(CAG), Gas Metal Arc Welding (MIG), and Flux

Cored Arc Welding (FCAW). The Transmig 500i

provides both 24 Volt and 110 Volt AC through a

14 pin and a 19 pin receptacle to power wire

feeders and other accessories. The power

source also provides auxiliary power of 110 Volt

AC, 10 amp on the rear of the machine.

FEATURES:

• Multi-process MMAW, GTAW, GMAW, FCAW,

CAG

• Heavy Duty Multi-process output for CC and

CV

• Energy saving technology with 90% efficiency

• Embedded micro processor

• Compact size, lightweight, excellent

performance

• Inifinitely variable 5 to 560 amps

• Electronic waveform control provides positive

arc initiation and low spatter, even with C02

• Exceptional DC welding characteristics & arc

control

• Digital volt meter/ammeter

• Easy to use controls

• 110 Volt/ 10 amp auxiliary power

DUTY CYCLE TEST PERIOD:

10 minutes

PACKED WEIGHT:

72kg

POWER SOURCE DIMENSIONS:

H676mm x W378mm x D584mm

TRANSMIG 500i POWER SOURCE

CONTENTS:

Transmig 500i Power Source, Two Dinse Plug

Connectors, Operating Manual

TRANSMIG 500i STANDARD PLANT:

Transmig 500i Power Source, Wheeling

kit/Cylinder tray, 4R Wirefeeder, 15 metre

Interconnection Cable, Supra XT MIG Gun (4M),

Work Lead (12m), Regulator/Flowmeter, Two

Dinse Plug Connectors, Operating Manual

TRANSMIG 500i HEAVY DUTY PLANT:

Transmig 500i Power Source, Wheeling

kit/Cylinder tray, Transmig 4RHD Wirefeeder, 15

metre Interconnection Cable, Tweco No.5 MIG

Gun (3.6m), Work Lead (12M),

Regulator/Flowmeter, Two Dinse Plug

Connectors, Operating Manual

ORDERING INFORMATION:

Transmig 500i Power Source Part No. 710020

Transmig 500i Standard Plant Part No. 710043

Transmig 500i Heavy Duty PlantPart No. 710042

OPTIONAL ACCESSORIES:

600A Welding Lead Set Part No. 646387

Regulator/Flowmeter Part No. 301526

Regulator Part No. 301527

Flowmeter Part No. 301711

Gas Hose Kit Part No. 700433

250 Amp TIG Torch with Valve Part No. 305720401

TIG Torch Accessory Kit Part No. BGSAK2

Transmig 4RHD Wirefeeder Part No. 706954

VRF4 Wirefeeder Part No. 705775

Supra XT MIG Gun No.4 (4m) Part No. SE4004M16

Supra XT MIG Gun Euro (4m) Part No. SE400X4M16

Tweco No.5 MIG Gun (3.6m) Part No. 717211

14 Pin Plug Part No. 7977710

19 Pin Plug Part No. 7977877

4R HD - 706954 V5F2 - OTD12/1002 VAF-4 - 705700


TRANSMIG 2Rse

SPECIFICATIONS

CONTROL SUPPLY VOLTAGE:

24 volt AC

CONTROL SUPPLY POWER:

204 volt amp

WIRE SPEED:

1.3-19 m/min

(50-750ipm)

TRANSMIG 4Rse

SPECIFICATIONS

CONTROL SUPPLY VOLTAGE:

24 volt AC

CONTROL SUPPLY POWER:

204 volt amp

WIRE DIAMETER:

(Hard) 0.6 - 1.2mm

(Soft) 0.9 - 1.6mm

(Cored) 0.8 - 1.6mm

WIRE SPOOL SIZE:

200mm or 300mm

WIRE SPEED:

1.3-19 m/min

(50-750ipm)

WIRE DIAMETER:

(Hard) 0.6 - 1.2mm

(Soft) 0.9 - 1.6mm

(Cored) 0.8 - 2.4mm

WELDING EQUIPMENT

WIRE FEEDER WEIGHT.

14kg without wire

DIMENSIONS:

H255mm x W230mm x D470mm

INTERCONNECTION CABLE LENGTH:

8M factory fitted

The 2Rse is a 2 roll, compact, lightweight and

easy to use wire feeder that is suited to

constant voltage switched, inverter or SCR

controlled MIG power sources.

FEATURES:

• 2 Roll Feeder Assembly

• Spool Cover

• Gas Solenoid Operation

• 8M Interconnections Cables

• Burnback Control

• Euro Connection

FEED ROLLS:

Hard Wire: 0.6/0.8mm V Groove Part No. 7977036

0.9/1.2mm V Groove Part No. 7977660*

Soft Wire: 0.8/0.9mm U Groove Part No. 7977731

0.9/1.2mm U Groove Part No. 7977264

1.2 /1.6mm U Groove Part No. 7977728

Cored Wire 0.8/0.9mm V Knurl Part No. 7977732

1.2 /1.6mm V Knurl Part No. 704277

The 4Rse is a 4 roll, compact, lightweight and

easy to use wire feeder that is suited to

constant voltage switched, inverter or SCR

controlled MIG power sources.

FEATURES

• 4 Roll Feeder Assembly

• Spool Cover

• Gas Solenoid Operation

• 8M Interconnections Cables

• Burnback Control

• Euro Connection

WIRE SPOOL SIZE:

200mm or 300mm

WIRE FEEDER WEIGHT.

14kg without wire

DIMENSIONS:

H255mm x W230mm x D654mm

FEED ROLLS

Hard Wire: 0.6/0.8mm V Groove Part No. 7977729

0.9/1.2mm V Groove Part No. 7977703*

1.2/1.6mm V Groove Part No. 7977346

Soft Wire: 0.8 /0.9mm U Groove Part No. 7977733

1.0/1.2mm U Groove Part No. 7977730

1.2 /1.6mm U Groove Part No. 7977348

Flux Cored 0.8/0.9mm V Knurl Part No. 7977734

1.2 /1.6mm V Knurl Part No. 7977347

1.6/2.4mm V Knurl Part No. 7977372

• INDUSTRIAL

INTERCONNECTION PLUG:

14 pin

BURNBACK TIME RANGE:

0.05-0.40 seconds

ORDERING INFORMATION:

Transmig 2Rse Part No. 705997

INLET GUIDE:

0.6-1.6mm Part No. 7977486*

0.6-2.4mm Part No. 7977487

OPTIONAL ACCESSORIES

TWE No.4 Gun Euro 3.6M Part No. T161565367

Tweco No.4 Gun Euro 3.6M Part No. OTWX412/3545

Tweco No.4 Gun Euro 4.5M Part No. OTWX415/3545

Euro Adaptor Part No. 705817

Tweco ® No. 4 Adaptor Part No. 704915

*Supplied as standard

• INDUSTRIAL

INTERCONNECTION CABLE

LENGTH:

8M factory fitted

INTERCONNECTION PLUG:

14 pin

BURNBACK TIME RANGE:

0.05-0.40 seconds

ORDERING INFORMATION

Transmig 4Rse Part No. 706543

GUIDES

Inlet 0.6-1.6mm 7977486*

1.6-2.4mm 7977487

Intermediate 0.6-1.6mm 7977488*

1.6-2.4mm 7977489

OPTIONAL ACCESSORIES

TWE No. 4 Gun Euro 3.6M Part No. T161565367

Tweco No. 4 Gun Euro 3.6M Part No. OTWX412/3545

Tweco No. 4 Gun Euro 4.5M Part No. OTWX415/3545

Idler Roller Kit Part No. 705062

Geared Roller Kit Part No. 705061

400mm Coil Holder Part No. 702451

*Supplied as standard

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VRD

COMMON QUESTIONS RELATED TO VRD

WHAT IS A VRD?

A. VRD is short for Voltage Reduction Device.

A VRD is a Hazard Reducing Device for welding

equipment, which greatly reduces the risk of

electric shock from the secondary welding circuit.

HOW DOES A STANDARDS COMPLIANT VRD WORK?

A. The VRD turns the welding power OFF and supplies an extra low

voltage to the welding terminals when the resistance between the

welding terminals is greater than 200 ohms. It also turns the welding

power off in less than 0.3 seconds after the arc has extinguished

(welding ceased). The VRD turns the welding power on when it

senses that the resistance between the welding terminals is less

than 200 ohms (electrode to work contact).

WHAT STANDARDS SHOULD VRD EQUIPMENT COMPLY TO?

A. Two standards: AS/NZS 3195 and IEC60974-1,

spell out the operation and working parameters.

WHAT ARE THE KEY REQUIREMENTS FOR A STANDARDS

COMPLIANT VRD OPERATION?

A. VRDs have four operating parameters that combine to protect the

welding operator from electric shock from the secondary welding

circuit.

(a) Automatically reduces the welding power source’s open circuit

voltage (OCV) across the terminals to an extra low voltage (less

than 25 Volts) during non arc periods;

(b) Turns on welding power when the resistance between the

electrode and work is less than 200 ohms during arc periods,

i.e. when an arc is struck;

(c) Turns off welding power in less than 0.3 seconds when the

welding current has stopped;

(d) Clear indication of the VRD’s operation by ON or OFF indicator

lights on the welding equipment - refer pictures.

GLOBAL WELDING SUPPLIES PTY LTD

WHAT IS THE EMPLOYERS’ DUTY OF CARE TO THEIR

EMPLOYEES IN THE WORK ENVIRONMENT?

A. Workplace Safety legislation imposes substantial

duties on employers to provide a safe workplace

and equipment for its employees.

If an employer fails to do so criminal prosecution of the company and

its senior officers and employees may result with substantial

penalties including fines and in certain cases jail sentences.

It is therefore essential employers acquire safe equipment and

ensure its employees are properly trained in its use.

ARC WELDING

VRD IS OFF

ARC BROKEN

VRD TURNS ON


TRANSARC 141VRD

SPECIFICATIONS

SUPPLY VOLTAGE:

2201240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

15 amp lead, 10 amp plug

TRANSARC 161VRD

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY LEAD AND PLUG:

15 amp

COOLING:

Fan cooled

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding current

Part No. 625775

Part No. 625779

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding current

Part No. 625799

Part No. 625802

WELDING EQUIPMENT

• INDUSTRIAL

WELDING CURRENT RANGE:

5 - 140 amps

DUTY CYCLES:

60% at 140 amps (STICK)

70% at 140 amps (TIG)

The Transarc 141 VRD inverter welding power

sources incorporates a Voltage Reduction

Device (VRD) as a standard feature. The integral

VRD in the manual arc welding mode offers

much needed protection for the welding

operator from electric shock during non-arcing

times. Additionally, the application of state of

the art digital and microprocessor technology

ensures superior arc characteristics especially

during the critical arc starting and re-strike

phases.

FEATURES

• Standards compliant built-in Voltage Reduction

Device (VRD)

• Designed for AS1674.2 category A,B & C

environments

• EMC compliant

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• Easy to use digital display and panel controls

• Stick & lift TIG weld operations

• Single index control knob

• Compact, lightweight & portable

• Pulse lift TIG operation

• INDUSTRIAL

WELDING CURRENT RANGE:

5 - 160 amps

DUTY CYCLES:

60% at 160 amps (STICK)

70% at 160 amps (TIG)

The Transarc 161 VRD inverter welding power

sources incorporates a Voltage Reduction Device

(VRD) as a standard feature. The integral VRD in

the manual arc welding mode offers much

needed protection for the welding operator from

electric shock during nonarcing times.

Additionally, the application of state of the art

digital and microprocessor technology ensures

superior arc characteristics especially during the

critical arc starting and re-strike phases.

FEATURES

• Standards compliant built-in Voltage Reduction

Device (VRD)

• Designed for AS1674.2 category A,B & C

environments

• EMC compliant

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• Easy to use digital display and panel controls

• Stick & lift TIG weld operations

• Single index control knob

• Compact, lightweight & portable

• Pulse lift TIG operation

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

POWER SOURCE WEIGHT.

8.0kg

POWER SOURCE DIMENSIONS:

H230mm x W185mm x D310mm

TRANSARC 141VRD POWER SOURCE

CONTENTS

Transarc 141VRD Power Source, Two dinse plug

connector, Shoulder Strap, Operating Instructions

TRANSARC 14 VRD PLANT CONTENTS

Transarc 141 VRD Power Source, carry case, Two

dinse plug connector, Shoulder Strap, electrode &

work leads, operation manual.

ORDERING INFORMATION

Transarc 141VRD Plant Part No. 625779

Transarc 141VRD Power Source Part No. 625775

RECOMMENDED PROCESS

DC Stick

DC GTAW - Lift Arc Start

OPTIONAL ACCESSORIES

Manual Arc lead Set Part No. 646323

Hiderok Helmet Part No. 453833

165 amp TIG Torch Part No. 404710402

TIG Torch Accessories Kit Part No. BGSAK2

TIG Welding Kit Part No. 700706

Remote Control Part No. 700708

Chipping Hammer Part No. 646215

Remote Foot Control Part No. 700709

Torch Gas Hose Kit (includes fittings) Part No. 700433

Flowmeter / Regulator Part No. 301526

Dinse Plug Connector Part No. 705152

Work Lead (4M) Part No. 700638

6 Pin & Earth Plug Part No. 700738

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

POWER SOURCE WEIGHT:

8.5kg

POWER SOURCE DIMENSIONS:

H230mm x W185mm x D310mm

TRANSARC 161 VRD POWER SOURCE

CONTENTS

Transarc 161 VRD Power Source, Two dinse plug

connector, Shoulder Strap, Operating Instructions.

TRANSARC 161 VRD PLANT CONTENTS

Transarc 161 VRD Power Source, carry case, Two

dinse plug connector, Shoulder Strap, electrode &

work leads, operation manual.

ORDERING INFORMATION

Transarc 161VRD Plant Part No. 625802

Transarc 161VRD Power Source Part No. 625799

RECOMMENDED PROCESSES

DC Stick

DC GTAW - Lift Arc Start

OPTIONAL ACCESSORIES

Manual Arc Lead Set Part No. 646323

Hiderok Helmet Part No. 453833

165 amp TIG Torch Part No. 404710402

TIG Torch accessories Kit Part No. BGSAK2

TIG Welding Kit Part No. 700706

Remote Control Part No. 700708

Remote Foot Control Part No. 700709

Chipping hammer Part No. 646215

Torch Gas Hose Kit (includes fittings) Part No. 700433

Flowmeter / Regulator Part No. 301526

Dinse Plug Connector Part No. 705152

Work Lead (4M) Part No. 700638

6 Pin & Earth Plug Part No.700738

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TRANSARC 145i

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

15 amp lead, 10 amp plug

TRANSARC 165i

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY LEAD AND PLUG:

15 amp

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding

current

WELDING CURRENT RANGE:

5 - 145 amps

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding

current

GLOBAL WELDING SUPPLIES PTY LTD

• INDUSTRIAL

DUTY CYCLES:

60% at 140 amps (STICK)

70% at 140 amps (TIG)

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transarc 145i is the professionals choice for

MMAW (stick) and GTAW (Lift TIG) where a

robust construction is combined with high duty

cycle and excellent reliability to yield high

productivity. This unit has outstanding

performance on a wide range of MMAW

electrodes. Typical applications include

sitework, maintenance repairs and construction,

in fact any MMAW or GTAW (Lift TIG) project

where portability is a requirement. This heavy

duty, single phase power plant with 140 amps at

70% duty cycle capabilities is the choice of

professionals.

FEATURES

• 140 amps @ 70% duty cycle

• Operates from a 10 amp, 240 volt power point*

• A Compact, robust, lightweight & portable

• Excellent DC MMAW welding characteristics

• Lift arc start for DC GTAW

• Auto arc force in MMAW mode

• Infinitely Variable Welding Current Control

from 5 to 145 amps

• INDUSTRIAL

WELDING CURRENT RANGE:

5 - 165 amps

DUTY CYCLES:

60% at 160 amps (STICK)

70% at 160 amps (TIG)

The Transarc 165i is the professionals choice for

MMAW (stick) and GTAW (Lift TIG) where a

robust construction is combined with high duty

cycle and excellent reliability to yield high

productivity. This unit also has outstanding

performance on a wide range of MMAW

electrodes. Typical applications include

sitework, maintenance repairs and construction,

in fact any MMAW or GTAW (Lift TIG) project

where portability is a requirement. This heavy

duty, single phase power plant with 160 amps at

70% duty cycle capabilities is the choice of

professionals.

FEATURES

• 160 amps @ 70% duty cycle

• Operates from a 15 amp 240 Volt power point

• Compact, robust, lightweight & portable

• Excellent DC MMAW welding characteristics

• Lift arc start for DC GTAW

• Auto arc force in MMAW mode

• Infinitely Variable Welding Current Control

from 5 to 165 amps

POWER SOURCE WEIGHT:

8.0kg

POWER SOURCE DIMENSIONS:

H230mm x W185mm x D310mm

TRANSARC 145I POWER SOURCE CONTENTS

Transarc 145i Power Source, Two dinse plug

connector, Shoulder Strap, Operating

Instructions, Primary lead for factory preset

supply voltage

ORDERING INFORMATION

Transarc 145i Part No. 625760

RECOMMENDED PROCESS

DC Stick

DC GTAW - Lift Arc Start

OPTIONAL ACCESSORIES

Manual Arc lead Set Part No. 646323

Hiderok Helmet Part No. 453833

190 amp TIG Torch Part No. 305710402

TIG Torch Accessories Kit Part No. BGSAK2

T G Welding Kit Part No. 700706

Remote Control Part No. 700708

Chipping Hammer Part No. 646215

Remote Foot Control Part No. 700709

Torch Gas Hose Kit

(includes fittings) Part No. 700433

Flowmeter 1 Regulator Part No. 301526

Dinse Plug Connector Part No. 705152

Work Lead (4M) Part No, 700638

6 Pin & Earth Plug Part No. 700738

*To achieve an average 1OA current draw, output

should be limited to 120 amps @ 18% Duty Cycle.

