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Partner-Plus SCHERDEL - Scherdel GmbH

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REPORTS ON RESEARCH AND DEVELOPMENT, MANUFACTURING, MATERIAL TECHNOLOGY AND THE PRACTICAL APPLICA-<br />

TIONS OF ENGINEERING SPRINGS AND ON THE SYSTEMS, MACHINERY AND TOOLING DIVISIONS OF THE <strong>SCHERDEL</strong> GROUP<br />

Dear reader,<br />

As far as small and medium-sized<br />

businesses are concerned, political<br />

decisions must provide equal opportunities<br />

in relation to competition,<br />

and greater scope for business enterprise.<br />

This applies especially to<br />

a key industry such as automotive,<br />

which is an important factor in<br />

promoting economic growth, and to<br />

the automotive parts industry in particular.<br />

In recent years, however, the<br />

political framework has deteriorated<br />

to a considerable extent. Take the<br />

amendments to the Employees' Representation<br />

Act, the laws concerning<br />

working hours, or tax legislation, for<br />

example. In addition, there are the<br />

questions relating to financing which<br />

have been raised by "Basel II". To<br />

an increasing extent, banks are refusing<br />

to provide the loans which are<br />

essential for a company's survival. At<br />

the same time, the automotive parts<br />

suppliers have extended their activities<br />

to include development work, for<br />

example, which means that they<br />

need more capital. The possibilities<br />

for economising and reducing costs<br />

are practically non-existent. According<br />

to the experts, the small and<br />

medium-sized business sector is<br />

likely to be hit by a wave of bankruptcies<br />

on an unprecedented scale.<br />

The failure of automotive parts suppliers<br />

in this sector could lead to bottlenecks<br />

in the supply chain for system<br />

manufacturers and OEMs. Let<br />

us make a joint effort to bring about<br />

the necessary political reforms.<br />

Please help to ensure that the BDI<br />

and VDA "Fairness Regulations" –<br />

which were signed by all those involved<br />

in our trade – are observed.<br />

Walter Bach<br />

Group Managing Director<br />

E<br />

<strong>SCHERDEL</strong><br />

Published quarterly<br />

<strong>Partner</strong>-<strong>Plus</strong><br />

The new <strong>SCHERDEL</strong> staff participation company MBS<br />

very employee acts as an 'entrepreneur'<br />

at his own workplace.<br />

For years now, this has been the motto<br />

of Group Managing Director Walter<br />

Bach and, with the formation of a staff<br />

participation company, it has now taken<br />

on an added significance: <strong>SCHERDEL</strong><br />

staff can now become sleeping partners<br />

in the Company. The new scheme<br />

is being introduced in the 30<br />

<strong>SCHERDEL</strong> companies in Germany,<br />

with approximately 2,000 employees.<br />

Within the <strong>SCHERDEL</strong> Group, which<br />

operates at global level, the staff participation<br />

scheme can be seen from different<br />

points of view. At a staff meeting,<br />

Michael Lezius, Director of the working<br />

party "<strong>Partner</strong>ship in German Trade<br />

and Industry", emphasised that the<br />

main aim in operating a firm on a partnership<br />

basis was to enhance economic<br />

efficiency. He mentioned the following<br />

points: non-hierarchical structures,<br />

staff taking responsibility for their own<br />

work, group work in the production and<br />

administration departments, quality<br />

management, shared responsibility as<br />

a result of participation in the company,<br />

and a flexible approach to company<br />

organisation. According to Mr Lezius<br />

the factors for success are: increases<br />

in the amount of private capital, improvement<br />

in productivity, rise in per<br />

capita sales and enhanced return on<br />

capital employed. In his opinion, staff<br />

participation leads to improvement in<br />

working atmosphere, a more efficient<br />

Employees' Suggestion Scheme, and<br />

increased cost awareness. An additional<br />

reason for introducing this<br />

scheme is the fact that it will meet the<br />

requirements for subsidies provided by<br />

the Ministry of Economic Affairs in Saxony.<br />

Group Managing Director Walter Bach<br />

said he would regard it as a sin of<br />

omission if they did not introduce the<br />

staff participation scheme. He was<br />

certain that companies operating on a<br />

partnership basis had a greater chance<br />

of success. (Reiner Bittner)<br />

1<br />

RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION EDITION 1/2002 E


RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION<br />

2<br />

COMPANY PROFILE<br />

Staff profile<br />

We'd like to introduce staff members<br />

to you who will act as your<br />

contact if required.<br />

Klaus Katholing,<br />

Works Manager at the Röslau<br />

compression spring factory<br />

Klaus Katholing (50), Works<br />

Manager at the newest member of<br />

the <strong>SCHERDEL</strong> "family", the Röslau<br />

compression spring factory, is<br />

a genuine "<strong>SCHERDEL</strong> product".<br />

On 01.09.1966 he started as an<br />

industrial management trainee and<br />

on completing his training he was<br />

called up for military service. Returning<br />

to <strong>SCHERDEL</strong> in 1973,<br />

Klaus Katholing was employed at<br />

Christian Eberl KG in Röslau, a<br />

company which had been taken<br />

over by <strong>SCHERDEL</strong> the previous<br />

year, and today he is Works Manager<br />

there. It should be noted that<br />

the Röslau factory was also responsible<br />

for the commercial and<br />

technical departments at the<br />

<strong>SCHERDEL</strong> subsidiary Flauger &<br />

Flämig. During the 80s Mr Katholing<br />

was made an authorized clerk<br />

and in 1994 he was given full signing<br />

power. One important assignment<br />

for him and his team was the<br />

setting up of the Röslau compression<br />

spring factory. Here too, his<br />

experience as Works Manager<br />

stood him in good stead and, true<br />

to his motto "New tasks mean new<br />

opportunities", he is pleased to report<br />

that six months after the formal<br />

opening ceremony production<br />

is in full swing.<br />

Klaus Katholing is married and<br />

has a daughter aged 20 and a son<br />

aged 22. He has been keen on<br />

sport since he was a child and, in<br />

addition to going on long cycling<br />

tours, he still acts as goalkeeper<br />

for a veterans' football team.<br />

Production in<br />

full swing<br />

<strong>SCHERDEL</strong> subsidiary Röslau compression<br />

spring factory working to capacity<br />

I<br />

n Röslau in Upper Franconia, the<br />

<strong>SCHERDEL</strong> Group has spent a huge<br />

amount on setting up one of the biggest<br />

production units for compression<br />

springs in Europe. The Röslau compression<br />

spring factory, which covers<br />

an area of approximately 7,500 square<br />

metres (including office buildings), is<br />

concerned exclusively with the manufacture<br />

of conical and cylindrical compression<br />

springs ranging from 0.10 mm<br />

to 2.5 mm in size. The large production<br />

hall houses 170 machines and items of<br />

equipment including automatic coiling<br />

machines, grinders, shot-peening<br />

equipment, and automatic testing and<br />

setting machines. With a staff of 180,<br />

the factory processes about 2,000 tons<br />

of material a year for customers from<br />

every branch of the automotive industry.<br />

In addition to the need to keep pace<br />

with global competition, the main reason<br />

for this project was the lack of<br />

space at the Leutendorf and Eberl/Röslau<br />

factories. The question was whether<br />

to erect a new building or to make use<br />

of the comparatively new premises of<br />

the former Winterling porcelain factory.<br />

It was finally decided to give a new<br />

lease of life to the building which was<br />

lying idle – in other words: "Engineering<br />

springs instead of cups and saucers".<br />

Despite this "new building" the original<br />

company in Röslau, Christian Eberl KG,<br />

has been retained. Here, torsion and<br />

tension springs will continue to be<br />

manufactured, in addition to stampings,<br />

pressings and wire shapes. Christian<br />

Eberl KG also houses the tool-making<br />

shop and the maintenance department,<br />

and it is the main centre for the training<br />

of apprentices. At <strong>SCHERDEL</strong> we have<br />

Although the Röslau compression spring factory has only been in operation for a few months, production<br />

is already in full swing. Despite the problems facing the automotive industry and the associated<br />

economic stagnation the order book is well filled.<br />

always set great store by in-house<br />

training for those responsible for setting<br />

up the machinery, and for other specialists,<br />

to prepare them for their future<br />

tasks.<br />

By the way, the continuity of our Röslau<br />

location is underlined by the fact<br />

that exactly 30 years ago the company<br />

known as Christian Eberl KG was taken<br />

over by <strong>SCHERDEL</strong>. "Progress based<br />

on tradition": this motto also applies to<br />

Röslau. (Reiner Bittner)


