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SINUMERIK<br />

Answers for industry.<br />

From room simple to versat versatile tilee<br />

One solution with system


2<br />

At home in every industry<br />

SINUMERIK solution line<br />

SINAMICS S120<br />

Motors<br />

SINUMERIK Manufacturing Excellence<br />

ShopMill and ShopTurn<br />

Product Lifecycle Management<br />

SINUMERIK Safety Integrated<br />

Fire safety with SINORIX al-deco STD<br />

Partnerships<br />

04<br />

05 – 09<br />

10 – 11<br />

12 – 15<br />

16 – 19<br />

20<br />

21<br />

22<br />

23<br />

25


Always the right CNC equipment<br />

With <strong>SINUMERIK®</strong>, <strong>Siemens</strong> provides an integrated system platform for the<br />

automation of machine tools and economical solutions for different industries<br />

and technologies. That includes such fields as factory production, mold and die<br />

manufacturing, aerospace and the automotive industry. The specific requirements<br />

of each industry are fulfilled by the sophisticated functions of SINUMERIK,<br />

inte grated components and supplementary services – no matter whether you want<br />

to produce small or large series, simple of complex parts.<br />

3


4<br />

At home in every industry<br />

Automotive<br />

We offer a flexible, modular system in<br />

TRANSLINE sl, the automation concept for<br />

the automotive industry. Production lines<br />

are automated with components from<br />

one source that are suited for solving the<br />

task at hand.<br />

Aerospace<br />

The aeroline concept, specifically tailored<br />

to the aerospace industry, offers the right<br />

automation solutions for the entire supply<br />

chain.<br />

Mold and die<br />

A mix of hardware power and software<br />

intelligence is the most important factor in<br />

all areas of tool and mold making, where<br />

the demands on accuracy, surface quality<br />

and speed are extremely high.<br />

Factory production<br />

Our ShopMill® and ShopTurn® software<br />

suites offer you practical, user-friendly<br />

software solutions perfectly tailored to<br />

the demands of factory production. DIN<br />

knowledge is not required for dialogueoriented,<br />

graphics-supported programming.


SINUMERIK solution line –<br />

A pioneer in distributed applications<br />

The system platform SINUMERIK solution line comprises various products for a<br />

wide range of different requirements for equipping machine tools. The 802D sl is<br />

designed for standardized turning and milling machines, the powerful 840D sl<br />

as a drive-based numerical control as well as the PC-based 840Di sl. The systematic<br />