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

POWER SOURCE

8.5kg

POWER SOURCE DIMENSIONS:

H230mm x W185mm x D310mm

TRANSARC 165i POWER SOURCE CONTENTS

Transarc 165i Power Source, Two dinse plug

connector, Shoulder Strap, Operating

Instructions, Primary lead for factory preset

supply voltage

ORDERING INFORMATION

Transarc 165i Part No. 625766

RECOMMENDED PROCESS:

DC Stick

DC GTAW - Lift Arc Start

OPTIONAL ACCESSORIES

Manual Arc lead Set Part No. 646323

Hiderok Helmet Part No. 453833

190 amp TIG Torch Part No. 305710402

TIG Torch Accessories Kit Part No. BGSAK2

TIG Welding Kit Part No. 700706

Remote Control Part No. 700708

Remote Foot Control Part No. 700709

Chipping hammer Part No. 646215

Torch Gas Hose Kit

(includes fittings) Part No. 700433

Flowmeter / Regulator Part No. 301526

Dinse Plug Connector Part No. 705152

Work Lead (4M) Part No. 700638

6 Pin & Earth Plug Part No. 700738


TRANSARC 131i/Tool Box Kit

SPECIFICATIONS

SUPPLY VOLTAGE

220/240 volt

1 phase 50Hz

SUPPLY LEAD AND PLUG:

10 amp

TRANSARC 161i/Tool Box Kit

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY LEAD AND PLUG:

15 amp

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding current

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding current

WELDING EQUIPMENT

• INDUSTRIAL

WELDING CURRENT RANGE:

5 - 130 amps

DUTY CYCLES:

40% @ 130 amps (STICK)

50% @ 130 amps (TIG)

The Transarc 131i Tool Box Kit is the complete

portable, professional kit. Including the

lightweight 130 amp inverter power plant that

will run from any 10 amp standard domestic

outlet. This unit provides the latest in inverter

technology with excellent DC welding

characteristics for manual arc welding with the

capabilities of scratch start TIG welding.

FEATURES

• Designed to operate on a 10 amp 240 volt

power point

• Compact, lightweight & portable

• Excellent DC MMAW welding characteristics

• Anti-stick in MMAW mode

• Infinitely Variable Welding Current Control

from 5 to 130 amps

TRANSARC 131i PLANT CONTENTS:

Transarc 131i Power Source, Operating

Instructions, Primary lead for factory preset

supply voltage, complete lead set, helmet,

chipping hammer and wire brush in a robust tool

box.

• INDUSTRIAL

WELDING CURRENT RANGE:

5 - 160 amps

DUTY CYCLES:

50% @ 160 amps (STICK)

60% @ 160 amps (TIG)

The Transarc 161i Tool Box Kit is the complete

portable, professional kit. Including the

lightweight 160 amp inverter power plant that

will run from any 15 amp standard domestic

outlet. This unit provides the latest in inverter

technology with excellent DC welding

characteristics for manual arc welding with the

capabilities of scratch start TIG welding.

FEATURES

• Designed to operate on a 15 amp 240 volt

power point

• Compact, lightweight & portable

• Excellent DC MMAW welding characteristics

• Anti-stick in MMAW mode

• Infinitely Variable Welding Current Control

from 5 to 160 amps

TRANSARC 161i PLANT CONTENTS

Transarc 161i Power Source, Operating

Instructions, Primary lead for factory preset

supply voltage, complete lead set, chipping

hammer and wire brush in a robust tool box.

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

POWER SOURCE WEIGHT:

5.2kg

POWER SOURCE DIMENSIONS:

H245mm x W11Omm x D205mm

TRANSARC 131i POWER SOURCE

CONTENTS:

Transarc 131i Power Source, Operating

Instructions, Primary lead for factory preset

supply voltage, 25mm 2 dinse connectors.

ORDERING INFORMATION:

Transarc 131i Plant

(Tool Box Kit) Part No. 625757

Transarc 131i

(Power Source only) Part No. 625755

RECOMMENDED PROCESS:

DC Stick

DC GTAW - Scratch Start

OPTIONAL ACCESSORIES

Hiderok Helmet Part No. 453833

Wire Brush (4 row) Part No. 646363

TIG Torch Accessories Kit Part No. BGSAK2

150 amp TIG Torch Part No. 305710402

Torch Gas Hose Kit

(includes fittings) Part No. 700433

Flowmeter / Regulator Part No. 301526

TIG welding kit Part No. 700706

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

POWER SOURCE WEIGHT:

5.4kg

POWER SOURCE DIMENSIONS:

H290mm x W130mm x D215mm

161i POWER SOURCE CONTENTS:

Transarc 161i Power Source, Operating

Instructions, Primary lead for factory preset

supply voltage, 25mm 2 dinse connectors.

ORDERING INFORMATION

Transarc 161i Plant

(Tool Box Kit) Part No. 625801

Transarc 161i

(Power Source only) Part No. 625800

RECOMMENDED PROCESS:

DC Stick

DC GTAW - Scratch Start

OPTIONAL ACCESSORIES:

Hiderok Helmet Part No. 453833

Wire Brush (4 row) Part No. 646363

TIG Torch Accessories Kit Part No. BGSAK2

150 amp TIG Torch Part No. 305710402

Torch Gas Hose Kit

(includes fittings) Part No. 700433

Flowmeter / Regulator Part No. 301526

TIG welding kit Part No. 700706

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TRANSARC 300Si

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED

GENERATOR:

16 kVA at maximum weld current

TRANSTIG 300Pi

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED

GENERATOR:

16 kVA at maximum weld current

WELDING CURRENT RANGE:

5-300 amps

SUPPLY LEAD:

22 amp

GLOBAL WELDING SUPPLIES PTY LTD

DUTY CYCLES:

30% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transarc 300Si is a brand new release, 415

volt, 22 amp per phase, full digital control, DC

stick-lift TIG power source. Combine this with

features like integrated Voltage Reduction

Device (VRD), lift TIG start, hot start, arc control

and you’ve got the ultimate unit designed for

STICK welding of steel and other DC weldable

materials. All welding parameters are variable

for complete adjustment of the welding process.

All these features are laid out on an easy to use

digital display front panel with a single index

control knob and push button mode selection.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Intelligent fan operation

• Embedded micro processor with digital controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• Stick & lift TIG weld operations

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

WELDING CURRENT RANGE:

5-300 amps

SUPPLY LEAD:

22 amp

• INDUSTRIAL

DUTY CYCLES:

30% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transtig 300Pi is a brand new release, 415

volt, 22 amp per phase, full digital control, DC

stick-lift TIG/HF TIG power source. Combine this

with features like high frequency start, lift arc

start, up/down slope, welding program

save/recall, pulse DC, repeat (latch) function,

spot in HF TIG mode and you’ve got the ultimate

unit designed for precision TIG welding of

stainless steel and other DC weldable materials.

All welding parameters are variable for

complete adjustment of the welding process.

The unit also has an integrated Voltage

Reduction Device (VRD) for improved operator

safety. All these features are laid out on an easy

to use digital display front panel with a single

index control knob and push button mode

selection.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Save/Load (recall) weld programs

• intelligent fan operation

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

PACKED WEIGHT:

21 kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

TRANSARC 300SI POWER SOURCE

CONTENTS

Transarc 300Si Power Source, two dinse plug

connectors, operation manual

ORDERING INFORMATION

Transarc 3005i Power Source Part No. 625781

RECOMMENDED PROCESS:

DC MMAW - Stick

DC GTAW - Lift TIG

OPTIONAL ACCESSORIES

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 424720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set M) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents

PACKED WEIGHT:

22kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

• HF starts TIG, Lift TIG & Stick weld operations

• 27, 4T with up/down slope and repeat modes

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSTIG 300Pi POWER SOURCE

CONTENTS:

Transtig 300Pi Power Source, two dinse plug

connectors, inlet gas fitting, operation manual

ORDERING INFORMATION:

Transtig 300Pi Power Source Part No. 700722

RECOMMENDED PROCESS

DC GTAW - HF Start TIG, Lift TIG, TIG pulse

DC MMAW - Stick

OPTIONAL ACCESSORIES

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 528720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set (8M) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents


TRANSTIG 200Pi

SPECIFICATIONS

SUPPLY VOLTAGE:

240 volt

1 phase 50Hz

MINIMUM RECOMMENDED

GENERATOR:

10 kVA for maximum welding current

Part No. 700720

Part No. 700730

WELDING CURRENT RANGE:

5-200 amps (TIG)

5-160 amps (STICK)

SUPPLY PLUG AND LEAD:

15 amp

WELDING EQUIPMENT

• LIGHT INDUSTRIAL

DUTY CYCLES:

20% at 200 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transtig 200Pi is a brand new release, 240

volt, 15 amp, full digital control, DC stick-lift TIG-

HF TIG power source. With features like high

frequency start, lift arc start, up/down slope,

pulse DC, repeat (latch) function, DC pulse and

spot in HF TIG mode you’ve got the ultimate unit

designed for precision TIG welding of stainless

steel and other DC weldable materials. The unit

also has an integrated Voltage Reduction Device

(VRD) for improved operator safety.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• HF starts TIG, lift TIG & Stick weld operations

• 2T, 4T with upidown slope and repeat modes

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSTIG 200PI PLANT CONTENTS

Transtig 200Pi Power Source, product bag, two

dinse plug connectors, shoulder strap, 8 pin

plug, inlet gas fitting, operation manual, TIG

torch, accessory torch kit, regulator/flowmeter,

gas hose, electrode & work leads

PACKED WEIGHT:

8kg

POWER SOURCE DIMENSIONS:

H260mm x W130mm x D340mm

TRANSTIG 200PI POWER SOURCE

CONTENTS:

Transtig 200Pi Power Source, two dinse plug

connectors, shoulder strap, 8 pin plug, inlet gas

fitting, operation manual

ORDERING INFORMATION

Transtig 200Pi Plant Part No. 700730

Transtig 200Pi Power Source Part No. 700720

RECOMMENDED PROCESS:

DC GTAW - HF Start TIG, Lift TIG, TIG pulse

DC MMAW - Stick

OPTIONAL ACCESSORIES

Slide Control Part No. OTD10/4013

Hand Pendant Part No. OTD10/4014

Foot Control Part No. OTD10/4016

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 705152*

TIG torch Part No. 518710402*

Torch Accessories Kit Part No. BGSAK2*

Gas Hose Part No. 700433*

Flowmeter / Regulator Part No. 301526*

Lead Set (5M) Part No. 646323*

8 Pin Plug Part No. UOA706900

*Supplied with Plant Contents

TIG ELECTRODE POLARITY: Connect the TIG torch to the -/ TORCH terminal and the work lead to the +/ TORCH terminal for direct current straight

polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding. It allows limited wear of the electrode since 70% of the

heat is concentrated at the work piece.

WELDING PARAMETERS FOR ALUMINIUM

Base Metal Recommended Tungsten AC Current for Tungsten Electrode Filler Rod Dia. Argon Gas Flow Joint Type

Thickness Electrode Type Aluminium Diameter (if required) Rate Litres/min

1.0mm Zirconated or Ceriated 30-45 1.0mm 1.6mm 5-7 Butt/Corner

35-50 Lap/Fillet

1.2mm Zirconated or Ceriated 40-60 1.0mm 1.6mm 5-7 Butt/Corner

45-70 Lap/Fillet

1.6mm Zirconated or Ceriated 60-85 1.6mm 1.6mm 7 Butt/Corner

70-95 Lap/Fillet

3.2mm Zirconated or Ceriated 125-150 2.4mm 2.4mm 10 Butt/Corner

130-160 3.2mm lap/Fillet

4.8mm Zirconated or Ceriated 180-225 3.2mm 3.2mm 10 Butt/Corner

190-240 4.0mm Lap/Fillet

6.4mm Zirconated or Ceriated 240-280 4.0mm 4.8mm 13 Butt/Corner

250-320 4.8mm Lap/Fillet

WELDING PARAMETERS FOR STEEL

Base Metal Recommended Tungsten AC Current for DC Current for Tungsten Electrode Filler Rod Dia. Argon Gas Flow Joint Type

Thickness Electrode Type Mild Steel Stainless Steel Diameter (if required) Rate Litres/min

1.0mm Zirconated or Ceriated 35-45 20-30 1.0mm 1.6mm 5-7 Butt/Corner

40-50 25-35 Lap/Fillet

1.2mm Zirconated or Ceriated 45-55 30-45 1.0mm 1.6mm 5-7 Butt/Corner

50-60 35-50 Lap/Fillet

1.6mm Zirconated or Ceriated 60-70 40-60 1.6mm 1.6mm 7 Butt/Corner

70-90 50-70 Lap/Fillet

3.2mm Zirconated or Ceriated 80-100 65-85 1.6mm 2.4mm 7 Butt/Corner

90-115 90-110 Lap/Fillet

4.8mm Zirconated or Ceriated 115-135 100-125 2.4mm 3.2mm 10 Butt/Corner

140-165 125-150 Lap/Fillet

6.4mm Zirconated or Ceriated 160-175 135-160 3.2mm 4.0mm 10 Butt/Corner

170-200 160-180 Lap/Fillet

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TRANSTIG AC/DC/HF

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

15 amp

TRANSTIG 200 AC/DC

SPECIFICATIONS

SUPPLY VOLTAGE:

220/240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

15 amp

Part No. 700735

MINIMUM RECOMMENDED

GENERATOR:

8.0 kVA for maximum welding current

WELDING CURRENT RANGE:

5 - 160 amps

MINIMUM RECOMMENDED

GENERATOR:

10 kVA for maximum welding current

WELDING CURRENT RANGE:

5 - 200 amps (TIG)

5 - 160 amps (STICK)

Part No. 700719

• INDUSTRIAL

DUTY CYCLES.

60% at 160 amps (STICK)

70% at 160 amps (TIG)

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transtig 160AC/DC/HF is an economical 240

Volt, 15 amp, AC/DC, stick/lift/TIG/HF TIG power

source. With features like high frequency start,

lift TIG arc start, down slope, 2T/4T torch switch

operation, AC balance control, square wave AC,

you’ve go a superior design for TIG welding of

all weldable materials. It also has outstanding

arc characteristics across a wide range of

MMAW electrodes.

FEATURES

• Designed to operate on a 15 amp 240 volt

power point

• AC square wave and DC output

• Down slope

• Post flow

• Compact, lightweight & portable

• Excellent DC MMAW welding characteristics

• Anti-stick in MMAW mode

• Infinitely Variable Welding Current Control

from 5 to 160 amps

• Overload protection

• INDUSTRIAL

DUTY CYCLES:

30% at 185 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transtig 200 AC/DC is a brand new release,

240 volt, 15 amp, full digital control, AC/DC,

stick/lift TIG/HF TIG power source. With features

like high frequency start, lift arc start, up/down

slope, pulse DC, repeat (latch) function and spot

in HF TIG mode, you’ve got the ultimate unit

designed for precision TIG welding of all

weldable materials. The unit also has an

integrated Voltage Reduction Device (VRD) for

improved operator safety.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Intelligent fan operation, heat sensing,

operates on demand

• Embedded micro processor with digital

controls

• Exceptional AC & DC welding characteristics

& arc control

• Fully adjustable welding parameters

• Easy to use digital display and panel controls

• HF start TIG, lift TIG & Stick weld operations

• 2T, 4T with up/down slope and repeat modes

• Intelligent self diagnostic function

• Single index control knob

• Portable, compact & lightweight

GLOBAL WELDING SUPPLIES PTY LTD

POWER-SOURCE WEIGHT.

17kg

POWER SOURCE DIMENSIONS (HxWxD):

H385mm x W230mm x D430mm

TRANSARC 160 AC/DC/HF POWER SOURCE

CONTENTS

Transarc 160 AC/DC/HF Power Source, 25mm 2 dinse

connectors, Shoulder Strap, Operating Instructions,

Primary lead for factory preset supply voltage, Gas

Fitting and 4 pin plug

ORDERING INFORMATION:

Transtig 160 AC/DC/HF Part No. 700700

RECOMMENDED PROCESS:

AC GTAW - HF Start TIG

DC GTAW - HF Start TIG, Lift TIG

AC M MAW - Stick

DC MMAW - Stick

OPTIONAL ACCESSORIES:

Manual Arc Lead Set Part No. 646323

150 amp TIG Torch (4M) Part No. 304710402

Remote Control Part No. 700708

Remote Foot Control Part No. 700709

TIG Pulse Module Part No. 700710

Gas Connection 5/8-18RH Part No. LP112

TIG Torch Accessories Kit Part No. BGSAK2

Flowmeter / Regulator Part No. 301526

Dinse Plug Connector Part No. 705152

TIG Welding Kit Part No. 700707

Work Lead (3M) Part No. 700638

4 Pin Plug Part No. 700737

6 Pin & Earth Plug Part No. 700738

*Supplied with Plant Contents

POWER SOURCE WEIGHT:

17kg

POWER SOURCE DIMENSIONS:

H360mm x W18Omm x D420mm

TRANSTIG 200 AC/DC PLANT CONTENTS:

Transtig 200 AC/DC Power Source, product bag, Two

dinse plug connector, Operating Instructions, TIG

Torch, Accessory Torch Kit, Regulator/Flowmeter, Work

lead, Gas hose, Electrode Lead.

TRANSTIG 200 AC/DC POWER SOURCE

CONTENTS

Transtig 200 AC/DC Power Source, Two dinse plug

connector, Operating Instructions

ORDERING INFORMATION

Transtig 200 AC/DC Power Source Part No. 700719

Transtig 200 AC/DC Plant Part No. 700735

RECOMMENDED PROCESS:

AC GTAW - HF Start TIG, TIG Pulse

DC GTAW - HF Start TIG, Lift TIG, TIG Pulse

AC MMAW - Stick

DC MMAW - Stick

OPTIONAL ACCESSORIES:

Slide Control Part No. OTD10/4013

Hand Pendant Part No. OTD10/4014

Foot Control Part No. OTD10/4016

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461*

TIG torch (4M) Part No. 518720401*

Torch Accessories Kit Part No. BGSAK2*

Gas Hose Part No. 700433*

Flowmeter / Regulator Part No. 301526*

Lead Set (8M) Part No. 646325*

8 Pin Plug Part No. UOA706900

*Supplied with Plant Contents


TRANSTIG 300 AC/DC

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED GENERATOR:

16 kVA at maximum weld current

TRANSMIG 400i

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED

GENERATOR:

24 kVA at maximum weld current

WELDING CURRENT RANGE:

5-300 amps,

SUPPLY PLUG AND LEAD:

22 amp

WELDING CURRENT RANGE:

5-400 amps

SUPPLY PLUG AND LEAD:

33 amp

WELDING EQUIPMENT

• HEAVY INDUSTRIAL

DUTY CYCLES:

25% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transtig 300 AC/DC is a brand new release,

415 volt, 22 amp per phase, full digital control,

AC/DC, stick/lift TIG/HF TIG power source.

