Werzalit's Construction System - Werzalit of America, Inc.
Werzalit's Construction System - Werzalit of America, Inc.
Werzalit's Construction System - Werzalit of America, Inc.
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TABLE OF CONTENTS<br />
Page 1………... Introduction<br />
Page 2 ‐ 5….... Product Information<br />
Page 6 – 7….… Sizes & Pr<strong>of</strong>iles<br />
Page 8 – 9..….. Features & Key<br />
Benefits<br />
Page 10…..…… Trim & Accessories<br />
Page 11………... Colors<br />
Page 12……..…..Technical Data<br />
Page 13 – 23..….Installation<br />
Manual<br />
Page 24………...Product Warranty<br />
Page 25 – 34….Trim & Accessories<br />
Page 35…………Tips & Techniques
<strong>Werzalit</strong> Ventilated and Drained Cladding <strong>System</strong><br />
Siding pr<strong>of</strong>iles by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are both high quality design elements and<br />
protection.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. cladding boards can handle whatever the weather throws at them.<br />
With their robust and impact‐resistant surfaces, they protect a building structure against<br />
weathering influences. Styled to match traditional wood lap siding, these panels interlock in a<br />
precision tongue‐and‐groove design, complete with a closed cell gasket system to turn away<br />
wind, air and water infiltration to a degree not matched by natural wood or any commodity<br />
siding product. The siding pr<strong>of</strong>iles stand for design freedom, and their painted surfaces ensure<br />
simple, quick installation. Used as partial or full facade, they <strong>of</strong>fer their advantages to new<br />
buildings as well as in modernization and renovation.<br />
1
Cladding boards by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are manufactured using sustainable Pennsylvania hardwoods.<br />
• Weather‐Resistant Material<br />
• High Breaking Strength & Resistance<br />
• Superb UV Resistance<br />
• Antistatic Quality<br />
• Asbestos Free<br />
• Insect Resistant<br />
• C02 Neutral<br />
• 30 Years <strong>of</strong> Experience<br />
“MADE IN THE USA”<br />
2
Naturally Resistant: <strong>Werzalit</strong> Wood Based Material<br />
Cladding is the face <strong>of</strong> your structure. And so<br />
that it doesn’t suffer the damages caused by<br />
wind, weather and extreme temperatures, it<br />
needs special protection. This in turn makes<br />
huge demands on construction materials:<br />
They need to be weather‐resistant, light‐fast<br />
and impact resistant. <strong>Werzalit</strong> combines all <strong>of</strong><br />
these qualities into one material. Our<br />
patented manufacturing process makes this<br />
possible – a process that combines the natural<br />
qualities <strong>of</strong> native deciduous and coniferous<br />
trees obtained from sustainable forestry<br />
sources with the resistance <strong>of</strong> top quality<br />
resins. The result is a high‐density wood<br />
3<br />
material evenly structured throughout, which<br />
is exceptionally resistant to extreme weather<br />
conditions and mechanical stress.<br />
To ensure that, <strong>Werzalit</strong> products maintain<br />
their properties, they undergo endurance<br />
testing‐under the toughest conditions. In the<br />
case <strong>of</strong> <strong>Werzalit</strong> cladding pr<strong>of</strong>iles, this means<br />
testing in the laboratory and at outdoor<br />
weathering facilities for the effects <strong>of</strong> extreme<br />
sunlight and extreme tropical humidity.
Economical: <strong>Werzalit</strong>’s <strong>Construction</strong> <strong>System</strong><br />
Horizontal, vertical or diagonal construction or<br />
traditional weatherboarding, available in custom<br />
colors, <strong>Werzalit</strong>’s siding opens up a world <strong>of</strong><br />
versatile design options. Used as partial, full or<br />
weatherboard cladding, they make an impact<br />
when used for new‐structures as well as<br />
modernizing and renovating property. Creative<br />
cladding designs with <strong>Werzalit</strong> pays for itself from<br />
the first day. The cost‐effective construction<br />
system fits and secures very easily to the sub‐<br />
frame. Its homogenous surface has no<br />
honeycombing, voids or resin pockets, keeping<br />
waste to a minimum.<br />
4<br />
The high degree <strong>of</strong> prefabrication also saves on<br />
time and cost during installation. Its acrylic<br />
surfaces and décor designs are already lacquered<br />
to environmentally‐friendly standards in the<br />
factory, so that further processing is unnecessary.<br />
<strong>Werzalit</strong> cladding pr<strong>of</strong>iles are a highly compressed<br />
and homogeneous material core as well as having<br />
a robust surface coating made <strong>of</strong> a high‐quality<br />
acrylic system with light‐fast color pigments.
• Minimal waste<br />
• Pr<strong>of</strong>ile width‐coverage size<br />
• Dimensionally stable – non‐warping<br />
• Easy to install and secure<br />
• Ready to fit from factory<br />
• Painted surfaces<br />
• <strong>Inc</strong>rease the value <strong>of</strong> your home<br />
5<br />
Whatever the weather. <strong>Werzalit</strong>’s siding product<br />
<strong>of</strong>fers outstanding protection from the weather and will<br />
provide sustained improvement in your home’s energy<br />
efficiency. The rear‐ventilated cladding system<br />
represents the perfect heat insulation feature. Whether<br />
used for your new‐structure or when renovating, the<br />
wealth <strong>of</strong> colors and surfaces gives you maximum<br />
design freedom. It’s the perfect way to increase the<br />
value <strong>of</strong> your home.<br />
<strong>Werzalit</strong>’s cladding also <strong>of</strong>fers exceptional long‐term quality.
