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Werzalit's Construction System - Werzalit of America, Inc.

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TABLE OF CONTENTS<br />

Page 1………... Introduction<br />

Page 2 ‐ 5….... Product Information<br />

Page 6 – 7….… Sizes & Pr<strong>of</strong>iles<br />

Page 8 – 9..….. Features & Key<br />

Benefits<br />

Page 10…..…… Trim & Accessories<br />

Page 11………... Colors<br />

Page 12……..…..Technical Data<br />

Page 13 – 23..….Installation<br />

Manual<br />

Page 24………...Product Warranty<br />

Page 25 – 34….Trim & Accessories<br />

Page 35…………Tips & Techniques


<strong>Werzalit</strong> Ventilated and Drained Cladding <strong>System</strong><br />

Siding pr<strong>of</strong>iles by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are both high quality design elements and<br />

protection.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. cladding boards can handle whatever the weather throws at them.<br />

With their robust and impact‐resistant surfaces, they protect a building structure against<br />

weathering influences. Styled to match traditional wood lap siding, these panels interlock in a<br />

precision tongue‐and‐groove design, complete with a closed cell gasket system to turn away<br />

wind, air and water infiltration to a degree not matched by natural wood or any commodity<br />

siding product. The siding pr<strong>of</strong>iles stand for design freedom, and their painted surfaces ensure<br />

simple, quick installation. Used as partial or full facade, they <strong>of</strong>fer their advantages to new<br />

buildings as well as in modernization and renovation.<br />

1


Cladding boards by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are manufactured using sustainable Pennsylvania hardwoods.<br />

• Weather‐Resistant Material<br />

• High Breaking Strength & Resistance<br />

• Superb UV Resistance<br />

• Antistatic Quality<br />

• Asbestos Free<br />

• Insect Resistant<br />

• C02 Neutral<br />

• 30 Years <strong>of</strong> Experience<br />

“MADE IN THE USA”<br />

2


Naturally Resistant: <strong>Werzalit</strong> Wood Based Material<br />

Cladding is the face <strong>of</strong> your structure. And so<br />

that it doesn’t suffer the damages caused by<br />

wind, weather and extreme temperatures, it<br />

needs special protection. This in turn makes<br />

huge demands on construction materials:<br />

They need to be weather‐resistant, light‐fast<br />

and impact resistant. <strong>Werzalit</strong> combines all <strong>of</strong><br />

these qualities into one material. Our<br />

patented manufacturing process makes this<br />

possible – a process that combines the natural<br />

qualities <strong>of</strong> native deciduous and coniferous<br />

trees obtained from sustainable forestry<br />

sources with the resistance <strong>of</strong> top quality<br />

resins. The result is a high‐density wood<br />

3<br />

material evenly structured throughout, which<br />

is exceptionally resistant to extreme weather<br />

conditions and mechanical stress.<br />

To ensure that, <strong>Werzalit</strong> products maintain<br />

their properties, they undergo endurance<br />

testing‐under the toughest conditions. In the<br />

case <strong>of</strong> <strong>Werzalit</strong> cladding pr<strong>of</strong>iles, this means<br />

testing in the laboratory and at outdoor<br />

weathering facilities for the effects <strong>of</strong> extreme<br />

sunlight and extreme tropical humidity.


Economical: <strong>Werzalit</strong>’s <strong>Construction</strong> <strong>System</strong><br />

Horizontal, vertical or diagonal construction or<br />

traditional weatherboarding, available in custom<br />

colors, <strong>Werzalit</strong>’s siding opens up a world <strong>of</strong><br />

versatile design options. Used as partial, full or<br />

weatherboard cladding, they make an impact<br />

when used for new‐structures as well as<br />

modernizing and renovating property. Creative<br />

cladding designs with <strong>Werzalit</strong> pays for itself from<br />

the first day. The cost‐effective construction<br />

system fits and secures very easily to the sub‐<br />

frame. Its homogenous surface has no<br />

honeycombing, voids or resin pockets, keeping<br />

waste to a minimum.<br />

4<br />

The high degree <strong>of</strong> prefabrication also saves on<br />

time and cost during installation. Its acrylic<br />

surfaces and décor designs are already lacquered<br />

to environmentally‐friendly standards in the<br />

factory, so that further processing is unnecessary.<br />

<strong>Werzalit</strong> cladding pr<strong>of</strong>iles are a highly compressed<br />

and homogeneous material core as well as having<br />

a robust surface coating made <strong>of</strong> a high‐quality<br />

acrylic system with light‐fast color pigments.


• Minimal waste<br />

• Pr<strong>of</strong>ile width‐coverage size<br />

• Dimensionally stable – non‐warping<br />

• Easy to install and secure<br />

• Ready to fit from factory<br />

• Painted surfaces<br />

• <strong>Inc</strong>rease the value <strong>of</strong> your home<br />

5<br />

Whatever the weather. <strong>Werzalit</strong>’s siding product<br />

<strong>of</strong>fers outstanding protection from the weather and will<br />

provide sustained improvement in your home’s energy<br />

efficiency. The rear‐ventilated cladding system<br />

represents the perfect heat insulation feature. Whether<br />

used for your new‐structure or when renovating, the<br />

wealth <strong>of</strong> colors and surfaces gives you maximum<br />

design freedom. It’s the perfect way to increase the<br />

value <strong>of</strong> your home.<br />

<strong>Werzalit</strong>’s cladding also <strong>of</strong>fers exceptional long‐term quality.