COMPANY NEWS<br />

Backlog of reforms requiring<br />

to be carried out<br />

Economic expert Professor Wolfgang<br />

Wiegard in Marktredwitz<br />

P<br />

rofessor Wolfgang Wiegard, one of<br />

the "five wise men", came to Marktredwitz<br />

to give a talk at the instigation<br />

of Group Managing Director Walter<br />

Bach. In the <strong>SCHERDEL</strong> Tower, Professor<br />

Wiegard, an economist who has<br />

been a member of the advisory board<br />

of the Federal Ministry of Finance since<br />

1990, examined the present economic<br />

situation and indicated possible ways<br />

out of a seemingly hopeless state of affairs.<br />

He stated that the period of economic<br />

stagnation was over and that he<br />

expected to see an upward trend in the<br />

final quarter of this year. There was,<br />

however, a considerable backlog of reforms<br />

requiring to be carried out.<br />

Germany leads the field as far as a<br />

high level of taxation is concerned and,<br />

in Prof. Wiegard's opinion, this has disastrous<br />

consequences. In the course of<br />

his talk he warned the trade unions not<br />

to make excessive wage demands –<br />

anything over 2.5% would mean a loss<br />

of jobs – and he said there was an ur-<br />

gent need for the Government to do<br />

something about the benefits paid to<br />

people out of work, for example: "Instead<br />

of paying unemployment benefit<br />

to people for doing nothing, it would be<br />

better to give wage subsidies to the<br />

employer". The following factors also<br />

have an adverse effect: the amendments<br />

to the Employees' Representation<br />

Act and the fact that internal wage<br />

agreements are not permitted. Prof.<br />

Wiegard also deplored the inefficiency<br />

of decision-making processes and<br />

called for a reorganisation of federal<br />

structures.<br />

The event was arranged by the Marktredwitz-Selb<br />

Industry and Commerce<br />

Panel, the CDU-CSU Economic Advisory<br />

Board, the Working Party for Industrial<br />

Affairs and the Steinwald-<br />

Fichtelgebirge Academy. (Reiner Bittner)<br />

Numerous representatives of trade and industry received firsthand information from the economic expert<br />

Professor Wolfgang Wiegard, 2nd from the right. The photo also shows (from left to right) Franz-<br />

Dieter Bley, Chairman of the Fichtelgebirge Branch of the CDU-CSU Economic Advisory Board, Professor<br />

Thomas Meuche who chaired the event, Walter Bach, Chairman of the Marktredwitz-Selb Industry<br />

and Commerce Panel and of the Steinwald-Fichtelgebirge Academy, and the Director of the<br />