Combine this with features like high frequency

start, lift arc start, up/down slope, welding

program save/recall, pulse on AC or DC, repeat

(latch) function, spot in HF TIG mode and you’ve

got the ultimate unit designed for precision TIG

welding of all weldable materials. All welding

parameters are variable for complete

adjustment of the welding process. The unit also

has an integrated Voltage Reduction Device

(VRD) for improved operator safety.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Designed for AS1674.2 category A,B & C

environments

• Save/load (recall) weld programs

• intelligent fan operation

• Embedded micro processor with digital controls

• Exceptional AC welding characteristics

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• HF starts TIG, lift TIG & Stick weld operations

• HEAVY INDUSTRIAL

DUTY CYCLES:

30% at 400 amps

60% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transmig 400i is a brand new release, 415

volt, 33 amp per phase, full digital control, DC

MIGISTICK/lift TIG power source. Features

include variable inductance, digital voltmeter

and digital ammeter making this the ultimate unit

designed for precision MIG welding of steel and

other DC weldable materials. The unit also has

an integrated Voltage Reduction Device (VRD)

for improved operator safety.

FEATURES

• Standards compliant integrated Voltage

Reduction Device

• Designed for AS1674.2 category A,B & C

environments

• Save/Load (recall) weld programs

• Intelligent fan operation

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• Digital volt meter and ammeter

• MIG, Lift TIG & Stick weld operations

• Variable inductance control in Mig mode

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

PACKED WEIGHT:

27kg

POWER SOURCE DIMENSIONS:

H420mm x W21Omm x D450mm

• 2T, 4T with up/down slope and repeat modes

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSTIG 300 AC/DC POWER SOURCE

CONTENTS

Transtig 300 AC/DC Power Source, two dinse plug

connectors, inlet gas fitting, operation manual

ORDERING INFORMATION

Transtig 300 AC/DC Power Source Part No. 700723

RECOMMENDED PROCESS:

AC GTAW - HF start TIG, TIG pulse

DGTAW - HF start TIG, Lift TIG, TIG pulse

AC MMAW - Stick

DC GTAW - Stick

OPTIONAL ACCESSORIES

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 528720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set (8M) Pa rt No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents

PACKED WEIGHT:

25kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

TRANSMIG 400i POWER SOURCE CONTENTS

Transmig 400i Power Source, two dinse plug

connectors, operation manual

ORDERING INFORMATION:

Transmig 400i Power Source Part No. 710014

RECOMMENDED PROCESS:

DC GMAW - MIG

DC FCAW - Flux Cored M1G

DG GTAW - Lift TIG

DC MMAW - Stick

OPTIONAL ACCESSORIES:

4R Wirefeeder Part No. 705700

VA 4R Wirefeeder Part No. 707013

Tweco No 4 MIG gun Part No. OTWX412/3545

TWE 4 MIG gun Part No. T1 61565367

Work lead 8M Part No. 705161

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 424720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set W) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TRANSARC 300i

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED GENERATOR:

16 kVA at maximum weld current

TRANSARC 300Pi

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt

3 phase 50Hz

MINIMUM RECOMMENDED GENERATOR:

16 kVA at maximum weld current

WELDING CURRENT RANGE:

5-300 amps

SUPPLY LEAD:

22 amp

WELDING CURRENT RANGE..

5-300 amps

SUPPLY LEAD:

22 amp

The Transtig 300Pi is a brand new release, 415

volt, 22 amp per phase, full digital control, DC

stick-lift TIG/HF TIG power source. Combine this

with features like high frequency start, lift arc

start, up/down slope, welding program

save/recall, pulse DC, repeat (latch) function,

spot in HF TIG mode and you’ve got the ultimate

unit designed for precision TIG welding of

stainless steel and other DC weldable materials.

All welding parameters are variable for

complete adjustment of the welding process.

The unit also has an integrated Voltage

Reduction Device (VRD) for improved operator

safety. All these features are laid out on an easy

to use digital display front panel with a single

index control knob and push button mode

selection.

FEATURES

• Standards compliant integrated Voltage

Reduction Device features

• Designed for AS1674.2 category A,B & C

environments

• Save/load (recall) weld programs

• Intelligent fan operation

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

GLOBAL WELDING SUPPLIES PTY LTD

• HEAVY INDUSTRIAL

DUTY CYCLES:

30% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

The Transarc 300Si is a brand new release, 415

volt, 22 amp per phase, full digital control, DC

stick-lift TIG power source. Combine this with

features like integrated Voltage Reduction

Device (VRD), lift TIG start, hot start, arc control

and you’ve got the ultimate unit designed for

STICK welding of steel and other DC weldable

materials. All welding parameters are variable

for complete adjustment of the welding process.

All these features are laid out on an easy to use

digital display front panel with a single index

control knob and push button mode selection.

FEATURES

• Standards compliant integrated Voltage

Reduction Device features

• Designed for AS1674.2 category A, B & C

environments

• Intelligent fan operation

• Embedded micro processor with digital

controls

• Exceptional DC welding characteristics

• All welding parameters are adjustable

• Easy to use digital display and panel controls

• Stick & lift TIG weld operations

• HEAVY INDUSTRIAL

DUTY CYCLES:

30% at 300 amps

DUTY CYCLE TEST PERIOD:

5 & 10 minutes

PACKED WEIGHT:

21 kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSARC 300SI POWER SOURCE

CONTENTS

Transarc 300Si Power Source, two dinse plug

connectors, operation manual

ORDERING INFORMATION:

Transarc 300Si Power Source Part No. 625781

RECOMMENDED PROCESS:

DC MMAW - Stick

DC GTAW - Lift TIG

OPTIONAL ACCESSORIES:

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 424720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set (8m) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents

PACKED WEIGHT:

22kg

POWER SOURCE DIMENSIONS:

H420mm x W210mm x D450mm

• Easy to use digital display and panel controls

• HF starts TIG, Lift TIG & Stick weld operations

• 2T, 4T with up/down slope and repeat modes

• Self diagnostic control

• Single index control knob

• Compact, lightweight & portable

TRANSTIG 300Pi POWER SOURCE

CONTENTS

Transtig 300Pi Power Source, two dinse plug

connectors, inlet gas fitting, operation manual

ORDERING INFORMATION

Transtig 300Pi Power Source Part No. 700722

RECOMMENDED PROCESS:

DC GTAW - HF Start TIG, lift TIG, TIG pulse

DC MMAW - Stick

OPTIONAL ACCESSORIES

Slide Control Part No. OTD10/2004

Hand Pendant Part No. OTD10/2005

Foot Control Part No. OTD10/2007

Hiderok Helmet Part No. 453833

Dinse Plug Connector Part No. 704461

TIG torch (4M) Part No. 528720401

Torch Accessories Kit Part No. BGSAK2

Gas Hose Part No. 700433

Flowmeter / Regulator Part No. 301526

Lead Set (8M) Part No. 646325

14 Pin Plug Part No. 7977710

*Supplied with Plant Contents


CUTMASTER 38

SPECIFICATIONS

SUPPLY VOLTAGE:

240 volt 1 phase 50/60Hz

SUPPLY LEAD:

16amps

DUTY CYCLE:

35% @ 30 amps output

CUTMASTER 81

SPECIFICATIONS

SUPPLY VOLTAGE:

415 volt 3 phase 50Hz

SUPPLY LEAD:

16amps

DUTY CYCLE:

50% @ 60 amps output

PANEL CONTROLS:

On/Off Switch RUN/SET Switch

20-30 amp variable control

PANEL INDICATORS:

AC Power, Over Temperature, Gas, DC

Power

WELDING EQUIPMENT

Thermal Dynamics ® introduces CUTMASTER 38

and a new standard of excellence in metal cutting.

CUTMASTER 38 combines the reliability and

rugged construction of the CUTMASTER power

supply design with the new, high performance

1Torch plasma torch to create a new standard of

performance for the thin gauge to 12.7mm metal

cutting world. In the Thermal Dynamics tradition of

quality and innovation, CUTMASTER 38 offers the

features required for high performance plasma

cutting. The new 1Torch design brings a new

standard of cut quality and durability demanded by

metal fabrication professionals.

FEATURES

• Rugged power source design

• ATC Advanced Torch Connection

• Supplied with 1Torch Surelok Technology

• Initiates pilot arc without HF

• Excellent cut speeds & unsurpassed cut quality

• Auto pilot restart for easy cutting on metal mesh

• Protective interlock circuit saves torch parts

• High visibility shield cup

• MaximumLife electrode improved parts life

• Ergonomic torch handle for comfort & control

PANEL CONTROLS:

On/Off Switch, RUN/SET Switch

20-60 amp variable control

PANEL INDICATORS:

AC Poster, 0ver Temperature, Gas, DC

Power

COMMERCIAL CUT:

25.4mm steel, stainless steel, aluminium

SEVERANCE:

32mm

PIERCE CAPACITY:

12.7mm

Thermal Dynamics ® introduces CUTMASTER 81 and a

new standard of excellence in metal cutting.

CUTMASTER 81 combines the reliability and rugged

construction of the CUTMASTER power supply

design with the new, high performance 1Torch

plasma torch to create a new standard of performance

for the thin gauge to 25.4mm metal cutting world. In the

Thermal Dynamics tradition of quality and innovation,

CUTMASTER 81 offers the features required for high

performance plasma cutting. The new 1Torch design

brings a new standard of cut quality and durability

demanded by metal fabrication professionals.

FEATURES

• Rugged power source design

• ATC Advanced Torch Connection

• Supplied with 1Torch Surelok Technology

• Initiates pilot arc without HF

• Excellent cut speeds & unsurpassed cut quality

• Auto pilot restart for easy cutting on metal mesh

• Protective interlock circuit saves torch parts

• High visibility shield cup

• Maximumlife electrode improved parts life

• Ergonomic torch handle for comfort & control

CUTMASTER 81 PLANT CONTENTS:

CUTMASTER 81 power source, 1Torch SL6O

(6M), work lead (6M), Built-in regulator, Spare parts kit,

Operating Manual

• INDUSTRIAL

COMMERCIAL CUT:

12.7mm steel, stainless steel, aluminium

SEVERANCE:

16mm

PIERCE CAPACITY:

6.4mm

CUTMASTER 38 PLANT CONTENTS

CUTMASTER 38 power source, 1Torch SL60

(6M), work lead (6M), Built-in regulator, Spare parts kit,

Operating Manual

ORDERING INFORMATION:

CUTMASTER 38 Plant Part No. OTD1/4620

1Torch SL60 with 6M lead Part No. OTD7/5204

OPTIONAL ACCESSORIES

Circle Cutting Guide Part No. OTD7/3291

Roller & Radius Cutting Guide Part No. OTD7/7501

PLASMA TORCH CONSUMABLES

DESCRIPTION PART No.

Electrode, MaximumLife OTD9/8215

Tip 20A, Drag OTD9/8205

Tip 30A, Drag OTD9/8206

Shield Cup OTD9/8218

PLASMA TORCH SPARE PARTS

DESCRIPTION PART No.

Torch Head with O-rings OTD9/8219

O-ring Torch Head (large) OTD8/3487

O-ring Torch Head (small) OTD8/3486

Starter Cartridge OTD9/8213

• INDUSTRIAL

AIR PRESSURE:

460kPa

AIR FLOW:

142 lpm

PACKED WEIGHT:

24kg

POWER SOURCE DIMENSIONS:

W400mm xW254mm x D533mm

AIR PRESSURE:

480kPa

AIR FLOW:

190lpm

PACKED WEIGHT.

45kg

POWER SOURCE DIMENSIONS:

H439mm x W315mm x D696mm

ORDERING INFORMATION:

CUTMASTER 81 Plant Part No. OTD1/112014

1Torch SL6O with 6M lead Part No. OTD7/5204

OPTIONAL ACCESSORIES:

Circle Cutting Guide Part No. OTD7/3291

Roller & Radius Cutting Guide Part No. OTD7/7501

PLASMA TORCH CONSUMABLES

DESCRIPTION PART No.

Electrode, MaximumLife OTD9/8215

Tip 20A, Drag OTD9/8205

Tip 30A, Drag OTD9/8206

Tip 40A Drag OTD9/8207

Tip, 40A, Cutting OTD9/8208

Tip, 50/55A, Cutting OTD9/8209

Tip, 60A, Cutting OTD9/8210

Tip, 40A, Gouging, shallow OTD9/8225

Tip, 40-100A, Gouging, deep OTD9/8226

Shield Cup OTD9/8218

Shield Cup Body OTD9/8237

Shield Cap, Drag, 50-60A OTD9/8235

Shield Cap, Deflector OTD9/8243

Shield Cap, Gouging OTD9/8241

PLASMA TORCH SPARE PARTS:

DESCRIPTION PART No.

Torch Head with O-rings OTD9/8219

O-ring Torch- Head (large) OTD8/3487

O-ring Torch Head (small) OTD8/3486

Starter Cartridge OTD9/8213

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

CUTMASTER 101

SPECIFICATIONS

SUPPLY-VOLTAGE:

415 volt 3 phase 50Hz

SUPPLY LEAD:

20amps

DUTY CYCLE:

40% @ 80 amps output

THE SURELOK ADVANTAGE

PANEL CONTROLS:

On/Off Switch RUN/SET Switch

20-80 amp variable control

PANEL INDICATORS:

AC Power, Over Temperature, Gas, DC

Power

Thermal Dynamics ® introduces CUTMASTERTM

101 and a new standard of excellence in metal

cutting. CUTMASTER 101 combines the

reliability and rugged construction of the

CUTMASTER power supply design with the

new, high performance 1Toll plasma torch to

create a new standard of performance for the

thin gauge to 32mm metal cutting world. In the

Thermal Dynamics tradition of quality and

innovation, CUTMASTER 101 offers the

features required for high performance plasma

cutting. The new 1Torch design brings a new

standard of cut quality and durability demanded

by metal fabrication professionals.

FEATURES

• Rugged power source design

• ATC Advanced Torch Connection

• Supplied with 1Torch SureLok Technology

• Initiates pilot arc without HF

• Excellent cut speeds & unsurpassed cut

quality

• Auto pilot restart for easy cutting on metal

mesh

• Protective interlock circuit saves torch parts

• High visibility shield cup

• MaximumLife electrode improved parts life

• Ergonomic torch handle for comfort & control

CUTMASTER 101 PLANT CONTENTS

CUTMASTER 101 power source, 1Torch

SL100 (6M), work lead (6M), Built-in regulator,

Spare parts kit, Operating Manual

ORDERING INFORMATION

CUTMASTER 101 Plant Part No. OTD1/1120/4

1Torch SL100

with 6M lead Part No. OTD7/5206

OPTIONAL ACCESSORIES

Thermal Dynamics ® SureLok torch technology is used throughout the

CUTMASTER family. SureLok torches and consumable parts offer

important advantages for hand or mechanised plasma cutting.

• Improved cutting performance - the patented electrode insertion

design results in exact positioning of consumable parts, every time,

with no special tools. This means a precise, well-defined cutting arc

and more precise cuts.

• Improved torch cooling - means longer consumable parts life and lower

operating costs.

• Extended tip - For maximum visibility and optimum performance in drag

cutting. The extended tip provides a clear view of the cut in stand-off or

drag cutting. Drag cutting with the tip in contact with the metal results

in a narrow kerf, helps eliminate dross and results in greater precision

on sheet metal.

GLOBAL WELDING SUPPLIES PTY LTD

• HEAVY INDUSTRIAL

COMMERCIAL CUT:

32mm steel, stainless steel, aluminium

SEVERANCE:

38mm

PIERCE CAPACITY:

19mm

AIR PRESSURE:

480kPa

AIR FLOW:

190 lpm

PACKED WEIGHT:

45kg

POWER SOURCE DIMENSIONS:

H439mm x W315mm x D696mm

Circle Cutting Guide Part No. OTD7/3291

Roller & Radius

Cutting Guide Part No. OTD7/7501

PLASMA TORCH CONSUMABLES

DESCRIPTION PART No.

Electrode, MaximumLife OTD9/8215

Tip, 20A, Drag OTD9/8205

Tip, 30A, Drag OTD9/8206

Tip, 40A, Drag OTD9/8207

Tip, 40A, Cutting OTD9/8208

Tip, 50/55A, Cutting OTD9/8209

Tip, 60A, Cutting OTD9/8210

Tip, 70A, Cutting OTD9/8231

Tip, 80A, Cutting OTD9/8211

Tip, 90/100A, Cutting OTD9/8212

Tip, 40A, Gouging, shallow OTD9/8225

Tip, 40-100A, Gouging, deep OTD9/8226

Tip, 40-100A, Gouging, moderate OTD9/8227

Tip, 40-100A, Gouging, shallow OTD9/8228

Shield Cup OTD9/8218

Shield Cup Body OTD9/8237

Shield Cap, Drag, 50-60A OTD9/8235

Shield Cap, Drag, 70-100A OTD9/8236

Shield Cap, Deflector OTD9/8243

Shield Cap, Gouging OTD9/8241

PLASMA TORCH SPARE PARTS

DESCRIPTION PART No.

Torch Head with O-rings OTD9/8219

O-ring Torch Head (large) OTD8/3487

O-ring Torch Head (small) OTD8/3486

Starter Cartridge OTD9/8213

• Tapered shield cup and small torch head - allow excellent control when

bevelling and gouging. Surelok’s size, shape and long arc also make

CUTMASTER an excellent tool for cutting and gouging in tight spaces

where other torches will not fit.

• Long arc length - SureLok torches produce excellent cuts across a

wide range of cutting conditions, from drag cutting with the tip directly

on the material, to bevelling and gouging, where the tip must be held

further away from material. SureLok’S strong pilot arc and focused

cutting power produce a long arc that gives operators more flexibility

and control in demanding situations.


PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

WITH SURELOK TECHNOLOGY

ONE TORCH FOR VIRTUALLY ANY

PLASMA CUTTING SYSTEM!

SELECTING THE RIGHT TORCH PACKAGE FOR YOUR NEEDS...

