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june 2011 • Special edition for Paris Air Show 2011<br />

<strong>SSJ100</strong><br />

<strong>launches</strong><br />

<strong>operations</strong><br />

[p.42]<br />

<strong>PAK</strong> <strong>FA</strong><br />

<strong>two</strong> <strong>prototypes</strong><br />

<strong>flying</strong> <strong>already</strong><br />

[p.22]<br />

Be-200<br />

production moves<br />

to Taganrog<br />

[p.20]<br />

Russian helicopter industry on the rise [p. 6, 8, 10, 14, 30, 31, 35]<br />

Yak-130<br />

more trainers<br />

for RusAF<br />

[p.24]<br />

MiG-29UPG<br />

deliveries<br />

soon<br />

[p.36]


june 2011<br />

Editor-in-Chief<br />

Andrey Fomin<br />

Deputy Editor-in-Chief<br />

Vladimir Shcherbakov<br />

Editor<br />

Yevgeny Yerokhin<br />

Columnist<br />

Alexander Velovich<br />

Artyom Korenyako<br />

Special correspondents<br />

Alexey Mikheyev, Victor Drushlyakov,<br />

Andrey Zinchuk, Valery Ageyev,<br />

Natalya Pechorina, Marina Lystseva,<br />

Dmitry Pichugin, Sergey Krivchikov,<br />

Sergey Popsuyevich, Piotr Butowski,<br />

Alexander Mladenov, Miroslav Gyurosi<br />

Design and pre-press<br />

Grigory Butrin<br />

Translation<br />

Yevgeny Ozhogin<br />

Cover picture<br />

Alexey Mikheyev<br />

Publisher<br />

Director General<br />

Andrey Fomin<br />

Deputy Director General<br />

Nadezhda Kashirina<br />

Marketing Director<br />

George Smirnov<br />

Business Development Director<br />

Mikhail Fomin<br />

News items for “In Brief” columns are prepared by editorial<br />

staff based on reports of our special correspondents, press<br />

releases of production companies as well as by using information<br />

distributed by ITAR-TASS, ARMS-TASS, Interfax-AVN, RIA Novosti,<br />

RBC news agencies and published at www.aviaport.ru, www.avia.ru,<br />

www.gazeta.ru, www.cosmoworld.ru web sites<br />

Items in the magazine placed on this colour background or supplied<br />

with a note “Commercial” are published on a commercial basis.<br />

Editorial staff does not bear responsibility for the contents of such items.<br />

The magazine is registered by the Federal Service for supervision of<br />

observation of legislation in the sphere of mass media and protection<br />

of cultural heritage of the Russian Federation. Registration certificate<br />

PI FS77-19017 dated 29 November 2004<br />

© Aeromedia, 2011<br />

P.O. Box 7, Moscow, 125475, Russia<br />

Tel. +7 (495) 644-17-33, 798-81-19<br />

Fax +7 (495) 644-17-33<br />

E-mail: info@take-off.ru<br />

http://www.take-off.ru<br />

Dear reader,<br />

You are holding another issue of the Take-Off magazine, the special<br />

supplement to Russian monthly aerospace magazine Vzlet, timed to the<br />

air show in Le Bourget. The event is considered the most authoritative and<br />

prestigious display of the latest achievements of the world’s aerospace<br />

industry, with virtually all aircraft manufacturers being eager to participate<br />

in the show. By tradition, the Le Bourget air show has been held in high<br />

esteem by Russian aerospace companies. It is also regarded as an<br />

excellent place to bolster international aerospace cooperation.<br />

A graphic example of such cooperation is the Sukhoi SuperJet 100<br />

advanced regional airliner programme pursued by a close-knot team<br />

of Russian, French, US and several other foreign companies. This year<br />

Sukhoi SuperJet 100 takes part in the Paris Air Show for the second time,<br />

but now in a new status – of a production airliner which <strong>already</strong> started its<br />

operation. In April 2011 the first production <strong>SSJ100</strong> had entered service<br />

with Armavia airline while Aeroflot got its first aircraft of the type in early<br />

June.<br />

Another programme Russia cooperating heavily with its European and<br />

American partners is the Irkut MC-21 prospective short/medium-haul<br />

airliner which will be presented by a full-scale mock-up of a 20-m-long<br />

fuselage section housing pilots cockpit and passenger cabin for the<br />

first time at Le Bourget. Beriev Be-200 amphibian that was certified by<br />

EASA last autumn will become one more Russian participant of the flight<br />

display programme of this Paris Air Show.<br />

By the way Russian-made helicopters are still in great demand in<br />

the world market. Last year Russian helicopter industry produced 214<br />

machines and the plan for this year stands for 260 with a future increase<br />

up to 300 in 2012. Now our country ranks third in helicopters production<br />

and its aim is to win not less than 15 per cent of the world market in the<br />

nearest years. Russian Helicopters holding company uniting most of the<br />

country’s rotorcraft developers and manufacturers recently has started<br />

some new programmes and is now intensifying helicopter production.<br />

That’s why Russia’s rotorcraft industry and its main programmes have<br />

become the important topics in this issue.<br />

As usual Take-Off offers you also a brief review of the other recent<br />

most important events in the Russian aerospace industry, commercial<br />

and military aviation.<br />

I wish all the participants and visitors of this air show in Le Bourget<br />

interesting meetings, useful contacts and lucrative contracts and, of<br />

course, the pleasure of unforgettable demonstration flights of aircraft<br />

from all over the world.<br />

Sincerely,<br />

Andrey Fomin,<br />

Editor-in-Chief,<br />

Take-Off magazine


contents<br />

2<br />

June 2011<br />

14<br />

20<br />

22<br />

24<br />

36<br />

42<br />

46<br />

INDUSTRY<br />

Tu-204SM kicks off certification tests in Zhukovsky. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Mi-26T2 trials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Mi-34C1 snags first orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Tu-214-ON for Open Skies programme has flown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Ka-62 to take to the air in <strong>two</strong> years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Alexey Samusenko:<br />

“The Mi-38 may well be called a 21st century helicopter” . . . . . . . . . . . . . . 10<br />

Mi-38: successor to legendary Mi-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />

Amphibian changes its place of origin<br />

Be-200 series production in Taganrog kicks off. . . . . . . . . . . . . . . . . . . . . . 20<br />

MILITARY AVIATION<br />

<strong>PAK</strong> <strong>FA</strong>: <strong>two</strong> <strong>prototypes</strong> in trials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />

Advanced Yaks for RusAF<br />

Borisoglebsk Air Force Training Centre receives five Yak-130s . . . . . . . . . . 24<br />

Su-34 completes official trials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

Air Force accepting new Su-27SMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

First Su-35S has flown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

Mi-28N production on the rise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

Ka-52 being learnt in Torzhok . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

CONTRACTS AND DELIVERIES<br />

More MiG-29K/KUBs delivered while Vikramaditya kicks off trials . . . . . . . . . . . . . . . . 32<br />

Myanmar receives new MiG-29 batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

India got its third A-50EI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

Two Il-76MF freighters ready for Jordan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

Kaveri tests on Russian <strong>flying</strong> testbed carry on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

Rostvertol steps up Mi-35 exports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

Upgrade of Indian MiG-29s kicks off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />

COMMERCIAL AVIATION<br />

Russian An-148s launching <strong>operations</strong> to Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38<br />

An-158 gearing up for new orders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39<br />

MC-21 has got 190 orders and waiting for more . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />

First Sukhoi Superjet <strong>launches</strong> <strong>operations</strong>. . . . . . . . . . . . . . . . . . . . . . . . 42<br />

Rysachok: for <strong>flying</strong> schools and commuter airlines. . . . . . . . . . . . . . . . 44<br />

FLIGHT SAFETY<br />

Cause of incident: counterfeit parts<br />

In the wake of a Mi-26 crash in India . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46<br />