Available Sizes & Pr<strong>of</strong>iles<br />

<strong>Werzalit</strong>’s siding board pr<strong>of</strong>ile is impressive right across the board. Its flat structured acrylic<br />

surface is available in custom colors and puts the accent on creativity. The siding boards are<br />

supplied in a cover width <strong>of</strong> 6 & 8 inches. The siding boards are designed for Horizontal, Vertical<br />

& Diagonal installation.<br />

Pr<strong>of</strong>ile Name 6” Heritage 6” <strong>America</strong>na 8” <strong>America</strong>na<br />

Texture Wood Grain Slate Slate<br />

Coverage Width 6 <strong>Inc</strong>hes 6 <strong>Inc</strong>hes 8 <strong>Inc</strong>hes<br />

Coverage Length 12 ft 12 ft 12 ft<br />

Approx. Thickness .787” (fitted)<br />

.393 (groove)<br />

.708” (tongue)<br />

6<br />

.787” (fitted)<br />

.393 (groove)<br />

.708” (tongue)<br />

.787” (fitted)<br />

.393 (groove)<br />

.708” (tongue)


6” Heritage<br />

6” <strong>America</strong>na<br />

7<br />

<br />

8” <strong>America</strong>na


• Factory Baked Acrylic Enamel: Chosen<br />

in any color by the customer & resists<br />

weather, moisture & impact damage. It<br />

is unaffected by ultraviolet rays & will<br />

not blister, flake or peel. It maintains<br />

its original texture, color & structural<br />

integrity even after years <strong>of</strong> being<br />

subjected to rain, sunlight & intense<br />

heat.<br />

• Closed Cell Foam Gasket: <strong>Werzalit</strong>’s<br />

unique gasket system <strong>of</strong>fers<br />

unsurpassed resistance to harsh<br />

weather & reduced air infiltration.<br />

Features & Key Benefits:<br />

The <strong>Werzalit</strong> Difference<br />

8<br />

• Resin Hardwood Composite Core:<br />

More resistant than natural wood or<br />

hardboard, stronger than cement<br />

board. <strong>Werzalit</strong> panels will not warp,<br />

buckle, crack, blister, flake or peel.<br />

• Acrylic/Melamine Primer Laminate:<br />

The abrasion strength <strong>of</strong> this laminate<br />

is impervious to acids, alkaline & will<br />

not split, crack or splinter.<br />

• Fastener Groove: Designed for easy<br />

installation & stealth.


Built‐In Lap Joint<br />

Every panel comes with a built‐in lap joint to ensure a finished look that reduces unsightly gaps<br />

& prevents weather infiltration.<br />

9


Trim & Accessories<br />

<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. also <strong>of</strong>fers a wide variety <strong>of</strong> trim & accessories that can be factory<br />

painted. <strong>Werzalit</strong> factory pre‐finished trim systems combine with the cladding boards to create<br />

a complete exterior package.<br />

• Vinyl Trim Board<br />

• Vinyl Corner Boards<br />

• Aluminum Outside Corners<br />

• Aluminum Inside Corners<br />

• Aluminum Channel<br />

10<br />

• S<strong>of</strong>fit<br />

• Fascia<br />

• Frieze Board<br />

• Post Wraps<br />

• Screws<br />

• Thermal Spacers


Colors:<br />

All <strong>Werzalit</strong> cladding – along with the entire line <strong>of</strong> <strong>Werzalit</strong> products – are painted to order.<br />

Our color range is completely wide open. You can choose from a selection <strong>of</strong> designer base<br />

colors, or‐ at no extra charge‐we will custom blend the colors to your specification.<br />

<strong>Werzalit</strong> can also produce matches <strong>of</strong> many custom and corporate colors.<br />

There is never a limit or surcharge on custom colors, leaving you free to express your unique<br />

styling ideas and create a one‐<strong>of</strong>‐a‐kind project.<br />

Orders are shipped directly from our factory to your job site so that we can supply you with a<br />

completed, color matched system.<br />

11


Siding Pr<strong>of</strong>iles General Information & Technical Data<br />

Siding Pr<strong>of</strong>iles Unit Test Specification<br />

1. Density 800‐950 kg/m 3<br />

EN 323<br />

2. Flexural Strength 40 ‐ 45 N/mm 2<br />

EN 310/ EN 438<br />

3. Elesticity Modulus 4,000 ‐ 6,000 N/mm 2<br />

EN 310/ EN 438<br />

4. Tensile strength vertical to the surface 3‐Feb N/mm 2<br />

(transverse tensile strength)<br />

EN 319<br />

5. Tensile strength ‐<br />

6. Screw withdrawal strength 800 ‐ 1.300 N/mm 2<br />

WERZALIT<br />

TEST STANDARD<br />

7. Swelling after storage in water<br />

at 68 0 after 2 hours 0.3 ‐ 0.6 % DIN 317<br />

after 24 hours 3.0 ‐ 5.0 % DIN 317<br />

at 212 0 after 5 hours ‐<br />

8. Moisture content 10‐May % EN 322<br />

9. Tempurature resistance under<br />

permanent load ‐58 to 158<br />

0<br />

Fahrenheit WERZALIT<br />

temporary load 248<br />

0<br />

Fahrenheit TEST STANDARD<br />

10. Fire behaviour<br />

Standard version B2 resp D‐s2, d2 DIN 4102‐1 resp.<br />

Special version B1 resp. B‐s3,d0 2<br />

DIN EN 13501‐1<br />

11. Length change due to moisture 1 ‐ 3 mm/m WERZALIT<br />

heat exposure TEST STANDARD<br />

12. Thermal conductivity 0.2 W/m ‐ K DIN 52 612<br />

13. Water vapor permeability 5 ‐ 15 m DIN 52 615<br />

14. Cross cut test N/A<br />

15. Scratch resistance .5 ‐ 1.5 N EN 438<br />

16. Brinell hardness N/A<br />

17. Abrasion behaviour N/A<br />

18. Light fastness Level 8 DIN 54 004<br />

19. Chemical resistance limited resistance EN 438<br />

20. Cigarette burn resistance not resistant to burns EN 438<br />

21. Color deviation E < 1 DIN 5033<br />

22. Impact load impact resistant WERZALIT<br />

TEST STANDARD<br />

This technical data sheet provides information and advice without obligation.<br />

We request that all information regarding working with our products be adapted to the local conditions and materials used.