IT’S AS EASY AS

1. TORCH AND LEADS SELECTION

Chart 1 gives you all the information you’ll need

to select the right torch. Torches are grouped

into two sections - SL60 and SL100 Hand

Torches. Find the appropriate section, decide

whether the standard RPT connection or the

ATCTm Torch Connection is right for you, then

select the torch with the desired amperage

range and leads length.

TORCH CONNECTION OPTIONS

The diagram below shows the differences between the Standard RPT and the ATC Torch connections.

STANDARD RPT CONNECTION

A RPT

B ATC

1,2,3!

ATC TORCH CONNECTION

2. ADAPTOR KIT SELECTION

WELDING EQUIPMENT

Select the appropriate Adaptor Kit from Chart 2.

If you selected a torch with the ATC Connection,

you will also need an ATC Receptacle Adaptor

(see Chart 1).

3. SPARE PARTS SELECTION

(02B) Torch Adaper Kit

ATC Adaper Kit

From Chart 3, select an RPT Spare Parts Kit or

specific consumable parts that best suit your

cutting requirements.

Torch Adaper Kit

GLOBAL WELDING SUPPLIES PTY LTD

POWER

SUPPLY

POWER

SUPPLY

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WELDING EQUIPMENT

WITH SURELOK TECHNOLOGY

A

B

PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

ORDERING INFORMATION

HAND TORCHES

SL60

Light/Medium Duty Torch

20-60 Amps

Duty Cycle - 100% @ 60 Amps

GLOBAL WELDING SUPPLIES PTY LTD

1

TORCH AND LEAD SELECTION

Listed below are the Torch and Lead selection

charts for the SL60 and SL100 Hand 1Torch RPT

torches.

SL100

Medium/Heavy Duty Torch

30- 100 Amps

Duty Cycle - 100% @ 100 Amps

CAT NO. DESCRIPTION CAT NO. DESCRIPTION

Standard RPT (02B)

Torch Connection

TORCH & LEADS

SL60 Hand Torch (20-60 Amps)

7-5200 SL60, 75˚, 20’ (6.1 m) Torch/Leads

ATC

TORCH CONNECTION

TORCH & LEADS

SL60 Hand Torch w/ ATC (20-60 Amps)

7-5204 *SL60, 75˚, 20’ (6.1 m) Torch/Leads

ATC ADAPTOR KIT

ATC Receptacle Adaptor

7-5207 ATC Receptacle Connector

* This receptacle adaptor is required for each power

supply using an ATC torch connection. This is

connected to the torch adaptor kit specific to each

power supply.

A

B

Standard RPT (02B)

Torch Connection

TORCH & LEADS

SL100 Hand Torch (30-100 Amps)

7-5202 SL100, 75˚, 20’ (6.1 m) Torch/Leads

ATC

TORCH CONNECTION

TORCH & LEADS

SL100 Hand Torch w/ ATC (30-100 Amps)

7-5206 *SL100, 75˚’, 20’ (6.1 m) Torch/Leads

ATC ADAPTOR KIT

ATC Receptacle Adaptor

7-5207 ATC Receptacle

* This receptacle adaptor is required for each power

supply using an ATC torch connection. This is

connected to the torch adaptor kit specific to each

power supply.

NOTES: *Total lead length including torch should not exceed the maximum length specified by the power supply manufacturer.


PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

WELDING EQUIPMENT

2

ADAPTOR KIT SELECTION

Listed below is the Adaptor Kit selection charts

for the Hand 1 Torch RPT torch.

WITH SURELOK TECHNOLOGY

TORCH ADAPTER KITS

THE MODEL OF THE PLASMA CUTTING SYSTEM MUST BE KNOWN TO DETERMINE THE ADAPTER KIT REQUIRED

MANUFACTURER CATALOGUE

POWER SUPPLY MODEL NUMBER

Description Part No.

1TORCH CONSUMABLES / PARTS

O-Ring OTD8/3487

O-Ring OTD8/3486

Electrode, MaximumLife ® OTD9/8215

Start Cartridge OTD9/8213

Tip, 20A, Drag OTD9/8205

Tip, 30A, Drag OTD9/8206

Tip, 40A, Drag OTD9/8207

Tip, 40A, Cutting OTD9/8208

Tip, 50/55A, Cutting OTD9/8209

Tip, 60A, Cutting OTD9/8210

Tip, 70A, Cutting OTD9/8231

Tip, 80A, Cutting OTD9/8211

Tip, 90/100A, Cutting OTD9/8212

Tip, A, Gouging OTD9/8225

Tip, B, Gouging OTD9/8226

Tip, C, Gouging OTD9/8227

Tip, D, Gouging OTD9/8228

Shield Cup OTD9/8218

Shield Cup Body, MaximumLife ® OTD9/8237

Shield Cap, Drag 40A OTD9/8244

Shield Cap, Drag, 50-60A OTD9/8235

Shield Cap, Drag, 70-100A OTD9/8236

Shield Cap, Mach, 40A OTD9/8245

Shield Cap, Mach, 50-60A OTD9/8238

Shield Cap, Mach, 70-100A OTD9/8239

Shield Cap, Deflector OTD9/8243

Shield Cap, Gouging OTD9/8241

MANUFACTURER CATALOGUE

POWER SUPPLY MODEL NUMBER

THERMAL DYNAMICS ®

PAK ® 3XR, 5XT, 5XR, 625XR, 7-3446

PAK ® 8XR,10XR,1250XR, 7-3434

Pakmaster ® 75, 100

PakMaster ® 50XL/XLP, 75XL/XLP, 100XL/XLP 7-3447

CUTMASTER 50, 75, 100

PakMaster ® 25, 38XL, EconoPAK ® 25 7-3443

Drag-Gun ® 38,

PAK ® 2XT,

PakMaster ® 50 w/ Smart Torch (Q.D.) 7-3445

PAK ® 5 7-3444

PAK ® HYPERTHERM

10 7-3436

®

Max ® 42*, 43*, 40cs. 7-3454

powermax ® 600*, 800*, 900* w/ Q.D.

powermax ® 1100* 7-3455

powermax ® 1000*, 1250* 7-3461

Max ® 40cs* (w/o Q.D.) 7-3476

powermax ® 380* 7-3477

powermax ® 600* w/o Q.D. 7-3480

powermax ® 800*, 900* w/o O.D. 7-3481

powermax ® 1650 7-3483

powermax ® 350 7-3484

powermax ® 190C 7-3485

LINCOLN ®

Pro-Cut 60 7-3431

NOTES: Each Adaptor Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply.

HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun

are registered trademarks of Thermal Dynamics Corp.

ORDERING INFORMATION

SPARE PARTS SELECTION

GLOBAL WELDING SUPPLIES PTY LTD

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PLASMA TORCHES AND CONSUMABLES

PCH-10 FOR DRAG-GUN

PCH-25/38 FOR PAKMASTER 25, DRAG-GUN 38

PCH/M-28 FOR PAKMASTER 50, STAK PAK II

AP30 FOR TRANSPLASMA AP30

GLOBAL WELDING SUPPLIES PTY LTD

ITEM DESCRIPTION PART NO.

CPH-10 CONSUMABLES:

A Tip Air OTD9/6099

B Shield Cup OTD9/6003

C Electrode OTD9/6006

D Gas Distributor OTD9/6007

E Shield Cup - Crown OTD9/0016

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/0016

Torch Head halves OTD9/6259

PCH-10 Torch, 70˚ (6M) OTD2/1020

ITEM DESCRIPTION PART NO.

PCH-25 CONSUMABLES

A Tip Air OTD9/6099

B Shield Cup OTD9/6003

C Electrode OTD9/6006

D Gas Distributor OTD9/6007

E Shield Cup - Crown OTD9/0016

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/5807

Torch Head halves OTD9/6259

PCH-25138 Torch, 70˚ (7.6M) OTD2/0251

ITEM DESCRIPTION PART NO.

PCH/M-28 & PCH/M-35 CONSUMABLES

A Tip Air OTD9/6099

B Shield Cup OTD9/6003

C Electrode OTD9/6006

D Gas Distributor OTD9/6007

E Shield Cup - Crown OTD9/0616

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/5807

Torch Head halves OTD9/6259

PCH-28 Torch, 70˚ (7.6M) OTD2/5001

ITEM DESCRIPTION PART NO.

AP-30 CONSUMABLES

1 Gas Diffuser 676503

2 Drag Tip 676501

3 Electrode 676502


PLASMA TORCHES AND CONSUMABLES

PCH/M-51 PAK 5XR, PAK 625XR

PCH/M-52 FOR PAK 625XR, PAK 1250XR, PAK 10XR

PCH/M-60 FOR PAKMASTER 75XL PLUS (PRE JANUARY 2001)

WELDING EQUIPMENT

ITEM DESCRIPTION PART NO.

PCH/M-51 CONSUMABLES:

A Tip Gouging OTD9/5724

A Tip 10-40 amp Air OTD9/5718*

A Tip 10-60 amp Air OTD9/5631*

A Tip 65 amp Air OTD8/3321

B Electrode OTD9/5633

B Electrode OTD9/5720*

C Shield Cup Ceramic OTD9/5630

C Shield Cup - Vespel - Long OTD8/2151*

C Shield Cup - Vespel - Std OTD8/2152*

C Shield Cup - Phenolic - Std OTD8/2159

D Shield Cup-Crown (fits over OTD8/2159) OTD9/5779*

D Shield Cup - Crown Ceramic OTD8/5526

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/5635

Torch Head 180˚ OTD9/5634

PCH-51 Torch 70˚ (7.6M) OTD2/2860

*Represents Part Numbers no longer available from CIGWELD and represents

reference, data only.

ITEM DESCRIPTION PART NO.

PCH/M-52 CONSUMABLES:

A Tip 35 amp Air OTD9/5702

A Tip 45-55 amp Air OTD9/5618*

A Tip 60-70 amp Air OTD9/5707

A Tip 80 amp Air OTD9/5782*

A Tip 105 amp Air OTD9/5708

A Tip Gouging OTD8/5129*

A Tip, Gouging 70 amp .078 OTD9/5709*

A Tip, Gouging 105 amp .093 OTD9/5710

A Tip, Gouging 105 amp .113 OTD9/5713

B Electrode-Air OTD8/3331*

B Electrode-Air (Plated) OTD9/5619

B Electrode-Multi-Gas OTD9/5711

C Shield Cup - Crown Ceramic OTD9/5694

C Shield Cup - Drag - Vespel OTD8/5712*

C Shield Cup - Gouging Ceramic OTD9/5128*

C Shield Cup - Phenolic-Std OTD9/5781

C Shield Cup - Std Ceramic OTD9/5617

D Shield Cup-Crown (fits over OTD9/5781) OTD9/5780*

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/5642

Torch Head 180˚ OTD9/5643

PCH-52 Torch 70˚ (7.6M) OTD2/2936

*Represents Part Numbers no longer available from CIGWELD and represents

reference data only.

ITEM DESCRIPTION PART NO.

PCH/M-28 & PCH/M-35 CONSUMABLES

1 Shield Cup OTD8/7500

1 Shield Cup Crown OTD8/7507

2 Coil Spring OTD9/7501

3 Tip, Cutting, 60 amp, Air/N2 OTD9/7726

3 Tip, Cutting 35 amp, Drag OTD8/7503

3 Tip, Gouging OTD8/7506

4 Gas Distributor, Cutting OTD8/7501

4 Gas Distributor, Gouging OTD8/7508

5 Electrode, Air/N2 OTD8/7502

6 O-Ring OTD8/0532

PLASMA TORCH SPARE PARTS

7 Torch Head 70˚ OTD9/8075*

PCH-60 Torch 70˚ (7.6M) OTD2/6660*

* Represents Part Numbers no longer available from CIGWELD and represents

reference data only

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WELDING EQUIPMENT

PLASMA TORCHES AND CONSUMABLES

PCH/M-62 FOR PAKMASTER 50XL PLUS (EARLY 2001)

PCH/M-80 FOR PAKMASTER 100XL PLUS (PRE-JANUARY 2001)

PCH/M-100XL FOR PAKMASTER 100XL

PCH/M-102 FOR PAKMASTER 75XL PLUS (EARLY 2001), PAKMASTER 100XL PLUS (EARLY 2001)

GLOBAL WELDING SUPPLIES PTY LTD

ITEM DESCRIPTION PART NO.

PCH/M-62 CONSUMABLES:

1 Stand-off Cutting Guide OTD9/8415

2 Shield Cup, 40 amp OTD9/8400

3 Coil Spring OTD9/7501

4 Tip, 40 amp, Drag OTD9/8411

4 Tip, 40 amp, Stand-off OTD9/8412

4 Tip, 40 amp, Gouging OTD9/8416

5 Gas Distributor 40 amp OTD9/8401

6 Electrode OTD9/8402

7 O-Ring OTD8/0532

PLASMA TORCH SPARE PARTS

Torch Head 70˚ 0TD9/8410*

PCH-62 Torch 70˚ (6M) OTD7/6220

* Represents Part Numbers no longer available from CIGWELD and represents

reference data only.

ITEM DESCRIPTION PART NO.

PCH/M-80 CONSUMABLES

1 Shield Cup OTD8/7500

1 Crown Shield Cup OTD8/7507

2 Coil Spring OTD9/7501

3 Tip, Cutting, 80 amp, Air/N2 OTD9/7728

3 Tip, Cutting, 55 amp, Air/N2 OTD8/7504

3 Tip, Cutting, 35 amp, Drag OTD3/7503

3 Tip, Gouging OTD8/7506

4 Gas Distributor, Cutting OTD8/7501

4 Gas Distributor, Gouging OTD8/7508

5 Electrode, Air N2 OTD8/7502

6 O-Ring OTD8/0532

PLASMA TORCH SPARE PARTS

Torch Head 70* OTD9/8075*

PCH-80 Torch 70˚ (7.6M) OTD2/0080*

* Represents Part Numbers no longer available from CIGWELD and represent,

reference data only.

ITEM DESCRIPTION PART NO.

PCH/M-100XL CONSUMABLES

1 Shield Cup - Standard OTD8/7500

1 Shield Cup - Crown OTD8/7507

2 Shield Cup - Maximum Life OTDB/7496

3 Canted Coil Spring OTD9/7501

3 Tip, Drag 35 amp OTD8/7503

3 Stand-off 55 amp OTD8/7504

3 Tip, Stand-off 70 amp OTD8/7505

3 Tip, Gouging OTD8/7506

4 Gas Distributor - Cutting OTD8/7501

4 Gas Distributor - Gouging OTD8/7508

5 Electrode OTD8/7502

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD8/7510

Torch Head 180˚ OTD8/7512

PCH-100XL Torch 70˚ (7.6M) OTD2/0001

ITEM DESCRIPTION PART NO.

PCH/M-102 CONSUMABLES

1 Stand-off Cutting Guide OTD8/7575

1 Crown OTD8/7507

2 Shield Cup, Cutting OTD8/7500

3 Coil Spring OTD9/7501

4 Tip, 40 amp, Cutting OTD8/7503

4 Tip, 60 amp, Cutting OTD9/7726

4 Tip, 80 amp, Cutting OTD9/7728

4 Tip, Gouging OTD8/7506

5 Gas Distributor, Cutting OTD8/7501

5 Gas Distributor, Gouging OTD8/7508

6 Electrode OTD9/8402

7 O-Ring OTD8/0532

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/8405

PCH-102 Torch 70˚ (6M) OTD7/7530SL


PLASMA TORCHES AND CONSUMABLES

PCH/M-102EC FOR PAKMASTER 7e, PAKMASTER 9e

PCH/M- 150 FOR PAK 15XC

WELDING EQUIPMENT

ITEM DESCRIPTION PART NO.

PCH/M-102EC CONSUMABLES:

1 Stand-off Cutting Guide OTD8/7575

1 Shield Cup, Crown OTD8/7507

2 Shield Cup, Cutting OTD8/7500

3 Coil Spring OTD9/7501E

4 Tip, 40 amp, Cutting OTD8/7503

4 Tip, 60 amp, Cutting OTD9/7726

4 Tip, 80 amp, Cutting OTD9/7728

4 Tip, Gouging OTD8/7506

5 Gas Distributor, Cutting OTD8/7501

6 Electrode OTD9/8402

7 O-Ring OTD8/0532

PLASMA TORCH SPARE PARTS

Torch Head 70˚ OTD9/8405

PCH-102EC Torch 700 (6M) OTD0/7062EC

* Represents Part Numbers no longer available from CIGWELD and represents

reference data only.

ITEM DESCRIPTION PART NO.

PCH/M-150 CONSUMABLES

C Shield Cup - Std - Ceramic Front OTD9/5750

C Shield Cup - Std - Metal Front OTD9/5790

C Shield Cup - Copper (Tip Exp.) OTD9/5801*

C Shield Cup - Ceramic (Tip Exp.) OTD9/5758

N/S Shield Cup-Gouging OTD9/5774

A Tip 50 amp Air OTD9/5748

A Tip 100 amp Air OTD9/5747

A Tip 150 amp Air OTD9/5746

A Tip 50 amp 02 OTD9/5753*

A Tip 100 amp 02 OTD9/5752*

A Tip 150 amp 02 OTD9/5751*

A Tip 50 amp N2 OTD9/5765*

A Tip 100 amp N2 OTD9/5766*

A Tip 150 amp N2 OTD9/5767

A Tip 150 amp Ar/H2 OTD9/5775*

A Tip, Gouging 85 amp .078 OTD9/5756*

A Tip, Gouging 150 amp .120 OTD9/5755

B Electrode-Air OTD9/5749

B Electrode-02 OTD9/5760*

B Electrode-N2, Ar-H2 OTD9/5754*

PLASMA TORCH SPARE PARTS

PCH-150 70 deg Torch head OTD9/5743

PCH-150 90 deg Torch head OTD9/5744*

PCM-150 180 deg Torch head OTD9/5745*

PCM-145 180 deg Torch head OTD9/6410*

* Please note these parts are no longer available from CIGWELD these are

original US catalogue numbers and are in this book as a reference only. N/5

= Not Shown.

GLOBAL WELDING SUPPLIES PTY LTD

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PLASMA TORCHES AND CONSUMABLES

SL60 TORCH FOR AP40i, AP70, CUTMASTER 38, CUTMASTER 81

SL100 TORCH FOR AP90, CUTMASTER 1010

GLOBAL WELDING SUPPLIES PTY LTD

DESCRIPTION PART NO.