modular design enables you to implement innovative, perfectly customized<br />

machine concepts.<br />

Scalable and open<br />

The hardware and software used for the<br />

SINUMERIK solution line can be scaled<br />

independently of one another. All components<br />

feature unique integration and<br />

combinability. Furthermore, SINUMERIK<br />

solution line is open in HMI, CNC and PLC.<br />

Highly sophisticated design<br />

The SINUMERIK solution line is based on<br />

tested and proven communications standards<br />

such as Ethernet, PROFINET and<br />

PROFIBUS. Thanks to the uniform user<br />

interface, you benefit from a consistent<br />

look and feel and an identical concept for<br />

commissioning, service and diagnosis.<br />

A new feature in the SINUMERIK solution<br />

line: the optional, highly flexible Thin Client<br />

operating concept and maintenance-free<br />

operator panels without any hard disks,<br />

fans or batteries.<br />

SINUMERIK solution line –<br />

the advantages at a glance:<br />

• Distributed and simple system structuring<br />

via Ethernet, PROFINET and<br />

PROFIBUS<br />

• Scalability of hardware and software<br />

• Open user interface, CNC or PLC<br />

• Diagnosis through DRIVE-CLiQ®<br />

down to the component level<br />

• Fast commissioning based on autoidentification<br />

of drive nodes (Plug &<br />

Run)<br />

5


Operating components for every<br />

application<br />

An operating and visualization system<br />

for SINUMERIK that has been designed<br />

on modular principles – comprising of<br />

various components: A SINUMERIK PCU<br />

(highly integrated industrial PC, avai l -<br />

able in a number of power ranges),<br />

a SINUMERIK operator panel front<br />

(available in a range of display sizes),<br />

and complementary operating components<br />

(machine control panels, handheld<br />

units and keyboards).<br />

6<br />

Then you can rely on<br />

• A powerful, intelligent and rugged<br />

operating and visualization system<br />

with a flat, compact design<br />

• A user interface that can be designed<br />

individually to suit your specific requirements<br />

using your existing expertise<br />

• A flexible structure, as the PCU can be<br />

set up in a different place to the operator<br />

panel front (distributed configuration),<br />

while a larger system can have up<br />

to five identical operator panels.<br />

Unique openness for customized<br />

requirements: the SINUMERIK<br />

HMI programming package Open<br />

Architecture<br />

The SINUMERIK HMI programming pack -<br />

age offers flexible options for machinespecific<br />

optimization of the user interface,<br />

for implementing technologyspecific<br />

programming systems, your<br />

own integrated operating philosophy,<br />

a replicated rendering of existing and<br />

known user interfaces as well as special<br />

diagnostic functions or integrated tool<br />

management systems and much, much<br />

more.


SINUMERIK 802D sl:<br />

The CNC for standard machines<br />

SINUMERIK 802D sl is a powerful, compact numerical control. It integrates all of<br />

the components of a CNC control (NC, PLC, HMI) and the automatic speed control<br />

in one operator panel.<br />

Operating range<br />

With its performance range and up to five<br />

axes (of which two can be spindles), the<br />

SINUMERIK 802D sl is best-suited for standardized<br />

turning, milling machines, grinding<br />

and nibbling machines. The additional<br />

option of a PLC-controlled axis in the drive<br />

system expands the application by one<br />

independent, non-interpolating axis.<br />

Performance and functionality<br />

The SINUMERIK 802D sl is very easy-touse<br />

thanks to DIN programming, ISO<br />

code, and ShopMill- or ShopTurn-based<br />

setup. Cycle and contour definitions<br />

make programming easier. There is also<br />

a commercially available CompactFlash<br />

(CF) card. This is accessible from the front<br />

and can be used for backing up complete<br />

series and startup files as well as part<br />

programs. Programs can also be executed<br />

quickly and directly from the CF card.<br />

Industrial Ethernet<br />

SINUMERIK 802D sl<br />

PROFIBUS-DP<br />

I/O devices<br />

Line filter Line<br />

reactor<br />

Main spindle<br />

motor<br />

SINUMERIK 802D sl –<br />

advantages at a glance:<br />

DRIVE-CLIQ<br />

SINAMICS S120<br />

Feed motors<br />

• DIN programming and ISO code make<br />

operation easy<br />

• Highly reliable<br />

• Compact CNC with very simple, interference-resistant<br />

wiring<br />

• Extensive programming assistance provided<br />

by cycle and contour definitions<br />

• Maintenance-free: No battery or fan<br />

• CompactFlash card for series machine<br />

start-up as well as for saving and<br />

executing programs<br />

• Remote diagnostics via RS 802 (option)<br />

7


SINUMERIK 840D sl: The drive-based<br />

controller to meet the greatest demands<br />

Factory network / Industrial Ethernet<br />

PROFIBUS-DP<br />

SINUMERIK 840D sl is the trendsetting system platform for many technologies.<br />