Installation Manual Cladding/Siding/Trim <strong>System</strong>s<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. • 40 Holley Avenue, Box 373 • Bradford PA 16701<br />

Phone (814) 362-3881 • Toll Free (800) 999-3730 • Fax (814) 362-4237<br />

http://www.werzalit-usa.com • e-mail info@werzalit-usa.com


General Description<br />

Engineered for Protection and Beauty<br />

For the first time, materials designed to protect high rise buildings from the extremes <strong>of</strong> wind and driving rain are<br />

incorporated in a traditionally-styled residential cladding system<br />

Styled to match traditional wood lap siding, these panels interlock in a precision tongue-and-groove design,<br />

complete with a closed cell foam gasket system to turn away wind, air and water infiltration to a degree not<br />

matched by natural wood or any commodity siding product.<br />

Trim Completes The Package<br />

Unique Gasket <strong>System</strong> Offers Unsurpassed Weather Resistance And<br />

Reduced Air Infiltration<br />

Overlapping panels fit together with a tongue-and-groove design. A factoryinstalled<br />

compressible gasket keeps even the nastiest weather outside where it<br />

belongs<br />

Manufactured With Protection To The Core<br />

More resistant than natural wood or hardwood,<br />

stronger than cement board . . . will not warp,<br />

buckle or check, blister, flake or peel. Superior<br />

damage protection from hail, ice and wear.<br />

Perfect Joints Built Right In<br />

Every panel comes with a built-in lap joint<br />

to ensure a finished look that reduces<br />

unsightly gaps and weather infiltration.<br />

Our cladding system can be combined with wood or aluminum<br />

conventional trims or with <strong>Werzalit</strong> factory pre-finished trim<br />

systems to make a complete exterior package. The WAGS trim<br />

systems use compressible foam gasket to reduce air infiltration at<br />

window, door and other openings.<br />

3


Standard Pr<strong>of</strong>iles<br />

4


Panel Dimensions<br />

<strong>Werzalit</strong> panels are engineered to accommodate expansion and contraction due to<br />

seasonal effects <strong>of</strong> temperature and humidity on its wood core. Panel ends are routed to<br />

form a shiplap end joint. It is not necessary for panel joints to end over a stud.<br />

NOTE:<br />

1. The recommended gap between shiplap panel ends is 1/8” for temperate, cold or arid climates and<br />

3/16” for tropical climates.<br />

2. Panels installed in runs up to 36 feet long may be butted if normal expansion is provided at the end<br />

<strong>of</strong> the runs.<br />

3. Joints up to 3/8” provide no technical problem, but may be unsightly.<br />

4. To give the best appearance, gap spacing should be uniform throughout the job.<br />

5. Work should be planned to avoid an excessive number <strong>of</strong> joints in conspicuous locations or an<br />

unsightly pattern <strong>of</strong> joints.<br />

5


Cladding Application - General<br />

CLADDING INSTALLATION<br />

All <strong>Werzalit</strong> cladding and accessory installation shall be<br />

in accordance with approved practice and local building codes.<br />

STORAGE<br />

Cladding must be stored in a clean, dry area out <strong>of</strong> the<br />

weather and away from any damaging activity. All cladding<br />

bundles should be stored above ground on level blocking allowing<br />

ample space for air circulation. Covering should be used to protect<br />

panels from the elements during exterior storage. Wet boards<br />

should be removed from bundles to allow them to acclimatize prior<br />

to installation (stand boards on edge for several days, allowing air<br />

circulation on all sides).<br />

WALL SURFACE EXTENSION<br />

Existing wall surfaces must provide a flat plane for<br />

proper installation <strong>of</strong> <strong>Werzalit</strong> cladding. Irregular and unlevel wall<br />

surfaces should be brought to the attention <strong>of</strong> the project<br />

supervisor.<br />

CUTTING<br />

All <strong>Werzalit</strong> architectural products are easily installed<br />

with ordinary carpentry tools. When power sawing, a sharp carbide<br />

tipped saw blade should be used. Exposed edges <strong>of</strong> all cross cuts<br />

and cut-outs should be touched up with a top quality exterior color<br />

matched coating.<br />

NOTE: Always cut into the finished surface!<br />

SUPPORT FRAMING<br />

<strong>Werzalit</strong> cladding and accessories require a supporting<br />

framework with a maximum spacing <strong>of</strong> 2’-0” O. C. All sub-frame<br />

construction or support framing shall be no less then 5/8” thick,<br />

securely anchored and properly aligned to provide a flat plane for<br />

the cladding attachment.<br />

WALL PROTECTION<br />

An exterior moisture retarder shall be applied over the<br />

construction wall surface.<br />

Wall openings for windows, doors, louvers, etc. should<br />

be flashed according to the manufacturers instructions and good<br />

building practice to prevent moisture penetration between the<br />

fixture and the rough wall opening.<br />

LOW COMPRESSIVE STRENGTH SHEATHING MATERIALS<br />

<strong>Werzalit</strong> can be installed over low compressive<br />

sheathing such as plastic foam or foil faced materials, providing<br />

that the following conditions are met:<br />

1. Cladding must be fastened through the sheathing,<br />

securely into the framing material.<br />

2. The starter rail must be attached directly to the framing<br />

member, not foam sheathing.<br />

3. Care must be taken not to overdrive cladding fasteners,<br />

or sheathing may be damaged by compression and wall<br />

surface may be uneven.<br />

EXTRUSION ACCESSORIES<br />

Install all extrusions as called by the architect. All<br />

extrusions shall be positioned plumb and level assuring proper<br />

alignment <strong>of</strong> cladding panels with all outline edges.<br />

PANEL PLACEMENT<br />

Place panels firmly together with tongue and groove<br />

mating fully. Panels can be seated fully by tapping into position<br />

with the end <strong>of</strong> a hammer handle. Before securing into position,<br />