SL60 CONSUMABLES:

Electrode, MaximumLife OTD9/8215

Tip, 20A, Drag OTD9/8205

Tip, 30A, Drag OTD9/8206

Tip, 40A, Drag OTD9/8207

Tip, 40A, Cutting OTD9/8208

Tip, 50/55A, Cutting OTD9/8209

Tip, 60A, Cutting OTD9/8210

Tip, 40A, Gouging, shallow OTD9/8225

Tip, 40-100A, Gouging, deep OTD9/8226

Shield Cup OTD9/8218

Shield Cup Body OTD9/8237

Shield Cap, Drag, 50-60A OTD9/8235

Shield Cap, Deflector OTD9/8243

Shield Cap, Gouging OTD9/8241

PLASMA TORCH SPARE PARTS

Torch Head with O-rings OTD9/8219

O-ring torch head (large) OTDS/3487

O-ring torch head (small) OTD8/3486

Starter cartridge OTD9/8213

DESCRIPTION PART NO.

SL100 CONSUMABLES:

Electrode, MaximumLife OTD9/8215

Tip 20A, Drag OTD9/8205

Tip 30A, Drag OTD9/8206

Tip 40A Drag OTD9/8207

Tip, 40A, Cutting OTD9/8208

Tip, 50/55A, Cutting OTD9/8209

Tip, 60A, Cutting OTD9/8210

Tip, 70A, Cutting OTD9/8231

Tip, 80A, Cutting OTD9/8211

Tip, 90/100A, Cutting OTD9/8212

Tip, 40A, Gouging, shallow OTD9/8225

Tip, 40-100A, Gouging, deep OTD9/8226

Tip, 40-100A, Gouging, moderate OTD9/8227

Tip, 40-100A, Gouging, shallow OTD9/8228

Shield Cup OTD9/8218

Shield Cup Body OTD9/8237

Shield Cap, Drag, 50-60A OTD9/8235

Shield Cap, Drag, 70-100A OTD9/8236

Shield Cap, Deflector OTD9/8243

Shield Cap, Gouging OTD9/8241

PLASMA TORCH SPARE PARTS

Torch Head with O-rings OTD9/8219

O-ring torch head (large) OTD8/3487

O-ring torch head (small) OTD8/3486

Starter cartridge OTD9/8213


TRANSARC EASYWELDER TURBO

SPECIFICATIONS

SUPPLY VOLTAGE:

240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

15 amps

TRANSARC 280 AC/DC

SPECIFICATIONS

SUPPLY VOLTAGE:

240/415 volt

2 phase 50Hz

SUPPLY LEAD:

25 amps

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

8.5 kVA for maximum welding current

DUTY CYCLE:

25% @ 250 amps AC

20% @ 180 amps DC

COOLING:

Fan Cooled

WELDING EQUIPMENT

WELDING CURRENT RANGE:

35-170 amps

OPEN CIRCUIT VOLTAGE RANGE:

48-72 volts

POWER SOURCE WEIGHT.

23kg

This heavy duty, dual range, fan cooled, portable

arc welder has infinitely adjustable welding

current from 35 to 170 amps and is designed to

operate from a domestic 240 volt, 15 amp power

point. It is designed to meet the requirements of

tradesman maintenance personnel, farmers and

home projects. The dual range welding output

accommodates a wide material range including

mild steel, stainless steel, alloy steel, cast iron

and copper alloys for electrodes sizes 2.5mm to

4.0mm.

FEATURES:

• Fan cooled portable arc welder

• Designed to operate from a standard 240 volt,

15 amp power point

Welding current is infinitely adjustable from 35

to 170 amps

• Runs a wide range of electrodes from 2.5mm to

4.Omm

• Heavy duty construction

• Thermal Protection

• INDUSTRIAL

This heavy duty, dual range, fan cooled,

industrial arc welder has infinitely adjustable

welding current from 40 to 280 amps and is

designed to operate from a 240 or 415V volt. It is

designed to meet the requirements of

tradesman, maintenance personnel and farmers.

The dual range welding output accommodates a

wide material range including mild steel,

stainless steel, alloy steel, cast iron and copper

alloys for electrodes sizes from 2.5mm to 5.0mm.

FEATURES:

• Fan cooled portable arc welder

Welding current is infinitely adjustable from 40

to 280 amps AC and 30 to 180 amps DC

• Runs a wide range of electrodes from 2.5mm to

5.0mm

• Heavy duty construction

• Thermal Protection

• Australia wide service and back up support

• Designed to Australian Standards

• Designed for use in category ‘A’ and ‘B’

welding environments

• INDUSTRIAL

MINIMUM RECOMMENDED

GENERATOR:

18 kVA for maximum welding current

WELDING CURRENT RANGE:

40-280 amps AC

30-180 amps DC

DIMENSIONS:

H360mm X W270mm x D525mm

APPROVALS:

Australian Standard AS3195

• Australia wide service and back up support

with a 12 months replacement warranty

• Designed to Australian Standards

EASYWELDER TURBOPLANT CONTENTS:

Easywelder Turbo Welder, Sample Electrodes,

Electrode Lead, Wire Brush / Chipping Hammer,

Work Lead, Face Shield, Operating Manual /

Welding Guide, Wheeling Kit

ORDERING INFORMATION

Easywelder Part No. 620467

OPTIONAL ACCESSORIES

Hiderok Helmet Part No. 453833

Chipping Hammer Part No. 646215

Wire Brush (4 row) Part No. 646363

For the full accessory range turn to the accessories

section of this book.

OPEN CIRCUIT VOLTAGE RANGE:

45-48 volts AC

70 volts DC

POWER SOURCE WEIGHT:

52kg

DIMENSIONS:

H750mm x W455mm x D390mm

TRANSARC 280 AC/DC POWER SOURCE

CONTENTS

Transarc 280 AC/DC Welder, Operating Manual /

Welding Guide, Wheeling Kit.

ORDERING INFORMATION

Transarc 280 AC/DC Part No. 625804

OPTIONAL ACCESSORIES

Hiderok Helmet Part No. 453833

Chipping Hammer Part No. 646215

Wire Brush (4 row) Part No. 646363

Lead Set 400 amp (8M) Part No. 646325

For the full accessory range turn to the accessories

section of this book.

GLOBAL WELDING SUPPLIES PTY LTD

Part No. 646325

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WELDING EQUIPMENT

TRANSARC COMPACT

SPECIFICATIONS

SUPPLY VOLTAGE:

240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

10 amps

COOLING:

Convection

MINIMUM RECOMMENDED

GENERATOR:

6.1 kVA for maximum welding current

TRANSARC COMPACT TURBO

SPECIFICATIONS

SUPPLY VOLTAGE:

240 volt

1 phase 50Hz

SUPPLY PLUG AND LEAD:

10 amps

This compact, portable, home welder has

infinitely adjustable welding current from 50 to

130 amps and is designed to operate from a

domestic 240 volt, 10 amp power point. It runs

standard general purpose 2.5mm electrodes for

light gauge work , generally less than 3.0mm

thick, and 3.2mm electrodes for heavier

materials.

FEATURES:

• Operates from a standard 240 volt, 10 amp

power point

Welding current is infinitely adjustable from 50

to 130 amps

• Runs a wide range of electrodes from 2.5mm to

3.2mm

• Thermal Protection

• Australia wide service and back up support

with a 12 months Replacement warranty

• Designed to Australian Standards

COOLING:

Fan Cooled

MINIMUM RECOMMENDED

GENERATOR:

6.7 kVA for maximum welding current

GLOBAL WELDING SUPPLIES PTY LTD

• LIGHT INDUSTRIAL

WELDING CURRENT RANGE:

50-130 amps

OPEN CIRCUIT VOLTAGE:

45-48 volts

POWER SOURCE WEIGHT.

14kg

• LIGHT INDUSTRIAL

WELDING CURRENT RANGE:

50-140 amps

OPEN CIRCUIT VOLTAGE:

45-48 volts

This compact heavy duty, fan cooled, portable,

home arc welder has infinitely adjustable

welding current from 50 to 140 amps and is

designed to operate from a domestic 240 volt, 10

amp power point. It runs standard general

purpose 2.5mm electrodes for light gauge work,

generally less than 3.0mm thick, and 3.2mm

electrodes for heavier materials.

FEATURES:

• Fan cooled portable arc welder

• Operates from a standard 240 volt , 10 amp

power point

Welding current is infinitely adjustable from 50

to 140 amps

• Runs a wide range of electrodes from 2.5mm to

3.2mm

• Thermal Protection

• Australia wide service and back up support

with a 12 months replacement warranty

• Designed to Australian Standards

DIMENSIONS:

H290mm x W215mm x D370mm

APPROVALS:

Australian Standard AS3195

COMPACT PLANT CONTENTS:

Compact Welder, Sample Electrodes, Electrode

Lead, Wire Brush / Chipping Hammer, Work

Lead, Face Shield, Operating Manual / Welding

Guide

ORDERING INFORMATION:

Compact Part No. 620465

OPTIONAL ACCESSORIES:

Hiderok Helmet Part No. 453833

For the full accessory range turn to the accessories

section of this book.

POWER SOURCE WEIGHT.

17kg

DIMENSIONS:

H315mm x W255mm x D410mm

APPROVALS:

Australian Standard AS3195

COMPACT TURBO PLANT CONTENTS

Compact Turbo Welder, Sample Electrodes,

Electrode Lead, Wire Brush / Chipping Hammer,

Work Lead, Face Shield, Operating Manual /

Welding Guide, Wheeling Kit.

ORDERING INFORMATION

Compact Turbo Part No. 620466

OPTIONAL ACCESSORIES

Hiderok Helmet Part No. 453833

For the full accessory range turn to the accessories

section of this book.


EASYWELD PRODUCTS

GMAW GUN GAS DIFFUSERS

WELDING EQUIPMENT

CIGWELD, the market leader in welding

consumables, have now made the most

popular Satincraft, Ferrocraft, Satincrome and

Weidall electrodes available in convenient

Easyweld Blisterpacks. With the CIGWELD DIY

Welding Bar the selection and purchasing of

Easyweld Blisterpacks for the tradesman or

handy person couldn’t be easier. It covers the

widest range of applications and is distinctively

packaged and colour coded for simple

selection.

SPARE PARTS - ELIMINATOR 250 AMPS, 450 AMPS, 600 AMPS

ITEM DESCRIPTION PART NO.

ELIMINATOR ® SPARES:

1 Nozzle

2 Contact Tip

3 Gas Diffuser

4 lnsulator assembly ELC450 & EL450 64ELJ-3

4 Insulator assembly EL600 66ELJ-3

5 Conductor Tubes

8 Hanger - ELC250 & ELC450 OW152

10 Binder Post & Screw ELC250 & ELC450 ELC124FM

11 Handle with screws ELC250 & ELC450 ELC84H

11 Handle with screws EL450 & EL600 EL96H

12 Trigger blade assembly - all models EL96B

13 Trigger ELC250 & ELC450 ELC94

13 Trigger EL600 EL96

17 Conduit Liner

18 Tweco ® connector plug ELC250, ELC450 OTW350174

18 Tweco ® connector plug EL600 OTW176S

19 O-ring ELC250 & ELC450 OTW224

19 O-ring EL600 OT W225

21 Set screw OTW44C

Satincraft 13

10 x 2.5mm/ 5 x 3.2mrn Part No: 322203

Ferrocraft 12XP

10 x 2.5mm/ 5 x 3.2mm Part No: 322213

Ferrocraft 21

10 x 2.5mm/ 5 x 3.2mm Part No: 322205

Ferrocraft 16TXP

10 x 2.5mm/ 5 x 3.2mm Part No: 322214

Satincrome 316L-17

10 x 2.5mm/ 5 x 3.2mm Part No: 322215

Weldall

10 x 2.5mm/ 5 x 3.2mm Part No. 322216

Castcraft 100

10 x 2.5mm/ 5 x 3.2mm Part No: 322217

Cobalarc 750

10 x 3.2mm Part No: 322218

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

SPARE PARTS

TRANSMIG 130 TWIN GUN (OCE8153100)

TRANSMIG 180 BRUMBY (717579)

TRANSMIG 210 TO 330 FUN (717578)

GLOBAL WELDING SUPPLIES PTY LTD

TRANSMIG 130 TWIN GUN SPARES:

ITEM DESCRIPTION PART NO RETAIL PACK PART NO

1 Nozzle OCE1311 OCE13/11/R

2 Contact Tip

0.6mm OTW11/23 OTW11/23/R

0.8mm OTW11/30 OTW11/30/R

0.9mm OTW11/35 OTW11/35/R

3 Complete Push Button Assy OCE5750517

4 R/H Handle OCE3055612 -

5 Conduit Liner OCE5580017 -

9 UH Handle OCE3055613 -

10 Torch Trigger Lever OCE3120018 -

BRUMBY, TRANSMIG 180se GUN SPARES:

ITEM DESCRIPTION PART NO RETAIL PACK PART NO

1 Nozzle EL22150P -

2 Contact Tip EL16T35* EL16T35/R

3 Gas Diffuser EL52* E152/R

7 Trigger Assembly 717523 -

11 Set Screw OTW44C -

12 Conduit Assembly 717524 -

HARD ELECTRODE WIRES:

WIRE SIZE PART-No

0.6-1.0mm 717524* -

1.2mm 717543 -

* Supplied Standard

TRANSMIG 210-330 GUN SPARES

ITEM DESCRIPTION PART NO

1 Nozzle

2 Contact Tip

3 Gas Diffuser EL52

4 Conductor Tube MS6345

5 O-Ring, Gun Handle OTW45B*

7 Trigger Lever ELC94

8 Trigger Blades ELC94B*

10 Conduit liner OTW42/3035

11 O-Ring, Connector Plug OTW224

12 Set Screw 8/32 UNC OTW44C

13 Connector Plug OTW35017


QTR ROBOTIC/AUTOMATIC

WELDING EQUIPMENT

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

QTR Torch Body QTR405X 1.5M Euro 60% @ 600 amps - 0.8-1.6 Air

QTRW Torch Body QTRW604 1.2M Tweco ® 60% @ 600 amps - 0.8-1.6 Water

QTRW Torch Body QTRW604X 1.2M Euro 60% @ 600 amps - 0.8-1.6 Water

QTRW Torch Body QTRW605 1.5M Tweco ® 60% @ 600 amps - 0.8-1.6 Water

CONDUCTOR TUBE PART NUMBER ANGLE SUITS TORCH DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

QTR 22˚ Metal Jacket QTR661/22 22˚ QTR range of Torches 60% @ 600 amps Eliminator ® Series 0.8-1.6 Air

QTR 180˚ Metal Jacket QTR66/180 180˚ QTR range of Torches 60% @ 600 amps Eliminator ® Series 0.8-1.6 Air

QTRW 22˚ Metal Jacket QTRW64/22 22˚ QTRW range of Torches 60% @ 400 amps Eliminator ® Series 0.8-1.6 Water

QTRW 22˚ Long Metal Jacket QTRW64/22L 22˚ QTRW range of Torches 60% @ 400 amps Eliminator ® Series 0.8-1.6 Water

QTRW 22˚ Metal Jacket QTRW66/22 22˚ QTRW range of Torches 60% @ 600 amps Eliminator ® Series 0.8-1.6 Water

QTRW 180˚ Metal Jacket QTRW66/180 180˚ QTRW range of Torches 60% @ 600 amps Eliminator ® Series 0.8-1.6 Water

Note: All conductor tubes are shipped with Eliminator ® style diffusers and without contact tips or nozzles.

QTR TORCH BODY & CABLE ASSEMBY - AIR COOLED/WATER COOLED

QTR 22˚ METAL JACKET CONDUCTOR TUBE - AIR COOLED

QTR 180˚ METAL JACKET CONDUCTOR TUBE - AIR COOLED

QTR 22˚/22˚ LONG METAL JACKET CONDUCTOR TUBE - WATER COOLED

QTR 180˚ METAL JACKET CONDUCTOR TUBE - WATER COOLED

Part No. QTR405X

Part No. QTRW604

Part No. QTRW604X

Part No. QTRW605

Part No. QTR66/22

Part No. QTR66/180

Part No. QTRW64/22

Part No. QTRW64/22L

Part No. QTRW66/22

Part No. QTRW66/180

GLOBAL WELDING SUPPLIES PTY LTD

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TWECO ® SUPRA XT

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

Supra XT SE4004MI6 4.0M Tweco ® 4 60% @ 450 amps OTW15H/116 0.9-2.8 Air

Supra XT SE400X4MI6 4.0M Euro 60% @ 450 amps OTW15H/ 16 0.9-2.8 Air

GLOBAL WELDING SUPPLIES PTY LTD

ORDERING INFORMATION

Tweco ® SUPRA XT 4.0 metre Part No. SE4004M16

Tweco ® SUPRA XT 4.0 metre Part No. SE400X4M16

ITEM DESCRIPTION PART NO

1 Nozzle

2 Contact tip

3 Diffuser OTW55SW

4 Nozzle Insulator 717541

5 Conductor tube 45˚ OTWSE65J/45

5 Conductor tube 60˚ OTWSE65J/60

6 Gun hanger OTW154

7 Handle Assembly OTWSE86/H

8 Block OTWSE66

9 Switch OTWSE96/B

10 Rear connection assembly OTW350/170K

11 Trigger housing assembly OTWSE96

12 Front connector assembly OTWSE104

13 Conduit liner

14 Set screw OTW44C

15 O-ring OTW224

16 Connector plug No4 5/8” OTW350/174H

16 Connector plug No5 5/8” OTW176SH

17 Rear case OTWSGT6RC

18 Connector nut OTW174X/2

19 Conduit cap OTW174EX/1C

20 O-ring OTW174EX/1G

21 Rear connector OTW174EX/1

22 Screw OTW4MS

23 Power connection OTW174X1/M

24 Rear case OTWX6K


TWECO ® NO. 4

WELDING EQUIPMENT

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

Tweco ® No. 4 717201 3.6M Tweco 4 60% @ 400 amps OTW14/45 0.8-2.0 Air

Tweco ® No. 4 717335 4.5M Tweco 4 60% @ 400 amps OTW14/45 0.8-2.0 Air

Tweco ® No. 4 OTWX412/3545 3.6M Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air

