UNCONTROLLED COPY iPass+™ HD Connector Press-In ... - Molex

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UNCONTROLLED COPY iPass+™ HD Connector Press-In ... - Molex

Press-In Tool for iPass+ HD

FEATURES

iPass+ HD Connector Press-In Tool

Application Tooling Specification

Press-In Tool

Order No. 62203-0050

� Lip provided for positive alignment to connector assembly

Inserts connector to a PCB without damage to the board

� Use tool 62203-0060 for removing connectors

SCOPE

Products: iPass+ HD (High Density), Integrated Cage and Connector Assembly, Right Angle, Press-Fit, 76866

Series. See Product List below for specific part numbers.

Product List

The following is a partial list of the product order numbers and their specifications this tool is designed to run.

Updates to this list are available on www.molex.com.

Connector Series No. Assembly Size Assembly Order No. **Light Pipe Option

1 x 1

76866-0001

76866-0011

76866-0021

76866-0121

76866-0031

76866-0131

76866

1 x 2

76866-0005

76866-0015

76866-0025

76866-0125

76866-0035

76866-0135

1 x 4

76866-0003

76866-0013

76866-0023

76866-0123

76866-0033

76866-0133

**Warning: When pressing in iPass+ HD Assemblies the light pipe option must be removed. After the

iPass+ HD is pressed into the PCB the light pipe option can be snapped back onto the iPass+ HD

Assembly.

Doc No: ATS-622030050 Release Date: 01-11-10 UNCONTROLLED COPY Page 1 of 4

Revision: A Revision Date: 02-11-10


Press-In Tool for iPass+ HD

Notes:

1. See the following pages for tooling operation instructions.

2. These tools require a “Keep Out Zone” around the connector free of components. The rear of the connector

should be .315” (8.00mm). The right and left sides should be .098” (2.50mm). See Figure 1.

3.0mm Minimum

(BOTH SIDES)

Tool Setup

IPass+ HD 76866 Series

CONNECTOR ASSEMBLY

2.5mm Minimum

(BOTH SIDES)

KEEP OUT

ZONE

Depending on the number of connectors to be

installed and/or the press used, this tool can be

used alone or with a group of press-in tools,

mounted in a 62201-95XX rail (ordered separately).

See Figure 1.

Tool Installation

The 62201-95XX rail is available in a variety of

lengths to accommodate multiple press-in tools.

PCB

Reference: This Press-In Tool is 11.0mm (.433 in.) long.

2.5mm Minimum

(BOTH SIDES)

Figure 1

PRESS-IN

TOOL

ALONE

IPass+ HD 76866 Series

CONNECTOR ASSEMBLY

KEEP OUT

ZONE

CONNECTOR

ASSEMBLY

Rail Part Number Rail Overall Length

62201-9501 24mm (0.94 in)

62201-9502 72mm (2.83 in)

62201-9503 156mm (6.14 in)

62201-9504 216mm (8.50 in)

62201-9509 254mm (10.0 in)

62201-9511 305mm (12.0 in)

WITH LIGHT PIPE OPTION

WITH 62201-95XX

RAIL

Figure 1

PRESS-IN

TOOL

8.0mm Minimum

CONNECTOR

ASSEMBLY

Doc No: ATS-622030050 Release Date: 01-11-10 UNCONTROLLED COPY Page 2 of 4

Revision: A Revision Date: 02-11-10


Press-In Tool for iPass+ HD

Press-In Tool Quantities:

The iPass+ HD Connector requires the following press-in tool quantities for each assembly size:

iPass+ HD Connector Tool Requirements

iPass+

Series No.

Assembly

Size

Product Order No. Tool Qty Tool Order No.

Recommended

Tooling Holder Order No.

1 x 1

76866-0001

76866-0011

1 62203-0050 62201-9501

76866 1 x 2

76866-0005

76866-0015

2 62203-0050 62201-9502

1 x 4

76866-0003

76866-0013

4 62203-0050 62201-9502

Printed Circuit Board (PCB) Support

The iPass+ HD connector assembly requires significant force to press into the PCB. To prevent excessive PCB

flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole

pattern.

Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must

furnish their own support plate.

When creating the PCB support plate, remember to allow clearance for the connector pins if they pass through the

PCB thickness.

Tool Operation

PC BOARD

M2 X 0.4 BHCS (REF)

GUIDE

SURFACE

CONNECTOR

ASSEMBLY

ALIGNMENT

PEGS

Figure 2

PRESS-IN

TOOL

PC BOARD

Doc No: ATS-622030050 Release Date: 01-11-10 UNCONTROLLED COPY Page 3 of 4

Revision: A Revision Date: 02-11-10


Press-In Tool for iPass+ HD

1. Carefully insert, by hand, the connector assembly using the alignment pegs from the cover for the location on

the PCB. The number of alignment pegs will increase with larger cage assemblies.

2. Place the press-in-tool on top of the connector assembly with the back guide surface of the tool against the

back of the connector assembly.

3. Place tool, connector, and PCB in a press of suitable size and force, and seat the connector assembly as

shown. The support plate (furnished by the customer) under the PCB must have clearance for the connector

pins.

4. Add required number of M2 x 0.4 BHCS to secure the iPass+ HD assembly to the PCB. (See module

product sales drawings for correct mounting screw length).

iPass+ HD Assembly Molex Product Sales Drawing

1 x 1 SD-76866-001

1 x 2 SD-76866-005

1 x 4 SD-76866-003

CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press

manufacturer’s instruction manual.

CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and

tooling.

Contact Information

For more information on Molex application tooling please contact Molex at 1-800-786-6539.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

amerinfo@molex.com

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

feninfo@molex.com

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

Visit our Web site at http://www.molex.com

European Headquarters

Munich, Germany

49-89-413092-0

eurinfo@molex.com

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Doc No: ATS-622030050 Release Date: 01-11-10 UNCONTROLLED COPY Page 4 of 4

Revision: A Revision Date: 02-11-10

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