make sure allowance has been made for expansion and<br />

contraction.<br />

Panel ends can be placed at random or placed in a preplanned<br />

pattern.<br />

EXPANSION AND CONTRACTION OF PANELS<br />

<strong>Werzalit</strong> has provided an engineered expansion and<br />

contraction system for its architectural panels. This allows the<br />

panel to “work” with climatic changes and allows the panel to be<br />

straight and smooth. For further details see page 8.<br />

FASTENING<br />

1. When fixing <strong>Werzalit</strong> panels directly to wood framing,<br />

use stainless steel fasteners, with a minimum ¾”<br />

penetration into framing or solid sheathing. For<br />

application over sheathing or insulation board, fastener<br />

size and length shall be adequate to support panels and<br />

provide sufficient penetration (min. ¾”) into the framing<br />

material.<br />

2. Whether by hand or power driven, a snug contact with<br />

the panel will secure installation. In all cases, avoid<br />

overdriving fasteners whereas this will hinder lateral<br />

movement <strong>of</strong> <strong>Werzalit</strong> panels. Fasteners shall be<br />

inserted at right angles to the panel to assure that<br />

fastener head is flush to the surface allowing next panel<br />

to be seated properly on tongue.<br />

NOTE: When power nailing use a finishing nail gun<br />

with air pressure not to exceed 85 psi<br />

Fasteners recommended by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are a #7<br />

stainless steel finish screw similar to those manufactured by Swan<br />

Secure, <strong>Inc</strong>..<br />

Stainless steel nail fastener, ring-shank 8d, length to be<br />

determined by the installing contractor.<br />

TOUCH UP PAINT<br />

1. Color matched touch-up paint is provided by<br />

manufacturer. All field cut ends and cut outs must<br />

be painted by the installing contractor.<br />

2. When <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. siding is installed<br />

against wood or synthetic trim it is recommended<br />

the exposed end <strong>of</strong> the siding board be field<br />

painted by the installing contractor before<br />

installation.<br />

3. Weather caulking should be used to cover the<br />

expansion gap between the siding and the trim<br />

material. Color matched touch-up paint should be<br />

used to hide the caulking material.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. is a manufacturer <strong>of</strong> building materials and does not practice architecture or engineering. The installation procedures<br />

in this bulletin are based on principles and materials that have provided satisfactory performance with our product under normal conditions.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. will not be responsible for the consequences <strong>of</strong> any deviations from these recommendations, unless made with its<br />

prior written approval. <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. reserves the right to void the warranty on its product if it’s installation recommendations are<br />

not followed.<br />

6


Typical Horizontal Installation<br />

This diagram shows a typical installation <strong>of</strong> horizontal cladding, numbered in the normal<br />

sequence <strong>of</strong> operations. Note that corner posts, either aluminum or wood, are required<br />

for proper installation. The first panel is mounted on a starter rail. It is not necessary for<br />

panel ends to coincide with stud spacing, as the tongue & groove design with shiplap<br />

ends provides a self-supporting finished joint. This reduces waste and labor cost,<br />

providing fast and easy installation.<br />

1. Install Aluminum Trim (Inside &<br />

Outside corners, window, door trim, etc .<br />

)<br />

NOTE: Windows and doors should be installed<br />

according to the manufacturer’s recommendations<br />

and good building practices to prevent water<br />

intrusion between the rough opening and the window<br />

or door unit. Details may vary with climate and<br />

manufacturer’s design. <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

does not provide flashings, drip caps or other material<br />

for this purpose.<br />

4. Install tongue and groove cladding with<br />

stainless steel square drive screws or power<br />

driven stainless steel ring shank nails<br />

(available from <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.)<br />

3. Mount Starter<br />

Rail SR-4<br />

2. Vapor<br />

Retarder<br />

SEQUENTIAL ORDER OF INSTALLATION


Typical Vertical Installation<br />

Pictured below is a typical <strong>Werzalit</strong> Vertical<br />

installation shown with Heritage Cladding.<br />

The first panel is mounted on an aluminum<br />

starter rail.<br />

For proper installations <strong>of</strong> <strong>Werzalit</strong><br />

panels, wood or aluminum corner posts are<br />

required. Work from right to left.<br />

SEQUENTIAL ORDER OF INSTALLATION<br />

Note: Where vertical butt joints are involved,<br />

install vertical siding from right to left. At Starter Rail<br />

SR-3 remove butt joint finger and apply touch up<br />

before mounting to wall at SR-3.<br />

NOTE:<br />

Windows and doors should be<br />

installed according to the manufacturer’s<br />

recommendations and good building<br />

practices to prevent water intrusion<br />

between the rough opening and the<br />

window or door unit. Details may vary<br />

with climate and manufacturer’s design.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. does not<br />

provide flashings, drip caps or other<br />

material for this purpose.<br />

8


Typical Installation Over Masonry<br />

When applying <strong>Werzalit</strong> cladding over masonry, a pressure-treated wood substructure is<br />

recommended. After vapor barrier has been installed over masonry, attach pressure-treated<br />

firring 16” or 24” on center, as shown, with approved masonry anchors. <strong>Werzalit</strong> cladding can<br />

then be installed to firring with #7 X 1” stainless steel screws.<br />

9


TRIM ACCESSORIES – HORIZONTAL INSTALLATION<br />

10


TRIM ACCESSORIES – VERTICAL INSTALLATION<br />

12


TRIM ACCESSORIES – VERTICAL INSTALLATION<br />

13


Limited Warranty<br />

1. Products covered by this Limited Warranty.<br />

Exterior wall cladding panels, <strong>America</strong>na, Heritage and Colonial<br />

pr<strong>of</strong>iles produced by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