Tweco ® No. 4 OTWX415/3545 4.5M Euro 60% @ 400 amps 0TW14/45 0.8-2.0 Air

ORDERING INFORMATION

TWECO ® No. 4, 3.6 metre Part No. 717201

TWECO ® No. 4, 4.5 metre Part No. 717335

TWECO ® No. 4, 3.6 metre Part No. OTWX412/3545

TWECO ® No. 4, 4.5 metre Part No. OTWX415/3545

TORCH PART BREAKDOWN

ITEM DESCRIPTION PART No RETAIL PACK

PART No

1 Nozzle

2 Contact tip

3 Diffuser OTW54A OTW54A/R

4 Insulator OTW34A OTW34A/R

5 Conductor tube 45˚ OTW64A/45 -

5 Conductor tube 60˚ OTW64A/60 -

5 Conductor tube 45˚ OTW64J/45 -

5 Conductor tube 60˚ OTW64J/60 -

6 Power connector OTW104 -

7 Handle OTW84A -

8 Trigger assembly OTW94R -

9 Gun hanger OTW154 -

10 Front cable support OTW144/12 -

11 Front cable clamp OTW134/14 -

12 Rear case OTWM6RC -

13 Rear cable clamp OTW134114 -

14 Conduit liner

15 Connector plug 1/2” OTW350174 -

15 Connector plug 5/8” OTW350174H -

16 Grub screw 8/32 UNC OTW44C -

17 O-ring OTW224 -

18 Power cable adaptor OTWM170/4 -

19 Rear power connector OTW104 -

20 Rear-support OTW350R23010 -

21 Connector nut OTW174X/2 -

22 Conduit cap OTW174EX/1C -

23 O-ring OTW174EX/1G -

24 Screw OTW4M/S -

25 Rear connector OTW174EX/1 -

26 Power connection OTW174X/M -

27 Rear case OTWX6RC -

TWECO® NO. 5

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

Tweco ® No. 5 717211 3.6M TWECO ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air

Tweco ® No. 5 717212 4.5M TWECO ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air

ORDERING INFORMATION

TWECO ® No. 5, 3.6 metre Part No. 717211

TWECO ® No. 5, 4.5 metre Part No. 717212

TORCH PART BREAKDOWN

ITEM DESCRIPTION PART No

1 Nozzle

2 Contact tip

3 Diffuser

4 Insulator 717541

5 Conductor tube 45˚ OTW65/45

5 Conductor tube 60˚ CRTW65/6O

5 Conductor tube 45˚ OTW65J/45

5 Conductor tube 60˚ OTW65J/60

6 Power connector OTW104

7 Handle 0TW85

8 Trigger assembly OTW94R

9 Gun hanger OTW154

10 Front cable support OTW1451/12

11 Front cable clamp OTW134/14

12 Rear case OTWM6RC

13 Rear cable clamp OTW134/14

14 Conduit liner

15 Connector plug 1/2” OTW176S

15 Connector plug 5/8” OTW176SH

16 Grub screw 8/32UNC OTW44C

17 O-ring OTW225

18 Power cable adaptor OTWM170/5

19 Rear power connector OTW104

20 Rear support OTW350R23010

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TWECO ® TWE4

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

TWE4.3 F spring pins T161565367 3.6M Euro 60% @ 400 amps OTW14H/45 0.6-2.0 Air

TWE4.36 TW T161565363 3.6M Tweco ® 60% @ 400 amps OTW14H/45 0.6-2.0 Air

TWECO ® NO. 2

GLOBAL WELDING SUPPLIES PTY LTD

ORDERING INFORMATION

TWE4, 3.6 metre Euro Part No. T161565367

TWE4, 3.6 metre TWECO ® Part No. T161565363

TORCH PART BREAKDOWN

ITEM DESCRIPTION PART No RETAIL PACK

PART No

1 Nozzle

2 Insulator OTW34A OTW34A/R

3 Contact tip

4 Diffuser OTW54A OTW54A/R

5 Conductor tube 45˚ T116103507 -

6 Handle repair kit 717592 -

7 Euro back end kit 717591 -

8 Conduit liner

9 TWECO ® back end kit 717593 -

10 Insulator CT 717540 -

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

Tweco ® No. 2 717162 3.6M Tweco ® 60% @ 250 amps OTW14/35 0.6-1.2 Air

ORDERING INFORMATION

TWECO ® No. 2, 3.6 metre Part No. 717162

TORCH PART BREAKDOWN

ITEM DESCRIPTION PART No RETAIL PACK

PART No

1 Nozzle

2 Contact tip

3 Diffuser OTW52 OTW52/R

4 Insulator OTW32 OTW32/R

5 Conductor tube OTW62A/45 -

5 Conductor tube OTW62J/45 -

6 Power connector OTW102 -

7 Handle OTW83 -

8 Trigger assembly OTW92 -

9 Gun hanger OTW152 -

10 Front cable support OTW142/6 -

11 Front cable clamp OTW132/12 -

12 Rear case OTWM6RC -

13 Rear cable clamp OTW132/12 -

14 Conduit Liner

15 Connector plug OTW350174 -

16 Grub screw 8132UNC OTW44C -

17 O-ring OTW224 -

18 Power cable adaptor OTWM170/2 -

19 Rear power connector OTW104 -

20 Rear support 717594 -


TWECO ® TWE1

WELDING EQUIPMENT

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

TWE1.3 F spring pins T161545307 3.0M Euro 60% @ 160 amps OTW11/40 0.6-1.2 Air

TWECO ® TWE2

ORDERING INFORMATION

TWE 1, 3 metre Euro

TORCH PART BREAKDOWN

Part No. T161545307

ITEM DESCRIPTION PART No RETAIL PACK

PART No

1 Nozzle 13mm OTW21/50/F OTW21/50/F/R

1 Nozzle 16mm OTW21/62/F TW21/62/F/R

2 Contact tip

3 Diffuser OTW51 OTW51/R

4 Conductor tube 45˚’ T116103505 -

5 Handle repair kit 717590 -

6 Euro back end kit 717591 -

7 Conduit liner 0.6-0.9 717524 -

7 Conduit liner 1.2 717543 -

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE

TWE2.36 F spring pins T161555367 3.6M Euro 60% @ 250 amps OTW14H/40 0.6-1.2 Air

TWE2.36 F spring pins T161558367 3.6M Euro 60% @ 250 amps EL1635 0.6-1.2 Air

TWE2.36 TW T161555363 3.6M Tweco ® 60% @ 250 amps OTW14H/40 0.6-1.2 Air

ORDERING INFORMATION

TWE 2, 3.6 metre Euro Part No. T161555367

TWE 2, 3.6 metre Euro Part No. T161558367

(Eliminator ® consumables)

TWE 2, 3.6 metre TWECO ® Part No. T161555363

TORCH PART BREAKDOWN

ITEM DESCRIPTION PART No RETAIL PACK

PART No

1 Nozzle

2 Insulator OTW32 OTW32/R

3 Contact tip

4 Diffuser 0TW52 OTW52/R

5 Conductor tube 45˚ screw tips T116103506 -

5 Conductor tube 45˚ elim tips T116103508 -

6 Handle repair kit 717592 -

7Euro back end kit 717591 -

8 Conduit liner

9 Tweco ® back end kit 717593 -

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

TIG / MIG / PLASMA WELDERS

Field Proven Quality Welding Equipment for Excellent Welding Results

PowerMax

Powerful Inverter Welder

Light and Compact

Manual Electric Welding and Tig Welding

140 amp Electrode Welding

150 amp TIG Welding

Available with either Safety Switch or VRD

Compact inert-gas shielded arc welding plants

Machines from 160 amps 240V mains to 500 amps

415V

Available in both Pulsed and Standard MIG/MAG

welding operations.

Current Range: 20-100A

Duty Cycle: 100A / 35% d.c.

(40˚C/10min): 50A / 100% d.c.

Mains Voltage: 3x400V / 50/60 Hz

Protection class: IP 23

Weight: 28kg

Compressed air supply requirements:5 bar/180 l/min

Powerful: 220A or 170A welding current from a

240V power source

Flexible: Compatible for DC and AC operation

(CastoTIG 1702/2202)

Compact, lightweight, and portable

Integrated Pulse

Digital Processor

Automatic internal bore welding system

Eliminates the need for bushes

For fast onsite repair work, at low cost.

For Automatic production and batch work

For cleaning and polishing stainless steel.

Compact, Automated design

Electrochemical cleaning system

Easy to operate.

GLOBAL WELDING SUPPLIES PTY LTD

Powerful AC/DC TIG Inverter.

Continuously adjustable welding current

High power up to 300 amps output

Security Coded

CastoMIG iD Weld 2500 TotalArc 2 271

AirJet 105 CastoCleaner

CastoTIG 2202 CastoTIG 300

Total Arc 2 Power Source 271

Welding Current Range 3-270A

Welding Current at 25˚C/10 min. 270A/60% c.d.f.

210A/100% c.d.f.

Welding Current at 40˚C/10min 270A/40% c.d.f.

210A/60% c.d.f.

170A/100% c.d.f.

On-load voltage 14.2-27.5 V

Off-load voltage 50V

Mains Voltage - 50/60Hz 3x400V

System fusing 16A slow-bow

Connected load (100% c.d.f.) 4.5kVA

Power Source Only

Dimensions in mm 410W x 525H x 700L

Weight 37kg


UNI MIG – WORKSHOP SERIES – ONE PHASE 240V

UNIMIG 160 COMPACT UNIMIG 215 COMPACT

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-150 Amps

Duty Cycle

20% @ 150 amps

60% @ 90 amps

100% @ 70 amps

Welding Voltage Range DC

14 - 21V

Voltage Steps 5

Wire Sizes

0.6 - 0.8mm Ferous

0.8 - 1.0mm Aluminium

0.6 - 0.8mm Stainless

Weight 50kg

UNIMIG 255 COMPACT UNIMIG 255 SWF

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-250 Amps

Duty Cycle

40% @ 250 amps

60% @ 200 amps

100% @ 170 amps

Welding Voltage Range DC

15 - 26V

Voltage Steps 21

Wire Sizes

0.6 - 1.0mm Ferous

0.9 - 1.2mm Aluminium

0.6 - 1.0mm Stainless

0.8 - 1.2mm Gasless

Weight 113kg

UNIMIG 270 COMPACT UNIMIG 270 SWF

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-250 Amps

Duty Cycle

70% @ 250 amps

100% @ 210 amps

Welding Voltage Range DC

14 - 26V

Voltage Steps 21

Wire Sizes

0.6 - 1.0mm Ferous

0.9 - 1.2mm Aluminium

0.6 - 1.0mm Stainless

0.8 - 1.2mm Gasless

Weight 136kg

WELDING EQUIPMENT

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-200 Amps

Duty Cycle

35% @ 200 amps

60% @ 150 amps

100% @ 120 amps

Welding Voltage Range DC

14.5 - 24V

Voltage Steps 21

Wire Sizes

0.6 - 1.0mm Ferous

0.9 - 1.2mm Aluminium

0.6 - 1.0mm Stainless

0.8 - 1.2mm Gasless

Weight 85kg

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-250 Amps

Duty Cycle

40% @ 250 amps

60% @ 200 amps

100% @ 170 amps

Welding Voltage Range DC

15 - 26V

Voltage Steps 21

Wire Sizes

0.6 - 1.0mm Ferous

0.9 - 1.2mm Aluminium

0.6 - 1.0mm Stainless

0.8 - 1.2mm Gasless

Weight 136kg

Primary Input Voltage

240/220V 1-phase

50Hz/60Hz Option

Welding Current

30-250 Amps

Duty Cycle

70% @ 250 amps

100% @ 210 amps

Welding Voltage Range DC

14 - 26V

Voltage Steps 21

Wire Sizes

0.6 - 1.0mm Ferous

0.9 - 1.2mm Aluminium

0.6 - 1.0mm Stainless

0.8 - 1.2mm Gasless

Weight 159kg

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UNI MIG – WORKSHOP SERIES – THREE PHASE 415V

UNIMIG 345 COMPACT UNIMIG 345 SWF

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Option

Welding Current

40-335 Amps

Duty Cycle

60% @ 335 amps

100% @ 260 amps

Welding Voltage Range DC

16 - 31V

Voltage Steps 30

Wire Sizes

0.6 - 1.2mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.2mm Stainless

0.8 - 1.6mm Gasless

Weight 140kg

UNIMIG 390 COMPACT UNIMIG 390 SWF

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Option

Welding Current

40-375 Amps

Duty Cycle

70% @ 335 amps

100% @ 300 amps

Welding Voltage Range DC

16 - 32.5V

Voltage Steps 30

Wire Sizes

0.6 - 1.6mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.6mm Stainless

0.9 - 2.4mm Gasless

Weight 144kg

UNIMIG 425 SWF UNIMIG 500 SWF

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Option

Welding Current

40-400 Amps

Duty Cycle

50% @ 400 amps

60% @ 360 amps

100% @ 280 amps

Welding Voltage Range DC

16 - 34V

Voltage Steps 30

Wire Sizes

0.6 - 1.6mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.6mm Stainless

0.9 - 2.4mm Gasless

Weight 182kg

GLOBAL WELDING SUPPLIES PTY LTD

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Option

Welding Current

40-335 Amps

Duty Cycle

60% @ 335 amps

100% @ 260 amps

Welding Voltage Range DC

16 - 31V

Voltage Steps 30

Wire Sizes

0.6 - 1.2mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.2mm Stainless

0.8 - 1.6mm Gasless

Weight 164kg

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Optio

Welding Current

40-375 Amps

Duty Cycle

70% @ 335 amps

100% @ 300 amps

Welding Voltage Range DC

16 - 32.5V

Voltage Steps 30

Wire Sizes

0.6 - 1.6mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.6mm Stainless

0.9 - 2.4mm Gasless

Weight 168kg

Primary Input Voltage

415/440V 3-phase

50Hz/60Hz Option

Welding Current

50-450 Amps

Duty Cycle

35% @ 450 amps

60% @ 410 amps

100% @ 320 amps

Welding Voltage Range DC

16 - 36V

Voltage Steps 36

Wire Sizes

0.6 - 1.6mm Ferous

0.9 - 1.6mm Aluminium

0.6 - 1.6mm Stainless

0.9 - 2.4mm Gasless

Weight 199kg


LOW VACUUM SOLUTIONS

HIGH VACUUM SOLUTIONS

MB190A

FUME EQUIPMENT

MB500

CENTRAL HIGH & LOW VACUUM SOLUTIONS

WELDING EQUIPMENT

ProSource LV extraction arms position

easily to provide high air flow extraction for a

variety of applications. These 203mm

diameter arms and maintenance saving filter

systems combine the finest features in the

industry with the best value.

The lightweight arms position easily and hold

their place without drifting. Versatility is a

plus with the 360˚ rotatable hood, which can

be fitted with a lamp kit and an arc sensor

that activates the fan when sensing the arc

flash. 3m or 4m arms are available for both

mobile and wall mounted systems.

LTA 2.0 Telescopic Arm

(wall mounted only)

Spring balanced for easy operation

1-2m length

360 degree rotatable hood

LFA3.1 and LFA4.1 Arms

Spring balanced for easy operation

3m or 4m lengths

360 degree rotatable hood

Lincoln High Vacuum Systems capture the

fume right at the arc - before it reaches the

operator breathing zone.

Connect fume extraction guns or suction

heads with small diameter hose to portable,

mobile or central systems for economical

fume control.

The MB190 and MB500 are excellent

examples of portable and mobile systems.

MB190A

Lightweight and portable

Reusable filter.

Unique, low mess filter cleaning system.

Automatic Start/Stop via current sensor.

Mobiflex 200M and 400MS Portable Carts

Uses 3m or 4m arms

Optional Lamp Kit and Arc Sensor

Auto filter cleaning with 400-MS

Mobiflex 100NF Portable Fan (not filtered)

Uses 5m suction hoses set with magnetic

hood

Uses 5m exhaust hose

Optional 5m hose extension

Statiflex 200M and 400MS Wall Mounted

Units

Uses SF2400 wall mounted fan unit

Uses 3m or 4m arms

Optional Lamp Kit and Arc Sensor

Auto filter cleaning with 400-MS

Optional rail sets and extensions

Literature J13.100

MB500

Heavy duty.

For up to 5 guns or 3 suction heads.

Automatic filter cleaning.

Ordering Information

KA1370-4 MB190A (240V/1)

KA1370-150 MB500 (380/415/3)

Hose, guns and suction heads ordered

separately:

Various suction heads available (refer

literature)

K566-5 250A fume gun

K556-14 400A fume gun 3.7m

K556-15 400A fume gun 4.6m

Literature

MB190A J13.10

MB500 J13.100

Central High Vacuum System

For more information contact Lincoln’s

Automation Division.

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POWER FEED 1OR

NA-5R

AUTOMATION

K1780-2 POWER FEED 10R FEEDER

Wire Speed Range (m/min) 1.3-20.3 m/min

2.0-30.5 m/min

Wire Size Range (mm) ‘Solid 0.6-2.4mm

0.6-1.6mm

Wire Size Range (mm) Cored 0.9-2.4mm

0.9-2.0mm

Dimensions mm H x W x D 340 x 260 x 304

Weight (kg) 10.7

Features

The feeder is digitally controlled by the Power

Wave F355i, 455R or 655R, yielding the fastest

response time in the industry.

Tachometer feedback provides calibrated,

precise control of wire feed speed.

Feeder brakes from maximum speed to zero in

milliseconds minimising the chance of wire

sticks in the puddle.

GLOBAL WELDING SUPPLIES PTY LTD

The Power Feed 1OR offers four roll gear driven feeding in a heavy-duty drive system that can be

mounted directly to the robot arm or automation fixture.

K370-1 NA-5R Controls

K371 NA-5R Standard Wire Drive

K372 NA-5R High Speed Wire Drive

Select standard or high speed gears for wide

wire feed speed range.

Split wire guides provide trouble-free feeding

and offer fast, tool-less wire installation,

changeover and maintenance.

Easy to read gauge for accurate roll tension.

Ordering Information

K1780-2 Power Feed 1OR Feeder

Power Source to Feeder Cable

KA1785 available in standard lengths up to

31m (100ft)

Literature E5.161

The NA-5R is a heavy duty wire feeder control with matching separate wire drive unit ready for

interfacing for remote control by robots, PLC and machine controllers.

