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Accessories - Duktus

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<strong>Accessories</strong><br />

Chapter 8<br />

139


140


Laying tools and <strong>Accessories</strong><br />

for pipes and fittings with<br />

� TYTON ® push-in socket connections<br />

� BLS ® push-in socket connections<br />

� BRS ® push-in socket connections<br />

Laying tools and <strong>Accessories</strong><br />

The following equipment and tools are needed for laying pipes and assembling<br />

fittings:<br />

Note: A chain hoist must be used for assembling all BRS ® socket<br />

joints DN 350 and above!<br />

Pipe laying equipment:<br />

DN Pipes Fittings<br />

80 MMA, MMB, Socket bend:<br />

100 Lever MMR and Laying tool<br />

125 EU: Lever (e.g. V 301)<br />

80 Laying tool<br />

100<br />

125 V 301 As for pipes<br />

150<br />

200 V 302 As for pipes + hooks<br />

250 with V 301 chain<br />

300<br />

(350) 1) V 303 As for pipes<br />

400 1)<br />

500<br />

600<br />

700 Rack assembly As for pipes<br />

800<br />

900<br />

1000<br />

1) Use chain hoists conforming to DN 350 or higher for BRS ® push-in socket connections.<br />

Lever up to DN 125<br />

Chapter 8<br />

141


142<br />

Laying tools and <strong>Accessories</strong><br />

for pipes and fittings with<br />

� TYTON ® push-in socket connections<br />

� BLS ® push-in socket connections<br />

� BRS ® push-in socket connections<br />

Laying tool up to DN 400<br />

DN<br />

Consisting of<br />

V 301 V 302<br />

Weight [kg] ≈<br />

80 13.8<br />

100 14.0<br />

125 15.0<br />

150 1 clamp 15.5<br />

200 1 fork tool 2 clamps 17.1<br />

250 2 levers 2 levers 18.1<br />

300 20.5<br />

(350) 1) 23.5<br />

400 1) 25.0<br />

1) Use chain hoist conforming to DN 350 or higher for BRS ® push-in socket connections.<br />

Laying tool: V 301<br />

For DN 80 – DN 400 pipes and fittings with zinc or zinc-aluminium overlay<br />

protection and cover coating (marked silver).<br />

Laying tool: V 302<br />

For pipes with DN 80 – DN 400 cement mortar coating (CMC) (marked<br />

blue).<br />

Laying tool: V 303<br />

For DN 80 – DN 400 pipes and fittings with thermal insulation (WKG),<br />

(marked red).


Laying tools and <strong>Accessories</strong><br />

for pipes and fittings with<br />

� TYTON ® push-in socket connections<br />

� BLS ® push-in socket connections<br />

� BRS ® push-in socket connections<br />

DN 350 – DN 1000 rack assembly<br />

DN Consisting of Weight [kg] ≈<br />

(350) 1)<br />

92<br />

400 2 x 30kN* rack assemblies*<br />

1 rope handle<br />

1 pulling rope with hook<br />

1 mounting clamp<br />

1) 97<br />

500 101<br />

600<br />

700<br />

105<br />

108<br />

800 112<br />

900<br />

2 x 50kN* rack assemblies*<br />

1 rope handle<br />

115<br />

1000<br />

1 pulling rope with hook<br />

1 mounting clamp<br />

119<br />

* Available from specialised traders<br />

1) Use chain hoist conforming to DN 350 or higher for BRS ® push-in socket connections.<br />

Tools:<br />

Hand brush, cottonwaste, wire brush, scraper, rabble (e.g. curved<br />

screwdriver), paintbrush, lubricant, tracer.<br />

For shortening pipes:<br />

Abrasive disc cutter with cutting disk for stone, e.g. model C24RT<br />

special or rough-grinding disk for rounding of the spigot.<br />

Chapter 8<br />

143


144<br />

Laying tools and <strong>Accessories</strong><br />

for pipes and fittings with<br />

BLS ® push-in socket connection<br />

In addition to the usual laying tools the following may also be needed<br />

when laying pipes and fittings with BLS ® push-in socket connections.<br />

DN accessories field of application<br />

80 up to 500<br />

80 up to 1000<br />

Torque spanner with min.<br />

50 Nm of torque<br />

Copper welding gauge with the<br />

relevant nominal width<br />

Tightening the clamping ring’s<br />

bolts<br />

Subsequent applying of<br />

welding beads, (e.g. on cutted<br />

pipes/short pipes)


Laying tools and <strong>Accessories</strong><br />

for pipes and fittings with<br />

BRS ® push-in socket connection<br />

Disassembling tool<br />

A disassembling tool consists of a carrying anvil and the number of<br />

disassembling plates as displayed in the following table.<br />

DN 80 100 125 150 200 250 300 350 400 500 600<br />

Number 4 4 5 6 8 10 12 14 15 19 23<br />

Chapter 8<br />

145


146<br />

Laying tools and <strong>Accessories</strong> for<br />

fittings with screw-gland sockets and<br />

bolted-gland socket connections<br />

Laying tools and <strong>Accessories</strong><br />

The following tools and accessories are needed for laying pipes and<br />

assembling fittings:<br />

Pipe laying equipment:<br />

DN Screw-gland socket connection Bolted-gland socket connection<br />

40<br />

50<br />

65<br />

80<br />

100<br />

125 Hook spanner<br />

150 Wooden rammer<br />

200 Gasket assembling tool<br />

250<br />

300<br />

(350)<br />

400<br />

500<br />

600<br />

700 Ring wrench<br />

800 Hardwood rammer<br />

900<br />

1000<br />

Tools:<br />

Hand brush, wire brush, scraper, hammer, chalk, paint-brush, lubricant.