take-off february 2011 www.take-off.ru


Yevgeny Yerokhin<br />

industry | news<br />

The upgraded Tupolev Tu-204SM<br />

airliner prototype powered by<br />

advanced PS-90A2 engines co-developed<br />

by the Aviadvigatel joint stock<br />

company and Pratt & Whitney and<br />

manufactured by the Perm Engine<br />

Company was unveiled to the public<br />

on 22 April during the International<br />

Air Transport Forum in Ulyanovsk.<br />

On the same day, the aircraft flew to<br />

Zhukovsky in the Moscow Region,<br />

where the main segment of its certification<br />

tests began in May. Prior<br />

to that, the first Tu-204SM had flown<br />

33 test sorties under the preliminary<br />

test programme during December<br />

2010 through April 2011.<br />

The airliner’s presentation included<br />

a meeting of the leaders of Tupolev<br />

and its Ulyanovsk-based affiliate and<br />

representatives of Russian airlines<br />

that might be interested in Tu-204SM<br />

acquisition with the Red Wings,<br />

Transaero, Polyot, Volga-Dnepr,<br />

Aviastar-TU, Continent and several<br />

other Russian carriers among them.<br />

During the meeting, special attention<br />

was paid to the upgrade of the airliner’s<br />

avionics, which made possible<br />

the transition to a crew of <strong>two</strong>.<br />

The guests also were shown the<br />

manufacturing of other Tu-204SMs<br />

in the final assembly shop of the<br />

Aviastar-SP close corporation, housing<br />

<strong>two</strong> more airliners at various<br />

degrees of completion. The second<br />

aircraft (c/n 64151) could be rolled<br />

out to the in-house flight test facility<br />

come June and the third one<br />

(c/n 64152) in November.<br />

A tentative schedule of the future<br />

full-rate Tu-204SM production by<br />

Aviastar-SP in 2012–2016 was<br />

4<br />

Tu-204SM kicks off certification tests in Zhukovsky<br />

Sergey Alexandrov<br />

presented at the forum. According<br />

to the diagram displayed, the<br />

first production-standard airliner<br />

(c/n 64153) could be made in July<br />

next year, with 2012 to see four<br />

production-standard aircraft made<br />

and <strong>two</strong> <strong>prototypes</strong> to be groomed<br />

for delivery (first, 64152 and then<br />

64150). The Tu-204SM annual out-<br />

put is to total eight aircraft in<br />

2013, with c/n 64151 to get up to<br />

snuff at the same time. The manufacturer<br />

is prepared to make 10<br />

and 11 production aircraft in 2014<br />

and 2015 respectively, with the six<br />

final airliners to follow in 2016 (the<br />

final plane, c/n 64191, is slated for<br />

production in July 2016).<br />

However, the future of the<br />

Tu-204SM programme remains<br />

hazy. In spite of the governmental<br />

decision to support the programme,<br />

Alexander Lebedev, a co-owner of<br />

the Red Wings airline, the launch<br />

customer for the advanced airliner,<br />

Vnesheconombank has failed to craft<br />

a Tu-204SM leasing mechanism<br />

and decisions on the plane’s price,<br />

delivery dates, penalty provisions,<br />

depreciation value, maintenance and<br />

spares have not been made yet. To<br />

cap it all, a key driving force behind<br />

the programme, the Ilyushin Finance<br />

Co. leasing company, is withdrawing<br />

from the programme.<br />

Ilyushin Finance Co. Director<br />

General Alexander Rubtsov himself<br />

has commented on the decision:<br />

“After the Ilyushin Finance Co. had<br />

worked out the project and proposed<br />

the terms of its funding to the<br />

government and Vnesheconombank,<br />

a number of meetings have taken<br />

place, which have resulted in the<br />

government’s position that the project<br />

is very complicated and difficult<br />

and has many factors calling for clarity<br />

and supervision. All of the parties<br />

have decided that a risky project like<br />

that should better be entrusted lock,<br />

stock and barrel to a governmental<br />

entity, which VEB-Leasing is.”<br />

Thus, the future of the programme<br />

of production and delivery<br />

of 44 Tu-204SM hinges on the<br />

government-owned VEB-Leasing<br />

company. Time will tell if it is able to<br />

disentangle the web of problems still<br />

facing the programme.<br />

take-off june 2011 www.take-off.ru<br />

Tupolev JSC


industry | news<br />

www.take-off.ru take-off june 2011 5


Andrey Fomin<br />

industry | news<br />

Mi-26T2 trials<br />

Flight tests of the first upgraded<br />

Mil Mi-26T2 heavylift helicopter<br />

continue at Rostvertol JSC’s flight<br />

test facility in Rostov-on-Don. The<br />

machine is a derivative of the production<br />

Mi-26T, from which it differs<br />

in having an up-to-date digital avionics<br />

suite allowing effective roundthe-clock<br />

operation and a <strong>flying</strong> crew<br />

reduction down to <strong>two</strong>. In addition,<br />

provision has been made for use<br />

of upgraded D-136-2 (AI-136T) turboshaft<br />

engines featuring enhanced<br />

power under hot-and-high conditions.<br />

The Mi-26T2’s advanced avionics<br />

suite is wrapped around the<br />

NPK-90-2 flight/navigation system<br />

comprising an electronic display<br />

system of five multifunction liquid-<br />

6<br />

crystal displays (MFD), control<br />

panels, integral digital computer,<br />

NAVSTAR/GLONASS-capable satellite<br />

navigation systems and a digital<br />

flight suite. Optional gear includes<br />

night-vision goggles (NVG).<br />

To keep an eye on the externally<br />

slung cargo in daytime,<br />

there is an integral TV device<br />

Mi-34C1 snags first orders<br />

The key current light helicopter<br />

programme being pursued by<br />

the Russian Helicopters holding<br />

company is the resumed production<br />

of the heavily upgraded Mil<br />

Mi-34C1 by the Progress aircraft<br />

company in the town of<br />

Arsenyev. New helicopter features<br />

the advanced M9FV piston<br />

engine, an up-to-date avionics<br />

suite and a number of design and<br />

systems improvements aimed<br />

at enhancing the operating efficiency<br />

and reliability as well as<br />

extending the service life of the<br />

aircraft. This, coupled with a reasonable<br />

price, is going to help the<br />

Mi-34C1 to get a good niche on<br />

the market.<br />

Russian Helicopters Mi-34C1<br />

programme manager Dmitry Rodin<br />

told Take-off that Mil Helicopter<br />

Plant now completing <strong>two</strong> Mi-34C1<br />

<strong>prototypes</strong>. One of them, the OP-1,<br />

is slated for the maiden flight in<br />

June to be followed by the other,<br />

the OP-2. Both Mi-34C1 <strong>prototypes</strong><br />

will be displayed during the MAKS<br />

2011 air show in August, one to<br />

be demonstrated as part of the<br />

flight programme and the other as<br />

a static display. The Mi-34C1 is<br />

to complete its certification programme<br />

by year-end.<br />

On 19 May, during the HeliRussia<br />

2011, the Russian Helicopters holding<br />

company landed its first order<br />

for the advanced machine after<br />

feeding full-colour imagery on to<br />

the multifunction display in the<br />

cockpit. At night, visual control<br />

of the cargo can be exercised<br />

by means of the extra TSl-1600<br />

searchlight installed in the fuselage<br />

nose section. In addition to<br />

the standard mode, the searchlight<br />

has the infrared mode for<br />

use of NVGs.<br />

The Mi-26T2 helicopter hauls<br />

outsized cargo and vehicles<br />

weighing a total of 20 t both<br />

inside the cargo cabin and on the<br />

external sling. The troop carrier<br />

variant carries 82 troops, with its<br />

casevac version airlifting up to 60<br />

casualties or sick personnel. The<br />

machine can be used for civil and<br />

erection works of various degrees<br />

of complexity, fire-suppression<br />

<strong>operations</strong> and fuel delivery,<br />

including self-contained refuelling<br />

of vehicles on the ground, and<br />

other <strong>operations</strong>.<br />

the launch customer UTair had<br />

placed an order for ten Mi-34C1<br />

helicopters for its training centre.<br />

The deliveries are slated to kick off<br />

in 2012. In addition, the show saw<br />

an agreement signed by the French<br />

company Aero Progress, the latter<br />

intent on promoting the Mi-34C1<br />

The Mi-26T2 upgrade is a contender<br />

in the tender issued by the<br />

Indian Defence Ministry for 15<br />

heavylift helicopters. A Mi-26T<br />

performed a successful series<br />

of demonstration flights in India,<br />

including some of them in mountainous<br />

terrain, and Indian pilots<br />

have tested a Mi-26T2 prototype in<br />

Rostov-on-Don recently. The potential<br />

customer has not spared praise<br />

for the aircraft, and experts rate<br />

the Mi-26T2’s chances for coming<br />

up on top in the Indian tender<br />

high enough. The Russian Defence<br />

Ministry is eying the Mi-26T2 too.<br />

Following a long lull, it has resumed<br />

acquisition of a new Mi-26 batch<br />

recently. The first new helicopter for<br />

the Russian Air Force was rolled out<br />

to Rostvertol’s airfield and kicked<br />

off its flight test programme in May<br />

this year. The Russian military is<br />

expected to order the upgraded<br />

Mi-26T2 in the future.<br />

on the European market. The signatories<br />

believe the helicopter can<br />

be needed in the West, since it features<br />

a number of advantages over<br />

the popular Eurocopter EC120. The<br />

first <strong>two</strong> Mi-34C1s are planned for<br />

delivery to the French company<br />

in 2013.<br />

take-off june 2011 www.take-off.ru<br />

Rostvertol PLC<br />

Andrey Fomin


industry | news<br />

United Engine Corporation (UEC) is the leading<br />

Russian industrial group in production of engines<br />

for aviation, launch vehicles,<br />

electric energy sector and gas pumping.<br />

United Engine Corporation is a part and a subsidiary<br />

of United Industrial Corporation Oboronprom.<br />

UEC integrated more than 80% of assets<br />

of the Russian aviation engine-building industry.<br />

www.take-off.ru take-off june 2011 7


Andrey Fomin<br />

industry | news<br />

Tu-214-ON for Open Skies programme has flown<br />

1 June saw the maiden flight of<br />

a new Tupolev Tu-214-ON specialpurpose<br />

aircraft at the Kazan Aircraft<br />

Production Association’s (KAPO) airfield,<br />

with the aircraft manufactured<br />

in support of the Open Skies programme.<br />

The crew under command<br />

of Tupolev’s test pilot Nikolay Kapelkin<br />

flew the aircraft (RA-64519) on its<br />

first mission that lasted 1 h 22 min.<br />

The plane was developed by Tupolev<br />

team led by Chief Designer Igor<br />

Kabatov and made by KAPO on order<br />

of the prime contractor under the<br />

Open Skies programme, the Vega<br />

radio-electronics corporation. Once<br />

the tests have been complete, the aircraft<br />

will be delivered to the Russian<br />

Defence Ministry.<br />

The Treaty on Open Skies, which is<br />

aimed at strengthening trusts among<br />

its signatories by means of mechanism<br />

of monitoring military activities<br />

and compliance with the existing<br />

arms control treaties through <strong>flying</strong><br />

over the territories of the signatories,<br />

was signed by OSCE member<br />

states in Helsinki on 24 March 1992.<br />

In spite of the AW139 licence<br />

production programme being<br />

run by Russian Helicopters and<br />

AgustaWestland in Tomilino,<br />

Moscow Region, the Kamov<br />

Ka-62 advanced medium multirole<br />

helicopter remains high on the<br />

holding company’s priority list of<br />

helicopters with a takeoff weight<br />

of 6–7 t. Initially the Ka-62 was<br />

conceived as a civilian version of<br />

8<br />

The Russian Federation ratified it on<br />

26 May 2001. To date, as many as<br />

34 states have signed the treaty.<br />

Russia has used <strong>two</strong> types of<br />

aircraft for inspection missions –<br />

Tupolev Tu-154M-LK1 to fly over<br />

North America and Antonov An-30B<br />

for missions over Europe. According<br />

to the Vega corporation, the special<br />

equipment carried by the aircraft<br />

includes various photographic<br />

cameras. To perform more effective<br />

monitoring under the Treaty on Open<br />

the Ka-60 military multirole helicopter,<br />

which first prototype flew<br />

its maiden mission as far back<br />

as December 1998. The second<br />

prototype was made in the Ka-60U<br />

trainer version in 2007. Ka-60<br />

was improved repeatedly, but its<br />

main weakness was its RD-600V<br />

engines and powertrain that never<br />

met the reliability requirement.<br />

As a result, the Russian Defence<br />

Skies, Tupolev was tasked with developing<br />

a special version of the Tu-214<br />

airliner, fitted with an airborne surveillance<br />

system from Vega. According to<br />

official statements by the developer<br />

of the system, the Tu-214-ON is “the<br />

first plane among the planes of the<br />

34 signatories to the treaty, equipped<br />

with all means of observation allowed<br />

by the treaty – four photographic and<br />

three TV cameras, synthetic aperture<br />

radar and a linear-scanning infrared<br />

sensor”.<br />

Ministry cut the financing of the<br />

Ka-60 programme last summer.<br />

Nevertheless, it remains interested<br />

in buying helicopters in the class.<br />

The military has made a decision<br />

that it will buy, further down the<br />

road, the militarised version of the<br />

commercial Ka-62 that is under<br />

development now to meet the most<br />

stringent commercial helicopter<br />

certification standards.<br />

Kamov’s Ka-62 programme<br />

manager Alexander Vagin has told<br />

Takeoff that the Progress aircraft<br />

company in the town of Arsenyev<br />

begins to make parts of Ka-62<br />

<strong>prototypes</strong> this year. In all, three<br />

<strong>flying</strong> <strong>prototypes</strong>, a static tests<br />

prototype and an ‘Iron Bird’ integrated<br />

full-scale test rig to test the<br />

avionics suite and aircraft systems<br />

are to be manufactured. The type<br />

of the engine to power the Ka-62 –<br />

the Turbomeca Ardiden 3G – has<br />

been selected finally. Russian<br />

Helicopters and Turbomeca made<br />

a long-term contract for 308<br />

The first Tu-214-ON is to undergo<br />

the development trials and monitoring<br />

equipment tests, after which it<br />

will kick off its official test programme.<br />

The aircraft will have to<br />

pass international certification prior<br />

to starting its monitoring flights. A<br />

Vega news release reads that the<br />

plane’s delivery is slated for late<br />

2011 and that another Tu-214-ON is<br />

being built by KAPO in support of the<br />

government’s commitments under<br />

the Treaty on Open Skies.<br />

Ka-62 to take to the air in <strong>two</strong> years powered by Ardidens<br />

Ardiden engines in April this year<br />

and the <strong>two</strong> companies signed a<br />

firm contract for the first batch<br />

of 40 engines on 19 May, during<br />

the HeliRussia 2011 show. The<br />

first Ardidens are to be delivered<br />

to the Ka-62’s developer late in<br />

2012. Compared to the Ka-60, the<br />

Ka-62’s reduction gearbox and<br />

powertrain will be from a different<br />

supplier too, while KumAPP JSC<br />

will continue to make the composite<br />

main rotor blades to equip the<br />

Ka-62. Development of the avionics<br />

suite has been vested in the<br />

Transas company. The Progress<br />

plant will make the airframe and<br />

handle the final assembly of all<br />

Ka-62 helicopters.<br />

The Ka-62 prototype is to start its<br />

flight tests in the first half of 2013.<br />

Two more <strong>flying</strong> <strong>prototypes</strong> are to<br />

be made in the same year. The certification<br />