Chamber of Industry and Commerce, Joachim Hunger.<br />

3<br />

RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION


RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION<br />

4<br />

COMPANY NEWS<br />

Staff profile<br />

We'd like to introduce staff members<br />

to you who will act as your<br />

contact if required.<br />

Dr. Hilmar Brödler, Head of<br />

the Development Department<br />

Dr. Hilmar Brödler (40) is a native<br />

of Baden. He attended the Grammar<br />

School in Mainz where he gained his<br />

A levels. From 1982 to 1986 he studied<br />

traffic safety engineering at the<br />

University of Wuppertal and took a<br />

degree in mechanical engineering.<br />

He then devoted himself to accident<br />

research at DEKRA for two years, after<br />

which he spent two years at the<br />

Institute for Ergonomics at the Technical<br />

University in Munich where he<br />

completed the thesis for his doctorate.<br />

From 1990 to 1994 Dr. Brödler<br />

was employed at Robert Bosch<br />

<strong>GmbH</strong> and he has been working at<br />

<strong>SCHERDEL</strong> since 1995.<br />

Having played an important part in<br />

setting up the new companies in the<br />

USA and the Czech Republic, Dr.<br />

Brödler is now Head of the Development<br />

Department and thus responsible<br />

for product development within<br />

the Group. He regards this as a<br />

"very exciting task" – especially the<br />

work connected with strategic product<br />

planning. At <strong>SCHERDEL</strong> the<br />

whole field of research and development<br />

has acquired a high level of<br />

strategic importance and this is<br />

something which has been taken into<br />

account in the setting up of a new organisation<br />

(see report elsewhere in<br />

this edition). As soon as possible,<br />

further steps are to be taken to make<br />

the existing resources available to<br />

our clients and to the Group as a<br />

whole. Of course this is linked to the<br />

important task facing us in the future:<br />

the internationalisation of product development<br />

work in line with the internationalisation<br />

of the Company.<br />

From this it is evident that Dr.<br />

Brödler attaches great importance to<br />

innovation and change. As departmental<br />

head he is energetic, full of<br />

optimism and a firm believer in teamwork.<br />

He is in the habit of illustrating<br />

his philosophy with appropriate sayings,<br />

such as "Electric light wasn't invented<br />

by improving the candle".<br />

Dr. Brödler is married and has two<br />

children. Most of his spare time is<br />

spent with his family and his hobbies<br />

include skiing and music.<br />

At <strong>SCHERDEL</strong> the focus<br />

is on the customer<br />

Reorganisation of Development Department<br />

for enhanced co-operation with customers and<br />

Sales Department<br />

O<br />

ur activities are aimed at fulfilling<br />

our customers' wishes. In view of<br />

the large number of projects, this presents<br />

a considerable challenge and so<br />

we have given a lot of thought to the<br />

question of how we can make co-operation<br />

between customers, Sales and<br />

Development Departments even more<br />

effective and more efficient.<br />

First of all the special status of development<br />

work in co-operation with the<br />

customer was underlined by the fact<br />

that this area became an independent<br />

department. Dr. Hilmar Brödler (see<br />

CV) has been head of this department<br />

since March 2002. He is responsible<br />

for all activities relating to development<br />

work within the Group and within the<br />

Prototype Division, which is part of it.<br />

The developers co-operate closely with<br />

the key account managers of the Marketing/Sales<br />

Department. At the same<br />

time, a matrix structure optimises functional<br />

expertise in relation to the different<br />

lines of business and product<br />

types. Close co-operation between the<br />

Development and Sales Departments<br />

as a successful team is an efficient and<br />

Tel. no. <strong>SCHERDEL</strong> Head Office (0 92 31) 6 03 + (3-digit direct dialling no.)<br />

Team structrure showing which members of the Sales and Development Departments<br />

are responsible for the various product types and lines of business<br />

Teams responsible for product types Teams responsible for lines of business<br />