The complete system is ideally suitable for the mid- and upper performance<br />

ranges.<br />

Operating range<br />

For turning, drilling, milling, grinding,<br />

laser machining, nibbling or punching:<br />

The SINUMERIK 840D sl is suitable for<br />

use with the most diverse technologies.<br />

It performs well in both large and small<br />

batch production in mold and die, highspeed<br />

applications, wood and glass machining,<br />

handling, in transfer lines and on<br />

rotary indexing machines.<br />

In combination with the SINAMICS® S120<br />

and supplemented with the SIMATIC®<br />

S7-300 automation system, the SINUMERIK<br />

840D sl sets standards for scalability, flexibility<br />

and connectivity.<br />

8<br />

SINUMERIK<br />

840D sl<br />

NCU 730.2 PN<br />

Line filter Line<br />

reactor<br />

Main spindle<br />

motor<br />

OP<br />

TCU<br />

MPP<br />

SINAMICS S 120 SINAMICS S 120<br />

SINUMERIK<br />

840D sl<br />

NCU 730.2 PN<br />

SINAMICS S 120<br />

NX 15 NX 15<br />

Peripherie<br />

e. g. ET 200pro<br />

DRIVE-CLIQ<br />

Feed motor Line filter Line<br />

reactor<br />

Performance and functionality<br />

SINUMERIK 840D sl also facilitates the<br />

easy, cost-effective and practical implementation<br />

of highly effective personnel<br />

and machine protection. That is the function<br />

of SINUMERIK Safety Integrated – the<br />

concept with integrated and certified<br />

safety functions.<br />

HT 8 PCU 50.3<br />

Feed motors<br />

I/O devices<br />

e.g. ET 200pro<br />

SINUMERIK 840D sl –<br />

advantages at a glance:<br />

System network / PROFINET<br />

• Maximum performance and flexibility<br />

• System-wide openness from operation<br />

right through to the NC kernel<br />

• Integrated and certified safety functions:<br />

SINUMERIK Safety Integrated<br />

• Proven operating and programming<br />

software such as ShopMill or ShopTurn


SINUMERIK 840Di sl<br />

The PC-based alternative<br />

The SINUMERIK 840Di sl is a fully PC-based numerical control: open, rugged and<br />

user-friendly. Its hardware is based on an industrial PC with an integrated PLC and<br />

interface to the drive.<br />

Operating range<br />

The operating range of the SINUMERIK<br />

840Di sl covers machine tools, special<br />

purpose machines, manipulators, and<br />

retrofits. It is particularly suitable for<br />

applications requiring a fully PC-inte -<br />

grated control.<br />

Performance and functionality<br />

The performance of the SINUMERIK<br />

840Di sl facilitates the control of up to<br />

20 axes. The functionality is based on the<br />

same kernel as the SINUMERIK 840D sl.<br />

Industrial Ethernet<br />

SINUMERIK<br />

840 Di sl<br />

PROFIBUS-DP<br />

I/O devices<br />

Line filter Line<br />

reactor<br />

SINUMERIK 840Di sl –<br />

advantages at a glance:<br />

Main spindle<br />

motor<br />

DRIVE-CLIQ<br />

SINAMICS S120<br />

with CU 320<br />

• A rugged industrial PC<br />

• System-wide openness of operation<br />

• Flexible use in machine tools, special<br />

purpose machines, retrofits<br />

• Versatile communications via USB and<br />

Ethernet, PROFINET and PROFIBUS DP<br />

Feed motors<br />

9


10<br />

SINAMICS S120: The flexible and<br />

modular drive system for advanced tasks<br />

Drive type<br />

Supply voltage Umains /performance range<br />

1AC 200 … 240 V<br />

3AC 380 … 480 V<br />

With the SINAMICS S120 drive system, <strong>Siemens</strong> offers you the perfect solution<br />

platform for high-performance applications in industrial mechanical and plant<br />

engineering: a modular system that facilitates the highest degree of flexibility.<br />

A multitude of components and functions, perfectly matched to one another,<br />

allow tailor-made solutions to be implemented and individually matched to the<br />

specific field of application.<br />

Blocksize unit Booksize unit Chassis unit<br />

AC/AC device<br />

single axis<br />

0.12 … 0.75 kW<br />

(0.16 … 1 HP)<br />

0.37 … 90 kW<br />

(0.5 … 120 HP)<br />

DC / AC system modular<br />

-- --<br />

1.6 … 107 kW<br />

(2 … 145 HP)<br />

110 … 300 kW<br />

(150 … 406 HP)