2. Core Properties covered by this Limited Warranty.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. warrants, subject to all other conditions<br />

and limitations in this document, that the core <strong>of</strong> its exterior wall<br />

panels will not rot or decay for a period <strong>of</strong> twenty years from the<br />

date <strong>of</strong> original installation.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. also warrants that its exterior panels meet<br />

or exceed, at the time <strong>of</strong> delivery, standards <strong>of</strong> ANSI 208.1 and<br />

UBC 2525.<br />

3. Surface Properties covered by this Limited Warranty.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. warrants, subject to all other conditions<br />

and limitations in this document that the factory-applied surface on<br />

its exterior panels will not:<br />

a.) within fifteen years <strong>of</strong> service, change color more than<br />

10 NBS units (ASTM D 2244)<br />

b.) within fifteen years <strong>of</strong> service, chalk in excess <strong>of</strong> ASTM<br />

D 659-44, rating 4.<br />

c.) within fifteen years <strong>of</strong> service, sustain visible damage<br />

from blistering, cracking or peeling.<br />

The term “visible damage” shall be defined as damage plainly<br />

visible, when viewed from the vantage point <strong>of</strong> a passer-by or<br />

occupant <strong>of</strong> the building. It shall not be construed to mean minute,<br />

microscopic or isolated blemishes.<br />

4. What YOU MUST DO to qualify for coverage.<br />

a.) The product must be installed according to <strong>Werzalit</strong> <strong>of</strong><br />

<strong>America</strong>’s published instructions in effect at the time, on<br />

a vertical wall <strong>of</strong> sound design and condition, in<br />

accordance with good construction practice.<br />

b.) The product, before installation, must be properly stored<br />

so as to be in prime condition when it is installed, and<br />

must be installed within one year <strong>of</strong> the original<br />

purchase.<br />

c.) The owner must give written notice to <strong>Werzalit</strong> <strong>of</strong><br />

<strong>America</strong> within ninety days after any non-conformance<br />

becomes evident, and <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong> must be<br />

given a reasonable opportunity to inspect, and to make<br />

recommendations before its product is altered, replaced<br />

or repaired.<br />

5. Remedies and Limits <strong>of</strong> Coverage for the Panel Core.<br />

If <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, after a good faith inspection, determines<br />

that the panel core has failed under the terms <strong>of</strong> this Limited<br />

Warranty, <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, at its option, will repair, replace or<br />

pay the original owner a cash payment for the affected area,<br />

limited as follows:<br />

a.) For failure during the first ten years <strong>of</strong> service, a sum<br />

equal to the owner’s actual cost <strong>of</strong> remediation, but not<br />

to exceed 150% <strong>of</strong> <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>’s original sales<br />

price for the siding.<br />

b.) For failure after the first ten, but less than twenty years,<br />

a pro-rated percentage <strong>of</strong> the amount in Section 5.a. <strong>of</strong><br />

this Limited Warranty based on a percentage <strong>of</strong><br />

warranted service before failure, but not to exceed the<br />

owner’s actual cost <strong>of</strong> remediation.<br />

6. Remedies and Limits <strong>of</strong> Coverage for Panel Surface.<br />

If <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, , after a good faith inspection, determines<br />

that the surface has failed under the terms <strong>of</strong> this Limited<br />

Warranty, <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, at its option, will repaint, repair, or<br />

pay the original owner a cash payment for the affected area,<br />

limited as follows:<br />

a.) For failure during the first eight years <strong>of</strong> service, a sum<br />

equal to 100% <strong>of</strong> the reasonable cost <strong>of</strong> materials and<br />

labor to repaint the affected area.<br />

b.) For failure after the first eight, but less than fifteen years,<br />

a pro-rated percentage <strong>of</strong> the amount in Section 6.a. <strong>of</strong><br />

this Limited Warranty based on a percentage <strong>of</strong><br />

warranted service before failure, but not to exceed the<br />

owner’s actual cost <strong>of</strong> remediation.<br />

7. Conditions NOT COVERED by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong> will not be responsible for damage caused by<br />

the following:<br />

a.) failure or deficiency <strong>of</strong> the wall or substrate to which<br />

<strong>Werzalit</strong> panels are applied.<br />

b.) misuse, abuse, vandalism, fire or other accident <strong>of</strong><br />

casualty.<br />

c.) inadequate installation or building design.<br />

d.) damage to other materials caused by moisture in the<br />

wall cavity.<br />

e.) Contact with strong acids, caustic materials or other<br />

harmful chemicals.<br />

f.) Acts or omissions <strong>of</strong> any other party.<br />

8. Disclaimers<br />

THIS LIMITED WARRANTY STATES THE ENTIRE LIABILITY<br />

OF WERZALIT OF AMERICA WITH RESPECT TO THE<br />

PRODUCTS NAMED ABOVE. THIS EXPRESS LIMITED<br />

WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,<br />

EXPRESS OR IMPLIED, INCLUDING ALL IMPLIED<br />

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A<br />

PARTICULAR PURPOSE, AND SHALL CONSTITUTE THE<br />

SOLE AND EXCLUSIVE REMEDY. UNDER NO<br />

CIRCUMSTANCES WILL WERZALIT OF AMERICA BE LIABLE<br />

FOR THE INCIDENTLE OR CONSEQUENTIAL DAMAGES OF<br />

ANY NATURE WHATSOEVER ARISING FROM ANY CAUSE OR<br />

EVENT, INCLUDING BUT NOT LIMITED TO THOSE ARISING<br />

OUT OF NEGLIGENCE TORT, BREACH OR WARRANTY,<br />

CONTRACT, STRICT LIABILITY, OR ANY OTHER BASIS AND<br />

SUCH DAMAGES ARE SPECIFICALLY EXCLUDED HEREIN.<br />

THIS LIMITED WARRANTY AND EXCLUSIVE REMEDY AND<br />

ALL OTHER ASPECTS OF THIS TRANSACTION SHALL BE<br />

BROUGHT ONLY IN THE COURTS<br />

14


The following guidelines are based on general applications and could vary depending on actual<br />

construction procedures and illustrate the use <strong>of</strong> basic materials for a <strong>Werzalit</strong> system. However<br />

the drawings and specifications shall prevail for material use.<br />

NOTE:<br />

All applicable code requirements and/or other<br />

regulations addressing fastener selection shall not be the<br />

responsibility <strong>of</strong> <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