Available Sizes & Pr<strong>of</strong>iles<br />
<strong>Werzalit</strong>’s siding board pr<strong>of</strong>ile is impressive right across the board. Its flat structured acrylic<br />
surface is available in custom colors and puts the accent on creativity. The siding boards are<br />
supplied in a cover width <strong>of</strong> 6 & 8 inches. The siding boards are designed for Horizontal, Vertical<br />
& Diagonal installation.<br />
Pr<strong>of</strong>ile Name 6” Heritage 6” <strong>America</strong>na 8” <strong>America</strong>na<br />
Texture Wood Grain Slate Slate<br />
Coverage Width 6 <strong>Inc</strong>hes 6 <strong>Inc</strong>hes 8 <strong>Inc</strong>hes<br />
Coverage Length 12 ft 12 ft 12 ft<br />
Approx. Thickness .787” (fitted)<br />
.393 (groove)<br />
.708” (tongue)<br />
6<br />
.787” (fitted)<br />
.393 (groove)<br />
.708” (tongue)<br />
.787” (fitted)<br />
.393 (groove)<br />
.708” (tongue)
6” Heritage<br />
6” <strong>America</strong>na<br />
7<br />
<br />
8” <strong>America</strong>na
• Factory Baked Acrylic Enamel: Chosen<br />
in any color by the customer & resists<br />
weather, moisture & impact damage. It<br />
is unaffected by ultraviolet rays & will<br />
not blister, flake or peel. It maintains<br />
its original texture, color & structural<br />
integrity even after years <strong>of</strong> being<br />
subjected to rain, sunlight & intense<br />
heat.<br />
• Closed Cell Foam Gasket: <strong>Werzalit</strong>’s<br />
unique gasket system <strong>of</strong>fers<br />
unsurpassed resistance to harsh<br />
weather & reduced air infiltration.<br />
Features & Key Benefits:<br />
The <strong>Werzalit</strong> Difference<br />
8<br />
• Resin Hardwood Composite Core:<br />
More resistant than natural wood or<br />
hardboard, stronger than cement<br />
board. <strong>Werzalit</strong> panels will not warp,<br />
buckle, crack, blister, flake or peel.<br />
• Acrylic/Melamine Primer Laminate:<br />
The abrasion strength <strong>of</strong> this laminate<br />
is impervious to acids, alkaline & will<br />
not split, crack or splinter.<br />
• Fastener Groove: Designed for easy<br />
installation & stealth.
Built‐In Lap Joint<br />
Every panel comes with a built‐in lap joint to ensure a finished look that reduces unsightly gaps<br />
& prevents weather infiltration.<br />
9
Trim & Accessories<br />
<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. also <strong>of</strong>fers a wide variety <strong>of</strong> trim & accessories that can be factory<br />
painted. <strong>Werzalit</strong> factory pre‐finished trim systems combine with the cladding boards to create<br />
a complete exterior package.<br />
• Vinyl Trim Board<br />
• Vinyl Corner Boards<br />
• Aluminum Outside Corners<br />
• Aluminum Inside Corners<br />
• Aluminum Channel<br />
10<br />
• S<strong>of</strong>fit<br />
• Fascia<br />
• Frieze Board<br />
• Post Wraps<br />
• Screws<br />
• Thermal Spacers
Colors:<br />
All <strong>Werzalit</strong> cladding – along with the entire line <strong>of</strong> <strong>Werzalit</strong> products – are painted to order.<br />
Our color range is completely wide open. You can choose from a selection <strong>of</strong> designer base<br />
colors, or‐ at no extra charge‐we will custom blend the colors to your specification.<br />
<strong>Werzalit</strong> can also produce matches <strong>of</strong> many custom and corporate colors.<br />
There is never a limit or surcharge on custom colors, leaving you free to express your unique<br />
styling ideas and create a one‐<strong>of</strong>‐a‐kind project.<br />
Orders are shipped directly from our factory to your job site so that we can supply you with a<br />
completed, color matched system.<br />
11
Siding Pr<strong>of</strong>iles General Information & Technical Data<br />
Siding Pr<strong>of</strong>iles Unit Test Specification<br />
1. Density 800‐950 kg/m 3<br />
EN 323<br />
2. Flexural Strength 40 ‐ 45 N/mm 2<br />
EN 310/ EN 438<br />
3. Elesticity Modulus 4,000 ‐ 6,000 N/mm 2<br />
EN 310/ EN 438<br />
4. Tensile strength vertical to the surface 3‐Feb N/mm 2<br />
(transverse tensile strength)<br />
EN 319<br />
5. Tensile strength ‐<br />
6. Screw withdrawal strength 800 ‐ 1.300 N/mm 2<br />
WERZALIT<br />
TEST STANDARD<br />
7. Swelling after storage in water<br />
at 68 0 after 2 hours 0.3 ‐ 0.6 % DIN 317<br />
after 24 hours 3.0 ‐ 5.0 % DIN 317<br />
at 212 0 after 5 hours ‐<br />
8. Moisture content 10‐May % EN 322<br />
9. Tempurature resistance under<br />
permanent load ‐58 to 158<br />
0<br />
Fahrenheit WERZALIT<br />
temporary load 248<br />
0<br />
Fahrenheit TEST STANDARD<br />
10. Fire behaviour<br />
Standard version B2 resp D‐s2, d2 DIN 4102‐1 resp.<br />
Special version B1 resp. B‐s3,d0 2<br />
DIN EN 13501‐1<br />
11. Length change due to moisture 1 ‐ 3 mm/m WERZALIT<br />
heat exposure TEST STANDARD<br />
12. Thermal conductivity 0.2 W/m ‐ K DIN 52 612<br />
13. Water vapor permeability 5 ‐ 15 m DIN 52 615<br />
14. Cross cut test N/A<br />
15. Scratch resistance .5 ‐ 1.5 N EN 438<br />
16. Brinell hardness N/A<br />
17. Abrasion behaviour N/A<br />
18. Light fastness Level 8 DIN 54 004<br />
19. Chemical resistance limited resistance EN 438<br />
20. Cigarette burn resistance not resistant to burns EN 438<br />
21. Color deviation E < 1 DIN 5033<br />
22. Impact load impact resistant WERZALIT<br />
TEST STANDARD<br />
This technical data sheet provides information and advice without obligation.<br />
We request that all information regarding working with our products be adapted to the local conditions and materials used.