Maximum productivity and modularity<br />

SINAMICS S120 drive solutions for the<br />

coordinated motion control of your<br />

machine: efficient multi-axis configurations<br />

with modular multi-axis or<br />

autonomous single-axis modules. The<br />

modular system covers the performance<br />

range from 0.12 to 1,200 kW. In conjunction<br />

with the SINUMERIK solution line,<br />

the SINAMICS S120 is already the perfect<br />

basis for modular plant and machine<br />

concepts in the performance range up<br />

to 300 kW. The standardized, integrated<br />

engineering tools substantially reduce<br />

engineering costs.<br />

DRIVE-CLiQ: the digital interface<br />

between all drive components<br />

All SINAMICS S120 components, including<br />

the motors and encoders, are connected<br />

to each other by the common<br />

serial interface known as DRIVE-CLiQ.<br />

All components have an electronic rating<br />

plate incorporating all the relevant technical<br />

data.<br />

This data is automatically recorded by<br />

the SINUMERIK control module via<br />

DRIVE-CLiQ and does not have to be input<br />

during commissioning or exchange (Plug<br />

& Run). This considerably reduces commissioning<br />

time.<br />

SINAMICS S120 – advantages at a<br />

glance:<br />

• integrated modular system for all performance<br />

ranges<br />

• modular, flexible and compact<br />

• adaptable to any machine concept<br />

• distributed architecture based on powerful<br />

communications via DRIVE-CLiQ,<br />

PROFIBUS and PROFINET<br />

An overview of the technology:<br />

• Voltage and performance ranges:<br />

0.12 – 250 kW with supply voltages<br />

1AC 230 V, 3AC 380 – 480 V<br />

• Simple system structure for modular,<br />

scalable and distributed machine<br />

concepts<br />

Distributed and flexible designs<br />

Integrated communications via<br />

DRIVE-CLiQ enables flexible, distributed<br />

machine concepts. The individual components<br />

can be installed in a distributed layout<br />

up to 100 m apart from one another.<br />

In user solutions with a higher number of<br />

motion axes in the machine kinematics,<br />

the basic system units can be expanded<br />

with the SINUMERIK NX10 / NX15 expansion<br />

components in order to increase the<br />

drive-end computer performance.<br />

11


12<br />

The right motor<br />

for every feed drive<br />

Whether high static torques or rated powers, high maximum<br />

speeds or dynamics, air- or water-cooled, linear or rotary<br />

motions – our comprehensive range of motors offers the<br />

right type for every drive task across a wide performance<br />

range. These include synchronous and asynchronous servo-<br />

motors, as well as highly innovative linear and rotary direct<br />

drives.<br />

1FK7 servomotors<br />

for standard applications<br />

The 1FK7 series of synchronous servomotors<br />

have proven themselves as the standard<br />

for motion control tasks. They require<br />

little space for fitting and are characterized<br />

by a high power/weight ratio, high dynamics<br />

as well as a favorable torque/moment<br />

of inertia ratio. They also offer a plug<br />

system with freely rotatable line direction<br />

and have a high degree of protection. The<br />

static torques of the motors lie between<br />

0.18 and 48 Nm. Their rated speeds range<br />

between 2,000 and 6,000 rpm.