Product types: subdivisions Development Sales<br />

valve springs and dynamically<br />

stressed compression springs<br />

compression springs<br />

coil springs and special springs<br />

tension springs, spiral springs and<br />

torsion springs<br />

rotary shaft seal springs<br />

J. Hartmann (521) /<br />

W. Stark (542)<br />

M. Rambold (09238/9914 41)<br />

H. Härtl (737) /<br />

J. Weise (03735/710350)<br />

H. Jarsch (506) /<br />

B. Schiffer (909)<br />

S. Starke (501) /<br />

T. Planner (341) /<br />

J. Weise (03735/710350)<br />

H. Jarsch (506) /<br />

B. Schiffer (909)<br />

stamping and bending technology<br />

M. Günthner (330) /<br />

W. Häußler (03735/710410)<br />

mechanical engineering G. Scherzer (534)<br />

toolmaking<br />

surface finishing<br />

vehicle technology components<br />

automation and control technology<br />

research and development<br />

H. Lang (320) /<br />

K.H. Franz (03735/710400)<br />

P. Schörner (375) /<br />

D. Wagner (03735/710810)<br />

Dr. H. Brödler (228) /<br />

G. Walther (03735/710800)<br />

H. Popel (845) /<br />

H. Messer (351)<br />

Fr. Dr. G. Barthold (525) /<br />

J. Hartmann (521)<br />

U. Dagostin (419) /<br />

J. Roth (440)<br />

M. Köbele (535) /<br />

M. Herold (573) /<br />

R. Müller (03735/710620)<br />

J. Schenkl (417) /<br />

R. Kertsch (412)<br />

M. Herold (573) /<br />

M. Koch (411) /<br />

R. Müller (03735/710620)<br />

J. Schenkl (417) /<br />

R. Kertsch (412)<br />

M. Koch (411) /<br />

R. Müller (03735/710620)<br />

M. Herold (573) /<br />

M. Köbele (535)<br />

M. Koch (411) /<br />

M. Herold (573)<br />

M. Köbele (535) /<br />

S. Prell (426)<br />

J. Roth (440) /<br />

H. Krug (03735/710610)<br />

T. Dunkel (836) /<br />

M. Herold (573)<br />

U. Dagostin (419) /<br />

J. Roth (440)<br />

effective way of ensuring that we meet<br />

market requirements.<br />

The table below shows which staff<br />

members are responsible for which<br />

product types and lines of business.<br />

These contacts will provide you with information<br />

about the key account managers<br />

and developers responsible for<br />

your field. The 3-digit number following<br />

the name of the contact is the in-house<br />

direct dialling number.<br />

Thanks to the co-operation between<br />

the two departments, the customer has<br />

the advantage that all the information<br />

goes to one of the partners, ensuring<br />

that it always gets to the right place<br />

within the Company and that it is dealt<br />

with as quickly as possible. Should<br />

there be any delays here, please let us<br />

know.<br />

For special problems your contacts<br />

are the same as before: for marketing/<br />

sales Mr Eberhard Leidl (tel. 460) and<br />

for development Dr. Hilmar Brödler<br />

(tel. 228).<br />

Lines of business:<br />

subdivisions<br />

drive units<br />

drive train<br />

chassis/brakes<br />

interior<br />

information /<br />

communications<br />

bodywork<br />

electrical engineering/electronics<br />

comfort and<br />

convenience<br />

passive safety<br />

Development Sales<br />

W. Stark (542) /<br />

J. Hartmann (521)<br />

S. Starke (501) /<br />

H. Schübel (543)<br />

M. Günthner (330) /<br />

G. Walther<br />

(03735/710800)<br />

J. Seitenglanz<br />

(03735/710809) /<br />

R. Walther (546)<br />

C. Meyer (332)<br />

T. Heinl (545) /<br />

T. Hanert<br />

(03735/710817)<br />

C. Meyer (332)<br />

J. Seitenglanz<br />

(03735/710809) /<br />

R. Walther (546)<br />

C. Ulrich (538) /<br />

T. Hanert<br />

(03735/710817)<br />

U. Dagostin (419) /<br />

J. Roth (440)<br />

J. Roth (440) /<br />

M. Koch (411)<br />

M. Koch (411) /<br />

R.Müller (03735/710620)<br />

H. Krug (03735/710610) /<br />

J.Makosch (03735/710616)<br />

S. Prell (426) /<br />

M. Köbele (535)<br />

M. Köbele (535) /<br />

J. Roth (440)<br />

S. Prell (426) /<br />

M. Koch (411)<br />

J.Makosch (03735/710616)<br />

M. Herold (573)<br />

M. Köbele (535) /<br />

J. Roth (440)<br />

Marktredwitz, 22.07.2002


RESEARCH<br />

DUPLEX coatings<br />

for springs<br />

Alternative coating process provides cost-optimised<br />