Installation Manual Cladding/Siding/Trim <strong>System</strong>s<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. • 40 Holley Avenue, Box 373 • Bradford PA 16701<br />
Phone (814) 362-3881 • Toll Free (800) 999-3730 • Fax (814) 362-4237<br />
http://www.werzalit-usa.com • e-mail info@werzalit-usa.com
General Description<br />
Engineered for Protection and Beauty<br />
For the first time, materials designed to protect high rise buildings from the extremes <strong>of</strong> wind and driving rain are<br />
incorporated in a traditionally-styled residential cladding system<br />
Styled to match traditional wood lap siding, these panels interlock in a precision tongue-and-groove design,<br />
complete with a closed cell foam gasket system to turn away wind, air and water infiltration to a degree not<br />
matched by natural wood or any commodity siding product.<br />
Trim Completes The Package<br />
Unique Gasket <strong>System</strong> Offers Unsurpassed Weather Resistance And<br />
Reduced Air Infiltration<br />
Overlapping panels fit together with a tongue-and-groove design. A factoryinstalled<br />
compressible gasket keeps even the nastiest weather outside where it<br />
belongs<br />
Manufactured With Protection To The Core<br />
More resistant than natural wood or hardwood,<br />
stronger than cement board . . . will not warp,<br />
buckle or check, blister, flake or peel. Superior<br />
damage protection from hail, ice and wear.<br />
Perfect Joints Built Right In<br />
Every panel comes with a built-in lap joint<br />
to ensure a finished look that reduces<br />
unsightly gaps and weather infiltration.<br />
Our cladding system can be combined with wood or aluminum<br />
conventional trims or with <strong>Werzalit</strong> factory pre-finished trim<br />
systems to make a complete exterior package. The WAGS trim<br />
systems use compressible foam gasket to reduce air infiltration at<br />
window, door and other openings.<br />
3
Standard Pr<strong>of</strong>iles<br />
4
Panel Dimensions<br />
<strong>Werzalit</strong> panels are engineered to accommodate expansion and contraction due to<br />
seasonal effects <strong>of</strong> temperature and humidity on its wood core. Panel ends are routed to<br />
form a shiplap end joint. It is not necessary for panel joints to end over a stud.<br />
NOTE:<br />
1. The recommended gap between shiplap panel ends is 1/8” for temperate, cold or arid climates and<br />
3/16” for tropical climates.<br />
2. Panels installed in runs up to 36 feet long may be butted if normal expansion is provided at the end<br />
<strong>of</strong> the runs.<br />
3. Joints up to 3/8” provide no technical problem, but may be unsightly.<br />
4. To give the best appearance, gap spacing should be uniform throughout the job.<br />
5. Work should be planned to avoid an excessive number <strong>of</strong> joints in conspicuous locations or an<br />
unsightly pattern <strong>of</strong> joints.<br />
5
Cladding Application - General<br />
CLADDING INSTALLATION<br />
All <strong>Werzalit</strong> cladding and accessory installation shall be<br />
in accordance with approved practice and local building codes.<br />
STORAGE<br />
Cladding must be stored in a clean, dry area out <strong>of</strong> the<br />
weather and away from any damaging activity. All cladding<br />
bundles should be stored above ground on level blocking allowing<br />
ample space for air circulation. Covering should be used to protect<br />
panels from the elements during exterior storage. Wet boards<br />
should be removed from bundles to allow them to acclimatize prior<br />
to installation (stand boards on edge for several days, allowing air<br />
circulation on all sides).<br />
WALL SURFACE EXTENSION<br />
Existing wall surfaces must provide a flat plane for<br />
proper installation <strong>of</strong> <strong>Werzalit</strong> cladding. Irregular and unlevel wall<br />
surfaces should be brought to the attention <strong>of</strong> the project<br />
supervisor.<br />
CUTTING<br />
All <strong>Werzalit</strong> architectural products are easily installed<br />
with ordinary carpentry tools. When power sawing, a sharp carbide<br />
tipped saw blade should be used. Exposed edges <strong>of</strong> all cross cuts<br />
and cut-outs should be touched up with a top quality exterior color<br />
matched coating.<br />
NOTE: Always cut into the finished surface!<br />
SUPPORT FRAMING<br />
<strong>Werzalit</strong> cladding and accessories require a supporting<br />
framework with a maximum spacing <strong>of</strong> 2’-0” O. C. All sub-frame<br />
construction or support framing shall be no less then 5/8” thick,<br />
securely anchored and properly aligned to provide a flat plane for<br />
the cladding attachment.<br />
WALL PROTECTION<br />
An exterior moisture retarder shall be applied over the<br />
construction wall surface.<br />
Wall openings for windows, doors, louvers, etc. should<br />
be flashed according to the manufacturers instructions and good<br />
building practice to prevent moisture penetration between the<br />
fixture and the rough wall opening.<br />
LOW COMPRESSIVE STRENGTH SHEATHING MATERIALS<br />
<strong>Werzalit</strong> can be installed over low compressive<br />
sheathing such as plastic foam or foil faced materials, providing<br />
that the following conditions are met:<br />
1. Cladding must be fastened through the sheathing,<br />
securely into the framing material.<br />
2. The starter rail must be attached directly to the framing<br />
member, not foam sheathing.<br />
3. Care must be taken not to overdrive cladding fasteners,<br />
or sheathing may be damaged by compression and wall<br />
surface may be uneven.<br />