programme is supposed<br />

to be complete by mid-2015, with<br />

deliveries of production-standard<br />

Ka-62s to begin in 2016.<br />

take-off june 2011 www.take-off.ru<br />

Ildar Valeyev


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industry | interview<br />

At the HeliRussia 2011 show in May<br />

this year, Russian helicopter makers<br />

unveiled to the public and experts<br />

their helicopters in various classes<br />

ranging from the light to heavylift<br />

ones. The Mil Moscow Helicopter Plant,<br />

a subsidiary of Russian Helicopters<br />

holding company, is a world leader<br />

in helicopter development and a<br />

most important asset of the holding.<br />

Several Mil machines including the<br />

advanced Mi-38, were presented<br />

to the exhibitors and public. Takeoff’s<br />

Deputy Editor-in-Chief Vladimir<br />

Scherbakov has seen Mil Designer<br />

General Alexey Samusenko and asked<br />

him to speak about the Mi-38 and<br />

other ongoing programmes as well.<br />

ALEXEY SAMUSENKO:<br />

“The Mi-38 may well be called a 21 st -century helicopter”<br />

At the HeliRussia 2011 show, the Russian<br />

Helicopters unveiled a programme, which priority<br />

is very high to the Mil Moscow Helicopter<br />

Plant, – the Mi-38. What has been done under<br />

the programme, and when will the market be<br />

able to receive the production-standard helicopters?<br />

The Mi-38 development programme is<br />

important not only to our company but also<br />

to Russia as a nation. The Mi-38 is being<br />

developed with governmental support, and,<br />

therefore, the status of the programme is good<br />

for a whole number of reasons. Firstly, the<br />

government has made up its mind about the<br />

funding of the programme. Secondly, we have<br />

got positive responses from representatives of<br />

potential Mi-38 operators, who have seen a<br />

real machine and learnt the advanced technical<br />

solutions implemented in the helicopter to<br />

make it easier for pilots and ground crews.<br />

Thirdly, according to our calculations, the<br />

innovations introduced as part of the programme<br />

could heavily influence the cost of<br />

the flight hour of the new helicopter, which<br />

is a key competitive edge under the current<br />

economic conditions.<br />

The Mil Moscow Helicopter Plant is running<br />

the factory tests of the Mi-38. They<br />

involve the second prototype, the OP-2,<br />

embodying virtually whole of the configuration<br />

of the future production-standard helicopter.<br />

We plan the OP-2 will complete the factory<br />

flight tests programme in 2011 and kick<br />

off its certification tests. At the same time,<br />

we plan to use the TV7-117V-powered OP-1<br />

for the factory development flight tests and<br />

10 take-off june 2011<br />

pass over to the certification trials next year.<br />

Also, we are waiting for completion by Kazan<br />

Helicopters of the third prototype powered by<br />

Russian-built engines and fully outfitted with<br />

flight navigation gear. The machine could<br />

become the standard for full-scale production<br />

further down the road.<br />

On the whole, we plan to complete the<br />

flight test programme during 2012–2013 and<br />

wrap up all the development segment of the<br />

programme and launch full-rate production<br />

of the advanced helicopter in 2014.<br />

What may be the Mi-38’s flight hour cost,<br />

in your opinion? How superior could the new<br />

helicopter be in these terms to the in-service<br />

Mi-8/17 machines so that it prompts keen<br />

interest of potential customers?<br />

The issue of the flight hour cost is not as<br />

simple as it may seem on the face of it. The<br />

cost of the flight hour is generated mostly<br />

from the expenditure on the remuneration of<br />

<strong>flying</strong> and ground crews and the cost of fuel.<br />

The cost of maintaining the hardware itself<br />

has a very insignificant influence on the flight<br />

hour cost.<br />

As to the second question, I can tell you<br />

that the Mi-38 should be on a par with the<br />

Mi-8 in terms of the flight hour cost, which<br />

will result in potential customers opting for<br />

the Mi-38, given the strengths of the advanced<br />

helicopter.<br />

Strictly speaking, Mi-38 deliveries to operators<br />

may result in a drastic change in the<br />

approaches to operation. The thing is that the<br />

Mi-8’s main rotor blades have to be replaced<br />

every seven to eight years, while we are going<br />

to do it much more seldom as far as the Mi-38<br />

is concerned. Under the Mi-38 programme,<br />

a new resources policy is being implemented<br />

along with introduction of other up-to-date<br />

engineering and technological solutions. This<br />

is one of the reasons that a decision was taken<br />

to display the Mi-38 during the HeliRussia<br />

2011 show. The public managed to see the<br />

second prototype, the OP-2, participating in<br />

the flight tests, carrying an up-to-date avionics<br />

suite from Russian Helicopters partner –<br />

Transas company in St. Petersburg.<br />

Is the ‘twin-engine’ concept of the new<br />

helicopter still on the table and how could it<br />

influence the helicopter’s demand by Russian<br />

customers, particularly, uniformed services?<br />

The Mi-38 programme provides for <strong>two</strong><br />

variants of the machine – one powered by<br />

engines from Pratt&Whitney Canada and the<br />

other by Russian-made TV7-117Vs developed<br />

by Klimov and being productionised<br />

by Chernyshev. This is the ideology of the<br />

programme. If all goes to plan, the Mi-38 will<br />

have <strong>two</strong> versions of the powerplant. We presume<br />

this will be able to influence the price of<br />

the production-standard helicopter and woo<br />

Russian operators – both civilians and uniformed<br />

ones. I would like to emphasise that<br />

uniformed services have been rather keen on<br />

the Mi-38 owing to the need for machines of<br />

such dimensions.<br />

The advanced helicopter is among the best<br />

in terms of lifting capacity. Unlike the Mi-8,<br />

it carries 5 t of cargo, rather than 3 t, internally<br />

and 7 t slung externally. In addition, the<br />

Mi-38 has a low vibration level, a reduced<br />

extraneous noise level and can be flown by a<br />

crew of only <strong>two</strong>.<br />

www.take-off.ru


Mi-38 second <strong>flying</strong> prototype arrives<br />

at HeliRussia 2011 airshow at Moscow's<br />

Crocus Expo, 18 May 2011<br />

I believe the Mi-38 may well be called<br />

a 21st-century helicopter, since we have<br />

succeeded in implementing cutting-edge<br />

design solutions, including up-to-date avionics<br />

and materials. By the way, composites<br />

make up over 30% of the materials used in<br />

the helicopter. Such sensitive design elements<br />

as main and tail rotor blades and<br />

parts of the fuselage are made of composites.<br />

The advanced machine is planned to<br />

feature an extended service life. We assume<br />

that it is possible that the Mi-38 will have<br />

no service life limits, but will be subject to<br />

on-condition maintenance.<br />

What about the simulator for the Mi-38?<br />

As is known, today, successful market promotion<br />

of any helicopter is regarded by<br />

potential customers from the viewpoint of<br />

availability of training aids as well, particularly<br />

simulators.<br />

The Mi-38 programme is one of the few,<br />

under which the development of the helicopter<br />

ran parallel to the development of its simulator.<br />

The task was given to the Transas company, the<br />

manufacturer of the flight navigation suite to<br />

fit the Mi-38. A Mi-38 helicopter simulator<br />

was displayed in Zhukovsky, Moscow Region,<br />

during the MAKS 2009 air show.<br />

The Mi-38 simulator, which we are going<br />

to offer to potential buyers of our advanced<br />

helicopter, is expected to simulate the cockpit<br />

and agility of the helicopter, responding to the<br />

controls and simulating the outside view. Mil<br />

and Transas are looking into the feasibility<br />

of developing a specialised Mi-38 helicopter<br />

simulator centre.<br />

What is the prospect of the Mi-8/17 helicopter<br />

family?<br />

The Mi-8/17 family has been upgraded<br />

repeatedly, but we believe it has not exhausted<br />

its upgradeability yet. As far as the Mi-8<br />

is concerned, we are running the so-called<br />

reversed modernisation by applying some of<br />

the solutions embodied in the leader, the<br />

Mi-38, to the older machines. In the near<br />

future, change can be made to the main rotor<br />

that we are going to borrow from the Mi-38.<br />

If all goes to plan, this will enable the Mi-8<br />

to fly faster and higher and will offer a novel<br />

approach to the service life of the rotor system,<br />

though no considerable modification of<br />

the airframe is planned.<br />

The Russian Helicopters holding company<br />

has cleared a heavy upgrade programme for<br />

industry | interview<br />

Mi-8MTV during highland trials<br />

helicopters of the type, with the resultant<br />

machine to be dubbed Mi-171A2. The holding<br />

management has approved the requirements<br />

specification for the upgrade of the<br />

Mi-171A1 version certificated in line with<br />

the up-to-date air worthiness standards and<br />

recognised internationally.<br />

A priority of the upgrade is to retain the current<br />

market share in this niche and enhance<br />

the machine’s safety. The model is to mount a<br />

main rotor with all-composite blades. The tail<br />

rotor will be composite too. This will ensure<br />

a very long service life. The main and tail<br />

rotors are to feature an advanced aerodynamic<br />

configuration building on the latest scientific<br />

advances and TsAGI’s wealth of experience.<br />

As a result, we managed at the modeling<br />

stage to attain a speed of 280 km/h<br />

www.take-off.ru take-off june 2011<br />

11<br />

Alexey Mikheyev<br />

Mil Moscow Helicopter Plant


Mil Moscow Helicopter Plant<br />

Mil Moscow Helicopter Plant<br />

industry | interview<br />

with power and control margins remaining,<br />

another feature will be an increase in range,<br />

which could total 800 km in the baseline<br />

model. We also are looking into the feasibility<br />

of the helicopter upgrade to extend its<br />

range further.<br />

The upgraded helicopter is going to carry<br />

a flight navigation suite similar to that of the<br />

Mi-38 in terms of the tasks handled.<br />

Could you describe the status of the Mi-34<br />

programme?<br />

This is one of the best programmes in the light<br />

helicopter segment of the Russian helicopter<br />

industry. We are working proactively on a new,<br />

commercially attractive version, the Mi-34C1,<br />

as part of the Russian Helicopters holding company.<br />

The updated version is supposed to have<br />

an extended range, hydraulic controls and the<br />

up-to-date M9FV engine in addition to a high<br />

degree of comfort for the pilot and passengers.<br />

The certification tests are planned to begin this<br />

year, to be more precise, we will have to confirm<br />

the latest modifications within the framework of<br />

the current certificate.<br />

Potential customers, including foreign<br />

ones, have shown interest in the Mi-34C1. We<br />

expect the Mi-34C1 to meet the requirements<br />

of most stringent customers both in Russia and<br />

12 take-off june 2011<br />

Mi-28N during high-altitude tests<br />

in the Caucasus<br />

Mi-34C1 upgraded light helicopter<br />

abroad. We studied the best world helicopters<br />

in this class. This has furnished us with a welldesigned<br />

machine with high design flight and<br />

operating characteristics that, hopefully, will<br />

be proven by tests. Add here a rather attractive<br />

price that is one of the objectives.<br />

Mi-26T2 upgraded heavy-lifter prototype<br />

We plan to unveil the upgraded Mi-34C1<br />

at the MAKS 2011 air show in August –<br />

both on the ground and in the air. This will<br />

enable us to attract potential customers.<br />

The Mi-34C1 certification programme is<br />

to be completed by year end. This will<br />

allow the Progress plant in Arsenyev to<br />

launch full-scale production and early<br />

deliveries in 2012.<br />

The upgraded Mi-26T2 heavylifter has<br />

flown for the first time recently. How is the<br />

programme going?<br />

Under the Mi-26T2 upgrade programme,<br />

the helicopter is to be re-engined and fitted<br />

with an advanced flight navigation suite,<br />

and its main rotor hub is to be improved.<br />

The military version of the machine is to<br />

be equipped with an advanced defensive<br />

aids suite capable of duping heat-seeking<br />

missiles.<br />

The Russian Defence Ministry has<br />

showed the interest in the upgraded<br />

Mi-26. The helicopter also is a contender<br />

in the competition held by the<br />

Indian Defence Ministry. It was shown to<br />

its customer last year, with its mountainous<br />

terrain operating capabilities demonstrated.<br />

What stage is the Mi-28N programme at?<br />

The Mi-28N is being upgraded to refine<br />

its components. The upgrade is being done<br />

in the support of the Russian Defence<br />

Ministry and on its initiative. The result<br />

sought is supposed to increase the combat<br />

capabilities of the machine by far.<br />

Rosoboronexport is taking proactive<br />

marketing measures to woo foreign customers.<br />

The configuration of the export<br />

variant, the Mi-28NE, is similar to that of<br />

the Mi-28N, but the export version has got<br />

no mast-mounted radar yet.<br />

www.take-off.ru<br />

Rostvertol PLC


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Kazan Helicopters<br />

industry | programme<br />

Mi-38<br />

Andrey FOMIN<br />

successor to legendary Mi-8<br />

The advanced Mil Mi-38 multirole medium transport helicopter made its debut at<br />

the HeliRussia 2011 show at the Crocus Expo exhibition centre in Moscow. Made<br />

by Kazan Helicopters last year, the second Mi-38 prototype (OP-2) had landed in<br />

front of Crocus Expo and sat by the entrance to the pavilion, receiving all exhibitors<br />

and guests of the forum.<br />

The Mi-38 programme dates back quite a while. Conceived as far back as three<br />

decades as a successor to the Mi-8, which remains the most popular machine<br />

in the world, the new medium transport helicopter of the Mil Moscow Helicopter<br />

Plant has traversed a long path from the development of early projects, which<br />

were essential upgrades of the production Mi-8, to its current configuration, having<br />

gained weight and been given a better lifting capacity. In its day, during the stormy<br />

1990s, the Mi-38 programme became one of the first Russian helicopter industry<br />

programme, in which foreign colleagues – famous Eurocopter and Pratt&Whitney<br />

Canada – took part.<br />

The first Mi-38 prototype (OP-1) took to the air in December 2003, but the<br />

programme actually has been given a kick-start only recently, after the emergence<br />

of the Russian Helicopters holding company that has incorporated key assets of<br />

the Russian helicopter industry. The holding has set the Mi-38 as its promising<br />

project in class of medium transport/passenger helicopters with a lifting capacity<br />

of 5–7 t. The machine is to rival the best foreign helicopters in the class – the<br />

AgustaWestland EH101 (AW101) and Sikorsky S-92 – and there are grounds for<br />

optimism, since the trials of the first Mi-38 produced a number of outstanding<br />

results, Kazan Helicopters manufactured the second, upgraded prototype, and<br />

a third machine is to join the tests this year. Two Mi-38 <strong>prototypes</strong> are slated for<br />

demonstration during the MAKS 2011 air show in August this year, with the first of<br />