corrosion protection<br />

T<br />

he regulations pertaining to the disposal<br />

of used cars, which will<br />

come into force in 2003, will only permit<br />

the use of hexavalent chrome as a<br />

constituent of anticorrosive coatings to<br />

a maximum of 2g per vehicle. For the<br />

distant future, various car manufacturers<br />

are planning to produce vehicles<br />

which are completely chrome-free. This<br />

means that, in relation to springs, chromating<br />

will no longer be permissible.<br />

In the spring manufacturing industry,<br />

chromating was only carried out to a<br />

limited extent with zinc electroplating,<br />

the reason being that – because of the<br />

high-strength material used for springs<br />

– electroplating always entails the risk<br />

of hydrogen embrittlement. As an alternative,<br />

chromating was applied to<br />

springs made from wire drawn after galvanising.<br />

Admittedly, this didn't improve<br />

the appearance but the anticorrosive effect<br />

was enhanced considerably. For<br />

many applications, especially in the automotive<br />

industry, the service life attained<br />

from this method no longer<br />

meets today's requirements.<br />

In order to satisfy the customers' increasing<br />

demands, wire manufacturers<br />

optimised the hot-dip galvanising<br />

process and introduced zinc/aluminium<br />

coating for wire. Of course, for years<br />

now there have been spring coating<br />

systems on the market which offer sat-<br />

isfactory protection against corrosion.<br />

The main systems are Delta Tone/Delta<br />

Seal and Dacromet. <strong>SCHERDEL</strong> has<br />

been using the Delta MKS coating system<br />

for about 20 years now because it<br />

combines the advantage of a low firing<br />

temperature (which maintains the hardness<br />

of the spring and the favourable<br />

residual stress values) with a chromefree<br />

coating. Admittedly, the coating<br />

procedure usually has to be repeated<br />

several times.<br />

A systematic range of tests has con-<br />

firmed that the Duplex coating system<br />

for springs provides a satisfactory alternative<br />

to chromating. It combines the<br />

positive characteristics of hot-dip galvanised<br />

or Zn/Al coated wires with an<br />

organic sealing process (for example a<br />

Delta Seal coating) for the springs. This<br />

provides cost-effective corrosion protection,<br />

since the galvanised wire doesn't<br />

cost much more than the bare wire and<br />

fewer coating operations are required.<br />

Another advantage is that, when subjected<br />

to certain types of corrosion, the<br />

service life of the wire is improved. With<br />

Delta Seal the coating can also be<br />

coloured, the procedure being similar to<br />

that of chromating. It has also been<br />

shown that in relation to the duration of<br />

corrosion protection Duplex coatings do<br />

very well in the salt spray test and in<br />

the Kesternich test in particular.<br />

Diagram: duration of corrosion<br />

protection for tension springs in<br />

salt spray test<br />

Text:<br />

Dr. Gisela Barthold, INNOTEC<br />

Forschungs- und Entwicklungs<br />

<strong>GmbH</strong><br />

Peter Schörner, Surface Finishing<br />

Division, Sigmund <strong>Scherdel</strong><br />

<strong>GmbH</strong> & Co.<br />

5<br />

RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION


RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION<br />

6<br />

<strong>SCHERDEL</strong>-SPONSORING<br />

14-year-old Dominik Schraml<br />

from Wiesau is one of the top<br />

German kart drivers. This lad<br />

from the Upper Palatinate can<br />

hold his own against the best of<br />

the works teams. However, his<br />

dream is a career in formula<br />

racing.<br />

The photo shows him "trying out"<br />

Nick Heidfeldt's racing car.<br />

Following in Michael<br />

Schumacher's footsteps<br />

<strong>SCHERDEL</strong> sponsoring: go-kart driver Dominik<br />

Schraml – one of Germany's top-notchers<br />

O<br />

ur aim is to sit in a formula racing<br />