I CLADDING<br />

Cladding Type:<br />

<strong>America</strong>na 4” _______<br />

<strong>America</strong>na 6” _______<br />

<strong>America</strong>na 8” _______<br />

Colonial 8” _______<br />

Heritage 6” _______<br />

Application Type: Horizontal _______<br />

Vertical _______<br />

Diagonal _______<br />

a. Calculate surface area <strong>of</strong> building to be covered<br />

with <strong>Werzalit</strong> cladding. ____ SF<br />

Deduct area <strong>of</strong> windows and doors. ____ SF<br />

NOTE: Add a waste factor <strong>of</strong> 3%. ____ SF<br />

Add an error factor <strong>of</strong> 3%. ____ SF<br />

Type _____________________<br />

Unit Costs @ _____ SF X Total SF = $ ________<br />

Type _____________________<br />

Unit Costs @ _____ SF X Total SF = $ ________<br />

Type _____________________<br />

Unit Costs @ _____ SF X Total SF = $ ________<br />

b. Individual Panel Areas<br />

4” <strong>America</strong>na 12’-0” = 4 SQ.FT.<br />

6” <strong>America</strong>na 12’-0” = 6 SQ.FT.<br />

6” Heritage 12’-0” = 6 SQ.FT.<br />

8” <strong>America</strong>na 12’-0” = 8 SQ.FT.<br />

8” Colonial 12’-0” = 8 SQ.FT.<br />

Square footage as determined in part 1 divided by<br />

the area <strong>of</strong> the panel will determine number <strong>of</strong> panels<br />

required.<br />

II END JOINT<br />

All <strong>Werzalit</strong> panels are dadoed for overlap end joints.<br />

These panel overlaps provide an area for expansion and<br />

contraction.<br />

III EXTRUSION ACCESSORIES<br />

c. Lineal feet <strong>of</strong> starter rail required ____ LF<br />

PCS _____ Type _______ @ $_____ = $________<br />

Provide starter rail at any area where cladding<br />

begins as a full panel. (base <strong>of</strong> wall, porches, decks, over<br />

windows or doors. If panels have cutouts face nail panel<br />

with rust resistant finish nail, counter sink, fill and touchup.)<br />

d. Lineal feet <strong>of</strong> outside corner ____ LF<br />

PCS _____ Type _______ @ $_____ = $________<br />

e. Lineal feet <strong>of</strong> inside corner ____ LF<br />

PCS _____ Type _______ @ $_____ = $________<br />

f. Other accessory extrusions ____ LF<br />

PCS _____ Type _______ @ $_____ = $________<br />

PCS _____ Type _______ @ $_____ = $________<br />

PCS _____ Type _______ @ $_____ = $________<br />

IV PLYWOOD TRIM ACCESSORIES<br />

g. Use the same format as listed in section III above.<br />

15


IV FASTENER SELECTION<br />

All fasteners shall be as called for on the drawings or<br />

in the specifications.<br />

g. Calculate Fasteners ________ PCS<br />

Calculate number <strong>of</strong> panels required and provide a<br />

fastener at each vertical support plus one at each end.<br />

(12’-0” panel supported @ 16” o/c requires 10 fasteners;<br />

@ 24” o/c requires 7 fasteners.) Number <strong>of</strong> panels<br />

required X number <strong>of</strong> fasteners per panel equals number<br />

required. Add for waste.<br />

Screw Size #7 X ________ length _________ PCS<br />

Screw Size #7 X ________ length _________ PCS<br />

Screw Size #7 X ________ length _________ PCS<br />

Ring Shank Nail 6d X ____ length _________ PCS<br />

Self Tapping<br />

(Steel Studs) X ________ length _________ PCS<br />

Self Tapping<br />

(Steel Studs) X ________ length _________ PCS<br />

To determine fastener length:<br />

Penetration depth required ___________<br />

Wall material thickness – 1 ___________<br />

Wall material thickness – 2 ___________<br />

Wall material thickness – 3 ___________<br />

Furring material thickness ___________<br />

<strong>Werzalit</strong> cladding requirements 3/8”<br />

Sub-total ___________<br />

Other __________∗<br />

Required fastener length ___________<br />

∗ It is recommended to allow for minor variations<br />

that may occur when various building materials are<br />

constructed together.<br />

Correct fastener type and length shall be verified before purchase.<br />

<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. or its affiliates assumes no responsibility for<br />

incorrect fastener selections used in the application <strong>of</strong> any item supplied<br />

by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

CAUTION: Installation on Framing<br />

Material over Masonry <strong>Construction</strong><br />

Fastener type and length requirements for cladding<br />

materials fastened to furring material over masonry may<br />

be different than fastener type and length requirements<br />

for parts that are secured to wood framing material.<br />

Fastener length should not allow it to go through<br />

furring into masonry. Fasteners too long will not seat<br />

flush with panel surface and hinder placement <strong>of</strong> next<br />

panel.<br />

Installation Over Insulation Board<br />

Installation <strong>of</strong> <strong>Werzalit</strong> panels over insulation boards<br />

shall provide for a solid support at the base <strong>of</strong> the wall for<br />

the starter rail.<br />

Correct fastener length shall be determined to<br />

provide proper fastening support for all panels, minimum<br />

½” penetration into stud.<br />

Care should be taken not to over tighten the<br />

fasteners which could cause a wavy, uneven surface and<br />

difficulty in seating the next panel.<br />

CAUTION: Installation over steel studs<br />

requires the use <strong>of</strong> a self drilling Tech-point<br />

screw fastener in a length sufficient to penetrate<br />

the stud a minimum <strong>of</strong> ½”.<br />

16


Pre-finished <strong>Werzalit</strong> Trim Boards create a lasting impression!<br />