them to have been powered by Russian-made TV7-117V engines by then.<br />

Background<br />

At the turn of the 1980s, the Soviet Armed<br />

Forces started taking delivery of upgraded<br />

Mi-8MT multirole helicopters powered by<br />

advanced TV3-117MT engines, while civil<br />

aviation continued to put up with the ordinary<br />

Mi-8Ts fitted with less powerful TV2-117As.<br />

However, the aircraft, which had been in<br />

service for almost <strong>two</strong> decades, began to grow<br />

obsolete and needed upgrade to meet the<br />

14 take-off june 2011<br />

new requirements. As a result, the government<br />

issued a resolution on 30 July 1981,<br />

in which it authorised development of the<br />

Mi-8M upgraded medium transport/passenger<br />

helicopter that has gradually evolved into<br />

today’s Mi-38.<br />

A principal requirement to the advanced<br />

helicopter was an increase in traffic profitability.<br />

Therefore, the Mi-8’s upgrade was based<br />

on replacing the TV2-117 engine with the<br />

more advanced and efficient TV7-117, which<br />

design was offered by the Leningrad-based<br />

engine design bureau led by Sergey Izotov<br />

(now the Klimov company). In addition, the<br />

development of the improved helicopter was<br />

to include replacement of the mixed-design<br />

rotor blades with fibreglass ones, improvement<br />

of the fuselage aerodynamics and shifting<br />

of the fuel tanks to the bay under the cargo<br />

cabin floor.<br />

Then, a decision was taken to introduce<br />

a number of more advanced technical solutions<br />

to the design of the machine. The solutions<br />

included an elastomeric main rotor hub,<br />

retractable landing gear, X-shaped tail rotor,<br />

up-to-date flight/navigation suite, etc. The<br />

improvements led to the emergence of a new<br />

helicopter dubbed Mi-38 in 1983.<br />

Later on, the Mi-38 underwent numerous<br />

modifications aimed at enhancing its reliability,<br />

efficiency and components/systems weight<br />

reduction and, in the end, at improving the<br />

technical and economic characteristics of the<br />

helicopter and honing its competitive edge on<br />

the global market. Naturally, implementation<br />

of the advanced solutions delayed the design<br />

process, to which the economic turmoil in<br />

this country in the later ‘80s and the ‘90s<br />

contributed.<br />

Overall, the Mi-38’s configuration had<br />

matured by 1990s, when the draft design<br />

was prepared. Compared to the initial Mi-38<br />

design, the draft design had undergone quite<br />

a change. The design normal takeoff weight<br />

had grown from 12.5 t to 13 t and the maximum<br />

weight from 14 t to 14.5 t, while payload<br />

www.take-off.ru


had accounted for 5 t. An increase in the<br />

powerplant’s emergency rating had boosted<br />

flight safety when <strong>flying</strong> with one engine<br />

down. A technical and economic analysis had<br />

proven that the Mi-38 would be far superior<br />

to the Mi-8 by 1.8 times in payload weight,<br />

by 2 times in performance capacity and by 1.7<br />

times in fuel efficiency. Civil aviation leaders<br />

approved the draft design, and the Kazan<br />

Helicopters began to gear up for productionising<br />

the Mi-38.<br />

Together with foreign partners<br />

The Mi-38 transport/passenger helicopter<br />

was designed to carry passengers and cargo,<br />

cargo handling, civil and erection works, search<br />

and rescue <strong>operations</strong>, forest engineering, geologic<br />

exploration, ambulance services, medical<br />

evacuation and operation as a VIP wagon.<br />

From the outset, the aircraft was designed for<br />

operation under various weather and climatic<br />

conditions. It is also important that the Mi-38<br />

became essentially the first Russian helicopter,<br />

whose designing provided from the outset, its<br />

certification in line with the Russian and foreign<br />

air worthiness standards.<br />

However, the collapse of the Soviet Union<br />

disrupted the existing industrial links. Many<br />

of the Mi-38 programme participants found<br />

themselves in different former Soviet states<br />

or switched to different products. At the<br />

same time, Russian helicopter makers found<br />

new opportunities to cooperate with foreign<br />

partners. Major European helicopter maker<br />

Eurocopter took interest in cooperation with<br />

the Mil Moscow Helicopter Plant, with the<br />

Mi-38 out of all of Mil’s development programmes<br />

attracting its attention. The <strong>two</strong><br />

companies made a preliminary agreement<br />

Kazan Helicopters<br />

Yevgeny Yerokhin<br />

on cooperation in December 1992 and set up<br />

their Euromil joint venture in 1994 including<br />

the Mil Moscow Helicopter Plant, Kazan<br />

Helicopters, Klimov plant and Eurocopter<br />

company.<br />

Under the work sharing agreement between<br />

the partners, the Mil Moscow Helicopter<br />

Plant was to design and test the advanced helicopter,<br />

the Kazan Helicopters was tasked with<br />

making <strong>prototypes</strong> and production machines<br />

and with their after-sales support and the<br />

Klimov plant was responsible for the development<br />

of the TV7-117V helicopter engine rated<br />

at 2,500 h.p. (3,750 at the emergency rating)<br />

and, a bit later, offered an even more sophisticated<br />

next-generation engine TVa-3000 rated<br />

at 2,800 h.p. Eurocopter undertook the development<br />

of the flight/navigation suite, flight<br />

control system and cockpit and cabin interiors.<br />

It also promised to facilitate the Mi-38’s<br />

international certification, promotion on the<br />

global market and after-sales support.<br />

The helicopter’s development by an international<br />

team was supported by the Russian<br />

government that included it into the Russian<br />

Civil Aircraft Development Programme for<br />

Mi-38 first <strong>flying</strong> prototype (OP-1)<br />

in its maiden flight, 22 December 2003…<br />

industry | programme<br />

the Period through 2015. However, the funding<br />

of the programme by the government<br />

proved to be scarce. The problem was further<br />

exacerbated by the crisis of the late ‘90s and<br />

a number of federal laws that limited the<br />

amount of foreign capital in the Russian<br />

aircraft industry and, hence, banned foreign<br />

partners from managing joint venture in that<br />

branch of economy.<br />

This led to the Klimov plant’s pullout from<br />

the Euromil joint venture due to Klimov’s dire<br />

financial situation. Then, Eurocopter followed<br />

suit, having been stripped of incentives to<br />

keep on participating in the programme. Only<br />

<strong>two</strong> companies, Mil and Kazan Helicopters,<br />

had stuck to the programme by 2003 when<br />

Kazan Helicopters completed the first Mi-38<br />

prototype (OP-1). After Klimov’s withdrawal<br />

from the programme, the Mi-38 project<br />

was tailored for use of Canadian PW127TS<br />

turboshaft engines with a takeoff power of<br />

2,500 h.p. (3,750 h.p. at the emergency rating).<br />

A <strong>two</strong>-engine set was provided to the<br />

Mi-38 developers by Pratt & Whitney Canada<br />

anticipating the future market success of the<br />

programme and subsequent lucrative orders.<br />

… and at MAKS 2007 airshow,<br />

August 2007<br />

www.take-off.ru take-off june 2011<br />

15


Kazan Helicopters<br />

industry | programme<br />

Mi-38 second <strong>flying</strong> prototype (OP-2) during<br />

its first hoverings, 3 November 2010<br />

Powered by such a powerplant, the first<br />

Mi-38 conducted its maiden flight in Kazan<br />

on 22 December 2003, flown by a Mil crew of<br />

Vladimir Kutanin and Alexander Klimov.<br />

From first flights to upgrade<br />

Late in October 2004, following the preliminary<br />

factory trials at the airfield of Kazan<br />

Helicopters, the first Mi-38 prototype was ferried<br />

to Mil’s flight test facility in the Moscow<br />

Region. It was unveiled at the MAKS 2005 air<br />

show in Zhukovsky in August 2005 and demonstrated<br />

as part of the flight demonstration<br />

programme. In autumn 2006, Mil reported<br />

that the Mi-38’s tests had produced results<br />

exceeding the specifications requirement, in<br />

particular, design flight speed and altitude.<br />

For instance, during a flight under the factory<br />

test programme on 27 September 2006, a<br />

Mil aircrew made up of pilot Vladimir Kutanin,<br />

co-pilot Sergey Barkov and project engineer<br />

Igor Klevantsev climbed to a record-setting<br />

altitude of 8,170 m, with the takeoff weight<br />

being 11,100 kg on that mission. Earlier, the<br />

Mi-38 had climbed to 5,900 m with a takeoff<br />

weight of 14,200 kg and to 5,450 m with a takeoff<br />

weight of 15,600 kg. The static ceiling tests<br />

were a success too. With the aircraft weighing<br />

14,300 kg at take-off, it managed to climb<br />

16 take-off june 2011<br />

to an altitude much higher than 3,000 m. In<br />

addition, the Mi-38 proved to be able to hover<br />

out of ground effect with its takeoff weight<br />

equalling 16,350 kg. The tests also produced a<br />

maximum speed of 320 km/h.<br />

The first phase of the Mi-38 OP-1<br />

(reg. RA-38011) development test programme,<br />

during which 86 successful sorties were flown,<br />

was complete in October 2007. The helicopter<br />

was partially disassembled for analysis of the<br />

state of the systems after four years of trials<br />

and improvements. Meanwhile, an adjusted<br />

programme of further Mi-38 development<br />

work aimed at the soonest market entry of the<br />

advanced helicopter was devised. In so doing,<br />

a decision was taken to fit the Mi-38 the<br />

cutting-edge avionics suite from the Transas<br />

company in St. Petersburg.<br />

As part of the HeliRussia 2008 show on<br />

15 May 2008, Russian Helicopters company,<br />

UMPO and TsIAM, on the one hand, and<br />

Pratt&Whitney Canada, on the other, signed<br />

a memorandum of understanding on cooperation<br />

in developing and manufacturing the<br />

PW127TS engine to equip the Mi-38 helicopter.<br />

Under the agreement made, the Canadian<br />

company was to complete the development of<br />

a turboshaft variant of the PW127 turboprop<br />

engine for use on the Mi-38, have it cer-<br />

tificated and launch delivery of its knockdown<br />

kits to Russia for final assembly of production<br />

engines, which assembly was to be handled<br />

under licence by UMPO.<br />

However, Pratt&Whitney Canada later<br />

decided to suspend its participation in the<br />

programme. The Mi-38 again had to switch<br />

to the TV7-117V earmarked for the machine<br />

almost three decades ago from the outset.<br />

Georgy Sinelschikov, Mi-38 programme<br />

Director and Mil deputy chief designer, said at<br />

the presentation of the updated Mi-38 design in<br />

May 2009 that, though the switch to a different<br />

engine would delay the pace of the programme<br />

by <strong>two</strong> to three years, it will, nonetheless, allow<br />

a hike in several characteristics of the helicopter<br />

and an increase in its applications, e.g. the future<br />

medium troops carrier, which acquisition is being<br />

looked into by the Russian Defence Ministry.<br />

For instance, the more powerful Russianmade<br />

TV7-117V engine will increase the<br />

Mi-38’s maximum takeoff weight up to<br />

16,200 kg (the PW127TS-powered first Mi-38<br />

prototype had that of 15,600 kg) and the maximum<br />

cabin cargo weight up to 6,000 kg (7,000<br />

kg on the external sling). Given the 14,200-kg<br />

normal takeoff weight, the helicopter will have<br />

a maximal speed of 310 km/h and a cruising<br />

speed of 285 km/h, with its static ceiling to<br />

www.take-off.ru


Sergey Lysenko Alexey Mikheyev<br />

Mi-38 (OP-2) cockpit<br />

Mi-38 first prototype (OP-1) under upgrade<br />

and re-engining at Mil facilities in Panki, May 2010<br />

account for 3,840 m and its service ceiling for<br />

6,400 m. Its endurance with a 30-min. emergency<br />

fuel reserve will be 880 km (1,000 km<br />

without the emergency fuel reserve).<br />

At the same time with the modification of the<br />

design owing to the replacement of the powerplant<br />

(the modifications will not be too substantial,<br />

because Mil developed the TV7-117Vpowered<br />

Mi-38 versions – the cargo/passenger<br />

Mi-382 and Mi-383 troop carrier – a long<br />

time ago), Transas launched the development<br />

and debugging of the advanced IBKO-38 integrated<br />

avionics suite.<br />

The IBKO-38 suite allows round-the-clock<br />

operation in various geographic and climatic<br />

conditions in the automatic, director and<br />

manual control modes. It has modular open<br />

architecture and comprises five new-generation<br />

12.1-inch TDS-12 multifunction displays<br />

that show all relevant flight and navigation<br />

data, the status of the helicopter equipment,<br />

digital terrain map and imagery generated by<br />

the 38A-813 weather radar. In addition, the<br />

suite includes the redundant TNC-1G air<br />

navigation computer system with an integral<br />

GLONASS/GPS receiver, a mapping server,<br />

a helicopter system and engine data gathering<br />

and monitoring system, the TTA-12N terrain<br />

collision avoidance system, up-to-date radar<br />

and comms gear. The suite has the optional<br />

SVS collimator synthesised-vision head-up<br />

display. The suite’s open architecture allows<br />

the use of extra radio-technical and optronic<br />

equipment and introduction of new data display<br />

modes as well.<br />

It is important that the key components<br />

of the IBKO-38 integrated avionics suite are<br />

commonised with the IBKV-17 suite designed<br />

for upgraded versions of the Mi-8 (Mi-17).<br />

This ensures optimisation of the operation<br />

and MRO and enables aircrews to convert to<br />

a new type easily.<br />

Productionising<br />

The IBKO-38 suite was first installed on<br />

the second Mi-38 prototype (OP-2) assembled<br />

by Kazan Helicopters in August 2010.<br />

The second prototype is equipped with a<br />

pair of Canadian PW127TS turboshafts, as<br />

the first prototype (OP-1) was in its day. At<br />

the same time, unlike the OP-1, the OP-2<br />

embodies a number of design improvements,<br />

such as the modified hydraulic and fuel<br />

systems, redesigned main rotor blades and<br />

standard feel-spring mechanisms introduced<br />

to the helicopter control system. This has<br />

resulted in a better controllability and stability.<br />

industry | programme<br />

The Mil crew of test pilots Vladimir Kutanin<br />

and Salavat Sadriyev and flight test engineer<br />

Igor Klevantsev put the advanced machine<br />

into a hover for the first time on 30 October<br />

2010. In all, the second Mi-38 prototype<br />

had logged seven missions to test its hovering<br />

capabilities and fly slowly over the runway.<br />

Finally, Vladimir Kutanin’s crew performed<br />

a pattern flight in Kazan on 22 November<br />

on the helicopter with registration number<br />

RA-38012. Overall, there were three sorties<br />

on that day, on which speed was gradually<br />

increased up to 260 km/h.<br />

On 16 December, the Mi-38 OP-2 flew<br />

from Kazan to Tomilino in the Moscow<br />

Region where Mil’s flight test facility is. The<br />

first Mi-38 prototype (OP-1) is now being fitted<br />

with advanced Russian-made TV7-117V<br />

engines here. It is to fly soon. Meanwhile,<br />

Kazan Helicopters has been assembling the<br />

third Mi-38 prototype (OP-3) and which is<br />

intended to be powered by TV7-117V engines<br />

too. The time the third Mi-38 prototype<br />

joins the trials hinges on the preparedness of<br />

Klimov to supply the second set of TV7-117Vs.<br />

This is expected in 2011. The OP-3’s airframe<br />

is at a high degree of completion, and the<br />

second IBKO-38 suite has been ordered from<br />

Transas.<br />

The Mi-38 certification programme is<br />

planned for completion in 2014, after which<br />

the helicopter will be fit for full-scale production<br />

and subsequent deliveries. It certification<br />

tests will kick off this year, with the second<br />

prototype powered by Canadian engines in the<br />

lead to be followed by the TV7-117V-powered<br />

first prototype and then the third one.<br />

Thus, if all goes to plan, deliveries of production-standard<br />

Mi-38s may well begin in<br />

four years. As far back as 2008, Russian<br />

Helicopters was reported to have had tentative<br />

orders for 75 Mi-38s from several Russian<br />

air carriers. The Mi-38 has a good prospect<br />

on the global market as well. With about a<br />

hundred Mi-17s (Mi-171s) exported annually,<br />

there is a good chance for the cutting-edge<br />

medium transport from Mil to succeed the<br />

legendary Hip.<br />

The Mi-38 programme is a key element of<br />

the long-term strategy of Russian Helicopters.<br />

No doubt, production of various variants of<br />

the Mi-8MTV (AMT) and Mi-17 (Mi-171),<br />

including the heavily upgraded Mi-8M<br />

(Mi-17M, Mi-171A2) version, by the plants<br />

in Kazan and Ulan-Ude will continue for<br />

years to come, because demand for them will<br />

persist in the coming years, especially after<br />

they have been upgraded. But anyway the<br />

market will demand new-generation medium<br />

transport helicopters, and the Mi-38 may well<br />

become the best offer of the Russian helicopter<br />

makers in the class starting from the<br />

middle of the decade.<br />

www.take-off.ru take-off june 2011<br />

17


industry | company<br />

Vyacheslav BOGUSLAYEV<br />

Chairman of the Board,<br />

Motor Sich JSC<br />

Motor Sich JSC trade mark is a symbol<br />

of cost-effective, reliable, and competitive<br />

products that are a part and parcel of aviation<br />

industry of Ukraine. The company offers<br />

state-of-the-art multipurpose aero engines<br />

operated all over the world in more than 120<br />

countries.<br />

To expand its presence in the market of<br />

aeronautical propulsion systems, Motor Sich<br />

JSC is undertaking efforts to develop and<br />

commercialise manufacture of a variety of new<br />

promising aero engines and to upgrade commercial<br />

ones, with D-436-148, AI-450-MS,<br />

AI-450M, TV3-117VMA-SBM1V and<br />

MS-500V among them.<br />

D-436-148 engine has been developed<br />

around the best design solutions; it is intended<br />

for An-148 passenger family airplanes.<br />

An extensive package of design-and-research<br />

works related to the engine combustion<br />

chamber and enhancement of engine acoustic<br />

performance make it possible to provide<br />

emission and noise levels substantially lower<br />

than ICAO standards. In terms of its performance,<br />

this commercially manufactured<br />

engine is as good as its foreign competitor<br />

products being developed currently.<br />

Motor Sich JSC has developed AI-450-MS<br />

<strong>two</strong>-shaft auxiliary gas turbine engine<br />

(AGTE) for various An-148 modifications<br />

and other passenger and cargo aircraft powered<br />

by cruise engines of D-436 family. It is<br />

intended to start cruise engines and supply<br />

compressed air and electric power to airplane<br />

onboard systems, with cruise engines inoperative.<br />

High AI-450-MS AGTE efficiency is<br />

attained through low specific fuel consumption<br />

that is a result of high thermodynamic<br />

cycle parameters, high efficiency of subassemblies,<br />

as well as a result of selecting air<br />

bleed from an ancillary compressor; and<br />

through low operation costs.<br />

Currently, efforts are undertaken to develop<br />

An-158 99-passenger airplane derived from<br />

An-148 regional jet with its maiden flight performed<br />

on 28 April 2010, An-168 corporate<br />

MOTOR SICH ENGINES<br />

FROM SMALL UAVs TO HEAVY LIFTERS<br />

aircraft with its range being up to 7,000 km,<br />

cargo and military-cargo aircraft able to carry<br />

20 t of cargo to a distance of up to 2,000 km<br />

or 15 t to a distance of 3,200 km.<br />

The company pays great attention to<br />

manufacturing engines for utility helicopters.<br />

AI-450 is the smallest helicopter engine<br />

developed by Motor Sich JSC along with<br />

Ivchenko-Progress design bureau. Various<br />

engine modifications can provide takeoff<br />

power at the range of 370 to 730 hp. AI-450M<br />

engine modification is intended to re-motorise<br />

Mi-2 helicopters previously manufactured,<br />

wherein it is to replace GTD-350 gas<br />

turbine engine. We hope that a huge world<br />

of Mi-2 helicopter fleet opens good prospects<br />

for AI-450M engine manufacture, with<br />

re-motorising a substantial part of the fleet<br />

being profitable.<br />

To increase helicopter performance and<br />

operational efficiency when operating at<br />

higher altitudes and higher temperatures,<br />

Motor Sich JSC has developed a new<br />

TV3-117VMA-SBM1V helicopter engine<br />

that possesses extended life limits: time before<br />

the first overhaul and time between overhauls<br />

(TBO) are 4,000 hours/cycles, total life is<br />

12,000 hours/cycles.<br />

TV3-117VMA-SBM1V engine has the<br />

same weight and dimensions, overall and<br />

fitting to fit the engine to helicopter fitting<br />

D-436-148<br />

An-148<br />

points, like the engines that power Mi and Ka<br />

helicopters. TV3-117VMA-SBM1V series 1<br />

engine modification with <strong>FA</strong>DEC automatic<br />

control system is developed for new helicopter<br />

projects. Using this automatic control<br />

system will result in further enhancement of<br />

engine and helicopter performances.<br />

Upgraded Mi-24 helicopter powered by<br />

TV3-117VMA-SBM1V engines has been<br />

introduced into service by the Ministry<br />

of Defence of Ukraine. Mi-24 helicopter<br />

powered by TV3-117VMA-SBM1V engines<br />

showed record rate of climb earlier in the<br />

course of previous tests: it climbed at the alti-<br />

18 take-off june 2011<br />

commercial<br />

www.take-off.ru


tude of 5 km for 9 minutes only, which means<br />

2.5-time increase in rate of climb.<br />

On 19 May 2010, Mi-8MTV helicopter<br />

powered by TV3-117VMA-SBM1V engines<br />

took off from the airfield of Konotop aircraft<br />

repair and overhaul plant. The helicopter<br />

climbed to the altitude of 8,100 m for 13 seconds<br />

in the course of tests, with the world’s<br />

record set up.<br />

Taking into consideration changes of the<br />

world helicopter market conditions, the<br />

company is undertaking efforts to develop a<br />

new generation of MS-500V family engines<br />

of 600–1,000 hp power class, which are<br />

intended for utility helicopters whose take<br />

off weight is 3.5-6 t. As experts predict, the<br />

market sector of this class helicopters is<br />

going to be one of the most promising one<br />

in the coming up years due to helicopter versatility.<br />

A leading version of MS-500V model<br />

line is going to be an engine of takeoff power<br />

of 630 hp designed according to requirements<br />

specification by Kazan Helicopters<br />

JSC for Ansat type helicopter.<br />

Simple and effective design of MS-500V<br />

family engine is typical for engines of this<br />

class currently available. The core engine<br />

includes a one-step centrifugal compressor<br />

with high compression ratio, an annular<br />

reverse flow combustor, and a one-step turbine.<br />

Power developed by the one-step free<br />

turbine is transmitted to the main helicopter<br />

reduction gear through an integrated intermediate<br />

reduction gear. The engine possesses<br />

an advanced electronic control and<br />

monitoring system with hydromechanical<br />

redundancy.<br />

Currently, development efforts are undertaken<br />

by Ivchenko-Progress design bureau<br />

within AI-8000V engine project that is to be<br />

implemented along with Motor Sich JSC.<br />

The engine power is 8,250 hp at takeoff<br />

power setting and 9,300 hp at emergency<br />

power setting. The engine is intended for<br />

heavy cargo helicopters and utility helicopters<br />

of Mi-46 type.<br />

D-136 engine is the largest helicopter<br />

engine by Motor Sich JSC. It provides<br />

power of 11,400 hp at takeoff power setting<br />

at environment temperature of 15°С and<br />

it has an unrivalled position in the world<br />

in terms of this parameter. D-136 engine<br />

is operated at Mi-26, the world’s largest<br />

heavy-lift helicopter.<br />

Currently, Ivchenko-Progress design<br />

bureau is designing D-136 engine upgrade<br />

project. A new engine has been designated<br />

AI-136T1, and it is to provide power of<br />

11,650 hp at maximum takeoff power setting;<br />

the power specified is to be kept up to envi-<br />

Mi-24<br />

TV3-117VMA-SBM1V<br />

промышленность industry | company | итоги<br />

Mi-26T<br />

ronment temperature of 50°С. Emergency<br />

power setting has been introduced to provide<br />

power of 12,500 hp. AI-136T1 engine is<br />

intended to upgrade Mi-26 helicopters and<br />

to power new heavy-lift helicopters.<br />

A wide range of helicopter engines manufactured<br />

and prospective ones makes it possible<br />

to implement virtually any project of<br />

developing a new helicopter or re-motorising<br />

the ones available.<br />

Developing multipurpose unmanned aerial<br />

vehicles (UAVs) is considered one of the<br />

most prospective trends in the development<br />

of military aviation. Motor Sich JSC manufactured<br />

engines make it possible to develop<br />

UAVs and missiles of various types and purposes:<br />

from small UAVs powered by MS-100<br />

engine to unmanned combat air vehicles<br />

(UCAVs) powered by versions of AI-25TL<br />

and AI-222 engine families, as well as strategic<br />

UAVs powered by AI-22 type engines.<br />

To summarise, it is pertinent to say that<br />

aeronautical propulsion industry of Ukrain<br />

can offer a wide range of engines that meet<br />

requirements of the international regulations.<br />

Developed and introduced by Motor<br />

Sich JSC, its advanced technical and design<br />

solutions are based on state-of-the-art<br />

achievements of science and technology.<br />

Close collaboration with designers and multiple<br />

partners allows the company to develop<br />

engines that assure the future of air transport.<br />

Motor Sich JSC<br />

15, Motorostroiteley av.<br />

Zaporozhye 69068, Ukraine<br />

Tel.: +38 (061) 720-48-14<br />

Fax: +38 (061) 720-50-05<br />

E-mail: motor@motorsich.com,<br />

eo.vtf@motorsich.com<br />

http://www.motorsich.com<br />

AI-136T<br />

www.take-off.ru commercial<br />

take-off june 2011 19


Andrey Fomin<br />

industry | report<br />

AMPHIBIAN CHANGES ITS PLACE OF ORIGIN<br />

Be-200 series production in Taganrog kicks off<br />

Among the displays at the current Le Bourget air show, there is to be the Be-200ChS<br />

amphibian aircraft brought to Paris by its developer and manufacturer Beriev<br />

company. The full-rate production and sales of the Be-200 amphibian is a priority<br />

for Beriev, even more so that new prospects are facing the programme now. In<br />