car in 18 months' time", says Dominik's<br />

father Josef confidently, while<br />

his son nods in agreement. He's not<br />

much of a talker and prefers to leave<br />

that sort of thing to his dad who gives<br />

him every encouragement in his hobby.<br />

When it's a question of daring overtaking<br />

moves, tactical late braking manoeuvres,<br />

and quick spurts, Dominik<br />

comes into his own as he races round<br />

the track in an attempt to make the best<br />

time. This 14-year-old karting enthusiast<br />

from Wiesau in the Upper Palatinate<br />

region, who is sponsored by<br />

<strong>SCHERDEL</strong>, is such a talented driver<br />

that he ranks with the top German performers<br />

and frequently outclasses the<br />

works teams, who have a much greater<br />

stock of material to draw on. His go-kart<br />

can accelerate from 0 to 100 km/h in<br />

3.5 seconds and can reach a top speed<br />

of 140 km/h.<br />

Five years ago, at the age of nine, he<br />

was keen on football, like many boys of<br />

his age. However his former idols, Oliver<br />

Bierhoff or Mehmet Scholl, have long<br />

since been replaced by Michael and<br />

Ralf Schumacher or David Coulthard.<br />

During football training sessions he noticed<br />

young go-kart drivers on a neighbouring<br />

track and that was the start of a<br />

career which is now in full swing. In<br />

events at county and regional level he<br />

frequently came in first or ranked with<br />

the best, and he was often the<br />

youngest driver in the field. After just<br />

two years this lad from Wiesau was<br />

runner-up to the Bavarian Champion<br />

and one year later he ranked with the<br />

top drivers in Germany. After one year<br />

Dominik had changed over from slalom<br />

to circuit racing.<br />

The season started well for Dominik<br />

on Good Friday at the ADAC Kart Cup<br />

meeting at Oschersleben. During the<br />

open training session he made the best<br />

time in a field of 39 competitors, and<br />

during the two races he led the field for<br />

much of the time. However, his choice<br />

of tyres was not quite right and so he<br />

didn't gain 1st place although, at the<br />

end, he was up there with the winners.<br />

This year the main event for our talented<br />

kart driver will be the International<br />

German Championship. This series<br />

consists of seven races which will take<br />

place at locations such as Ampfing in<br />

Upper Bavaria, in Berlin, near Frankfurt<br />

and in Braunschweig. Dominik knows<br />

that he has to do well here but it<br />

doesn't worry him. On the basis of his<br />

previous performance he can afford to<br />

be optimistic. In the opinion of the<br />

Schraml family, Dominik's greatest success<br />

was when he gained the Best<br />

Newcomer Award at the Jörg von Ommen<br />

Cup in 2001. And his fame has<br />

spread beyond the German border too:<br />

this year for the first time he expects to<br />

receive an invitation to take part in the<br />

Monaco Cup with an international field.<br />

Of course the Schraml team, which includes<br />

a very enthusiastic technician<br />

from Dresden, would be really keen to<br />

take part in the European Championship,<br />

but it still depends on the financial<br />

situation. The Wiesmann Roadster Kart<br />

Team have promised their support, and<br />

a contract with Bridgestone, the tyre<br />

manufacturer, will also be a great help<br />

to Dominik, who has had to depend on<br />

his own resources so far.<br />

The Schraml family are thinking well<br />

ahead. "2003 will be a crucial year for<br />

us", says Mr Schraml. Dominik will then<br />

be too old for the Junior Class and will<br />

move into the Senior Class. How long<br />

will he be able to go in for kart driving?<br />

Normally it would be up to the age of<br />

about 17 but it depends on how quickly<br />

he grows. They hope that by then the<br />

course will have been set for his future<br />

career. Will the dream come true? Father<br />

and son are optimistic: "We won't<br />

give up until we're convinced it's impossible".<br />

(Reiner Bittner)