EXTRUSION ACCESSORIES<br />
Install all extrusions as called by the architect. All<br />
extrusions shall be positioned plumb and level assuring proper<br />
alignment <strong>of</strong> cladding panels with all outline edges.<br />
PANEL PLACEMENT<br />
Place panels firmly together with tongue and groove<br />
mating fully. Panels can be seated fully by tapping into position<br />
with the end <strong>of</strong> a hammer handle. Before securing into position,<br />
make sure allowance has been made for expansion and<br />
contraction.<br />
Panel ends can be placed at random or placed in a preplanned<br />
pattern.<br />
EXPANSION AND CONTRACTION OF PANELS<br />
<strong>Werzalit</strong> has provided an engineered expansion and<br />
contraction system for its architectural panels. This allows the<br />
panel to “work” with climatic changes and allows the panel to be<br />
straight and smooth. For further details see page 8.<br />
FASTENING<br />
1. When fixing <strong>Werzalit</strong> panels directly to wood framing,<br />
use stainless steel fasteners, with a minimum ¾”<br />
penetration into framing or solid sheathing. For<br />
application over sheathing or insulation board, fastener<br />
size and length shall be adequate to support panels and<br />
provide sufficient penetration (min. ¾”) into the framing<br />
material.<br />
2. Whether by hand or power driven, a snug contact with<br />
the panel will secure installation. In all cases, avoid<br />
overdriving fasteners whereas this will hinder lateral<br />
movement <strong>of</strong> <strong>Werzalit</strong> panels. Fasteners shall be<br />
inserted at right angles to the panel to assure that<br />
fastener head is flush to the surface allowing next panel<br />
to be seated properly on tongue.<br />
NOTE: When power nailing use a finishing nail gun<br />
with air pressure not to exceed 85 psi<br />
Fasteners recommended by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. are a #7<br />
stainless steel finish screw similar to those manufactured by Swan<br />
Secure, <strong>Inc</strong>..<br />
Stainless steel nail fastener, ring-shank 8d, length to be<br />
determined by the installing contractor.<br />
TOUCH UP PAINT<br />
1. Color matched touch-up paint is provided by<br />
manufacturer. All field cut ends and cut outs must<br />
be painted by the installing contractor.<br />
2. When <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. siding is installed<br />
against wood or synthetic trim it is recommended<br />
the exposed end <strong>of</strong> the siding board be field<br />
painted by the installing contractor before<br />
installation.<br />
3. Weather caulking should be used to cover the<br />
expansion gap between the siding and the trim<br />
material. Color matched touch-up paint should be<br />
used to hide the caulking material.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. is a manufacturer <strong>of</strong> building materials and does not practice architecture or engineering. The installation procedures<br />
in this bulletin are based on principles and materials that have provided satisfactory performance with our product under normal conditions.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. will not be responsible for the consequences <strong>of</strong> any deviations from these recommendations, unless made with its<br />
prior written approval. <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. reserves the right to void the warranty on its product if it’s installation recommendations are<br />
not followed.<br />
6
Typical Horizontal Installation<br />
This diagram shows a typical installation <strong>of</strong> horizontal cladding, numbered in the normal<br />
sequence <strong>of</strong> operations. Note that corner posts, either aluminum or wood, are required<br />
for proper installation. The first panel is mounted on a starter rail. It is not necessary for<br />
panel ends to coincide with stud spacing, as the tongue & groove design with shiplap<br />
ends provides a self-supporting finished joint. This reduces waste and labor cost,<br />
providing fast and easy installation.<br />
1. Install Aluminum Trim (Inside &<br />
Outside corners, window, door trim, etc .<br />
)<br />
NOTE: Windows and doors should be installed<br />
according to the manufacturer’s recommendations<br />
and good building practices to prevent water<br />
intrusion between the rough opening and the window<br />
or door unit. Details may vary with climate and<br />
manufacturer’s design. <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
does not provide flashings, drip caps or other material<br />
for this purpose.<br />
4. Install tongue and groove cladding with<br />
stainless steel square drive screws or power<br />
driven stainless steel ring shank nails<br />
(available from <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.)<br />
3. Mount Starter<br />
Rail SR-4<br />
2. Vapor<br />
Retarder<br />
SEQUENTIAL ORDER OF INSTALLATION
Typical Vertical Installation<br />
Pictured below is a typical <strong>Werzalit</strong> Vertical<br />
installation shown with Heritage Cladding.<br />
The first panel is mounted on an aluminum<br />
starter rail.<br />
For proper installations <strong>of</strong> <strong>Werzalit</strong><br />
panels, wood or aluminum corner posts are<br />
required. Work from right to left.<br />
SEQUENTIAL ORDER OF INSTALLATION<br />
Note: Where vertical butt joints are involved,<br />
install vertical siding from right to left. At Starter Rail<br />
SR-3 remove butt joint finger and apply touch up<br />
before mounting to wall at SR-3.<br />
NOTE:<br />
Windows and doors should be<br />
installed according to the manufacturer’s<br />