1FT7 servomotors<br />

for high-performance applications<br />

The new 1FT7 synchronous servomotors<br />

feature excellent concentricity and are<br />

designed for use in demanding machine<br />

tool manufacturing scenarios. The mo -<br />

tors cover rated speeds from 1,500 to<br />

6,000 rpm and static torques from 2 to<br />

120 Nm. They are extremely compact<br />

and feature a newly developed encoder<br />

coupling. This provides the encoder with<br />

a high level of protection against sudden<br />

loading. These new motors have a cross<br />

profile that facilitates easy mounting<br />

even from the back. At the same time,<br />

a rotatable plug with a quick lock simplifies<br />

connection and cable routing in all<br />

mounting positions for shorter mounting<br />

and service times.<br />

Direct drives for maximum precision and dynamics<br />

1FN3 linear motor<br />

The main advantage of linear direct drive<br />

technology is the extensive avoidance<br />

not only of elasticity, play and frictional<br />

effects, but also natural oscillations in the<br />

drive train.<br />

This allows for maximum dynamics and<br />

precision in Motion Control. In combination<br />

with the SINAMICS S120, we offer<br />

you a drive system that optimally covers<br />

all machine tool manufacturing requirements.<br />

Our 1FN3 series of linear motors<br />

are characterized by the highest traversing<br />

speed of up to 800 m/min, extremely high<br />

dynamics and outstanding precision. They<br />

have IP65 degree of protection and enable<br />

maximum forces up to 20,700 N. In addition,<br />

they do not have any transmission<br />

elements such as ball screws, couplings<br />

or belts.<br />

From left to right: 1FK7, 1FT7, 1FN3, 1FW6<br />

1FW6 torque motor<br />

<strong>Siemens</strong> torque motors are ideally suited<br />

for extremely high-torque rotary axes and<br />

they can be integrated directly into the<br />

machine. They work with maximum precision<br />

and dynamics as they avoid elasticity<br />

and play in the drive train. Total weight<br />

and frictional forces have been minimized.<br />

They are also characterized by their high<br />

availability as they have no wear-prone<br />

transmission elements.<br />

Another advantage is that they require<br />

little space due to their compact design<br />

and small number of components. The<br />

1FW6 torque motor is the first choice for<br />

installation in rotary indexing machines,<br />

rotary tables, swivel and rotary axes,<br />

spindle machines, dynamic tool magazines<br />

and main spindles in milling machines.<br />

The torque motors offer torques ranging<br />

up to 8.570 Nm.<br />

13


14<br />

Main spindle motors for highperformance<br />

machine tool applications<br />

Main spindles of turning, milling and grinding machines can be driven<br />

in many different ways such as by belt drive, hollow-shaft motor, built-in<br />

motor or integrated motor spindle. Cutting performance, manufacturing<br />

accuracy and availability of the main spindle drive make a major contri-<br />

bution to the machine’s productivity. This is where motor spindles are<br />

clearly on the rise. Their advantages include their very high maximum<br />

speeds and their extremely low susceptibility to vibration. The result:<br />

high productivity and surface quality.<br />

Asynchronous main spindle motors<br />

1PH7 motors –<br />

rugged and low-maintenance<br />

The air-cooled, four-pole asynchronous<br />

1PH7 motors with cage rotors are used in<br />

small compact machine tools, complex<br />

machining centers and turning machines.<br />

Their performance ranges from 3.7 to<br />

100 kW. The maximum speeds range up<br />

to 12,000 rpm.<br />

1PH4 motors –<br />

water-cooled for tough conditions<br />

Compact, water-cooled 1PH4 motors<br />

are recommended everywhere where<br />

extreme environmental conditions make<br />

air-cooling impractical. They have a high<br />

power/weight ratio and constantly low<br />

temperature values. The coupled mechanical<br />

systems are not thermally stressed<br />

as even the flange is cooled. The performance<br />

of these motors ranges from<br />

7.5 to 65 kW, the maximum speed is<br />

12,000 rpm.


1PM4 and 1PM6 motors with<br />

hollow shafts<br />

1PM4 and 1PM6 motors have been specifically<br />

designed for direct mounting on<br />

mechanical spindles. The hollow, drilled<br />

shaft enables cooling lubricant to be fed<br />

to interior-cooled tools. Their performance<br />

ranges from 3.7 to 27 kW and the<br />

maximum speeds of both versions range<br />

up to 18,000 rpm. The air-cooled 1PM6<br />

motors are rugged and nearly maintenance-free,<br />

four-pole squirrel-cage induction<br />

motors with a performance ranging<br />

from 3.7 to 22 kW. When used in modern<br />

machines, liquid-cooled 1PM4 motors<br />

maintain constantly low temperatures<br />

despite having a high power/weight ratio.<br />

Asynchronous built-in motors<br />

1PH2 motors for direct drive<br />

The 1PH2 built-in motors are liquid-cooled,<br />

three-phase asynchronous. They are used<br />

for applications where the motor must<br />

be integrated into the machine based on<br />

the compact design. The smooth, precise<br />

running of the spindle, even at the lowest<br />

speeds, ensures that the workpiece is<br />

machined to the highest accuracy and<br />

without the effects of transverse drive<br />

forces. Their performance ranges from<br />

7.5 to 30.9 kW.<br />

Synchronous built-in motors<br />

Synchronous main spindle motors:<br />

highly dynamic and extremely compact<br />

1FE1 built-in motors are compact, watercooled<br />

synchronous motors which are<br />

supplied as components: stator and<br />

rotor. Their maximum speeds range up<br />

to 40,000 rpm with a performance range<br />

up to 104 kW (S1 mode), and are offered<br />

in the main variants high-torque and<br />

high-speed. Permanently-excited motor<br />

spindles (PE spindles) increase the power/<br />

weight ratio and cost-effectiveness of<br />

CNC machines. They are used where the<br />

shortest ramp-up times are required and<br />

the highest demands are also placed<br />

upon machining quality, accuracy and<br />

smooth running.<br />

From left to right: 1PH7, 1PH4, 1PM4 and 1PM6, 1PH2, 1FE1, 2SP1<br />

Motor spindles<br />

with high control dynamics<br />

Motor spindles are characterized by their<br />

rigid, compact construction, extremely<br />

high power/weight ratio coupled with<br />

re duced weight and lower frictional forces.<br />

There are no additional transmission elements<br />

such as belts or gears. This enables<br />

the shortest machining times and high<br />

control dynamics. The direct measurement<br />

of the spindle position and speed gives you<br />

high machining accuracy.<br />

In our portfolio, we have the following<br />

series:<br />

• Standardized motor spindles for milling<br />

machines – for use in vertical and horizontal<br />

machine designs<br />

• Motor spindles for milling, drilling,<br />

turning and grinding technologies<br />

• Motor spindles that we develop specifically<br />

to individual customer specifications<br />

15


16<br />

SINUMERIK Manufacturing Excellence<br />

advantages throughout the entire lifecycle<br />

Anywhere machine tools are built and used, the focus is always on maximizing<br />

performance and effectiveness. Through its integrated SINUMERIK automation<br />

platform, <strong>Siemens</strong> offers both CNC equipment and, with SINUMERIK<br />

Manufacturing Excellence, solutions and services for optimizing machine tools.