COMPANY NEWS<br />

A global approach:<br />

<strong>SCHERDEL</strong> Service Centers<br />

Worldwide network of sales branches provides<br />

advisory service for customers<br />

S<br />

ince the Company was founded<br />

more than 112 years ago<br />

<strong>SCHERDEL</strong> has had an innovative approach<br />

and has been committed to<br />

progress at all times. This can be said<br />

of many spheres of activity but in particular<br />

it applies to our Company's number<br />

one aim: customer satisfaction.<br />

With 23 locations worldwide<br />

<strong>SCHERDEL</strong> is always within reach of<br />

its customers. Day in, day out, numerous<br />

staff members in the production<br />

and administration departments endeavour<br />

to provide customers with the<br />

support and information they require.<br />

One of <strong>SCHERDEL</strong>'s main challenges<br />

at present is the restructuring of the decentralised<br />

sales organisation. Here,<br />

activities are focused on setting up the<br />

"<strong>SCHERDEL</strong> Service Centers". This<br />

term refers to a decentralised network<br />

of sales branches operating on a worldwide<br />

basis and staffed by qualified employees<br />

who are ready to provide information<br />

and advice. By providing local<br />

contacts, these Centers will ensure that<br />

we establish an even closer relation-<br />

ship with our customers.<br />

Another aim will be to open up new<br />

markets and win new customers, in addition<br />

to developing new product fields.<br />

At the same time the intention is to use<br />

the synergy effects available within the<br />

Group and to provide an even more extensive<br />

presentation of our range of<br />

products and services. One of the Ser-<br />

vice Centers' important tasks will therefore<br />

be to represent the interests and<br />

potential of the whole <strong>SCHERDEL</strong><br />

group in the marketplace: from spring<br />

production to mechanical engineering,<br />

automation technology or toolmaking.<br />

The first Centers have already been<br />

set up in Germany and abroad. Other<br />

locations will be established in the<br />

course of this year. In the short and the<br />

medium term, the aim is to extend the<br />

global presence of the <strong>SCHERDEL</strong><br />

Service Centers even further.<br />

(Reiner Bittner)<br />

7<br />

RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION


RÖSLAU COMPRESSION SPRING FACTORY - TECHNOLOGY AND PRODUCT DEVELOPMENT - NEWS AND INFORMATION<br />

8<br />

The whole is more than the sum<br />

of its parts<br />

<strong>SCHERDEL</strong> Group offers clients an additional advantage<br />

thanks to a wide variety of synergy effects<br />

P<br />

<strong>SCHERDEL</strong> Group<br />

Tools and<br />

equipment<br />

rogress based on tradition.<br />

Maybe this motto sounds a bit<br />

old-fashioned. And of course it<br />

would be if we didn't revitalise it<br />

continuously. We are constantly<br />

striving after progress in all areas.<br />

Engineering springs<br />

Development and production of:<br />

valve springs<br />

compression springs<br />

tension springs<br />

disk springs<br />

sleeve springs<br />

torsion springs<br />

retractor springs, constant force springs and<br />

spiral springs<br />

spring elements for oil distribution rings<br />

Surface finishing<br />

cleaning<br />

powder coating<br />

chatodic electro immersion painting<br />

Delta "Magni" products<br />

(Delta Tone, Delta Seal)<br />

Research and development<br />

Special machines<br />

and systems<br />

Engineering<br />

springs<br />

testing of materials and components<br />

design and project work on components,<br />

machines and systems<br />

development of systems<br />

Surface<br />

finishing<br />

This is something we owe to ourselves<br />

and to our customers. Our<br />

aim is to save you time and money,<br />

and present you with new opportunities.<br />

Indeed the above motto<br />

could be changed to: "At<br />

software development<br />

information transfer<br />

specialist tutoring for studies and degree<br />

work<br />

Vehicle components<br />

Customer<br />

Research and<br />

development<br />

formed wire springs<br />

vehicle seat frames: riveted, upset, clamped,<br />

welded (projection welded, spot welded,<br />

pressure welded, MIG-MAG welded)<br />

Automation and control technology<br />

feeder equipment<br />

assembly devices<br />

ZARIAN single and multi-axis motion systems<br />

control systems for special machines<br />

KANYA aluminium profile module systems<br />

Special machines and systems<br />

development/design/production of:<br />

high-speed and portal milling machines<br />

single-axis and coordinate tables<br />

linear robots<br />

Stamping and<br />

bending technology<br />

Automation and<br />

control technology<br />

<strong>SCHERDEL</strong> progress is a tradition".<br />

This is guaranteed by the potential<br />

available in the individual companies<br />

in the Group and it applies to<br />

all the following divisions:<br />

handling portals<br />

machine-tool components<br />

special machines for spring production<br />

Tools and equipment<br />

Vehicle<br />

components<br />

Development/design/production of:<br />

punching tools<br />

bending tools<br />

stamping tools<br />

follow-on composite tools<br />

transfer tools<br />

gauges, gripping devices<br />

peripheral equipment for automatic handling<br />

machines<br />

and special machines<br />

Stamping and bending technology<br />

stampings: thickness of material 0.1 - 3 mm<br />

wire shapes: wire diameter 0.1 - 4 mm<br />

<strong>SCHERDEL</strong> <strong>GmbH</strong>, PO Box 4 40, 95604 Marktredwitz, Germany, Phone: +49 9 23 16 03-0, Fax: +49 9 23 16 03-4 62

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