September 2010, the Be-200ES-E was issued its long-awaited type certificate by<br />

the European Aviation Safety Agency (EASA), which paved the way to the Western<br />

market for it. Very recently, on 25 May 2011, the Russian Emergencies Ministry<br />

awarded Beriev a long-term order for six more Be-200ChS amphibians, with the<br />

aircraft to be built in Taganrog this time. Beriev launched manufacture of parts for<br />

its own production-standard Be-200ChS amphibians.<br />

The baseline model of Beriev Be-200 is<br />

designed to put out forest fires using water<br />

or flame extinguisher liquid. It has spawned<br />

the Be-200ChS derivative for the Russian<br />

Emergencies Ministry, the launch customer for<br />

the amphibian. Under the contract awarded by<br />

the Emergencies Ministry, the Irkutsk Aircraft<br />

Plant, a subsidiary of the Irkut corporation,<br />

made and delivered four production amphibians<br />

from 2003 through 2006, while the fifth<br />

aircraft made in 2007 was exported a year later<br />

to Azerbaijan where it has been in service with<br />

the Azeri Emergencies Ministry ever since.<br />

In the wake of the forest fires raging all<br />

over Russia last summer, the Russian government<br />

decided to beef up the air arm of the<br />

Emergencies Ministry with more Be-200ChS<br />

amphibians. An agreement on delivery of eight<br />

more Be-200ChS’s to the ministry was signed<br />

in a ceremony during the Gydroaviasalon show<br />

in Gelenjik in September 2010. The agreement<br />

provided at Phase I for Beriev to bring the <strong>two</strong><br />

previously-ordered final aircraft under construc-<br />

20 take-off june 2011<br />

tion in Irkutsk up to snuff with the requirements<br />

specifications and deliver them and then launch<br />

deliveries of Be-200ChS of its own make.<br />

The sixth production-standard<br />

Be-200ChS (c/n 301) made its maiden flight<br />

in Irkutsk in July last year and was ferried to<br />

Taganrog last August. Now, it is sitting in a<br />

Beriev assembly shop, receiving customerapproved<br />

improvements that were applied<br />

to the previously-acquired Emergencies<br />

Ministry amphibians as part of scheduled<br />

overhauls after they had kicked off their<br />

<strong>operations</strong>. The final, seventh Irkut-built<br />

Be-200ChS (c/n 302) was completed this<br />

spring: its maiden flight took place in the<br />

city of Irkutsk on 3 April, and the aircraft<br />

was ferried to Taganrog the same month to<br />

be given the same improvements Aircraft<br />

301 is being given prior to the delivery.<br />

Both aircraft are to enter service with the<br />

Emergency Ministry’s air branch until late<br />

November 2011 under the governmental<br />

contract signed last November.<br />

Alexander MANYAKIN,<br />

Andrey FOMIN<br />

Construction of the remaining<br />

Be-200ChS’s will be handled by Beriev that<br />

has since April this year been a single company<br />

uniting the previously independent<br />

TAVIA production plant and Beriev company<br />

proper situated on the same premises.<br />

For the purpose of construction, part of<br />

the production tools has been moved from<br />

Irkutsk to Taganrog, new assembly jigs have<br />

been made and cutting-edge processing<br />

centres and other high-tech gear have been<br />

imported. The governmental contract for<br />

six production Be-200ChS amphibians to<br />

be made and delivered to the Emergencies<br />

Ministry prior to 2014 was signed on 25 May<br />

2011. The aircraft shall be fielded with air<br />

units of the Siberian and Far Eastern regional<br />

centres of the Emergencies Ministry.<br />

The first Taganrog-built aircraft is to be complete<br />

in the second quarter of 2013. Overall,<br />

Beriev is to manufacture three Be-200ChS’s<br />

in 2013, according to Director General –<br />

General Designer Victor Kobzev. Three more<br />

aircraft are to be made in 2014 under the order<br />

the Emergencies Ministry placed recently.<br />

The first export Be-200ES-E is to be completed<br />

at the same time. Victor Kobzev said<br />

the plans provided for an increase in the<br />

Taganrog output up to six Be-200ChS aircraft<br />

a year with a possible subsequent increase<br />

up to 10–12 units per annum. According to<br />

the Beriev head, there may be demand for<br />

30–35 aircraft of the type in Europe alone,<br />

www.take-off.ru


with potential customers including France,<br />

Spain and Greece. High expectation also is<br />

pinned on the Asian market, particular, India,<br />

where the Be-200 is bidding in several tenders<br />

at once.<br />

Also important is that the assembly jigs<br />

set up in Beriev’s shops to make the Be-200<br />

amphibians are fit for manufacturing the<br />

non-amphibian Be-300 plane as well.<br />

According to Victor Kobzev, both aircraft<br />

have 75–85% commonality. Essentially, the<br />

Be-300 and Be-200 differ only in the shape<br />

of the lower fuselage that has the conventional<br />

aeroplane shape, rather than that of<br />

a boat. Owing to the engines mounted on<br />

top of the wing (a solution borrowed from<br />

The last Irkut-production Be-200ChS c/n 302 arrived<br />

in Taganrog for outfitting before delivery to Russian<br />

Emercom due to take place before late November 2011<br />

the Be-200), the Be-300 can operate from<br />

unpaved airfields to handle a wide range of<br />

missions in the regions lacking a developed<br />

airfield ne<strong>two</strong>rk.<br />

The common aerodynamic configuration<br />

and flight performance similar to that of<br />

land-based aircraft provided the Be-200 with<br />

a high degree of upgradeability. This offers<br />

excellent opportunities for deriving a whole<br />

range of Be-200 versions, both amphibian<br />

and land-based, to accomplish a variety of<br />

civilian and military missions in an effective<br />

manner. The Be-210 passenger amphibian<br />

has been derived from the Be-200 and provision<br />

has been made for developing a cargo/<br />

passenger and patrol derivatives. In addition,<br />

industry | report<br />

Wing centre section panel for the first Be-200<br />

of Beriev company production in assembly rig<br />

the Be-200 and its Be-300 land-based version<br />

could be of interest as a versatile platform<br />

for specialist aircraft for military and<br />

civilian roles.<br />

Last spring, the Be-200ChS amphibian has<br />

proven its top-notch characteristics yet again<br />

during the FIDAE 2010 international air show<br />

in Chile, after which it toured several Latin<br />

American countries and the United States for<br />

the demonstration purpose. Overall, the aircraft<br />

covered upwards of 56,000 km within a<br />

total of 121 <strong>flying</strong> hours. The Be-200ChS flew<br />

over 14 countries on three continents. Earlier<br />

this year, the Be-200ChS has performed a<br />

series of demonstration flights in India and<br />

Israel.<br />

www.take-off.ru take-off june 2011<br />

21<br />

Andrey Fomin<br />

Andrey Fomin


Sukhoi<br />

military aviation | event<br />

<strong>PAK</strong> <strong>FA</strong><br />

The second <strong>flying</strong> prototype of the<br />

T-50 fifth-generation fighter, built by<br />

the Sukhoi company under the <strong>PAK</strong> <strong>FA</strong><br />

Future Tactical Fighter programme, took<br />

from the airfield of the Komsomolsk-on-<br />

Amur Aircraft Production Association<br />

(KnAAPO) on 3 March 2011. The<br />

57-min. maiden flight was performed<br />

by Honoured Test Pilot Sergey Bogdan,<br />

who had taken the first prototype to<br />

the skies just over a year ago, on<br />

29 January 2010. According to Sukhoi,<br />

the flight was a success and in line<br />

with the mission scenario, with the<br />

operation of the systems, powerplant,<br />

stability and controllability assessed.<br />

“The plane performed well throughout<br />

the flight programme”, the developer’s<br />

news release reads.<br />

By now, as many as four <strong>prototypes</strong> of the<br />

advanced aircraft are used under the <strong>PAK</strong> <strong>FA</strong><br />

test programme, of which <strong>two</strong> are <strong>flying</strong> <strong>prototypes</strong>.<br />

The so-called ‘zero’ static test prototype<br />

(T50-0) has been undergoing endurance tests<br />

at a dedicated facility of Sukhoi in Moscow<br />

since summer 2009. The T50-KNS integrated<br />

full-scale testbed is used for ground trials<br />

of onboard systems, including the fuel and<br />

hydraulic systems, powerplant, control system,<br />

etc. In 2009, it was moved to KnAAPO’s<br />

airfield where it performed its first taxiing<br />

and high-speed runs. Then, it was airlifted<br />

on 8 April last year by an An-124 transport to<br />

Zhukovsky along with the first <strong>flying</strong> prototype<br />

and has carried on with the ground tests at<br />

22 take-off june 2011<br />

Sukhoi’s flight test and debugging facility in the<br />

Moscow Region.<br />

The first <strong>flying</strong> prototype, T50-1, has been<br />

undergoing the flight tests in Zhukovsky since<br />

29 April 2010, having logged six acceptance<br />

test sorties in Komsomolsk-on-Amur from<br />

29 January to 26 March 2010. It had had about<br />

40 flights under its belt by late autumn 2010,<br />

including several demonstration sorties when<br />

it was shown to Prime Minister Vladimir Putin<br />

on 17 June 2010 and an Indian delegation on<br />

31 August 2010.<br />

Sukhoi’s March news release reads:<br />

“36 flights have been performed on the first<br />

<strong>flying</strong> prototype in support of the flight test<br />

programme” and “the preliminary ground and<br />

flight test programme has been completed in<br />

full”. Early in February this year, the T50-1<br />

resumed flight tests after it had undergone a<br />

planned improvement programme that had<br />

begun last autumn. This done, its check flight<br />

took place on 10 February.<br />

The first <strong>flying</strong> prototype of the T-50 plane<br />

first broke the sonic barrier in the Moscow<br />

Region on a test flight on 9 March, with Test<br />

Pilot Sergey Bogdan, Sukhoi’s project pilot<br />

under the <strong>PAK</strong> <strong>FA</strong> programme, at the controls.<br />

The T-50 started <strong>flying</strong> at supersonic speed<br />

owing to the prototype’s operating envelope<br />

expansion based on the results produced by<br />

the preliminary test phase, during which its<br />

stability, controllability and other characteristics<br />

were evaluated against the backdrop of<br />

the gradually dwindling g-load, speed and altitude<br />

limits inherent in the phase of the initial<br />

TWO PROTOTYPES<br />

IN TRIALS<br />

flight tests characteristic for any newly-developed<br />

aircraft. The way the aircraft behaved at<br />

supersonic speed was pronounced satisfactory,<br />

which allows another expansion of the maximal<br />

authorised flight speed and altitude range.<br />

Meanwhile, the acceptance tests of the second<br />

<strong>PAK</strong> <strong>FA</strong> <strong>flying</strong> prototype were wrapped<br />

up in Komsomolsk-on-Amur in early March.<br />

Overall, Sergey Bogdan had flown four missions<br />

from 3 to 5 March, after which the<br />

aircraft was sent to be painted and prepared<br />

for the transfer to Sukhoi’s flight test and<br />

debugging facility in Zhukovsky. An Antonov<br />

An-124 heavylifter hauled the T50-2 from<br />

Komsomolsk-on-Amur to the Moscow Region<br />

on 3 April. Once brought to Zhukovsky and<br />

subjected to relevant assembly, debugging and<br />

checkouts, the second <strong>flying</strong> prototype joined<br />

the <strong>PAK</strong> <strong>FA</strong> flight test programme alongside<br />

the T50-1.<br />

Several Sukhoi test pilots fly the <strong>PAK</strong> <strong>FA</strong><br />

<strong>prototypes</strong> now. Project pilot Sergey Bogdan<br />

recently awarded with a title of the Hero of<br />

Russia has flown most of the sorties. However,<br />

other Sukhoi test pilots have been prepared for<br />

the <strong>PAK</strong> <strong>FA</strong>’s trials due to the increasing scope<br />

of work under the programme, for instance,<br />

Roman Kondratyev and Yuri Vaschuk conducted<br />

their first flights on the T50-1 last September.<br />

Roman Kondratyev has been taking an active<br />

part in the continued tests of the first <strong>PAK</strong> <strong>FA</strong><br />

prototype in Zhukovsky. Other pilots are gearing<br />

up for the test programme too.<br />

The third <strong>flying</strong> prototype is sitting in<br />

KnAAPO’s assembly shop and components<br />

www.take-off.ru


Sukhoi<br />

Sukhoi's test pilot Sergey Bogdan reports<br />

the results of the second T-50 prototype<br />

speed taxi tests, Komsomolsk-on-Amur,<br />

2 March 2011<br />

Andrey FOMIN<br />

military aviation | event<br />

of the fourth one are being manufactured.<br />

Thus, “we will have generated the core that<br />

will ensure a positive preliminary report”,<br />

said Mikhail Pogosyan, Sukhoi Director<br />

General and UAC president. The third<br />

<strong>PAK</strong> <strong>FA</strong> <strong>flying</strong> prototype is supposed to<br />

be equipped with a prototype active electronically<br />

scanned array (AESA) radar that<br />

Tikhomirov-NIIP has been developing.<br />

The developer has made and conducted<br />

numerous tests of three AESA radars, with<br />

the third of them earmarked for fitting the<br />

<strong>PAK</strong> <strong>FA</strong> prototype.<br />

At the same time, the third and fourth aircraft<br />

will be furnished with a number of other<br />

avionics systems, which tests are not supposed<br />

to be carried out by the first and second<br />

<strong>prototypes</strong>. “We will use <strong>two</strong> more aircraft for<br />

the tests in 2012, as we planned”, Mikhail<br />

Pogosyan said during the Bangalore air show<br />

in February. Probably, he meant the fifth and<br />

sixth <strong>flying</strong> <strong>prototypes</strong> to be equipped with the<br />

complete avionics and weapons suites.<br />

As is known, Vladimir Putin set the task of<br />

having the early <strong>PAK</strong> <strong>FA</strong>s of the low-rate initial<br />

production (LRIP) batch delivered to the<br />

Russian Air Force centre in Lipetsk in 2013<br />

for their operation evaluation and launching<br />

deliveries of production-standard fighters to<br />

RusAF combat units in 2015. As the then<br />

Deputy Defence Minister and armed forces<br />

armament chief Vladimir Popovkin told the<br />

media during the <strong>PAK</strong> <strong>FA</strong>’s unveiling in<br />

Zhukovsky in June 2010, the draft governmental<br />

armament programme designed to<br />

cover throughout 2020 stipulated acquisition<br />

of “more than 50 fifth-generation fighters”<br />

from 2016.<br />

<strong>PAK</strong> <strong>FA</strong> <strong>flying</strong> prototype is slated for the<br />