SINUMERIK Manufacturing Excellence – advantages at a glance:<br />

For equipment manufacturers:<br />

• Shorter machine development times<br />

• Cost-optimized machine development<br />

• Improved machine service<br />

• Machines with optimum dynamics<br />

• New service potential unlocked<br />

• Lower warranty costs<br />

Supporting you throughout the entire<br />

lifecycle<br />

<strong>Siemens</strong> provides support for machines<br />

over the entire lifecycle – from the idea<br />

and conception phase to operation and<br />

retrofitting.<br />

We believe innovative services for ma -<br />

chines offer enormous potential for optimizing<br />

lifecycle costs. The savings potential<br />

is not apparent in the purchase price<br />

for new machines and plants. What really<br />

counts are the savings in development,<br />

engineering and operating costs.<br />

In the planning and design phase for<br />

new machines, you can already achieve a<br />

much more cost-effective overall design<br />

and higher productivity.<br />

For equipment operators:<br />

• Lower per-unit costs<br />

• Process optimization<br />

• Improved productivity and availability<br />

• Optimized quality<br />

Reduced per-units costs are a central<br />

focus in the production process. These<br />

costs, in turn, depend on running ex -<br />

penses in production for operation of<br />

the plant, for example, personnel and<br />

tool costs.<br />

Operating costs are generally calculated<br />

in terms of OEE (Overall Equipment<br />

Effectiveness) based on the availability of<br />

machines and plants, their productivity<br />

and quality.<br />

OEE scale<br />

OEE =<br />

93.1% 93.2%<br />

Availability Productivity Quality<br />

The service portfolio for optimizing<br />

your production<br />

Actual<br />

Target<br />

97.5%<br />

Our SINUMERIK Manufacturing Excellence<br />

service portfolio focuses on just these<br />

things, making a substantial contribution<br />

to optimizing your production processes –<br />

regardless of the technologies used, the<br />

degree of automation and the planning<br />

and production strategies. Your requirements<br />

determine which modules from<br />

our SINUMERIK Manufacturing Excellence<br />

service package are used for your individual<br />

solution.<br />

17


The service portfolio<br />

for your machines and processes<br />

If you want to optimize your production, you must view your machines in holistic terms. Then,<br />

it is possible to find the right package of measures for every phase of the lifecycle. <strong>SINUMERIK®</strong><br />

Manufacturing Excellence supports you here – with a combination of products, solutions and services.<br />

Depending entirely on your requirements, we employ selected modules from this service package<br />

which can be further customized to suit your needs.<br />

1Develop<br />

Machine Development<br />

Simulation and commissioning of<br />

machines<br />

Shortening of machine development<br />

times<br />

18<br />

2Operate<br />

Manufacturing IT<br />

Functions for planning and executing<br />

production<br />

Process optimization and transparency<br />

in the machine environment<br />

3Support<br />

Condition Monitoring<br />

Functions for condition-oriented<br />

maintenance<br />

Reduction of machine downtimes<br />

Extended Machine Contracts<br />

Flat-rate contracts for personnel and<br />

material with agreed response times<br />

Safeguarding plant availability


3Support<br />

SINUMERIK<br />

Manufacturing Excellence<br />

Productivity Improvement<br />

Acceleration and optimization<br />

of machine sequences<br />

Cycle reduction and quality<br />

improvement<br />

2Operate<br />

Machine Retrofit<br />

Modernization of automation<br />

technology and mechanical<br />

systems<br />

Extending machine life<br />

1Develop<br />

Service & Support<br />

Comprehensive service, such<br />

as replacement parts and local<br />

service<br />

Safeguarding high availability<br />

of machines and plants<br />

19


Technology packages ShopMill and ShopTurn<br />

for milling and turning on the shop floor<br />

ShopMill / ShopTurn –<br />

advantages at a glance:<br />

• Simple programming without DIN/<br />

ISO knowledge<br />

• Efficient machine setup<br />

• Clear display of the machining steps<br />

in the form of a machining plan<br />

• Turning, drilling and milling cycles<br />

for fast programming<br />

• Non-dimensioned drawing elements<br />

are determined automatically<br />

• Program test with 3D simulation<br />

• Graphical tool display<br />

With ShopMill and ShopTurn, <strong>Siemens</strong> offers you user-friendly programming<br />