recommendations and good building<br />
practices to prevent water intrusion<br />
between the rough opening and the<br />
window or door unit. Details may vary<br />
with climate and manufacturer’s design.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. does not<br />
provide flashings, drip caps or other<br />
material for this purpose.<br />
8
Typical Installation Over Masonry<br />
When applying <strong>Werzalit</strong> cladding over masonry, a pressure-treated wood substructure is<br />
recommended. After vapor barrier has been installed over masonry, attach pressure-treated<br />
firring 16” or 24” on center, as shown, with approved masonry anchors. <strong>Werzalit</strong> cladding can<br />
then be installed to firring with #7 X 1” stainless steel screws.<br />
9
TRIM ACCESSORIES – HORIZONTAL INSTALLATION<br />
10
TRIM ACCESSORIES – VERTICAL INSTALLATION<br />
12
TRIM ACCESSORIES – VERTICAL INSTALLATION<br />
13
Limited Warranty<br />
1. Products covered by this Limited Warranty.<br />
Exterior wall cladding panels, <strong>America</strong>na, Heritage and Colonial<br />
pr<strong>of</strong>iles produced by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
2. Core Properties covered by this Limited Warranty.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. warrants, subject to all other conditions<br />
and limitations in this document, that the core <strong>of</strong> its exterior wall<br />
panels will not rot or decay for a period <strong>of</strong> twenty years from the<br />
date <strong>of</strong> original installation.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. also warrants that its exterior panels meet<br />
or exceed, at the time <strong>of</strong> delivery, standards <strong>of</strong> ANSI 208.1 and<br />
UBC 2525.<br />
3. Surface Properties covered by this Limited Warranty.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. warrants, subject to all other conditions<br />
and limitations in this document that the factory-applied surface on<br />
its exterior panels will not:<br />
a.) within fifteen years <strong>of</strong> service, change color more than<br />
10 NBS units (ASTM D 2244)<br />
b.) within fifteen years <strong>of</strong> service, chalk in excess <strong>of</strong> ASTM<br />
D 659-44, rating 4.<br />
c.) within fifteen years <strong>of</strong> service, sustain visible damage<br />
from blistering, cracking or peeling.<br />
The term “visible damage” shall be defined as damage plainly<br />
visible, when viewed from the vantage point <strong>of</strong> a passer-by or<br />
occupant <strong>of</strong> the building. It shall not be construed to mean minute,<br />
microscopic or isolated blemishes.<br />
4. What YOU MUST DO to qualify for coverage.<br />
a.) The product must be installed according to <strong>Werzalit</strong> <strong>of</strong><br />
<strong>America</strong>’s published instructions in effect at the time, on<br />
a vertical wall <strong>of</strong> sound design and condition, in<br />
accordance with good construction practice.<br />
b.) The product, before installation, must be properly stored<br />
so as to be in prime condition when it is installed, and<br />
must be installed within one year <strong>of</strong> the original<br />
purchase.<br />
c.) The owner must give written notice to <strong>Werzalit</strong> <strong>of</strong><br />
<strong>America</strong> within ninety days after any non-conformance<br />
becomes evident, and <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong> must be<br />
given a reasonable opportunity to inspect, and to make<br />
recommendations before its product is altered, replaced<br />
or repaired.<br />
5. Remedies and Limits <strong>of</strong> Coverage for the Panel Core.<br />
If <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, after a good faith inspection, determines<br />
that the panel core has failed under the terms <strong>of</strong> this Limited<br />
Warranty, <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, at its option, will repair, replace or<br />
pay the original owner a cash payment for the affected area,<br />
limited as follows:<br />
a.) For failure during the first ten years <strong>of</strong> service, a sum<br />
equal to the owner’s actual cost <strong>of</strong> remediation, but not<br />
to exceed 150% <strong>of</strong> <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>’s original sales<br />
price for the siding.<br />
b.) For failure after the first ten, but less than twenty years,<br />
a pro-rated percentage <strong>of</strong> the amount in Section 5.a. <strong>of</strong><br />
this Limited Warranty based on a percentage <strong>of</strong><br />
warranted service before failure, but not to exceed the<br />
owner’s actual cost <strong>of</strong> remediation.<br />
6. Remedies and Limits <strong>of</strong> Coverage for Panel Surface.<br />
If <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, , after a good faith inspection, determines<br />
that the surface has failed under the terms <strong>of</strong> this Limited<br />
Warranty, <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, at its option, will repaint, repair, or<br />
pay the original owner a cash payment for the affected area,<br />
limited as follows:<br />
a.) For failure during the first eight years <strong>of</strong> service, a sum<br />
equal to 100% <strong>of</strong> the reasonable cost <strong>of</strong> materials and<br />
labor to repaint the affected area.<br />
b.) For failure after the first eight, but less than fifteen years,<br />
a pro-rated percentage <strong>of</strong> the amount in Section 6.a. <strong>of</strong><br />