public unveiling during the MAKS 2011 international<br />

air show in August this year.<br />

T50-2 landing after its maiden flight,<br />

3 March 2011<br />

www.take-off.ru take-off june 2011<br />

23<br />

Sukhoi


military aviation | report<br />

ADVANCED Yaks FOR RusAF<br />

Borisoglebsk Air Force Training Centre receives five Yak-130s<br />

Five advanced Yakovlev Yak-130 combat<br />

trainers arrived at the Air Force Training<br />

Centre in the town of Borisoglebsk,<br />

Voronezh Region, from the Sokol<br />

aircraft plant in the Nizhny Novgorod<br />

Region in early April. The Borisoglebsk<br />

training centre provides basic and<br />

advanced <strong>flying</strong> training to cadets of<br />

the Krasnodar Air Force Academy (now<br />

an affiliate of the Prof. Zhukovsky &<br />

Gagarin Air Force Command and Staff<br />

Academy), who then are posted to<br />

attack and tactical bomber units of the<br />

Russian Air Force.<br />

As is known, the first four Sokol-built<br />

Yak-130s were delivered to the Air Force<br />

Combat and Conversion Training Centre in<br />

Lipetsk just over a year ago, during February<br />

through April 2010, and participated in<br />

the Victory Day parade over Red Square<br />

in Moscow on 9 May 2010. Unfortunately,<br />

one of the Yak-130s (serial 93) crashed on<br />

takeoff in Lipetsk on a routine training<br />

sortie, which led to temporary grounding<br />

of all aircraft of the type operated by the<br />

Air Force.<br />

24 take-off june 2011<br />

Although the immediate cause of the<br />

crash was not a design or manufacture<br />

defect, rather pre-flight errors mostly, the<br />

developer decided to use the lull in the<br />

flight <strong>operations</strong> of production planes to<br />

refine the aircraft control system. In particular,<br />

an advanced software package for<br />

the integrated flight control system was<br />

introduced, which allowed full-fledged use<br />

of the reprogramming modes enabling the<br />

Yak-130 to simulate the specific features of<br />

controlling both light and heavy or highly<br />

manoeuvrable planes. To test the upgraded<br />

control system and improved display system,<br />

the first production Yak-130 made<br />

by the Irkutsk Aircraft Plant of the Irkut<br />

Corp. was used as well. It was serialled<br />

134 for the duration of the tests. Mention<br />

should be made that the flights of the Irkutowned<br />

<strong>prototypes</strong> and production-standard<br />

Yak-130s were not grounded in the wake of<br />

the crash in Lipetsk, with all of them carrying<br />

on with various test programmes.<br />

Under the circumstance, the Sokol plant<br />

was unable to fulfil the government-award-<br />

ed contract for delivery of the first 12-ship<br />

Yak-130 batch for the Air Force last year<br />

(Sokol Director General Alexander Karezin<br />

said in May last year that the contract was to<br />

be fulfilled in November 2010). At present,<br />

the delivery of the whole batch of advanced<br />

combat trainers under the first governmental<br />

contract is slated for completion before<br />

mid-2011.<br />

The Yak-130 serialled 23 was the first of<br />

the four planes to touch down at the airfield<br />

in Borisoglebsk half an hour before noon<br />

on 6 April 2011. Serials 24, 25, 21 and 22<br />

followed it to the runway at an interval<br />

of 5 to 10 minutes. The new productionstandard<br />

Yak-130s were ferried from Nizhny<br />

Novgorod to Borisoglebsk by the crews<br />

made up of test pilots of the Sokol plant, the<br />

customer’s representative office at Sokol,<br />

and Chkalov State Flight Test Centre.<br />

The Borisoglebsk Air Force Training<br />

Centre dates back almost 90 years. The<br />

establishment of the 2nd Red Air Fleet<br />

Flying School in Moscow was ordered in<br />

December 1922, and the school was moved<br />

www.take-off.ru


Yevgeny YEROKHIN<br />

Photos by author<br />

to its permanent station, Borisoglebsk, on<br />

order of the Red Air Fleet’s chief of military<br />

educational institutions in early April 1923.<br />

The <strong>flying</strong> school was named after legendary<br />

Soviet pilot Valery Chkalov later on. It was<br />

converted into the Borisoglebsk Air Force<br />

Academy after WWII. In summer 1970, it<br />

started training its cadets on the L-29 jet<br />

trainer. The academy underwent another<br />

change on the verge of the 1990s, when it<br />

was reformed into the 1080th Air Force<br />

Training Centre named after Valery Chkalov<br />

and fielded with advanced fourth-generation<br />

MiG-29 fighters and, in February 1994,<br />

Su-25 attack aircraft.<br />

The 1080th Air Force Training Centre comprised<br />

as many as six air bases in Borisoglebsk,<br />

Buturlinovka, Bagai-Baranovka, Lebyazhye,<br />

Tonkoye and Uprun. Its purpose was theoretical<br />

and practical conversion of air force<br />

academy graduates from the L-39 trainer<br />

to RusAF’s up-to-date tactical aircraft –<br />

MiG-29, Su-24 and Su-25. In 2000, the 2nd<br />

Tactical Aviation Department of the Armavir<br />

Military Aviation Institute, which trained personnel<br />

for tactical bombers and ground attack<br />

aircraft was established in Borisoglebsk. Flight<br />

training was given on the L-39 and Su-25<br />

in the 160th Training Air Regiment that was<br />

activated as far back as 1971 as part of the<br />

Borisoglebsk Air Force Academy.<br />

Lately, the Air Force aircrew training system<br />

has been changed as part of the reform<br />

of the Russian Armed Forces. A decision<br />

has been made to form the 786th Air Force<br />

Training Centre for aircrew conversion<br />

training (it absorbed the military posts in<br />

Borisoglebsk and Michurinsk) and reforming<br />

the 2nd department of the Armavir<br />

Military Aviation Institute. Under the governmental<br />

resolution dated 10 May 2001,<br />

the department of the disbanded Armavir<br />

Military Aviation Institute was assigned to<br />

the Krasnodar Military Aviation Institute<br />

as the 3rd Tactical Bomber and Attack<br />

Aircraft Department. Its cadets learnt to fly<br />

at training air regiments in Borisoglebsk and<br />

Michurinsk.<br />

Thus, there is a training air regiment<br />

stationed in Borisoglebsk these days, providing<br />

<strong>flying</strong> training to future attack air-<br />

military aviation | report<br />

craft and bomber pilots – cadets of the<br />

3rd department of the Krasnodar affiliate<br />

of the Prof. Zhukovsky & Gagarin Air<br />

Force Command and Staff Academy. After<br />

the Borisoglebsk instructor-pilots have<br />

completed their conversion, cadets flight<br />

training on cutting-edge Yak-130s shall be<br />

launched here.<br />

The Sokol plant has promised to complete<br />

the construction, testing and delivery<br />

of three production aircraft more not later<br />

than June. “The Nizhny Novgorod-based<br />

Sokol aircraft plant plans to deliver three<br />

Yak-130 combat trainers to the Russian Air<br />

Force and, thus, fulfil the contract for 12<br />

aircraft of the type awarded by the Defence<br />

Ministry”, Nizhny Novgorod Region<br />

Industry and Innovation Minister Vladimir<br />

Nefyodov told the RIA Novosti news agency<br />

late in March.<br />

www.take-off.ru take-off june 2011<br />

25


Nikolay Anisimov<br />

military aviation | news<br />

Su-34 completes official trials<br />

In mid-April, Russian Air Force<br />

Commander-in-Chief Col.-Gen.<br />

Alexander Zelin signed the report<br />

on completion of the official test<br />

programme by the Sukhoi Su-34<br />

multirole tactical bomber. The<br />

tests themselves were fulfilled<br />

successfully in January this year.<br />

In this connection, the Interfax-<br />

AVN news agency reported: “The<br />

near future will see the signing of<br />

the Phase <strong>two</strong> official tests report<br />

expected to pave the way for the<br />

Su-34 tactical bomber to the Russian<br />

Air Force’s inventory”. The Russian<br />

government will issue a special<br />

resolution to authorise the plane’s<br />

service entry in line with the current<br />

practice.<br />

26<br />

The Su-34 official tests involving<br />

a total of six prototype and preproduction<br />

aircraft and <strong>two</strong><br />

production warplanes had been<br />

conducted since 1996. The flight<br />

programme designed to obtain a<br />

preliminary report on feasibility of<br />

full-rate production and operational<br />

evaluation had been completed by<br />

April 2003, and Phase One of the<br />

official test programme, conducted<br />

under the refined specifications<br />

requirement, was over in September<br />

2006. Phase Two of the official trials,<br />

designed to test advanced weapons<br />

and tactics, had taken place from<br />

late 2006 to January 2011.<br />

The operational evaluation of the<br />

Su-34 kicked off in the Lipetsk-<br />

Air Force accepting new Su-27SMs<br />

In mid-February, the Russian<br />

Air Force took delivery of the first<br />

four out of an order of 12 Sukhoi<br />

Su-27SM multirole single-seat<br />

fighters, which delivery had been<br />

stipulated by the deal clinched by<br />

the Sukhoi company and the Russian<br />

Defence Ministry during the MAKS<br />

2009 air show in August 2009. The<br />

warplanes completed a long flight<br />

from Komsomolsk-on-Amur to<br />

the air base in Krymsk, Krasnodar<br />

Region, which had taken delivery<br />

of a pair of <strong>two</strong> Su-30M2 twin-seat<br />

multirole fighters last year. Unlike<br />

the Su-27SMs delivered to RusAF in<br />

2003 through 2009 and derived from<br />

in-service Su-27 fighters by KnAAPO<br />

by means of upgrade, the newly<br />

delivered aircraft are brand-new and<br />

just out of the assembly shop.<br />

Probably, the new Su-27SMs<br />

were made using the backlog of<br />

Su-27SK airframes that KnAAPO<br />

retained from the suspended licenceproduction<br />

contract with China. The<br />

aircraft are powered by advanced<br />

Salut AL-31F-M1 (AL-31F Series 42)<br />

turbofans with thrust enhanced up<br />

to 13,500 kgf, extended service life<br />

as well as upgraded avionics and<br />

weapons suites that are even more<br />

sophisticated than those fitting the<br />

upgraded Su-27SMs that have been<br />

supplied until recently.<br />

Last autumn, Tikhomirov-NIIP<br />

Director General Yuri Bely told<br />

Take-off in an interview: “Late<br />

September saw the first launch<br />

of a new medium-range air-to-air<br />

missile by a Su-27SM3 prototype,<br />

with the missile hitting its target.<br />

To ensure the use of the missile<br />

at an extended range, the antenna,<br />

emitter and radar updates datalink<br />

of the fighter’s radar had been<br />

upgraded. The Su-27SM3 kicked<br />

off its official test programme”. In<br />

based State Aviation Personnel<br />

Training and Operational Evaluation<br />

Centre in 2007, with the Centre<br />

having been given three productionstandard<br />

bombers serialled 02, 04<br />

and 05 before December 2009. Late<br />

last year, the centre received four<br />

more production planes (serials 06<br />

all probability, the four Su-27SMs<br />

delivered in February were made in<br />

this particular version. At the same<br />

time with improving the fire control<br />

radar and beefing the weapons<br />

suite with upgraded medium-range<br />

missiles, the cockpit management<br />

system was refined, with the cockpit<br />

goes ‘all-glass’.<br />

The first four Su-27SM3s were<br />

ferried from KnAAPO’s factory<br />

airfield to the south of Russia by<br />

through 09) under the December<br />

2008 five-year contract for 32 Su-34<br />

bombers earmarked for fielding<br />

with the RusAF air base in Voronezh<br />

further down the line. This year,<br />

RusAF expects delivery of six<br />

production-standard Su-34s more<br />

under the contract.<br />

a group of pilots with the Lipetskbased<br />

Air Force State Aviation<br />

Personnel Training and Operational<br />

Evaluation Centre, who were led by<br />

Lt.-Col. Yuri Spryadyshev, honoured<br />

military pilot and sniper pilot. The<br />

group took off from Komsomolskon-Amur<br />

on 15 February and made<br />

their first stopover at Domna Air<br />

Force Base vic. Chita, where the<br />

Defence Ministry was giving a press<br />

tour to the Russian media. Their<br />

further itinerary included Novosibirsk<br />

and Perm to be completed in Krymsk<br />

successfully. With three stopovers,<br />

the four new fighters covered<br />

upwards of 7,000 km from the<br />

Russian Far East to the Krasnodar<br />

Region in the country’s south.<br />

Meanwhile, KnAAPO is gearing<br />

up for delivery of the remaining<br />

eight aircraft under the contract.<br />

They may well enter inventory of the<br />

Air Force this year.<br />

take-off june 2011 www.take-off.ru<br />

Nikolay Anisimov Sergey Chaikovsky


KnAAPO<br />

KnAAPO<br />

military aviation | news<br />

First Su-35S has flown<br />

3 May saw the first productionstandard<br />

advanced Sukhoi Su-35S<br />

multirole fighter built under the<br />

contract awarded by the Russian<br />

Defence Ministry take off from<br />

KnAAPO’s airfield for its maiden<br />

flight. During the sortie, which<br />

lasted an hour and a half, various<br />

operating modes of the integrated<br />

control system and powerplant of<br />

the aircraft and its stability and<br />

controllability were tested. The<br />

engine, systems and avionics<br />

operated without fault. Honoured<br />

Test Pilot Sergey Bogdan was at<br />

the controls. He had taken the<br />

Su-35’s first <strong>flying</strong> prototype<br />

(No. 901) to the air on 19 February<br />

2008 and the second prototype,<br />

Su-35-2 (No. 902), on 2 October<br />

the same year.<br />

According to a Sukhoi<br />

spokesperson, the Su-35<br />

preliminary trials have been<br />

complete. At this stage, testers have<br />

proven the stability, controllability,<br />

powerplant performance and basic<br />

characteristics of the avionics<br />

28<br />

suite, set by the requirements<br />

specification. The tests had<br />

involved <strong>two</strong> <strong>prototypes</strong> of the<br />

export version of the plane before<br />

the first aircraft for the Russian<br />

customer has joined them. Now<br />

the new fighter has been furnished<br />

for the official trials. The results to<br />

be produced by their first stage’s<br />

results will yield a preliminary<br />

report on the fighter’s compliance<br />

with the customer’s basic<br />

requirements and feasibility of its<br />

full-rate production for subsequent<br />

fielding with combat units of the<br />

Russian Air Force.<br />

The Su-35S-1’s acceptance tests<br />

at KnAAPO’s airfield, which included<br />

seven test sorties, had been<br />

completed with success by mid-<br />

May, after which the preparation<br />

of the aircraft for handover to the<br />

Defence Ministry for the official test<br />

programme began. The programme<br />

will be pursued mostly at the<br />

Defence Ministry’s State Flight Test<br />

Centre in Akhtubinsk where the<br />

plane was ferried in late May.<br />

The Su-35’s key features setting it<br />

aside from other aircraft of the Su-27<br />

family are a drastically innovative<br />

avionics suite, wrapped around a<br />

digital information management<br />

system, and the cutting-edge<br />

Tikhomirov-NIIP Irbis phased array<br />

radar featuring the unique aerial target<br />

acquisition range and enhanced<br />

multiple-target simultaneous<br />

tracking and engagement capability<br />

(it tracks 30 and engages eight<br />

aerial threats or four and <strong>two</strong> ground<br />

targets respectively). The fighter is<br />

powered by advanced, NPO Saturn<br />

117S thrust vector control turbofan<br />

engines. The Su-35 will pack a<br />

wide range of up-to-date and future<br />

weapons in all classes.<br />

The contract for the development<br />

and delivery of 48 Su-35S fighters<br />

to RusAF by 2015 was signed in<br />

August 2009. The production and<br />

delivery are supposed to continue<br />

afterwards.<br />

take-off june 2011 www.take-off.ru<br />

KnAAPO


Andrey Fomin<br />

Andrey Fomin<br />

military aviation | news<br />

Mi-28N production on the rise<br />

Another production-standard Mil<br />

Mi-28N combat helicopter made<br />

on order from the Russian Defence<br />

Ministry completed its first flight<br />

from the airfield of Rostvertol<br />

JSC in Rostov-on-Don on 8 April<br />

2011. It is the 40th aircraft of the<br />

type manufactured by Rostvertol,<br />

including the second prototype and<br />

seven preproduction Mi-28Ns built<br />

by Rostvertol during 2004 through<br />

2007 and subjected to official trials.<br />

The Mi-28N entered service under<br />

the Presidential decree dated 15<br />

October 2009.<br />

During 2010, the first RusAF air<br />

squadron stationed in Budyonnovsk<br />

converted to the Mi-28N (Rostvertol<br />

had made a total of 16 helicopters<br />

for it, of which 10 were delivered<br />

in 2009) and a second RusAF unit<br />

stationed in Korenovsk, started<br />

taking deliveries. According to the<br />

Russian media, the first five Mi-28Ns<br />

were shipped there in October 2010,<br />

with three more having followed<br />

before year-end 2010. According to<br />

the Russian press, Rostvertol is to<br />

deliver 67 Mi-28Ns in the near future<br />

30<br />

Andrey Fomin<br />

under the contract awarded in 2005.<br />

However, this is only the first phase,<br />

and the current contract is to be<br />

followed by others, since RusAF’s<br />

total Mi-28N helicopter requirement<br />

stands at 300 machines at the least,<br />

as was repeatedly stated by the<br />

service’s brass.<br />

The helicopter’s developer,<br />

the Mil Moscow Helicopter Plant,<br />

and manufacturer, Rostvertol,<br />

are making efforts to refine the<br />

machine further, in particular,<br />

the Mi-28UB combat trainer with<br />

twin controls is gearing up for<br />

construction, and work on the<br />

Mi-28N’s upgrade is under way in<br />

line with the helicopter’s official<br />

test programme report. Since<br />