Moisture, changing temperatures, UV light and insects attack exterior trim and cut short its useful life.<br />

<strong>Werzalit</strong> trim boards however, are another story.<br />

New technology has created a polyvinyl chloride (PVC) material that won’t swell, rot, split, delaminate,<br />

cup or craze under harsh conditions. Yet it’s as workable as wood. You can nail, glue, drill, route and cut<br />

<strong>Werzalit</strong> Trim Boards using the same tools you would use with wood.<br />

<strong>Werzalit</strong> Trim Boards match woods ability to adapt to varying needs, but when it comes to durability,<br />

there’s no comparison. Because <strong>of</strong> <strong>Werzalit</strong> Trim Boards outstanding lasting power, they are the right<br />

choice for these and other applications:<br />

* Fascia * Rake, Corner and Frieze Boards<br />

* Decorative trim and columns * Flat panels<br />

* Fluted and flat casings * Fencing<br />

* Custom millwork * Sheet rock<br />

* Moldings * Gingerbread<br />

* S<strong>of</strong>fits<br />

<strong>Werzalit</strong> Trim Boards don’t require an expensive investment in new tools or fasteners; you can work these<br />

products like real wood.<br />

NAILED<br />

SAWN<br />

DRILLED<br />

ROUTED<br />

GLUED<br />

<strong>Werzalit</strong> Trim Boards will not be affected by moisture and suffer the damage moisture causes. <strong>Werzalit</strong><br />

Trim Boards are also impervious to salt and insects.<br />

<strong>Werzalit</strong> Trim Boards can be installed using nails, screws or construction adhesives to fasten to wood,<br />

masonry and other surfaces. Use PVC Cement to adhere the <strong>Werzalit</strong> Trim Boards to each other. <strong>Werzalit</strong><br />

Trim Boards will not collapse when you use nails or screws.<br />

<strong>Werzalit</strong> Trim Boards are UV resistant and may be left in their natural white color. If painting is desirable,<br />

<strong>Werzalit</strong> will paint to your selected colors or they can be painted with standard, exterior grade house<br />