and graphical user interfaces for CNC milling and turning machines in shopfloor<br />

manufacturing.<br />

Fast, easy programming<br />

Graphical programming enables individual<br />

parts and small batches to be programmed<br />

very quickly. Even without DIN/<br />

ISO knowledge, technological production<br />

steps can quickly be turned into work<br />

plans that clearly show all the relevant<br />

information of the individual steps.<br />

Dynamic help displays enable inputs to<br />

be made without documentation.<br />

20<br />

Dynamic online graphics prevent invalid<br />

inputs to be made. ShopMill and Shop-<br />

Turn also allow DIN/ISO programming as<br />

an alternative to graphical programming.<br />

A simulation option ensures maximum<br />

process stability on the basis of real tool<br />

data. The workpiece is displayed in highresolution<br />

3D graphics.<br />

System-wide application<br />

The simulation can be used system-wide –<br />

both for the internal graphical and DIN/<br />

ISO programs as well as for external<br />

programs generated by CAM systems.<br />

ShopMill and ShopTurn provide extremely<br />

short setup times thanks to the operatorguided<br />

determination of workpiece zeros<br />

and tool lengths. Users also benefit from<br />

simplified tool management.


Optimized product development with software<br />

for Product Lifecycle Management<br />

Our software portfolio offers comprehensive solutions for complex tasks in Product Lifetime Management for all<br />

aspects of machine tools. These include CPDM (Collaborative Product Data Management), computer-aided design<br />

(CAD/CAM/CAE) and software for simulating production processes.<br />

One system for the entire process<br />

NX, the CAD/CAM/CAE system for the<br />

entire design and production process,<br />

is an open, flexible and configurable 3D<br />

system. It can be used for development<br />

and design as well as generating drawings,<br />

simulation and production. NX<br />

enables volume and surface design in<br />

fully, partially and non-parameterized<br />

form.<br />

For smooth sequences<br />

NX enables lean processes, avoiding<br />

superfluous work and expenses which<br />

would otherwise burden entire development<br />

cycles. NX cuts delays and downtimes<br />

related to developers searching for<br />

information or waiting for test results or<br />

feedback.<br />

Advantages at a glance:<br />

• Comprehensive, scalable 3D solution<br />

portfolio for simultaneous development,<br />

design and production planning<br />

• Simulations and verification tools<br />

enable a goal-oriented development<br />

and design process<br />

• Knowledge-based automation for<br />

integrating and reusing rules and<br />

standards<br />

NX contains all the tools and technologies<br />

to implement initiatives for changing<br />

business processes such as Lean Design<br />

or Design for Six Sigma. With a holistic<br />

solution from the development to production<br />

phase, companies can put their<br />

entire knowledge capital concerning products<br />

and processes to targeted use<br />

to optimize product development.<br />

21


SINUMERIK Safety Integrated:<br />

More than just more safety<br />

SINUMERIK Safety Integrated –<br />

advantages at a glance:<br />

• High standard of safety through the<br />

continuous application of safety<br />

functions<br />

• High degree of flexibility through practical<br />

safety and operating concepts<br />

• Highly cost-effective through reduced<br />

hardware and installation costs<br />

• Higher availability as wear-prone<br />

electromechanical switching elements<br />

are eliminated<br />

SINUMERIK Safety Integrated ensures functional safety. People and machines are<br />

effectively protected by fully integrating the safety functions in the control and<br />

drive technology.<br />

Everything for safe operation<br />

Your machine tool is safe and operable<br />

under all required operating conditions.<br />

For example, in setup and test modes with<br />

the protective door open. The range of<br />

functions includes functions for reliably<br />

monitoring speed and standstill, safe working<br />

range and protection zone limitation,<br />

range recognition and direct connection<br />

22<br />

of all safety-related signals and their internal<br />

logic combination. All safety functions<br />

have been certified according to the latest<br />

standards by testing agencies that are recognized<br />

around the globe. According to<br />

requirements, safety functions are either<br />

integrated in the drive only or systemintegrated<br />

in the NC, drive or PLC.<br />

Integrated acceptance test<br />

The effectiveness of the safety functions<br />

used can be tested by the integrated<br />

acceptance test in a simple manner –<br />

the log is generated automatically.