late 2009, line units have been<br />

fielded with Mi-28Ns powered by<br />

advanced VK-2500-02 engines (the<br />

earlier-build machines are powered<br />

by TV3-117VMAs). Rostvertol<br />

Director General Boris Slyusar<br />

told the media in April that the<br />

company would productionise the<br />

upgraded version designated as<br />

Mi-28NM. It remains yet unknown<br />

what it will differ from the current<br />

production-standard aircraft in, but<br />

probably, it will mount a radar,<br />

more sophisticated electro-optical<br />

systems, an effective defence aids<br />

suite (DAS) and latest weapons.<br />

Boris Slyusar also said the<br />

company planned to launch Mi-28NE<br />

deliveries for export from 2012. It<br />

had been reported previously that<br />

Algeria, Venezuela and several<br />

CIS countries (e.g. Belarus and<br />

Kazakhstan) had been keen on<br />

the type. In addition, the Mi-28NE<br />

is a contender of the tender for<br />

22 combat helicopters, issued by<br />

the Indian Defence Ministry. Last<br />

autumn, the helicopter took part<br />

in the demonstration and test<br />

flight programme in India and won<br />

approval of the potential customer.<br />

In February this year, there were<br />

media reports that talks in 2010 had<br />

resulted in the first export contract<br />

for 12 Mi-28NEs, but who is the<br />

buyer remains unknown for the time<br />

being.<br />

take-off june 2011 www.take-off.ru


Alexey Mikheyev<br />

Alexey Mikheyev<br />

Ka-52 being learnt in Torzhok<br />

As was reported by Take-off in its<br />

February 2011 issue (p. 33), fielding<br />

of the advanced Kamov Ka-52 roundthe-clock<br />

multirole combat helicopters<br />

with the Russian Army Aviation<br />

kicked off in December last year.<br />

Their series production was launched<br />

by the Sazykin Progress plant in<br />

Arsenyev. The first four productionstandard<br />

aircraft were delivered to<br />

the Russian Army Aviation Combat<br />

and Conversion Training Centre<br />

(CCTC) in the town of Torzhok, and<br />

the acceptance ceremony took place<br />

on 28 December 2010.<br />

Having assembled and prepared<br />

the machines after their delivery<br />

from the manufacturer plant and<br />

having trained <strong>flying</strong> and ground<br />

crews, CCTC in Torzhok launched<br />

flight <strong>operations</strong> on the Ka-52s early<br />

in February this year. To date, military<br />

pilots have flown new helicopters not<br />

only in daytime but also at night and<br />

under adverse weather conditions<br />

as well owing to the cutting-edge<br />

avionics suite equipping the Ka-52.<br />

It includes a gyro-stabilised electrooptical<br />

system, night vision goggles<br />

(NVG) and a radar that ensures the<br />

helicopter’s 24-hour all-weather<br />

combat capability.<br />

To facilitate and speed up the<br />

conversion of aircrews to the<br />

www.take-off.ru<br />

Ka-52, the Dinamika scientific and<br />

technical services centre in the<br />

Moscow Region has developed the<br />

KTE-52 full-mission crew simulator,<br />

the company reported in a news<br />

release late in March. Kamov’s<br />

order for developing the simulator<br />

was landed last year. In addition to<br />

the KTE-52 simulator, the complex,<br />

allowing the full cycle of air and<br />

ground crew training, includes an<br />

automated basic ‘ground school’<br />

system.<br />

The KTE-52 allows training and<br />

conversion training of aircrews for<br />

the Ka-52 as far as all basic flight,<br />

navigation and weapons use tasks<br />

are concerned. It enables aircrews to<br />

hone their skills in routine operating<br />

modes and in an emergency, e.g. a<br />

materiel failure, a piloting error and<br />

foul weather.<br />

The Progress-made simulator<br />

mock-up is a dead ringer for the real<br />

cockpit of the production helicopter<br />

in terms of internal dimensions and<br />

position of the controls, control<br />

panels, consoles, etc. The Ka-52’s<br />

real controls are used to simulate<br />

the control stations. The simulator’s<br />

visual system a six-channel projector<br />

and partial dome display complex. It<br />

provides angles of view ranging from<br />

-90 deg. to +90 deg. in azimuth and<br />

from -30 deg. to +53 deg. in elevation.<br />

To simulate night vision modes and<br />

the use of NVGs, there is a software/<br />

hardware complex comprising a<br />

computer and outside-world image<br />

generation software tailored to the<br />

peculiarities of the NVG imagery,<br />

and virtual reality (VR) goggles and<br />

a laser tracker as well. The simulator<br />

also includes an onboard acoustics<br />

simulation system.<br />

The KTE-52 simulator was<br />

developed by Dinamika in cooperation<br />

military aviation | news<br />

with Kamov, which provided it with the<br />

data package, and Konstanta Design<br />

LLC, which furnished the outsideworld<br />

image generator. The company<br />

has launched assembly a second<br />

Ka-52 full-mission simulator, and the<br />

Russian Army Aviation will now receive<br />

a sophisticated training aid along with<br />

advanced combat helicopters.<br />

“Ka-52 simulators will become a<br />

key component of the programme<br />

on training pilots to fly latest combat<br />

helicopters of the Russian Air<br />

Force that took delivery of its four<br />

first production-standard aircraft<br />

in 2010”, reads Dinamika’s news<br />

release. “Progress is slated to deliver<br />

10 more production-standard Ka-52s<br />

in 2011, with the output expected<br />

to be maintained in 2012–2013 as<br />

well. Overall, construction of 36<br />

Ka-52 helicopters is stipulated by<br />

the contract awarded by the Russian<br />

Defence Ministry in 2009”.<br />

Fielding of production-standard<br />

Ka-52s with a RusAF’s Chernigovka<br />

air base in the Russian Far East<br />

started in May.<br />

take-off june 2011<br />

31<br />

Alexey Mikheyev<br />

CSTS Dinamika


M Radzi Desa<br />

contracts and deliveries | news<br />

More MiG-29K/KUBs delivered while Vikramaditya kicks off trials<br />

In March, the Sevmash shipyard in<br />

Severodvinsk launched the mooring<br />

trials of the Vikramaditya multirole<br />

aircraft carrier being developed<br />

through overhauling and upgrading<br />

the Admiral Gorshkov aircraft-carrying<br />

cruiser previously in service with the<br />

Russian Navy. “The most difficult and<br />

important tests will be those of the<br />

propulsion plant. The second priority<br />

is to test the radio-electronic systems,<br />

including Indian-made systems, and<br />

the carrier’s aviation component as<br />

well. The final objective of the mooring<br />

tests is to prepare the systems and<br />

equipment to the next phase, the<br />

factory sea trials, during which the<br />

aircraft carrier will put to sea. This<br />

phase is slated for late 2011”, said a<br />

Sevmash spokesperson.<br />

The deal on the delivery of the<br />

Vikramaditya aircraft carrier to the<br />

Indian Navy was clinched in January<br />

2004. It was accompanied by a deal on<br />

development and delivery of 16 MiG-<br />

29K/KUB multirole carrierborne fighters<br />

to make up the carrier air group<br />

(CAG). The 29 options for such fight-<br />

32<br />

ers were firmed up last spring. The<br />

first batch of six production-standard<br />

MiG-29K/KUBs were headed for India<br />

in December 2009 and entered service<br />

with the Indian Navy in February<br />

last year. The next five aircraft were<br />

delivered in May 2011. To date, the<br />

first batch of 16 MiG-29K/KUBs has<br />

been almost complete, but the customer<br />

has requested the delivery of<br />

the remaining aircraft of the batch to<br />

be put on the back burner until some<br />

Myanmar receives new MiG-29 batch<br />

The MiG Corp. has delivered<br />

the first batch of MiG-29 fighters<br />

to the Republic of Myanmar. The<br />

Russian media reported the readiness<br />

of the planes for shipping as<br />

far back as early March. The contract<br />

for 20 MiG-29 fighters for Myanmar<br />

was landed in late 2009. According<br />

to the Burmese press, it provides for<br />

delivery of 10 MiG-29B fighters (the<br />

baseline export variant also known as<br />

type 9-12B), six MiG-29SE (9-13SE, a<br />

version with a slightly increased fuel<br />

load and improved avionics) and four<br />

MiG-29UB <strong>two</strong>-seat combat trainers<br />

to the tune of $550 million.<br />

Since the MiG Corp. several years<br />

ago has switched to production of a<br />

commonised family of advanced versions<br />

of the fighter (MiG-29K/KUB,<br />

MiG-29M/M2, MiG-35), it used its<br />

backlog of earlier versions of the<br />

MiG-29. The singleseaters were<br />

manufactured by the MiG Corp.’s<br />

production facility in Moscow and<br />

the twinseaters by the Sokol plant in<br />

Nizhny Novgorod.<br />

The MiG-29 is well known in<br />

Myanmar. The country awarded<br />

the MiG Corp. the first contract for<br />

12 aircraft of the type (10 MiG-29B<br />

singleseaters and <strong>two</strong> MiG-29UB<br />

time closer to the delivery date of the<br />

Vikramaditya, from which they are<br />

being bought to operate.<br />

Under the additional agreement<br />

signed last spring, the upgraded<br />

Vikramaditya is to be delivered in late<br />

2012, and then Indian naval pilots<br />

will be able to start operating their<br />

MiG-29K/KUB fighters off the carrier.<br />

The Russian Defence Ministry<br />

also is looking into acquisition of a<br />

MiG-29K/KUB batch for operation<br />

twinseaters) in 2001 and the delivery<br />

took place in 2002–2003 (see the<br />

photo). Once the new deal has been<br />

fulfilled, Myanmar’s air force will<br />

beef up its fighter fleet considerably:<br />

Flight International has reported<br />

that it had comprised 12 MiG-29s<br />

and 24 obsolete F-7M (the Chinese<br />

upgrade of the clone of the MiG-21,<br />

a second-generation Soviet fighter),<br />

by the beginning of this year. The<br />

latter were delivered to Burma as<br />

far back as the 1980s and are said<br />

to have seen the termination of their<br />

active operation in anticipation of<br />

replacement with more advanced<br />

MiG fighters.<br />

At the same time with fulfilling the<br />

Burmese contract, the MiG Corp. carries<br />

on with a major order from the<br />

Indian Navy for MiG-29K/KUB carrierborne<br />

fighters. In addition, the early<br />

MiG-29M/M2 single- and twinseaters<br />

are in construction under the<br />

2007 contact with Syria, and upgrade<br />

is underway of the first batch of the<br />

Indian Air Force’s 62 MiG-29 fighters<br />

off the Admiral Kuznetsov,<br />

Russia’s only aircraft carrier so far.<br />

Considering that the production<br />

of the Admiral Kuznetsov’s Su-33<br />

fighters had been discontinued a<br />

rather long time ago, the advanced<br />

MiG fighters may well complement<br />

the CAG of the Russian carrier, as<br />

they carry a more sophisticated<br />

avionics suite and a formidable<br />

array of guided weapons of all<br />

classes.<br />

under the MiG-29UPG programme<br />

stipulated by the 2008 contract.<br />

The situation is a bit more complicated<br />

as far as the prospect of the<br />

heavily upgraded MiG-35 fighter (the<br />

<strong>two</strong>-seat variant is designated as<br />

MiG-35D) is concerned. The Indian<br />

Defence Ministry is known to have<br />

published in late April the short<br />

list of contenders in the tender for<br />

acquisition and licence production<br />

of 126 MMRCA medium multirole<br />

fighters, with the short list comprising<br />

the Eurofighter Typhoon<br />

and Dassault Rafale. Nevertheless,<br />

acquisition of a considerable number<br />

of MiG-35s is stipulated by Russia’s<br />

governmental armament acquisition<br />

programme for the period until 2020.<br />

Belarus has mentioned the feasibility<br />

of buying such planes recently<br />

too. “There are plans for buying<br />

MiG-35 or Su-30 aircraft as well”,<br />

said Sergey Gurulyov, chairman,<br />

State Military Industrial Committee<br />

of Belarus, during a press conference<br />

in Minsk on 4 May.<br />

take-off june 2011 www.take-off.ru<br />

Alexey Mikheyev


Yevgeny Yerokhin<br />

India got its third A-50EI<br />

The first trilateral contract on three<br />

Beriev A-50EI airborne early warning<br />

and control (AEW&C) aircraft for<br />

the Indian Defence Ministry was<br />

fulfilled with success this spring. In<br />

March, the third aircraft of the type,<br />

serialled KW3553, flew to IAF’s air<br />

base in Agra, having been fitted with<br />

the radar system and subjected to<br />

relevant trials in Israel.<br />

As is known, the Beriev A-50EI<br />

AEW&C system was developed<br />

under the Russo-Indo-Israeli contract<br />

signed in 2004 as a derivative of<br />

the Ilyushin Il-76TD airlifter made<br />

by TAPC (Uzbekistan), powered<br />

by Beriev-installed Aviadvigatel/<br />

Perm Engine Company PS-90A-76<br />

engines and equipped with Israeli<br />

radar system MSA Phalcon that was<br />

installed by its manufacturer ELTA.<br />

In addition, a datalink from Russian<br />

corporation Vega is mounted on the<br />

aircraft.<br />

The first plane built under the<br />

contract on the basis of the airframe<br />

of Il-76TD c/n 94-02 first flew in<br />

Taganrog on 29 November 2007<br />

and entered service with IAF <strong>two</strong><br />

years ago, in May 2009, serialled<br />

KW3551. The second unit, based<br />

on the airframe of Il-76TD c/n 94-03<br />

and serialled KW3552, conducted its<br />

maiden flight from Beriev’s airfield on<br />

11 January 2009 and was delivered in<br />

March 2010. The final, third aircraft<br />

derived from the airframe of Il-76TD<br />

c/n 94-04 performed its first flight<br />

in Taganrog on 9 June last year and<br />

was ferried to Israel on 8 October.<br />

www.take-off.ru<br />

With its delivery this spring, the<br />

2004 contract has been fulfilled.<br />

Nonetheless, the parties are<br />

gearing up for making another<br />

contract for three more aircraft. In<br />

particular, Rosoboronexport Deputy<br />

Director General Victor Komardin<br />

mentioned this at the Bangalore air<br />

show this February. He said the<br />

delivery of the third A-50EI “will<br />

be followed by another three”.<br />

“We are waiting for the request”,<br />

Mr. Komardin said in February.<br />

To manufacture next three A-50EIs,<br />

there is a plan to use TAPC’s backlog<br />

of Il-76TD airlifters that will be<br />

refined, completed and fitted with<br />

PS-90A-76 engines by Beriev and<br />

contracts and deliveries | news<br />

then equipped with the radar system<br />

and tested in Israel as it was done<br />

under the first contract. However,<br />

a final configuration of the deal will<br />

hinge on TAPC’s preparedness and<br />

the Uzbek government’s decision to<br />

take part in fulfilling a new export<br />

contract.<br />

As is known, to avoid dependence<br />

on Uzbek suppliers, the Aviastar<br />

plant in Ulyanovsk launched the<br />

productionising of an upgraded Il-76<br />

version (Project 476) in line with<br />

the Russian governmental directive<br />

dated 20 December 2006. The first<br />

Russian-built <strong>flying</strong> protoype of the<br />

Il-76-TD-90A (c/n 01-02) is to be<br />

completed before the end of this<br />

year. Aircraft like that are supposed<br />

to be made not only in the military<br />

airlifter and commercial freighter<br />

versions, but also as a platform for<br />

deriving a tanker plane, an AEW&C<br />

aircraft and other applications.<br />

For instance, at the late-April<br />

International Air Transport Forum<br />

in Ulyanovsk, a model of such a<br />

promising AEW&C aircraft based<br />

on the Project 476 airframe was<br />

unveiled to the participants in the<br />

forum and the public. The aircraft<br />

featured an advanced wing design,<br />

PS-90A-76 engines and other design<br />

peculiarities of the future Aviastarbuilt<br />

Il-76s. The aircraft has all of the<br />

properties of the A-50 AEW&C plane<br />

and its subsequent versions and<br />

upgrades – the radar with the antenna<br />

in the disc-shaped radome on top of<br />

the fuselage, other extra antennae<br />

and equipment cooling air intakes<br />

in various sections of the airframe,<br />

fuselage nose section devoid of the<br />

navigator’s station characteristic of<br />

the transport versions of the Il-76,<br />

in-flight refuelling system, etc.<br />

Obviously, the unveiled model has<br />

the purely presentational purpose<br />

to demonstrate the prospect of<br />

Programme 476. However, it makes<br />

sense to assume that it is such<br />

a platform that this country will<br />

use further down the road to make<br />

advanced AEW&C aircraft both for<br />

its own military and for export.<br />

take-off june 2011<br />

33<br />

Yochai Mossi


Alexey Mikheyev<br />

contracts and deliveries | news<br />

Two Il-76MF freighters ready for Jordan<br />

In April, the first production<br />

Ilyushin Il-76MF transport built by<br />

Tashkent-based TAPC corp. last<br />

year under the contract signed by<br />

Rosoboronexport and Jordan in<br />

August 2005 completed its tests<br />

at Ilyushin’s testing facility in<br />

Zhukovsky and was painted in the<br />

customer’s colours prior to delivery.<br />

Now, the aircraft has Jordanian<br />

registration JY-JID and the logos of<br />

the Royal Falcon and JIAC (Jordanian<br />

International Air Cargo) carriers.<br />

JIAC was set up in Jordan in 2005.<br />

It hauls freight in the Middle East,<br />

Afirca and Asia, using Il-76, An-32<br />

and Boeing 737-200F transports. Set<br />

up in 2007, its sister company Royal<br />

Falcon is a specialist in charter and,<br />

since 2009, scheduled passenger<br />

<strong>operations</strong> with the use of Boeing<br />

737-400, 767-200/300ER and A320<br />

aircraft (four units in all).<br />

The first Jordanian Il-76MF<br />

c/n 96-02 (test registration 76954) first<br />

flew in Tashkent on 30 September 2010<br />

and went to Zhukovsky on 29 October<br />