Input Power 115 VAC

350VA

Control Box Dimensions 381 x 399 x 229

(mm) H x W x D

Weight (kg) 15.4

Wire Feeder - 2 Roll Type

Wire Size Range (mm) Solid Cored

Standard Speed 0.9-2.4 1.2-3.0

High Speed 0.9-1.6 N/A

Weight (kg) 11.8 10.0

Features

Digital readouts for accurate setting and

monitoring.

Closed loop feedback control for precise

procedure control.

Adaptable to wide range of external

controllers.

Digital interface capability with dry, 24V AC/DC

contacts.

LED status readout of interface signal for easy

troubleshooting.

Inbuilt circuitry for “hot” or “cold” wire

striking.

Automatic in-built wire burnback function.

Available Options

Analog Interface - provides for isolated

remote control via 2 channel 0-10 volt remote

analog signals.

Multi-Process Kit - Preset up to 4 separate

procedures by remote selection.

Burnback Time - Adjustable time for manual

burnback control.

Solenoid Assembly - For control of shielding

gas.

Extension Cables - for controls to head

extension.

Processes

MIG, Surface Tension (STT) on 455R

Ordering Information

K370-1 NA-5R Controls

K371 NA-5R Standard Wire Drive

K372 NA-SR High Speed Wire Drive

Literature E9.40


AUTOMATION

POWER WAVE F355I

POWER WAVE 455R & 655R WITH POWER FEED

CE Version K2260-1

WELDING EQUIPMENT

The PowerWave F355i inverter power source is fully integrated with the FANUC ARC Mate RJ3iB

controller and designed for the most demanding robotic applications. This compact unit delivers 350

amps @ 60% duty cycle for various welding applications. The Power Wave F355i/ARC Mate

R-J3iB communicates via ArcLink, the welding industry’s leading digital communication protocol for

system components, allowing all welding procedures and process controls to be managed through

the ARC Mate robot teach pendant one central control for setup, process control and diagnostics.

Input Power 380/400/415/460/575/3/50/60

Rated Output Duty Cycle 300A/32V @ 100%

Input Current @ Rated Output 23/22/22/19/16A

Output Range 5-425A

Dimensions (mm) H x W x D 372 x 530 x 437

Weight (kg) 45.1

Features

ArcLink digital communication

High efficiency inverter technology

Integrated with robot controller

Full control from robot teach pendant

Built in database of weld programs

Ethernet communication capability via robot controller

Processes

MIG / PuIsed Flux / Cored

Ordering Information

CE Version K2260-1

Literature E10.80

K1761-3 Power Wave 455R

K1519-1 Power Wave 655R

The PW455R is a heavy duty and fully featured inverter based welding power source, which

connects seamlessly to the welding robot control systems through a digital ArcLink

communication system offering best in class performance for speed of response and control.

Complete with the STT process - Lincoln’s patented low spatter and low fume solid wire process.

Input Power K1761-3

Input Power 380-415/3/50

Rated Output Duty Cycle 400/36/100%

500/40/60%

Input Current @ rated Output 36-33

48-44

Output Range 5-570A

(5-325A on STT)

Dimensions (mm) H x W x D 663 x 505 x 835

Weight (kg) 115

Features

Digital interface means no calibration required when connected to a

robot or a unit is swapped over.

Waveform control provides a premium arc for perfect control of

beadshape, appearance, penetration and travel speed performance.

High-speed adaptive control of the welding arc automatically

compensates the arc for superior consistency and performance.

Software upgrades can be easily downloaded

Capable of network connection

Large built-in database of welding waveforms for various metals, wires,

gases and applications including mild steel, stainless steel and

aluminium

Processes

Surface Tension (STT) on 455R

Ordering Information

K1761-3 Power Wave 455R 380-415/3/50

K1519-1 Power Wave 655R 460/575/3/60

Literature E5.161

*Not available for Australia

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ROBOTS

AUTOMATION

CUSTOM CELLS

TANDEM MIG PROCESS

GLOBAL WELDING SUPPLIES PTY LTD

Purchasing a robotic welding or cutting system is a major investment and you won’t settle for

anything but the best. With Lincoln Electric you get the best, industry leading welding and cutting

equipment matched with one of the most recognised names in robotics, FANUC.

The combination of Lincoln Electric and FANUC Robotics produces systems that are designed to

work together offering you improved productivity and exceptional quality, time and time again.

Experienced specialists in our Automation Division work one-on-one with you to provide creative

solutions to meet your individual needs.

ARC Mate 50iL: for small part applications.

ARC Mate 100i Model B: for most arc welding applications.

ARC Mate 120iL Model B: for larger components.

ARC Tool SOFTWARE

All Lincoln ARC Mate robots are fitted with ARC Tool Software for ease of use and increased

functionality in the arc welding environment.

Special Applications

Lincoln has a range of robotic equipment to solve most automatic arc welding applications.

We customise each robotic cell to meet your specific requirements. The correct selection of the

welding process, robot and positioning equipment can make some of the most difficult projects

seem easy. During concept, Lincoln’s automation engineers match welding process capabilities

with creative parts positioning designs to produce repeatable, high quality and high cycle rate

solutions. Robotic cells are often based on common positioning concepts such as: Turn Tables,

Head and Tail Stocks, Tilt Rotate Positioners, Static Side Tables, Travel Tracks.

Pre-Engineered Cells

We offer a time tested family of pre-engineered “drop-in-place” cell concepts designed to provide

immediate production gains for a wide range of part sizes. The pre-engineered part positioning

concepts include: fixed tables, indexing turn tables plus dual head and tailstock designs. All

engineered for reliability, efficiency, durability, safety and ergonomic functionality.

Using two arcs operating simultaneously, Tandem MIG is a high speed welding process designed

for either robotic or hard automation welding applications.

The process is capable of exceptionally high travel speeds up to 5m/min, more than double that of

conventional, single wire MIG processes, and deposition rates in excess of 18kgs per hour.

It is an excellent choice for cost justifying new automation equipment or retrofitting an existing

system.

Request literature E10.60 for Tandem MIG Models.


XP-3

AUTOMATION

WELDING EQUIPMENT

CATALOG WE-XP3-296

Inexpensive, lightweight, very compact, rugged, and

powerful; the XP-3 mounts easily onto most automatic

submerged arc welding equipment.

IMPORTANT FEATURES:

Very lightweight and compact.

Continuously feeds recovered flux to weld nozzle without

need of any transfer valve.

Slag, dust and fines are automatically removed from

recovered flux.

No moving parts in air pump. Very efficient air pump

produces higher vacuum; uses less air and is much quieter

than most competitive models.

Small size makes XP-3 ideal for internal vessel welding and

flux recovery.

Optional PT-x00 pressure feed tank and optional FF-3 flux

feed pipe enables a continuous flux supply equal to size of

feed tank (i.e., 100lbs (45 kgs), 300lbs (136kgs), 600lbs

(272kgs) or larger).

SPECIFICATIONS:

Weight Empty: 15lbs. (6.8kg)

Dimensions: 10.75” (27.3 cm) H x 14.5” (36.8 cm)

W x 8.5” (21.6 cm) D

Input Power: Clean, dry compressed air @ 70-100 psi

(5-7 bar) @ 8 cfm (2261/min). No electrical

input required.

Comes complete with 4 ft. (1.21 m) hose, NZ-1 nozzle ready

for installation!

Optional PT-100, 100lb (45 Kg) feed tank. Also available in

300lb (136 Kg), 600lb (272 Kg) or larger.

Optional flux feed Hose

PT-XOO is available with optional electronic low level

sensor. Loud alarm sounds and light flashes at low level.

OPTIONAL ACCESSORIES:

Hose mounted brackets; FHM-1 (linear adjustment only)

FHM-1ADJ (linear and angular adjustment).

Flux pick-up nozzles; NZ-1 CRN corner nozzle, NZ-1 BUTT

butt weld nozzle.

AV-4 electric air valve.

PT-XOO pressure feed tank. Available in 100lbs (45 Kg),

00lbs (136 Kg), 600lbs (272 Kg) or larger.

FF-3 flux feed pipe. Automatically keeps hopper full of flux.

Specify 1/2”, 3/4” or V’ feed hose (need PT-x00 or similar

feed tank).

Flux feed hose. Available in 1/2”, 3/4” or 1” I.D. size.

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AUTOMATION

SPS-1500 (11/2HP), SPS-3000 (3 HP), SPS-5000 (5 HP)

The SPS-1500, 3000 and 5000 come complete with semi -automatic dust colIection unit and your

choice of either the FH-100 (200lbs capacity) flux hopper/separator of the MS-1 separator at no

extra cost. The continuous duty vacuum blower/motor unit and semi-automatic dust collection unit

are mounted on a sturdy undercarriage. 1-1/2" and 2" hose and optional accessories are priced

separately.

Optional 2”

vacuum hose

Optional 1-1/2”

dispensing hose

Note: Also available are the portable

PS-1500, 3000 and 5000. Please see

“WE-PS-1500-5000-1/100” product

bulletin

GLOBAL WELDING SUPPLIES PTY LTD

FEATURES:

Vacuum sensing gauge indicates when

filter needs to be cleaned.

Dirty filter is semi-automatically

cleaned by high energy shock wave of

air.

Dust is automatically collected in dust

drawer for easy removal.

"Micron" cartridge dust filter is long

lasting and easily replaced.

Super duty vacuum blower / TEFC

motor assembly has no "V" belts and

are designed to run with low

maintenance.

Blower turns at low speed for long

bearing life.

Oil free operation unlike many

competitive recovery vacuum.

Higher vacuum and more efficient than

other competitive products.

High abrasive wear points in flux

separator are inexpensive and easily

replaced.

Designed for continuous duty, high

demand flux recovery applications.

Large 200lb (91 Kg) hopper / separator

for flux storage.

Slide valve for easy transfer of

recovered flux to another container.

Flux level windows in hopper enable

easy estimate of recovered flux.

Lighter and more compact than other

competitive units.

SPECIFICATIONS:

Weight (empty): Dimensions: Power input:

SPS-1500; 190lbs (86 Kg) 34" (86cm) H x 34" (86cm) W x 19" (48cm) D 1-1/2HP; 220Va; 1PH; 50-60Hz or 200-220, 380-415, 460, 575Vac;

50-60Hz; 3 PH

SPS-3000; 215lbs (98 Kg) 44" (112cm) H x 34" (86cm) W x 19" (48cm) D 3HP, 200-220,380-415, 460, 575Vac; 50-60Hz

SPS-5000; 288lbs (131 Kg) 44" (112cm) H x 34" (86cm) W x 19" (48cm) D 5HP, 200-220,380-415. 460, 575Vac; 50-60Hz

MS- 1; 26lbs (12 Kg) 22”(56cm) H x 10" (25m) W x 10" (25cm) D

FH-100; 49lbs (22 Kg) 30" (76cm) H x 19” (48cm) W x 19" (48cm) D

Compressed air for all machines is for filter cleaning only: < 1 cfm @ 70-100 psi (use min. 1/4" I.D. hose).

OPTIONAL ACCESSORIES:

Optional

FHM-1 or

FHM-1AD

Optional

NZ-1

nozzle

1-1/2" AND 2" HOSE: Sold in 5 ft increments.

FLUX HOSE MOUNTING BRACKETS: 1) FHM-1

enables linear hose adjustment 2) FHM-1ADJ

enables linear and angular hose adjustments

Optional 1-1/2”

recovery hose

System comes with

FH-100 or MS-1 for

the same base price

MS-1

separator

/hopper

SPS-3000

NOZZLES: NZ-1 (standard), NZ-1 BUTT for butt

welds, NZ-1 CRN for left and right hand

corners; sold as a pair (must use FHM-1ADJ

hose bracket for NZ-1 BUTT and NZ1CRN) and

NZ-1-4 four inch wide nozzle.

Optional 2”

vacuum hose

Optional 1-1/2”

recovery hose

Optional

FHM-1 or

FHM-1AD

Optional

NZ-1

nozzle

MAGNETIC SEPARATORS: MAGSEP-100 (for

FH-100) and MADSEP-3 (for MS-1)

AFD-1 adjustment flux dam. Used to support

flux on cylindrical weldments.


AUTOMATION

MIGHT-MAC-3000X (3 HP) & MIGHT-MAC-5000X (5 HP)

WELDING EQUIPMENT

CATALOG WE-MM-3000X/5000X-1102

The new Might-Mac-3000X and Mighty-Mac-5000X heavy duty flux recovery vacuum and

dust collector offers great new features:

Extremely rugged and durable.

Extremely easy to maintain because large doors to filters open with the flick of latches, and all

internal covers are easily removed.

Extremely safe; micron filters remove particles below one (1) micron, making the air you breath

much cleaner.

The Might-MacX System also provides auto sensing dust cleaning logic. The filters are always

automatically pulse cleaned as they become dirty (with no operator input).

SPECIFICATIONS:

Weight: MM-3000X (3 HP): 330lbs (149.7 Kg)

MM-5000X (5 HP): 350lbs (158.8 Kg)

Dimensions: (Both MM-3000X and MM-5000X):

34” (86.4cm) H x 31” (78.7cm) W x

25 (63.5cm) D

Electrical input: Available or 200-230, 460, 575 Vac;

3PH; 60 Hz or 220, 380-415 Vac;

3 PH; 50 Hz

Compressed air (for filter cleaning only): < 1cfm @ 70-100 psi (use min. 1/4” I.D. hose).

NOTE: Hose, valve, flux separators and other flux storage and feed accessories must be

ordered separately. Please request “TB-MM-294”, Systems Manual for complete system

configuration information. (Please contact factory for ordering assistance).

HFH-100

1) 2” Vacuum hose to Might-Mac vacuum

2) Optional HFH-100 heated hopper (250oF, 121oFC automatically gravity feeds recovered flux to

lower welding system hopper. System available with magnetic separator, unheated and in

different flux capacities (i.e. 200lbs, 300lbs, 600lbs, 1000lbs etc). Must be used with Might-

Mac vacuum.

MIGHTY-MAC 3000X OR 5000X

3) “Mighty-Mac 300OX/P or 5000X/P” Heavy duty vacuum unit only. Same as above, except

that instead of a dust drawer, dust filter chambers has a hopper bottom. This enables

continuous dumping of dust to a much larger dust container (i.e. optional FS-55 dust drum).

4) Optional fd-55 dust drum with hose assembly

5) 2” Vacuum hose

6) 1-1/2” Recovery hose

7) Flux feed hose

8) PFR-LD3 LID

9) Flux hopper

10) Flux pick-up nozzle

11) Optional HPFR-3000-100H Pressure feed and recover system with 100lb heated tank and

200lb heated hopper.

GLOBAL WELDING SUPPLIES PTY LTD

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AUTOMATION

FLUX RECOVERY MADE EA$Y

WELD ENGINEERING CO., INC.

MANUFACTURERS OF THE MOST COMPLETE LINE OF FLUX HANDLING EQUIPMENT IN THE WORLD.

ALT-2 MOUNTED ON WELDING TRACTOR M-M 3000 VACUUM UNIT

AS-4

PS-2

LPFR-3

The electric ALT-2 or air powered

APT-2, or XP-3TRAC, mount easily

on most welding tractors.

The electric AS-4 or air powered

AP-1, AP- 1/SUPER or XP-3 mount

easily on most sub-arc flux

hoppers.

The electric PS-2, or the air

powered PS-2-A/P are or

portable flux recovery anywhere

in the shop.

The electric LPFR-3 or air

powered LPFR-3-A/P mount to

most manufacturer’s pressurized

flux feed tanks. Recovers flux

directly back to flux tank.

PFR-3

GLOBAL WELDING SUPPLIES PTY LTD

PRO- 100

The EXTRA heavy duty Mighty-

Mac vacuum systems, can

handle any flux recovery

application. (Includes MM1500,

MM-1500/P, MM3000, MM300/P,

MM-5000, MM-5000/P and MM-

5000-MILL vacuums). Ask for

TBMM294 system bulletin.

The electric PFR-3 or air powered

PFR3-A/P, pressure feeds and

recovers flux in one closed

system. Converts most wire

feeders into a sub-arc welder.

The PRO-100 or the HT-900 flux

oven, will meet all of your flux

baking and storage

requirements.


AP-1

AS-4

AUTOMATION

AP-1

System shown is AP-1 mounted on Lincoln Automatic

Welding Head. FHM-a hose bracket (optional)

AS-4 System shown is

AS-4 mounted on Lincoln

Automatic Welding Head

FHM-1 hose bracket (optional)

OPTIONAL ACCESSORIES:

New flux can

be added here

anytime

without

interrupting

the weld.

FH-1

"Continuous Feed" Flux Hopper (FH-1)

holds approximately 35lbs. of flux.

New flux is added through flux part

without interrupting weld; enabling

indefinite weld length. AS-4 mounts

directly to this hopper

WELDING EQUIPMENT

CATALOG WE-AP1 -80

Air powered flux recovery system. Inexpensive, rugged, and powerful; the AP-1 mounts easily

onto most submerged arc welding equipment.

IMPORTANT FEATURES:

Adds no oil or water to the flux and produces no

damage to the recovered flux particles, since flux is

never in compressed arc stream.

Vacuum air pump is on exhaust side and undesirable

contaminants, fines and dust are discharged into a

very efficient dust bag assembly.

No moving parts in air pump, and no internal filters to

wear out.

Very efficient air pump produces a higher vacuum,

uses less air, and is quieter than most competitive

models.

OPTIONAL ACCESSORIES:

New flux can be added here

anytime with interrupting the weld.

FH-1

"Continuous Feed" Flux Hopper (FH-1) holds

approximately 35lbs. of flux. New flux is added

through flux port without interrupting weld; enabling

indefinite weld length. AP-1 mounts directly to this

hopper.

Flux-Hose Mounting Bracket (FHM-1 or FHM-1 ADJ)

provides easy positioning of vacuum hose over flux

to be recovered.

Adapter Plate for mounting to Miller hopper (MADP-1).

AV-4 Electric Air Valve.

CATALOG WE-AS-4-491 Submerged arc flux recovery system for medium duty applications.

(Patented) Inexpensive, rugged, and powerful; the AS-4 mounts easily onto most automatic

submerged arc welding equipment.

FEATURES:

Powerful electric vacuum.

Revolutionary (patented) self cleaning dust and fines

filter enables hours of uninterrupted operations.

Flashing light tells operator when to clean dust bag

for maximum efficiency.

Remote control onjof pendent. Turn AS-4 on and off

with weld cycle.

Direct recycling of flux back to Hopper.

Fused slag is automatically separated from flux.