Laying tools and <strong>Accessories</strong><br />

for fittings with screw-gland<br />

socket connections<br />

Hook spanner<br />

DN 40 80 100 125 150<br />

Weight [kg] ≈ 2.4 3.3 4 5.6 6<br />

DN 200 250 300 350 400<br />

Weight [kg] ≈ 7.7 10.5 10.7 16.2 18<br />

Chapter 8<br />

147


148<br />

CMC rubber collar for pipes<br />

with cement mortar coating (CMC)<br />

TYTON ® push-in socket connection<br />

BRS ® push-in socket connection<br />

BLS ® push-in socket conn. up to DN 600<br />

�������������������<br />

CMC rubber collar<br />

DN<br />

Dimensions [mm]<br />

Ø D 1) L<br />

80 143 105<br />

100 163 105<br />

125 188 110<br />

150 209 110<br />

200 267 115<br />

250 320 120<br />

300 372 125<br />

(350) 422 135<br />

400 469 135<br />

500 563 135<br />

600 663 140<br />

700* 791 155<br />

1) Ø D ≈ condition without tension<br />

* not for BLS ® ; TYTON ® on request<br />


Shrink-on collar, closed<br />

MPSM C30 UNIV for pipes<br />

with cement mortar coating (CMC)<br />

TYTON ® and BRS ® push-in socket connection<br />

BLS ® push-in socket conn. up to DN 500<br />

DN Order reference<br />

Dimensions [mm]<br />

L Ø D/Ø d 1)<br />

80 MPSM-C30-300-DN 80 UNIV 300 200/80<br />

100 MPSM-C30-300-DN 100 UNIV 300 235/100<br />

125 MPSM-C30-300-DN 125 UNIV 300 280/135<br />

150 MPSM-C30-300-DN 150 UNIV 300 280/135<br />

200 MPSM-C30-300-DN 200 UNIV 300 340/205<br />

250 MPSM-C30-300-DN 250 UNIV 300 405/243<br />

300 MPSM-C30-300-DN 300 UNIV 300 460/275<br />

(350) MPSM-C30-300-DN 350 UNIV 300 515/314<br />

400 MPSM-C30-300-DN 400 UNIV 300 565/345<br />

500 MPSM-C30-300-DN 500 UNIV 300 680/414<br />

600* MPSM-C30-300-DN 600 UNIV 300 795/485<br />

1) Ø D/Ø d ≈ in condition without shrinkage/max. shrinkage<br />

- (MEPS-C30-UNIV) taping material should be used for DN 700 - DN 1000<br />

* not for BLS ®<br />

Chapter 8<br />

149


150<br />

Shrink-on collar, closed<br />

APPM for pipes with<br />

with cement mortar coating (CMC)<br />

TYTON ® and BRS ® push-in socket connection<br />

BLS ® push-in socket connection<br />

DN Order reference<br />

Dimensions [mm]<br />

L Ø D/Ø d 1)<br />

80 APPM 230/80-600 600 230/80<br />

100 APPM 230/80-600 600 230/80<br />

125 APPM 230/80-600 600 230/80<br />

150 APPM 295/160-600 600 295/160<br />

200 APPM 380/205-600 600 380/205<br />

250 APPM 440/240-600 600 440/240<br />

300 APPM 530/290-600 600 530/290<br />

(350) APPM 530/290-600 600 530/290<br />

400 APPM 630/340-600 600 630/340<br />

500 APPM 690/375-600 600 690/375<br />

600 APPM 900/510-600 600 900/510<br />

700 APPM 900/510-600 600 900/510<br />

1) Ø D/Ø d ≈ in condition without shrinkage/max. shrinkage<br />

- (MEPS-C30-UNIV) taping material should be used for DN 700 - DN 1000


Shrink-on collar made of taping<br />

material MEPS C30 UNIV for pipes<br />

with cement mortar coating (CMC)<br />

TYTON ® and BRS ® push-in socket connection<br />

BLS ® push-in socket connection<br />

� MEPS-C30-UNIV-300 (L = 300 mm) with glasp strap WPCP IV<br />

6x12 for all types of connections except BLS ® > DN 500<br />

� MEPS-C30-UNIV-450 (L = 450 mm) with glasp strap WPCP IV<br />

6x17 for all types of connections<br />

� MEPS-C30-UNIV-600 (L = 600 mm) with glasp strap WPCP IV<br />

6x24 for all types of connections<br />

DN Order reference<br />

Dimensions [mm]<br />

ZL 1) Ø D/Ø d 2) ≈<br />

250 1330 372/274<br />

300 1510 430/326<br />

(350) 1700 482/378<br />

400 MEPS-C30-UNIV-300 1860 553/429<br />

500 MEPS-C30-UNIV-450 2215 647/532<br />

600 MEPS-C30-UNIV-600 2500 734/635<br />

700 2950 877/738<br />

800 3260 975/842<br />

900 3600 1080/945<br />

1000 3960 1194/1048<br />

1) Cut length in mm per connection. Delivery unit: rolls of 30 m.<br />

2) Ø D/Ø d ≈ max. external socket diameter/min. external pipe diameter<br />

Chapter 8<br />

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152

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