Service Manual - Dana Corporation

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Power Divider Overhaul Remove Power Divider from Differential Carrier (with carrier removed from axle housing) Special Instructions Note: It is assumed that the differential carrier and power divider assembly have been removed from axle housing prior to starting the following procedures: Procedure - 1. Mount differential carrier in repair stand. Loosen input shaft nut. 2. Remove power divider cover cap screws and lock washers. During removal of power divider, the lnter-axle differential may fall off input shaft from differential carrier. Exert caution to prevent damage or injury. Power Divider Cover Dowel Pin Location Socket Head Capscrew Dowel Pin CAUTION Dowel Pin 3. Attach chain hoist to input yoke and lift power divider off carrier, If power divider does not separate easily, strike the cover near the dowel pin locations with a mallet (see illustration). Note: Lifting mechanism may create nicks or burrs on input yoke. Remove if present. 45
4. Inter-axle Differential. Lift differential assembly off output shaft side gear. 5. Output Shaft. Tilt carrier and remove the output shaft assembly. 6. Output Shaft Side Gear Bearing Cup. If replacement is necessary, use puller to remove bearing cup from carrier. Note: Late Model Axles may be equipped with a spring and thrust button mounted between the input shaft and output shaft. Note: For instructions on removing axle housing cover and output shaft rear bearing parts, see page 26. Power Divider Overhaul 46 <strong>Service</strong> Procedure
Page 1: Dana ® Spicer ® Single Drive Axle
Page 4 and 5: 1 Out of Vehicle Resetting Introduc
Page 6 and 7: General Information Part Identifica
Page 8 and 9: General Information Power Flow and
Page 10 and 11: Eaton Single Reduction Tandem Drive
Page 12 and 13: Eaton Single Reduction Tandem Drive
Page 14 and 15: Lubrication Lubrication The ability
Page 16 and 17: Lubrication Filling Remove the fill
Page 18 and 19: Lubrication Wheel Ends without an o
Page 20 and 21: General Information Repair and Repl
Page 22 and 23: Adjustments Four piece Tang/Dowel t
Page 24 and 25: Adjustments 2. Install the outer nu
Page 26 and 27: Adjustments Differential Carrier Ad
Page 28 and 29: Adjustments Pinion Bearing Preload
Page 30 and 31: Adjustments Final Pinion Bearing Pr
Page 32 and 33: Adjustments Adjust Pinion Bearing P
Page 34 and 35: Adjustments Differential Bearing Pr
Page 36 and 37: Adjustments Adjust Tooth Contact Pa
Page 38 and 39: Fastener Tightening Specifications
Page 40 and 41: Forward Axle Differential Carrier R
Page 42 and 43: Forward Axle Differential Carrier R
Page 44 and 45: Power Divider Replacement Procedure
Page 46 and 47: Power Divider Replacement 5. Make c
Page 50 and 51: Power Divider Overhaul Disassemble
Page 52 and 53: Power Divider Overhaul 7. Remove oi
Page 54 and 55: Power Divider Overhaul Disassemble
Page 56 and 57: Power Divider Overhaul Assemble Int
Page 58 and 59: Power Divider Overhaul Procedure -
Page 60 and 61: Power Divider Overhaul Expansion pl
Page 62 and 63: Power Divider Overhaul Install Powe
Page 64 and 65: Power Divider Overhaul Measure and
Page 66 and 67: Inter-Axle Differential Lockout Ove
Page 72 and 73: Differential Carrier Overhaul (Forw
Page 92 and 93: Appendix Special Instructions The a
Page 94 and 95: Appendix 7. If end play is acceptab
Page 96 and 97: Gear Pinion Nut Fastening Chart: No
Page 98:
Copyright Eaton and Dana Corporatio
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Service Manual - Dana Corporation

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