this Limited Warranty based on a percentage <strong>of</strong><br />
warranted service before failure, but not to exceed the<br />
owner’s actual cost <strong>of</strong> remediation.<br />
7. Conditions NOT COVERED by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong> will not be responsible for damage caused by<br />
the following:<br />
a.) failure or deficiency <strong>of</strong> the wall or substrate to which<br />
<strong>Werzalit</strong> panels are applied.<br />
b.) misuse, abuse, vandalism, fire or other accident <strong>of</strong><br />
casualty.<br />
c.) inadequate installation or building design.<br />
d.) damage to other materials caused by moisture in the<br />
wall cavity.<br />
e.) Contact with strong acids, caustic materials or other<br />
harmful chemicals.<br />
f.) Acts or omissions <strong>of</strong> any other party.<br />
8. Disclaimers<br />
THIS LIMITED WARRANTY STATES THE ENTIRE LIABILITY<br />
OF WERZALIT OF AMERICA WITH RESPECT TO THE<br />
PRODUCTS NAMED ABOVE. THIS EXPRESS LIMITED<br />
WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,<br />
EXPRESS OR IMPLIED, INCLUDING ALL IMPLIED<br />
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A<br />
PARTICULAR PURPOSE, AND SHALL CONSTITUTE THE<br />
SOLE AND EXCLUSIVE REMEDY. UNDER NO<br />
CIRCUMSTANCES WILL WERZALIT OF AMERICA BE LIABLE<br />
FOR THE INCIDENTLE OR CONSEQUENTIAL DAMAGES OF<br />
ANY NATURE WHATSOEVER ARISING FROM ANY CAUSE OR<br />
EVENT, INCLUDING BUT NOT LIMITED TO THOSE ARISING<br />
OUT OF NEGLIGENCE TORT, BREACH OR WARRANTY,<br />
CONTRACT, STRICT LIABILITY, OR ANY OTHER BASIS AND<br />
SUCH DAMAGES ARE SPECIFICALLY EXCLUDED HEREIN.<br />
THIS LIMITED WARRANTY AND EXCLUSIVE REMEDY AND<br />
ALL OTHER ASPECTS OF THIS TRANSACTION SHALL BE<br />
BROUGHT ONLY IN THE COURTS<br />
14
The following guidelines are based on general applications and could vary depending on actual<br />
construction procedures and illustrate the use <strong>of</strong> basic materials for a <strong>Werzalit</strong> system. However<br />
the drawings and specifications shall prevail for material use.<br />
NOTE:<br />
All applicable code requirements and/or other<br />
regulations addressing fastener selection shall not be the<br />
responsibility <strong>of</strong> <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
I CLADDING<br />
Cladding Type:<br />
<strong>America</strong>na 4” _______<br />
<strong>America</strong>na 6” _______<br />
<strong>America</strong>na 8” _______<br />
Colonial 8” _______<br />
Heritage 6” _______<br />
Application Type: Horizontal _______<br />
Vertical _______<br />
Diagonal _______<br />
a. Calculate surface area <strong>of</strong> building to be covered<br />
with <strong>Werzalit</strong> cladding. ____ SF<br />
Deduct area <strong>of</strong> windows and doors. ____ SF<br />
NOTE: Add a waste factor <strong>of</strong> 3%. ____ SF<br />
Add an error factor <strong>of</strong> 3%. ____ SF<br />
Type _____________________<br />
Unit Costs @ _____ SF X Total SF = $ ________<br />
Type _____________________<br />
Unit Costs @ _____ SF X Total SF = $ ________<br />
Type _____________________<br />
Unit Costs @ _____ SF X Total SF = $ ________<br />
b. Individual Panel Areas<br />
4” <strong>America</strong>na 12’-0” = 4 SQ.FT.<br />
6” <strong>America</strong>na 12’-0” = 6 SQ.FT.<br />
6” Heritage 12’-0” = 6 SQ.FT.<br />
8” <strong>America</strong>na 12’-0” = 8 SQ.FT.<br />
8” Colonial 12’-0” = 8 SQ.FT.<br />
Square footage as determined in part 1 divided by<br />
the area <strong>of</strong> the panel will determine number <strong>of</strong> panels<br />
required.<br />
II END JOINT<br />
All <strong>Werzalit</strong> panels are dadoed for overlap end joints.<br />
These panel overlaps provide an area for expansion and<br />
contraction.<br />
III EXTRUSION ACCESSORIES<br />
c. Lineal feet <strong>of</strong> starter rail required ____ LF<br />
PCS _____ Type _______ @ $_____ = $________<br />
Provide starter rail at any area where cladding<br />
begins as a full panel. (base <strong>of</strong> wall, porches, decks, over<br />
windows or doors. If panels have cutouts face nail panel<br />
with rust resistant finish nail, counter sink, fill and touchup.)<br />
d. Lineal feet <strong>of</strong> outside corner ____ LF<br />
PCS _____ Type _______ @ $_____ = $________<br />
e. Lineal feet <strong>of</strong> inside corner ____ LF<br />
PCS _____ Type _______ @ $_____ = $________<br />
f. Other accessory extrusions ____ LF<br />
PCS _____ Type _______ @ $_____ = $________<br />
PCS _____ Type _______ @ $_____ = $________<br />
PCS _____ Type _______ @ $_____ = $________<br />
IV PLYWOOD TRIM ACCESSORIES<br />
g. Use the same format as listed in section III above.<br />
15
IV FASTENER SELECTION<br />
All fasteners shall be as called for on the drawings or<br />
in the specifications.<br />
g. Calculate Fasteners ________ PCS<br />
Calculate number <strong>of</strong> panels required and provide a<br />
fastener at each vertical support plus one at each end.<br />
(12’-0” panel supported @ 16” o/c requires 10 fasteners;<br />
@ 24” o/c requires 7 fasteners.) Number <strong>of</strong> panels<br />
required X number <strong>of</strong> fasteners per panel equals number<br />
required. Add for waste.<br />
Screw Size #7 X ________ length _________ PCS<br />
Screw Size #7 X ________ length _________ PCS<br />
Screw Size #7 X ________ length _________ PCS<br />
Ring Shank Nail 6d X ____ length _________ PCS<br />
Self Tapping<br />
(Steel Studs) X ________ length _________ PCS<br />
Self Tapping<br />
(Steel Studs) X ________ length _________ PCS<br />
To determine fastener length:<br />
Penetration depth required ___________<br />