paint. (Clean all surfaces prior to painting)<br />

17


PROPERTY<br />

<strong>Werzalit</strong> Trim Boards<br />

PROPERTY COMPARISON<br />

WERZALIT TRIM<br />

BOARDS WOOD ENGINEERED TRIM<br />

ABSORBS WATER NO YES YES<br />

RESISTS ROT YES NO NO<br />

INSECT PROOF YES NO NO<br />

WITHSTANDS DIRECT CONTACT<br />

WITH MOISTURE<br />

REQUIRED DISTANCE ABOVE<br />

GRADE<br />

ACCEPTABLE FOR DIRECT<br />

CONTACT WITH MASONRY<br />

REQUIRED DISTANCE FROM EDGE<br />

FOR FACE NAILING<br />

PREDRILL NEEDED TO AVOID<br />

SPLITTING WHEN EDGE NAILING<br />

YES NO NO<br />

0" 8" 6"<br />

YES NO NO<br />

0" 8" 6"<br />

NO YES YES<br />

PAINTING REQUIREMENTS 1 COAT 2 COATS 2 COATS<br />

WERZALIT TRIM BOARD PROPERTIES<br />

PROPERTY VALUE ASTM METHOD<br />

DENSITY (LBS./CUFT) 37 D792<br />

WATER ABSORPTION ( % ) < 1% D570<br />

FLEXURAL STRENGTH (PSI) 3,952 D790<br />

FLEXURAL MODULUS (PSI) 192,700 D790<br />

TENSILE STRENGTH (PSI) 1,739 D638<br />

TENSILE MODULUS (PCI) 113,400 D638<br />

COMPRESSION STRENGTH (PSI) 2,018 D695<br />

COMPRESSION MODULUS (PSI) 90,200 D695<br />

NOTCHED IZOD IMPACT STRENGTH<br />

(FT-IB.INCH)<br />

0.27 D256<br />

PUNCTURE IMPACT ENERGY<br />

7.34 D3763<br />

(FTLBS)<br />

COEFFICIENT OF LINEAR<br />

EXPANSION (IN./IN. O F)<br />

BURN RATE<br />

3.2 X 10-5 D696<br />

NONE WHEN FLAME<br />

REMOVED<br />

FLAME SPREAD INDEX 25 E84<br />

HEAT DEFLECTION TEMP. AT 264PSI<br />

( O F)<br />

143 D648<br />

OIL CANNING AT 140 O F NONE D3979<br />

18


Actual Size<br />

Standard Length<br />

3/8" X 1 1/2" 10'‐0"<br />

3/8" X 3 1/2" 10'‐0"<br />

3/8" X 5 1/2" 10'‐0"<br />

3/8" X 7 1/4" 10'‐0"<br />

3/8" X 9 1/4" 10'‐0"<br />

3/8" X 11 1/4" 10'‐0"<br />

3/8" X 4'‐0" 10'‐0"<br />

1/2" X 1 1/2" 10'‐0"<br />

1/2" X 3 1/2" 10'‐0"<br />

1/2" X 5 1/2" 10'‐0"<br />

1/2" X 7 1/4" 10'‐0"<br />

1/2" X 9 1/4" 10'‐0"<br />

1/2" X 11 1/4" 10'‐0"<br />

1/2" X 4'‐0" 10'‐0"<br />

3/4" X 1 1/2" 10'‐0"<br />

3/4" X 3 1/2" 10'‐0"<br />

3/4" X 5 1/2" 10'‐0"<br />

3/4" X 7 1/4" 10'‐0"<br />

3/4" X 9 1/4" 10'‐0"<br />

3/4" X 11 1/4" 10'‐0"<br />

3/4" X 4'‐0" 10'‐0"<br />

1" X 1 1/2" 10'‐0"<br />

1" X 3 1/2" 10'‐0"<br />

1" X 5 1/2" 10'‐0"<br />

1" X 7 1/4" 10'‐0"<br />

1" X 9 1/4" 10'‐0"<br />

1" X 11 1/4" 10'‐0"<br />

1" X 4'‐0" 10'‐0"<br />

1 3/16" X 1 1/2" 10'‐0"<br />

1 3/16" X 3 1/2" 10'‐0"<br />

1 3/16" X 5 1/2" 10'‐0"<br />

1 3/16" X 7 1/4" 10'‐0"<br />

1 3/16" X 9 1/4" 10'‐0"<br />

1 3/16" X 11 1/4" 10'‐0"<br />

1 3/16" X 4'‐0" 10'‐0"<br />

1" X 3 1/2" X 3 1/2"<br />

1" X 5 1/2" X 5 1/2"<br />

1 1/4" X 5 1/2" X 5 1/2"<br />

Pre‐Finished <strong>Werzalit</strong> Trim<br />

Corner 10'‐0"<br />

Corner 10'‐0"<br />

Corner 10'‐0"


<strong>Werzalit</strong> Trim Checklist<br />

Yes No<br />

1 Fascia Size:<br />

2 S<strong>of</strong>fit Size:<br />

3 Rake Board Size:<br />

4 Frieze Board Size:<br />

5 Window Trim Size:<br />

6Door Trim Size:<br />

7 Outside Corner Size:<br />

8 Inside Corner Size:<br />

9 Water Table Size:<br />

10 Horizontal Band Board Size:<br />

11 Other ______________ Size:<br />

12 Other ______________ Size:<br />

13 Other ______________ Size:<br />

14 Other ______________ Size:<br />

15 Other ______________ Size:<br />

20


WERZALIT TRIM – CORNER INSTALLATION<br />

21


WERZALIT TRIM – WINDOW AND DOOR DETAILS<br />

22


1. Storage<br />

Pre-finished <strong>Werzalit</strong> Trim – Specifications<br />

Inside Storage: Store trim in a warehouse or under a ro<strong>of</strong>, stacked a minimum <strong>of</strong> 4”<br />

<strong>of</strong>f the ground.<br />

Outside Storage: Select the driest and highest ground available. Keep area free <strong>of</strong><br />

grass and debris that could wet the trim. Stack the trim a minimum <strong>of</strong><br />

4” <strong>of</strong>f the ground. Cover the stack loosely with plastic sheets or tarps<br />

when not in use and during inclement weather.<br />

2. Painting<br />

<strong>Werzalit</strong> Trim has a factory applied topcoat in a color <strong>of</strong> your choice has been applied to the<br />

front and two (2) edges.<br />

3. Cutting in Field<br />

Saw with trim face up when using a<br />

fine-tooth hand saw. Saw with trim<br />

face down when using a<br />

combination blade power saw.<br />

Always paint cut end.<br />

4. Fastening<br />

When installing, nail from one end<br />

and work to the other end. Never<br />

nail from both ends to the middle.<br />

<strong>Werzalit</strong> Trim may be installed as<br />

fascia nailed to framing (24” O.C.<br />

max.). When applied as rake,<br />

corners, band or other uses, nail<br />

<strong>Werzalit</strong> Trim on each edge (16”<br />

O.C. max.). Nail through face no<br />

closer than ½” from edges. Caulk,<br />

paint and periodically maintain,<br />

wherever water might penetrate the<br />

wall assembly<br />

Use an 8d finish, 2 ½” diamond point, stainless steel nail or paslodes 2 ¼ X .092 Ring Shank<br />

Nail. When using a pneumatic adjustable depth driven tool, the nail should be driven flush<br />

with the surface <strong>of</strong> the <strong>Werzalit</strong> Trim.<br />

5. All <strong>Werzalit</strong> Trim boards have a factory-applied topcoat for color, therefore, it is not<br />

recommended to rip the factory edge.<br />

6. <strong>Werzalit</strong> Trim boards are not designed to be used as a scaffold plank.<br />

23


Installation using ¼” Thermal-Break Spacer<br />

(for use in areas that receive 50 inches (127 cm) or more rainfall annually)<br />

Starter Rail SR-5<br />

Part No. E12.000.0.02<br />

End Closure EC-1C<br />

Part No. E07.000.1<br />

Outside Corner OSC-11<br />

Part No. E04.000.1<br />

Inside Corner ISC-10<br />

Part No. E3.000.1<br />

24


Installer Tips and Techniques<br />

1. Take scrap piece <strong>of</strong> siding, 12” or so long and cut in half diagonally.<br />

2. Push left end <strong>of</strong> next siding panel in to place and fasten (nail or screw).<br />

3. Fasten tongue section <strong>of</strong> siding scrap to wall in the approximate position the next course would occur.<br />

4. Position the lower piece <strong>of</strong> scrap as if installing the next cladding board.<br />

5. Drive wedge to push the difficult cladding board in to position and fasten.<br />

25


NOTES:<br />

26


<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

40 Holley Avenue Bradford Pa. 16701<br />

Phone: 1-800-999-3730<br />

Fax: (814) 362-4237<br />

Email: info@werzalitusa.com<br />

www.werzalitusa.com<br />

All rights reserved. All texts, images, graphics and other<br />

information published here are under copyright by WERZALIT<br />

and/or protected by other laws for the protection <strong>of</strong> intellectual<br />

property. All forms <strong>of</strong> reproduction, provision <strong>of</strong> access to third<br />

parties, distribution, storage, modification and republishing <strong>of</strong> the<br />

content for commercial purposes are expressly prohibited with<br />

written permission from WERZALIT GmbH + Co KG. or <strong>Werzalit</strong><br />

<strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />

The colors/decors shown in this brochure can differ from the<br />

original tones due to printing limitations.

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