Dust and fines are collected in a dust bag for easy

dumping.

Slight window is AS-4 and Hopper for easy flux level

indication.

Versatile, with quick attach option. See accessories

below.

HFH-1

Heated Flux-Hopper (HFH-1) with

thermostatic control and temperature

gauge (70˚-250˚F). For those

application where flux must be

heated. (115v or 220v).

PAS 1 & AS-4+PAS-1

Portable Flux Hopper (PAS-1) easily

converts Automatic Flux Recovery

System (AS-4) into a Portable

Recovery System. (Includes 15ft. of

hose).

SPECIFICATIONS:

Weight (empty): 23lbs.

Dimensions: 19"H x 10”W x 8"D

Power Input: Compressed air @ 70-100psi,

approximately 10 cfm (l/4" I.D. air

line minimum). No electrical

input required.

Comes complete with 5 ft. hose, nozzle, mounting

brackets and hopper sight glass ready for

installation!

HFH-1

Heated Flux-Hopper (HFH-1) with thermostatic

control and temperature gauge. For those

applications where flux must be heated. (115v or

220v).

Nozzles: Special nozzles available. Consult factory.

Extra hose.

FP-1 Flux Port (enables adding new flux without

interrupting weld).

MAGSEP-1 Magnetic Separator.

AFV-2 Automatic Flux Valve and Control.

SPECIFICATIONS:

Input power: 11 5v/ 1 ph/60-50hz/9amps or

220v/1 ph/60-50hz/4.5amps.

Weight (empty): 30lbs.

Dimensions: 19 1/4" H x 8 1/2" W x 10 1/2 D

System comes complete with 5 ft. hose, mounting

brackets to Hopper, sight window for Hopper, and

filters ready to run!

Flux Capacity: Determined by flux Hopper (i.e.

Lincoln = 20 lbs, FH-1 = 35 lbs).

NOTE:

The AS-4 replaces the popular AS-1. All consumable

parts and most replacement parts are

interchangeable.

GLOBAL WELDING SUPPLIES PTY LTD

FHM-1

Flux-Hose Mounting Brackets provides

easy positioning of vacuum hose over

flux to be recovered.

MADP-1

Adapter Plate for mounting to Miller

hopper.

NOZZLES

Special nozzles available. Consult

factory.

FP-1

Flux port for Lincoln or other Hopper

Pop-rivets to Hopper to allow flux

addition without interrupting weld.

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SMALL WELD POSTIONERS & ROTATORS

SMITHWELD PIPE POSITIONERS

SW-200P SW-500P SW-700P SW-800PP

SMITHWELD PIPE ROTATORS (SUPPLIED WITH IDLE ROLLER & FOOT CONTROL)

SW-400L-4

Model No. Top Roll Turn Capacity Face Plate Suggestion Tilt Position Power

Capacity with Face Plate Diameter Maximum

Horizontal Dia Pipe

SW-200P n/a 300Kg 400mm 200mm 0~90 Deg 240V

SW-500P n/a 500Kg 400mm 300mm 0~90 Deg. 240V

SW-700P 700 Kg 500Kg 400mm 300mm 0~90 Deg. 240V

SW-800PP n/a 1000kg 800mm 600mm 0~90 Deg. 240V

For long pipe additional support may be required

OPTIONAL EXTRAS

SW-10R Hand remote control with 10m of lead

SW-10F Industrial foot control with 10m lead

Model No. Capacity Pipe Dia. Speed Rotation Wheel Dia. Power

Range Control & Width

SW-350L-2 350Kg 50-350mm 0~4 RPM Fwd / Rvs 200x50mm 240 V

SW-400L-4 450Kg 50-400mm 0~4 RPM Fwd / Rvs 200x50mm 240 V

OPTIONAL EXTRAS

SW-10F Industrial foot control with 10m lead

SW-4001-2 Additional idle roller

SW-400L-4

GLOBAL WELDING SUPPLIES PTY GLOBAL LTD WELDING SUPPLIES PTY LTD

98


PS-4F

AUTOMATION

WELDING EQUIPMENT

Specifications

loading capacity RPM of table Table tilting Table Table tilting Width x Power Supply (V) Weight (kg) Applicable

in kg. Figure in Type-L Type-H angle dimension method Depth x chuck

( ) is the loading (mm) (kW) Height (mm)

capacity at 0

PS-1F 40(80) 0.3~5 1~15 0-90o 300dia Manually operated AC1 dia 100 230 x 480 x 375 21 WP-200

PS-2F 150(250) 0.3~5 1~10 0-90o 350 dia Manually operated AC1 dia 100 320 x 475 x 400 50 WP-300

PS-3F 300(450) 0.2~2.5 0.3-5 0-90o 450 dia Manually operated AC1 dia 100 430 x 595 x 480 115 WP-400

PS-4F 500(600) 0.05-0.5 0.1~1 0-90o 600 dia Motor driven AC3 dia 200 550 x 880 x 625 280 WPT-600

WELDING CHUCK

TURNING ROLLS - MEDIUM

TR-3500B

Loading capacity 600kg

Standard capacity Type-L Type-H

Eccentricity of gravitational centre A=100mm 50mm

Height of gravitational centre B=150mm 150mm

Bigger working load because of low gravitational centre. Light weight.

Cause less load to motor with the result that is little possibility of a motor

being burnt. It will also ensure stable turning speed.

A wide range of grippings and allow easy loading unloading of workpieces.

Special purpose chucks also available for alignment of pipes and flanges.

Specifications

Clamp diameter (dia mm)

Outside clamping Inside clamping Weight

WP-200 20~130 80~220 7kg

WP-300 50~200 120~300 14kg

WP-400 90~310 160~380 21kg

WPT-600 100~520 180~610 68kg

WPT-1000 100~920 180~1020 145kg

WPT- 1500 200~1400 300~1525 340kg

Note: specifications are subject to change without notice.

SPECIFICATIONS

MODEL UNIT TR-0100 TR-3504 TR-1000B TR-3500B TR-6000B

Power input - 1 phase 1 phase 1 phase 1 phase 1 phase

115/230V 220-240V 115/230V 220-240V 220-240V

50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz

Rating amp 0.4/0.2 6 0.4/0.2 6 6

Turning Capacity kg 1000 3500 1000 3500 6000

Load capacity

(drive & idler) kg 1000 3500 1000 3500 6000

Diameter range (F) mm 20-800 9-1400 50-3000 50-3000 50-3000

Speed Range mm/min 80-1600 60-1200 60-1200 60-1200 60-1200

Rotation motor hp 1/12 1/2 1/8 1/2 1/2

Roller diameter (D) mm 200 200 200 200 200

Roller width (E) mm 50 100 50 110 150

Roller type - PU PU PU PU PU

Overall length (A)

(driver/idler) mm 320/160 425/280 1410/1260 1600/1260 1750/1260

Overall width (B)

(driver/idler) mm 542/450 780/700 300/280 370/330 520/450

Overall height (C) mm 335 520 425 425 425

Weight (driver/idler) kg 37/17 110/55 57/40 102/69 150/92

Specifications subject to change without notice

GLOBAL WELDING SUPPLIES PTY LTD

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AUTOMATION

TURNING ROLLS

PS TYPE POSITIONERS (BELOW 600KG CAPACITY)

MODEL INCLUDES LOADING WORKPIECE ROLL SPEED

CAPACITY (kg) DIAMETER (mm) (mm/min)

5S 1 x Power, 1 x Idler Frame 5000 100-3000 65-1200

20S 1 x Power, 1 x Idler Frame 20000 200-3500 65-1200

40S 1 x Power, 1 x Idler Frame 40000 300- 5485 65-1200

100s Dual Drive Power Frame 100000 600 -7000 65-1000

HIRE ME - CALL 1300-WELDER TO HIRE ROTATORS

Features:

COMPACT SIZE, but BIGGER LOADING CAPACITY

Specially design Servo-Motor with a greater torque is employed in each model, resulting Loading Capacity is

increased even compact size.

VARIABLE ROTATION SPEED

The rotation speed can be widely varied by means of THYRISTOR CONTROL, giving a STABLE and CONSTANT

rotation. Each model has 2 kinds of rotation speed (L & H)

NO IRREGULAR ROTATION SPEED

Since the FEED-BACK CIRCUIT is incorporated in each model.

TIG, C02 and PLASMA WELDING available

Since HIGH-FREQUENCY DAMAGE ARRESTOR is equipped as standard.

LOW VOLTAGE CIRCUIT ensuring no trouble.

SMOOTH and SAFE Table Tilting

In combination with our Control Box (Page 14) and Torch Stand (Page 14), Automatic Welding is available

Independent Operation Box

Operation Box is easily removed from the machine body (except PS-1F)

PS-1 F

Loading capacity 80kg

Standard capacity Type-L Type-H

Eccentricity of gravitational centre A=25mm l0mm

Height of gravitational centre B=100mm 100mm

PS-2F

Loading capacity 250kg

Standard capacity Type-L Type-H

Eccentricity of gravitational centre A=50mm 25mm

Height of gravitational centre B=150mm 150mm

PS-3F

Loading capacity 450kg

Standard capacity Type-L

Eccentricity of gravitational centre A=50mm

Height of gravitational centre B=200mm

GLOBAL WELDING SUPPLIES PTY LTD


WELDING EQUIPMENT

COMPLETE TRACK SYSTEMS FOR RIGID AND FLEXTRACK MODELS

KAT MODEL GK-191 SERIES

KAT RIGID ALUMINIUM TRACK

for use with Gullco P-Type Travel Carriage Model GK-191. precision extruded aluminium track

with excellent mechanical and corrosion resistant properties. Standard section at right can be

formed to suit the work contour. Deep section track is used for permanent, straight run

applications where extra stiffness is required. All can be joined to provide continuous runs.

KAT MODEL GK-192 SERIES

KAT FLEX-TRACK

for use with Gullco, Flex-Kat P-Type travel

carriage Model GK-192 Series. Made from

tempered spring steel and easily mounted to

conform with curved surfaces 16” (914 mm)

diameter and over.

Flex Track Length:

Model GK-192-F-54-1 96” (2438 mm)* with

holes every 3” (76 mm) to accept either

magnetic or vacuum track mounting devices. *

Other lengths available on request

STANDARD TRACK LENGTHS

Model GK-165-52 - 48” (1219 mm)

Model GK-165-52-1-92” (2337 mm)

Model GK-165-54 -120” (3048 mm)

DEEP SECTION TRACK LENGTHS

Model GK-166-259 72” (1829 mm)

Model GK-166-260 12” (3048 mm)

INTRODUCING GULLCO'S

ADVANCED, HIGH EFFICIENCY

KAT P-TYPE, PROGRAMMABLE

TRAVEL CARRIAGE

The Gullco "Kat" is an electrically powered, self

propelled carriage that travels in the forward or

reverse direction, at precisely controlled speeds

along a special track.

It is used throughout the world to automate and

improve the quality/efficiency of single or multiple

"head" welding/cutting operations.

Two models are available: One for operation on

rigid, aluminum track... the other for use with

Flex-Track spring steel track.

The wheel system of the carriage "grips" the

track, enabling it to travel along any plane. The

patented bogey wheel assembly keeps the

carriage "snug" to the track while allowing it to be

easily mounted or removed from the track at any

point.

Welding guns or cutting torches are readily

mounted on the Kat carriage which has a vertical

load capacity of 100 lbs. (45 Kg.) on all rigid or flex

track models**. Its track is positioned to move

the gun or torch along the desired path .... then

securely affixed using magnetic or vacuum

activated mounting devices.

Safety is assured by the use of Gullco's low

voltage, (24 volt) highly advanced control/power

supply system that is available in three line

voltage inputs.... 42, 110, and 230 volt A.C.***,

single phase, 50/60 Hz. or any unregulated 24 volt

D.C. power supply at 220 watts of power.

The carriage is moved to the start position and its

control pre-set to the desired travel speed.

The operation proceeds exactly as planned....

with precise start-to-finish control over the

quality of the weld or cut regardless of the

number of "passes" or work pieces involved.

Detrimental factors such as poor or awkward

accessibility, operator fatigue, human error or

inconsistent workmanship are eliminated.

Required quality levels are consistently

attained.... productivity and profitability

increased.

That, essentially describes the Gullco "Kat" and

the important function that the two models

perform in contemporary fabricating operations.

GLOBAL WELDING SUPPLIES PTY LTD

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WELDING EQUIPMENT

AN INTRODUCTION TO GULLCO “MOGGY” TRACKLESS WELDING AUTOMATION

PORTABLE, TRACKLESS TRAVEL CARRIAGE SYSTEM

PRECISE TORCH ALIGNMENT TO WELD SEAM

ALSO TRAVELS ON STANDARD “V” TRACK

Adjustable guide rolls mounted at

front and back of carriage

monitor the slightest seam

variations and follow curved

surfaces to maintain optimum

torch positioning. Carriage wheel

assemblies maintain constant

guide roll pressure on vertical

component.

If application conditions require

the use of track, the Moggy

wheels when reversed run on

standard “V” cutting machine

track.

GLOBAL WELDING SUPPLIES PTY LTD

For Low Cost, High Efficiency

Automation Of Horizontal

• FILLET

• LAP

• BUTT

Welding Applications

This Gullco automated welding system features the “Moggy” trackless

travel carriage that moves the weld gun or guns along the weld seam in

the forward or reverse direction at precisely controlled speeds. Two

control options are available to automate applications involving

continuous or stitch welding. Accessories are available for dual torch

and oscillation (see reverse).

Outstanding versatily and reliability

AUTOMATES A WIDE RANGE OF WELDING

APPLICATIONS INCLUDING

Single Fillet Weld

Dual Fillet... Two Sides

Butt Weld

Internal Lap Weld

External Lap Weld


PORTABLE, TRACKLESS TRAVEL CARRIAGE SYSTEM

CONTROL OPTIONS TO EFFECTIVELY MEET APPLICATION REQUIREMENTS

CONTINUOUS WELD

MODEL GM-01-050

Control for continuous horizontal

travel.

Accurate speed is provided by

Gullco micro-processor control

with motor tack feedback.

Speed is displayed in LED

window.

CONTINUOUS OR STITCH

WELD

MODEL GM-01-100

Incorporates Gullco microprocessor

with motor tack

feedback ensuring accurate

repeatability of stitch weld

distance on and off. (governed by

distance travelled, not elapsed

time)

WELDING EQUIPMENT

DESIGNED AND EQUIPPED FOR OPTIMUM PRECISE, TORCH POSITIONING / WELD QUALITY

EASILY ADAPTED FOR USE ON

STANDARD “V” GROOVE TRACK

Moggy is adapted for use on

standard “6” (142.4mm) by

reversing wheel assemblies

Gullco “Moggy” is supplied with

a SemiAutomatic Gun Holder

Horizontal and Vertical

Slide Adjustment

ACCESSORIES:

RADIAL OSCILLATOR

Model: GK-194-0-330

Adjustable oscillation width of

0-1 1 ⁄2 in. (0-38.1 mm.) with 3 ⁄16 in.

(4.76 mm.) adjustment while

operating.

CABLE SUPPORT ASSEMBLY

Model: GM-01-060

For mounting on handle.

GLOBAL WELDING SUPPLIES PTY LTD

DUAL TORCH ACCESSORY

Model: GM-01-070

For welding two sides of stiffener

simultaneously.

SPECIALIZED PROGRAMMING...

Moggy can be programmed to

operate to your specific

requirement via a computer chip.

Contact Gullco for details.

GULLCO ... recognized throughout

the world as a leading source for

advanced, automated

welding/cutting equipment and

systems.

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AUTOMATION

NON-METALLIC WELD BACKINGS

USED THROUGHOUT THE INDUSTRY TO...

ACHIEVE: ELIMINATE:

• X-Ray quality root welds in one pass. • Defects and costly rework.

• Full penetration welding from one side. • Unnecessary grinding and gouging.

• Uniform backbeads of finished quality. • Multipass welds on heavy sections.

• Root weld and fill in one pass. • The need to turn over sections.

1C 42 CE

1C 48 CE

1C 42

1C 43

1C 42 EZ

1C 33

(45/60/90)

GLOBAL WELDING SUPPLIES PTY LTD

Gullco, Non-Metallic Weld Backings are available in over 60 different shape/size combinations to

meet virtually any application requirement. Available backings include those made from NON-

HYDROSCOPIC NEUTRAL CERAMIC AND HIGH DENSITY HALOGEN-FREE FIBROUS MATERIALS.

All are available with or without adhesive foil.

Shown in the chart below are just some of the standard Ceramic Weld Backings available along

with brief description/application notes for each.

Tiles with 1/4” and 7/16” wide grooves. Square joints.

Mounted on adhesive foil. Standard strip length-24” (610

mm).

Tiles with 1/4” and 7/16” wide grooves. Knuckle joints allow

forming around pipes and vessels. Mounted on adhesive foil.

Standard strip length - 24” (610 mm).

Tiles with upstands to allow penetration without the need to

align a groove to the root gap. Mounted on adhesive

aluminium foil. Standard strip length - 24” (610 mm).

Tiles used to inhibit excessive penetration. Mounted on

adhesive aluminium foil. Standard Strip Length - 24” (610

mm).

For single sided Butt welds in flat plate. and

large diameter pipe and vessels. Suitable for all

alloys and steels.

For single sided Butt welds on flat plates and

radii. Suitable for all alloys and steels.

For single sided Butt welds on flat plate or radii.

Suitable for carbon steel and stainless steel

plates.

For double sided Butt joints to provide rounded

profile to l st root weld, thus making 2nd root

weld easier to perform with little or no grinding.

1S11 Tiles supplied in loose format. For heavy double sided Butt joints.

NOTE: All of the above can be supplied without adhesive aluminium foil backing. All Tiles can be supplied separately.


AUTOMATION

BENT RIGID RAILS (BRR)

SEMI-FLEX RAIL AFR-3000 & CORRESPONDING ATTACHMENTS

CARRIAGES FOR AFR-3000 RAIL. FOR MODULAR DRIVE AND UNIVERSAL BUG-0-MATIC.

MAGNETS FOR AFR-3000 RAIL

Rack

Adjusting

Tool

Swivel Magnet

250 lbs. Holding Power

ARM-2425

WELDING EQUIPMENT

CARRIAGE FOR BENT RIGID RAIL

Mounts a DC IV Drive Unit, Modular Drive Unit

and Universal