Wall material thickness – 1 ___________<br />
Wall material thickness – 2 ___________<br />
Wall material thickness – 3 ___________<br />
Furring material thickness ___________<br />
<strong>Werzalit</strong> cladding requirements 3/8”<br />
Sub-total ___________<br />
Other __________∗<br />
Required fastener length ___________<br />
∗ It is recommended to allow for minor variations<br />
that may occur when various building materials are<br />
constructed together.<br />
Correct fastener type and length shall be verified before purchase.<br />
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>. or its affiliates assumes no responsibility for<br />
incorrect fastener selections used in the application <strong>of</strong> any item supplied<br />
by <strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
CAUTION: Installation on Framing<br />
Material over Masonry <strong>Construction</strong><br />
Fastener type and length requirements for cladding<br />
materials fastened to furring material over masonry may<br />
be different than fastener type and length requirements<br />
for parts that are secured to wood framing material.<br />
Fastener length should not allow it to go through<br />
furring into masonry. Fasteners too long will not seat<br />
flush with panel surface and hinder placement <strong>of</strong> next<br />
panel.<br />
Installation Over Insulation Board<br />
Installation <strong>of</strong> <strong>Werzalit</strong> panels over insulation boards<br />
shall provide for a solid support at the base <strong>of</strong> the wall for<br />
the starter rail.<br />
Correct fastener length shall be determined to<br />
provide proper fastening support for all panels, minimum<br />
½” penetration into stud.<br />
Care should be taken not to over tighten the<br />
fasteners which could cause a wavy, uneven surface and<br />
difficulty in seating the next panel.<br />
CAUTION: Installation over steel studs<br />
requires the use <strong>of</strong> a self drilling Tech-point<br />
screw fastener in a length sufficient to penetrate<br />
the stud a minimum <strong>of</strong> ½”.<br />
16
Pre-finished <strong>Werzalit</strong> Trim Boards create a lasting impression!<br />
Moisture, changing temperatures, UV light and insects attack exterior trim and cut short its useful life.<br />
<strong>Werzalit</strong> trim boards however, are another story.<br />
New technology has created a polyvinyl chloride (PVC) material that won’t swell, rot, split, delaminate,<br />
cup or craze under harsh conditions. Yet it’s as workable as wood. You can nail, glue, drill, route and cut<br />
<strong>Werzalit</strong> Trim Boards using the same tools you would use with wood.<br />
<strong>Werzalit</strong> Trim Boards match woods ability to adapt to varying needs, but when it comes to durability,<br />
there’s no comparison. Because <strong>of</strong> <strong>Werzalit</strong> Trim Boards outstanding lasting power, they are the right<br />
choice for these and other applications:<br />
* Fascia * Rake, Corner and Frieze Boards<br />
* Decorative trim and columns * Flat panels<br />
* Fluted and flat casings * Fencing<br />
* Custom millwork * Sheet rock<br />
* Moldings * Gingerbread<br />
* S<strong>of</strong>fits<br />
<strong>Werzalit</strong> Trim Boards don’t require an expensive investment in new tools or fasteners; you can work these<br />
products like real wood.<br />
NAILED<br />
SAWN<br />
DRILLED<br />
ROUTED<br />
GLUED<br />
<strong>Werzalit</strong> Trim Boards will not be affected by moisture and suffer the damage moisture causes. <strong>Werzalit</strong><br />
Trim Boards are also impervious to salt and insects.<br />
<strong>Werzalit</strong> Trim Boards can be installed using nails, screws or construction adhesives to fasten to wood,<br />
masonry and other surfaces. Use PVC Cement to adhere the <strong>Werzalit</strong> Trim Boards to each other. <strong>Werzalit</strong><br />
Trim Boards will not collapse when you use nails or screws.<br />
<strong>Werzalit</strong> Trim Boards are UV resistant and may be left in their natural white color. If painting is desirable,<br />
<strong>Werzalit</strong> will paint to your selected colors or they can be painted with standard, exterior grade house<br />
paint. (Clean all surfaces prior to painting)<br />
17
PROPERTY<br />
<strong>Werzalit</strong> Trim Boards<br />
PROPERTY COMPARISON<br />
WERZALIT TRIM<br />
BOARDS WOOD ENGINEERED TRIM<br />
ABSORBS WATER NO YES YES<br />
RESISTS ROT YES NO NO<br />
INSECT PROOF YES NO NO<br />
WITHSTANDS DIRECT CONTACT<br />
WITH MOISTURE<br />
REQUIRED DISTANCE ABOVE<br />
GRADE<br />
ACCEPTABLE FOR DIRECT<br />
CONTACT WITH MASONRY<br />
REQUIRED DISTANCE FROM EDGE<br />
FOR FACE NAILING<br />
PREDRILL NEEDED TO AVOID<br />
SPLITTING WHEN EDGE NAILING<br />
YES NO NO<br />
0" 8" 6"<br />
YES NO NO<br />
0" 8" 6"<br />
NO YES YES<br />
PAINTING REQUIREMENTS 1 COAT 2 COATS 2 COATS<br />
WERZALIT TRIM BOARD PROPERTIES<br />
PROPERTY VALUE ASTM METHOD<br />
DENSITY (LBS./CUFT) 37 D792<br />
WATER ABSORPTION ( % ) < 1% D570<br />
FLEXURAL STRENGTH (PSI) 3,952 D790<br />
FLEXURAL MODULUS (PSI) 192,700 D790<br />
TENSILE STRENGTH (PSI) 1,739 D638<br />
TENSILE MODULUS (PCI) 113,400 D638<br />
COMPRESSION STRENGTH (PSI) 2,018 D695<br />
COMPRESSION MODULUS (PSI) 90,200 D695<br />
NOTCHED IZOD IMPACT STRENGTH<br />
(FT-IB.INCH)<br />
0.27 D256<br />
PUNCTURE IMPACT ENERGY<br />
7.34 D3763<br />
(FTLBS)<br />
COEFFICIENT OF LINEAR<br />
EXPANSION (IN./IN. O F)<br />
BURN RATE<br />
3.2 X 10-5 D696<br />
NONE WHEN FLAME<br />
REMOVED<br />
FLAME SPREAD INDEX 25 E84<br />
HEAT DEFLECTION TEMP. AT 264PSI<br />
( O F)<br />
143 D648<br />
OIL CANNING AT 140 O F NONE D3979<br />