Intelligent fire safety<br />

with Sinorix al-deco STD<br />

European law requires fire protection for any machine tools and re-<br />

lated equipment exposed to fire hazards. The Sinorix al-deco STD is<br />

an intelligent fire extinguishing system that can be flexibly installed<br />

into machine tools. It features unpowered detection and extinguishing<br />

functions, online monitoring and automatic recording of all safety-<br />

related functions. For more information, see www.siemens.com/sinorix<br />

Sinorix al-deco STD –<br />

advantages at a glance:<br />

• Maximum operational reliability thanks<br />

to unpowered operation<br />

• Online-monitoring as well as alarm<br />

signal in the event of a fire<br />

• Comprehensive monitoring based on<br />

recordings of safety-related data<br />

• Data accessibility via USB interface<br />

• Appropriate operational maintenance<br />

Extinguish fire quickly and safely<br />

The Sinorix al-deco STD extinguishing<br />

unit is based on a pneumatic system<br />

for detecting a fire and triggering the<br />

extinguishers. That means the system<br />

is impervious to technical interference<br />

and able to detect and extinguish fires<br />

without any electrical power whatsoever.<br />

To enable this, a system of tubing is laid<br />

in the interior of the machine tool. This<br />

tube is referred to as Lifdes (Linear Fire<br />

Detection Source) and, under pressure,<br />

acts as a linear fire sensor that breaks at<br />

temperatures greater than 110 degrees<br />

Celsius. If there is a loss of pressure in<br />

the tube, an attached valve triggers the<br />

extinguishing mechanism. For comprehensive<br />

monitoring, all safety-related<br />

functions are monitored online; unusual<br />

events are signaled acoustically and with<br />

a visual display. These functions, along<br />

with the operating data, are automatically<br />

recorded in long-term memory and<br />

can be retrieved via a USB interface.<br />

23


A partnership<br />

that adds value …<br />

<strong>Siemens</strong> is there where you need us. Our locations around the world can always<br />

offer you the right solutions for your machine tool or support you when it comes<br />

to training in CNC technology.<br />

SINUMERIK Solution Partners<br />

Our Solution Partners offer complementary<br />

solutions for SINUMERIK and have<br />

complete knowledge of machine tools<br />

and our CNCs. Stay on the safe side with<br />

our certified partners when it comes to<br />

increasing the productivity, reliability<br />

and availability of your machine.<br />

25<br />

Technology and Application Center<br />

The Technology and Application Center<br />

offers machine tool manufacturers and<br />

users the opportunity to learn about our<br />

solutions and services for machine tools<br />

through training and product demonstrations.<br />

Practical CNC training sessions<br />

Not only do we offer the classic range of<br />

courses and seminars, but we also offer<br />

additional services such as online training<br />

modules, training software and technical<br />

books. We offer everything for your personal<br />

training success – perfectly tailored<br />

to the various training levels: practical<br />

basic, programming, operational and<br />

professional training.


Get more information<br />

Everything you need to know about SINUMERIK CNC equipment:<br />

www.siemens.com/sinumerik<br />

Everything you need to know about shopfloor production:<br />

www.siemens.com/cnc4you<br />

Everything you need to know about our service portfolio<br />

SINUMERIK Manufacturing Excellence at:<br />

www.siemens.com/sinumerik/manufacturing-excellence<br />

Information on training sessions:<br />

www.siemens.com/sinumerik/training<br />

<strong>Siemens</strong> AG<br />

Industry Sector<br />

Motion Control Systems<br />

P.O. Box 31 80<br />

91050 ERLANGEN<br />

GERMANY<br />

www.siemens.com/sinumerik<br />

Subject to change without prior notice.<br />

Order no.: E20001-A800-P610-X-7600<br />

Dispo 06311<br />

21/12376 MK.MC.10.IMAG.52.8.02 WS 04083.<br />

Printed in Germany<br />

© <strong>Siemens</strong> AG, 2008<br />

The information provided in this brochure contains merely<br />

general descriptions or characteristics of performance which<br />

in case of actual use do not always apply as described or<br />

which may change as a result of further development of<br />

the products. An obligation to provide the respective<br />

characteristics shall only exist if expressly agreed in the<br />

terms of contract.<br />

All product designations may be trademarks or product<br />

names of <strong>Siemens</strong> AG or supplier companies whose use by<br />

third parties for their own purposes could violate the rights<br />

of the owners.

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