18
Actual Size<br />
Standard Length<br />
3/8" X 1 1/2" 10'‐0"<br />
3/8" X 3 1/2" 10'‐0"<br />
3/8" X 5 1/2" 10'‐0"<br />
3/8" X 7 1/4" 10'‐0"<br />
3/8" X 9 1/4" 10'‐0"<br />
3/8" X 11 1/4" 10'‐0"<br />
3/8" X 4'‐0" 10'‐0"<br />
1/2" X 1 1/2" 10'‐0"<br />
1/2" X 3 1/2" 10'‐0"<br />
1/2" X 5 1/2" 10'‐0"<br />
1/2" X 7 1/4" 10'‐0"<br />
1/2" X 9 1/4" 10'‐0"<br />
1/2" X 11 1/4" 10'‐0"<br />
1/2" X 4'‐0" 10'‐0"<br />
3/4" X 1 1/2" 10'‐0"<br />
3/4" X 3 1/2" 10'‐0"<br />
3/4" X 5 1/2" 10'‐0"<br />
3/4" X 7 1/4" 10'‐0"<br />
3/4" X 9 1/4" 10'‐0"<br />
3/4" X 11 1/4" 10'‐0"<br />
3/4" X 4'‐0" 10'‐0"<br />
1" X 1 1/2" 10'‐0"<br />
1" X 3 1/2" 10'‐0"<br />
1" X 5 1/2" 10'‐0"<br />
1" X 7 1/4" 10'‐0"<br />
1" X 9 1/4" 10'‐0"<br />
1" X 11 1/4" 10'‐0"<br />
1" X 4'‐0" 10'‐0"<br />
1 3/16" X 1 1/2" 10'‐0"<br />
1 3/16" X 3 1/2" 10'‐0"<br />
1 3/16" X 5 1/2" 10'‐0"<br />
1 3/16" X 7 1/4" 10'‐0"<br />
1 3/16" X 9 1/4" 10'‐0"<br />
1 3/16" X 11 1/4" 10'‐0"<br />
1 3/16" X 4'‐0" 10'‐0"<br />
1" X 3 1/2" X 3 1/2"<br />
1" X 5 1/2" X 5 1/2"<br />
1 1/4" X 5 1/2" X 5 1/2"<br />
Pre‐Finished <strong>Werzalit</strong> Trim<br />
Corner 10'‐0"<br />
Corner 10'‐0"<br />
Corner 10'‐0"
<strong>Werzalit</strong> Trim Checklist<br />
Yes No<br />
1 Fascia Size:<br />
2 S<strong>of</strong>fit Size:<br />
3 Rake Board Size:<br />
4 Frieze Board Size:<br />
5 Window Trim Size:<br />
6Door Trim Size:<br />
7 Outside Corner Size:<br />
8 Inside Corner Size:<br />
9 Water Table Size:<br />
10 Horizontal Band Board Size:<br />
11 Other ______________ Size:<br />
12 Other ______________ Size:<br />
13 Other ______________ Size:<br />
14 Other ______________ Size:<br />
15 Other ______________ Size:<br />
20
WERZALIT TRIM – CORNER INSTALLATION<br />
21
WERZALIT TRIM – WINDOW AND DOOR DETAILS<br />
22
1. Storage<br />
Pre-finished <strong>Werzalit</strong> Trim – Specifications<br />
Inside Storage: Store trim in a warehouse or under a ro<strong>of</strong>, stacked a minimum <strong>of</strong> 4”<br />
<strong>of</strong>f the ground.<br />
Outside Storage: Select the driest and highest ground available. Keep area free <strong>of</strong><br />
grass and debris that could wet the trim. Stack the trim a minimum <strong>of</strong><br />
4” <strong>of</strong>f the ground. Cover the stack loosely with plastic sheets or tarps<br />
when not in use and during inclement weather.<br />
2. Painting<br />
<strong>Werzalit</strong> Trim has a factory applied topcoat in a color <strong>of</strong> your choice has been applied to the<br />
front and two (2) edges.<br />
3. Cutting in Field<br />
Saw with trim face up when using a<br />
fine-tooth hand saw. Saw with trim<br />
face down when using a<br />
combination blade power saw.<br />
Always paint cut end.<br />
4. Fastening<br />
When installing, nail from one end<br />
and work to the other end. Never<br />
nail from both ends to the middle.<br />
<strong>Werzalit</strong> Trim may be installed as<br />
fascia nailed to framing (24” O.C.<br />
max.). When applied as rake,<br />
corners, band or other uses, nail<br />
<strong>Werzalit</strong> Trim on each edge (16”<br />
O.C. max.). Nail through face no<br />
closer than ½” from edges. Caulk,<br />
paint and periodically maintain,<br />
wherever water might penetrate the<br />
wall assembly<br />
Use an 8d finish, 2 ½” diamond point, stainless steel nail or paslodes 2 ¼ X .092 Ring Shank<br />
Nail. When using a pneumatic adjustable depth driven tool, the nail should be driven flush<br />
with the surface <strong>of</strong> the <strong>Werzalit</strong> Trim.<br />
5. All <strong>Werzalit</strong> Trim boards have a factory-applied topcoat for color, therefore, it is not<br />
recommended to rip the factory edge.<br />
6. <strong>Werzalit</strong> Trim boards are not designed to be used as a scaffold plank.<br />
23
Installation using ¼” Thermal-Break Spacer<br />
(for use in areas that receive 50 inches (127 cm) or more rainfall annually)<br />
Starter Rail SR-5<br />
Part No. E12.000.0.02<br />
End Closure EC-1C<br />
Part No. E07.000.1<br />
Outside Corner OSC-11<br />
Part No. E04.000.1<br />
Inside Corner ISC-10<br />
Part No. E3.000.1<br />
24
Installer Tips and Techniques<br />
1. Take scrap piece <strong>of</strong> siding, 12” or so long and cut in half diagonally.<br />
2. Push left end <strong>of</strong> next siding panel in to place and fasten (nail or screw).<br />
3. Fasten tongue section <strong>of</strong> siding scrap to wall in the approximate position the next course would occur.<br />
4. Position the lower piece <strong>of</strong> scrap as if installing the next cladding board.<br />
5. Drive wedge to push the difficult cladding board in to position and fasten.<br />
25
NOTES:<br />
26
<strong>Werzalit</strong> <strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
40 Holley Avenue Bradford Pa. 16701<br />
Phone: 1-800-999-3730<br />
Fax: (814) 362-4237<br />
Email: info@werzalitusa.com<br />
www.werzalitusa.com<br />
All rights reserved. All texts, images, graphics and other<br />
information published here are under copyright by WERZALIT<br />
and/or protected by other laws for the protection <strong>of</strong> intellectual<br />
property. All forms <strong>of</strong> reproduction, provision <strong>of</strong> access to third<br />
parties, distribution, storage, modification and republishing <strong>of</strong> the<br />
content for commercial purposes are expressly prohibited with<br />
written permission from WERZALIT GmbH + Co KG. or <strong>Werzalit</strong><br />
<strong>of</strong> <strong>America</strong>, <strong>Inc</strong>.<br />
The colors/decors shown in this brochure can differ from the<br />
original tones due to printing limitations.