The tests of Indian turbofan<br />

engine Kaveri on Russian <strong>flying</strong> testbed<br />

Il-76LL (serial 76492), which<br />

began at the Gromov Flight Research<br />

Institute in Zhukovsky on 3 November<br />

2010, were stepped up in April. Only<br />

four sorties had been flown by early<br />

March, at the first stage of the tests.<br />

The pace of the trials was hindered by<br />

34<br />

for outfitting and acceptance tests<br />

prior to the delivery. In April this year,<br />

TAPC assembled the second aircraft<br />

(c/n 94-01, test registration 76953)<br />

under the Jordanian order. It made<br />

its maiden flight in Tashkent on 12<br />

May and ferried to Zhukovsky for<br />

acceptance tests on 31 May. Both<br />

aircraft are expected to be delivered<br />

this summer following the completion<br />

of acceptance trials and customer’s<br />

crews training.<br />

Kaveri tests on Russian <strong>flying</strong> testbed carry on<br />

problems experienced by the engine.<br />

During a March press conference,<br />

the Gromov Flight Research Institute<br />

Director, Honoured Test Pilot and<br />

Hero of Russia Pavel Vlasov, said the<br />

tests were to resume after the customer<br />

had provided new examples<br />

of the Kaveri. Finally, in mid-April,<br />

the Russian <strong>flying</strong> testbed began to<br />

fly in earnest, logging several sorties<br />

a week.<br />

According to Indian newspaper<br />

Frontier India, the Il-76LL carrying the<br />

Kaveri turbofan had logged 11 flights<br />

by May, with its total <strong>flying</strong> time having<br />

accounted for about 20 h. The engine<br />

had been tested in various operating<br />

modes at an altitude of up to 12,000 m<br />

and a speed of Mach 0.7. According<br />

to Pavel Vlasov, 43 missions are to<br />

be flown under the Russian-Indian<br />

contract signed on 2 August 2007 with<br />

Rosoboronexport’s assistance.<br />

The GTRE Gas Turbine Research<br />

Establishment, a laboratory of<br />

India’s Defence research and development<br />

Organisation (DRDO), has<br />

been developing the Kaveri turbofan<br />

since 1989. Initially, it was planned<br />

for use on Indian Light Combat<br />

Aircraft (LCA) Tejas, but the production<br />

LCA is powered by US engine<br />

F404-GE-IN20. In the mid-decade,<br />

the Indian Air Force is to begin<br />

to take delivery of upgraded Tejas<br />

Mk.2 fighters yet again fitted with<br />

US engines F414-GE-INS6. At the<br />

same time, India hopes for an indigenous<br />

engine to emerge as part of<br />

the powerplant of the Indian fifthgeneration<br />

fighter being developed<br />

by the Aeronautical Development<br />

Agency under the Advanced Medium<br />

Combat Aircraft (AMCA) programme.<br />

It is due to take to the air late in the<br />

decade.<br />

take-off june 2011 www.take-off.ru<br />

Alexey Mikheyev<br />

Ivan Kirillov


Mikhail Mizikayev<br />

Rostvertol steps up Mi-35 exports<br />

The Rostvertol joint stock<br />

company has shipped <strong>two</strong> new Mil<br />

Mi-35P attack helicopters to Peru this<br />

spring (right photo). According to a<br />

Rosoboronexport spokesperson, the<br />

contract for <strong>two</strong> brand-new Mi-35Ps<br />

and six Mi-171Sh multipurpose<br />

medium troop carriers from Ulan-<br />

Ude plant was signed in Lima on<br />

22 July 2010. “This helicopter<br />

contract was lightning-fast indeed”,<br />

Rosoboronexport Director General<br />

Anatoly Isaikin commented on the<br />

deal at the time. “The contract was<br />

signed only a month and a half<br />

after the Peruvian side had made<br />

its request”. The new helicopters<br />

are to be used on counternarcotics<br />

<strong>operations</strong> and in support of the<br />

Peruvian military fighting the rebels<br />

of the Sendero Luminoso extremist<br />

organisation. The deliveries under<br />

the contract are due for completion<br />

before year-end.<br />

Russian military aircraft appeared<br />

in Peru as far back as the 1970s.<br />

The Latin American country acquired<br />

12 Mi-25 combat helicopters (the<br />

export variant of the Mi-24D) from<br />

the Soviet Union in 1982. Seven<br />

machines more are said to have<br />

been bought from Nicaragua in 1992.<br />

According to Flight International, the<br />

Peruvian Air Force had operated 16<br />

aircraft of the type by late last year.<br />

The newly acquired Mi-35Ps differ<br />

from Peru’s Mi-25s in packing the<br />

formidable fixed gun mount with<br />

the 30-mm GSh-30K twin-barrel<br />

automatic gun instead of the swivelling<br />

12.7-mm four-barrel machinegun and<br />

the sophisticated Shturm-V antitank<br />

guided missile (ATGM) system<br />

and the latest avionics as well. The<br />

Mi-35P is in production by Rostvertol<br />

concurrently with the modernised<br />

www.take-off.ru<br />

Mi-35M. The first order for Mi-35Ms<br />

was awarded by Venezuela five years<br />

ago. 10 helicopter of the type were<br />

delivered from 2006 to 2008. In<br />

October 2008, a contract was signed<br />

for 12 machines of the type for Brazil<br />

(photo below). The first three of<br />

them were delivered on December<br />

2009 and three more followed last<br />

summer. Thus, a third Latin American<br />

nation gets sophisticated Rostvertol<br />

helicopters.<br />

Mi-35P deliveries to Indonesia<br />

resumed last year after a sevenyear<br />

lull (left photo above). The<br />

first <strong>two</strong> machines were shipped<br />

in September 2003, and 2007<br />

saw Russia and Indonesia make<br />

an intergovernmental agreement<br />

on a major loan to Indonesia<br />

for acquisition of various types<br />

of combat gear. A contract for<br />

three Mi-35P attack helicopters<br />

was signed as part of the<br />

agreement. They were assembled<br />

by Rostvertol last year and airlifted<br />

to Jakarta by an An-124 Ruslan on<br />

23 September 2010.<br />

contracts and deliveries | news<br />

The Republic of Myanmar became<br />

another buyer of Rostvertol’s<br />

Mi-35Ps last year (right photo<br />

above). A deal for such machines<br />

was part of the December 2009<br />

package of contracts for advanced<br />

Russian aircraft designed for<br />

Myanmar. Rostvertol shipped the<br />

first four Mi-35Ps to the customer in<br />

August last year, and the remaining<br />

four had been prepared for shipping<br />

by February this year.<br />

The Mi-35M and Mi-35P shall<br />

remain an important part of<br />

Rostvertol’s production programme<br />

for the near future. According to<br />

Rostvertol Director General Boris<br />

Slyusar, the orderbook for aircraft<br />

of the family is full until 2015. The<br />

media report that the talks with<br />

potential customers from a dozen<br />

countries have resulted in contracts<br />

for 28 Mi-35Ms and 30 Mi-35Ps.<br />

The major of them, probably, is the<br />

contract for 24 Mi-35Ms awarded by<br />

Azerbaijan last autumn. Rostvertol<br />

is poised to kick off the assembly of<br />

these machines in the near future.<br />

take-off june 2011<br />

35<br />

Rostvertol<br />

Mikhail Mizikayev<br />

Andrey Fomin


RSK MiG<br />

contracts and deliveries | programme<br />

UPGRADE OF INDIAN<br />

MiG-29 G-29s KICKS OFF<br />

Tests of the first upgraded MiG-29UPGs<br />

are under way in Zhukovsky, Moscow<br />

Region, with the upgrades designed<br />

and performed by the MiG Corp. at the<br />

request by the Indian Defence Ministry.<br />

The first IAF MiG-29UPG serialled<br />

KBU3301 flew its maiden mission after<br />

the upgrade at the airfield of the LII<br />

Gromov Flight Research Institute in<br />

Zhukovsky on 4 February 2010. The<br />

aircraft remained airborne for about an<br />

hour and its flight was as planned. The<br />

MiG Corp.’s chief of flight <strong>operations</strong>,<br />

senior test pilot Mikhail Belyayev, flew<br />

the plane. Two more upgraded aircraft<br />

including one twin-seater joined it<br />

in May when all three aircraft were<br />

demonstrated to Indian Air Force<br />

delegation headed by IAF’s Chief of<br />

the Air Staff Air Chief Marshal Pradeep<br />

Vasant Naik at LII airfield in Zhukovsky<br />

on 23 May.<br />

36 take-off june 2011<br />

The MiG Corp. has been implementing<br />

the MiG-29UPG programme under the<br />

contract signed on 7 March 2008 for integrated<br />

upgrade of the whole of the MIG-29<br />

fleet of the Indian Air Force. In all, 62 aircraft,<br />

including several MiG-29UB <strong>two</strong>-seat<br />

combat trainers, are subject to upgrade. They<br />

are to be given more up-to-date avionics,<br />

with their weapons suite to be beefed up with<br />

advanced weapons. In addition, airframe and<br />

powerplant improvements will extend the<br />

fighters’ service life by far, and the aircraft<br />

will switch to on-condition maintenance.<br />

The fuel load will increase owing to a conformal<br />

spine fuel tank aft of the cockpit. At the<br />

same time, the fighters will get the mid-air<br />

refuelling capability.<br />

Overall, the concept of upgrading the<br />

IAF MiG-29s corresponds to that of the<br />

MiG-29SMT that has been in service with<br />

the Russian Air Force since 2009 and mastered<br />

by Russian pilots. At the same time,<br />

there will be a high degree of avionics and<br />

weapons commonality with the MiG-29K/<br />

KUB carrierborne fighters that entered service<br />

with the Indian Navy on 19 February<br />

2010. At the customer’s request, systems<br />

from various foreign manufacturers are integrated<br />

with the avionics suite of the upgraded<br />

MiG-29UPG (the so-called international<br />

avionics suite). Similar experience has been<br />

gained from the fulfilling of the Russian-<br />

Indian contracts for upgrade of the IAF’s<br />

MiG-21bis to MiG-21UPG Bison standard<br />

and for development and manufacture of the<br />

Su-30MKI and MiG-29K/KUB fighters.<br />

The experience has showed itself to good<br />

advantage.<br />

The upgraded MiG-29UPG’s fire control<br />

system is wrapped around the advanced<br />

www.take-off.ru


Andrey FOMIN<br />

Phazotron-NIIR Zhuk-M2E slotted-array<br />

radar and OLS-UEM IRST with the laser,<br />

thermal-imager and TV capabilities from<br />

the NIIPP Precision Instrument Research<br />

Institute (now Precise Instrument System<br />

Scientific and Production Corporation,<br />

NPK SPP). The same radar and IRST fit<br />

the MiG-29K/KUB. The cockpit management<br />

system is based on colour multifunction<br />

liquid-crystal displays. The international<br />

segment of the avionics suite includes<br />

inertial/satellite navigation, communication<br />

and electronic warfare systems being<br />

produced and supplied by companies from<br />

France, India and some other countries.<br />

In addition to the conformal fuel cell<br />

behind the cockpit and the mid-air refuelling<br />

boom on the portside, visual differences<br />

between the MiG-29UPG and<br />

the baseline MiG-29 include the under-<br />

wing chaff/flare dispensers from Bharat<br />

Dynamics and advanced antennae of the<br />

defence aids suite under wing and in the<br />

root of the right fin.<br />

The basic weapons carried by the<br />

MIG-29UPG are the same as those<br />

carried by the MiG-29SMT and<br />

MiG-29K/KUB. Unlike the weapons suite<br />

of production MiG-29s, they also include the<br />

RVV-AE medium-range active radar homing<br />

air-to-air missiles and such precisionguided<br />

air-to-surface weapons, as the Kh-29T<br />

general-purpose TV-homing missile, Kh-31A<br />

active radar homing antiship missile, Kh-31P<br />

contracts and deliveries | programme<br />

The first MiG-29UB UPG upgraded twin-seater fulfilled its maiden flight<br />

at Sokol plant airfield, Nizhny Novgorod, on 19 May 2011<br />

The second MiG-29UPG single-seater first flew<br />

in Zhukovsky on 20 May 2011<br />

passive radar homing antiradation missile,<br />

KAB-500Kr TV-homing bombs, etc.<br />

The MiG-29 has been in IAF’s inventory<br />

since 1987. Overall, 80 aircraft of the type<br />

had been delivered from the later 1980s to<br />

the mid-‘90s, including about 70 MiG-29<br />

singleseaters (version B, or MiG-29B) and<br />

10 MiG-29UB twinseaters. The delivery of<br />

the first batch of 44 fighters commenced in<br />

1987, the second batch of 26 aircraft was<br />

delivered in 1989 and the third one (10<br />

units) in 1994. Three IAF air squadrons<br />

operate the MiG-29 fighters – the 28th and<br />

47th since December 1987 and the 223rd<br />

since November 1989. According to Indian<br />

warbirds.in website, at least 11 IAF MiG-<br />

29s, including a MiG-29UB, had been<br />

lost from 1994 to 2008 (at least four fatal<br />

accidents and seven incidents are known).<br />

According to Flight International, IAF had<br />

operated 69 fighters of the type by early<br />

2011.<br />

Under the contract, the first six IAF<br />

MIG-29s (four singleseaters and <strong>two</strong> twinseaters)<br />

shall be upgraded and tested in<br />

Russia, where they arrived from India in<br />

2008. The remaining 56 aircraft will be<br />

upgraded in India at the production facilities<br />

of the IAF 11th Repair Base, using knockdown<br />

kits supplied from Russia. Mikhail<br />

Pogosyan, MiG Corp. Director General/<br />

Designer General and UAC President, said<br />

at the Aero India 2011 air show that the<br />

first MiG-29UPG would be returned to the<br />

customer this year following the completion<br />

of the tests.<br />

www.take-off.ru<br />

take-off june 2011<br />

37<br />

Sergey Lysenko<br />

Sergey Lysenko


Alexey Filatov<br />

commercial aviation | news<br />

Russian An-148s launching <strong>operations</strong> to Europe<br />

Antonov An-148-100B of the<br />

Rossiya airline performed its first<br />

international service on 16 March:<br />

RA-61705 regional jet brought<br />

passengers from St. Petersburg to<br />

Berlin. Prior to that, Russian An-148s<br />

had flown domestic services only.<br />

Rossiya began scheduled <strong>operations</strong><br />

of its An-148s in December 2009,<br />

and now it has as many as six<br />

aircraft of the type, leased from the<br />

Ilyushin Finance Co. Talks on turning<br />

the nine An-148 options into firm<br />

orders are under way. If all goes to<br />

plan, all Rossiya’s An-148 fleet could<br />

be beefed up with three more aircraft<br />

of the type by year-end.<br />

An-148 regional jets scheduled<br />

operation in Russia is being carried<br />

out for a year and a half. The first<br />

An-148-100B airliner built in the<br />

summer of 2009 by the VASO plant<br />

in Voronezh and leased by the<br />

Ilyushin Finance Co. to the launch<br />

customer, the Rossiya airline,<br />

commenced its scheduled services<br />

in late December 2009. The aircraft<br />

with RA-61701 registration hauled its<br />

first passengers from Pulkovo airport<br />

in St. Petersburg to Domodedovo<br />

airport in Moscow on 21 December<br />

2009.<br />

The second An-148-100B<br />

(RA-61702) arrived at Rossiya’s<br />

base airport in late December 2009<br />

and launched its <strong>operations</strong> in<br />

January 2010. Four more aircraft of<br />

the type (RA-61703, 61704, 61705,<br />

61706) were delivered to Rossiya<br />

airline under Ilyushin Finance Co.<br />

lease contract in 2010.<br />

38<br />

Meanwhile, later March saw<br />

Voronezh-based VASO plant<br />

completing the assembly of and<br />

rolling out, for ground tests, the<br />

first An-148-100E (c/n 41-40) built<br />

for the Polyot airline in Voronezh.<br />

Sberbank-Leasing is the lessor<br />

under this contract for 10 planes.<br />

Late in April, the aircraft was given<br />

Polyot’s paintjob and RA-61709<br />

registration. The delivery of the<br />

first An-148-100E to the Polyot<br />

airline is slated for June, and the<br />

carrier might take delivery of one<br />

or <strong>two</strong> more aircraft of the type<br />

before year-end.<br />

take-off june 2011 www.take-off.ru<br />

Alexey Mikheyev<br />

Alexey Boyarin/Julia Lokteva


Sergey Popsuyevich<br />

Andrey Fomin<br />

An-158 gearing up for new orders<br />

The Interstate Aviation Committee<br />

(IAC) of the CIS has completed the<br />

certification of the modified Antonov<br />

An-158 regional airliner by having<br />

issued Supplement to Type Certificate<br />

ST264-An-148 that had been issued<br />

for the An-148-100 on 26 February<br />

2007. IAC Chairwoman Tatyana<br />

Anodina handed the document to<br />

Antonov President and Designer<br />

General Dmitry Kiva in a ceremony<br />

in Kiev on 28 February. At the same<br />

time, Ukrainian deputy Transport and<br />

Communication Minister Anatoly<br />

Kolesnik gave Antonov’s boss a similar<br />

certificate issued by the Ukrainian<br />

State Aviation Administration.<br />

The An-158 is a 1.74-m-stretched<br />

version of the An-148-100 in production<br />

Andrey Fomin<br />

by the aircraft plants in Voronezh and<br />

Kiev. In the single-class configuration, it<br />

carries 99 passengers out to 2,500 km,<br />

while the <strong>two</strong>-class configuration<br />

version seats 86 passengers on<br />

services out to 3,100 km (compare that<br />

to the An-148-100B that flies economyclass<br />

75 passengers to a distance of<br />

3,500 km).<br />

The An-158 prototype (UR-NTN)<br />

derived from An-148-100 c/n 01-02<br />

first flew in Kiev on 28 April 2010.<br />

The An-158 logged 79 test sorties<br />

with their total duration of 147 <strong>flying</strong><br />

hours under the certification test<br />

programme that included high-alpha,<br />

Category III landing and takeoff/landing<br />

performance tests, external and<br />

internal noise measurements, stability<br />

and controllability tests, emergency<br />

passenger disembarkation, etc. In<br />

addition to the flight test programme,<br />

a sizeable part of the certification<br />

efforts was made as part of ground<br />

tests, which included the use of the<br />

Engineering Flight Test Bench.<br />

Antonov production plant in Kiev<br />

will handle the manufacturing of the<br />

An-158, with a considerable part of the<br />

components to be supplied by Russia’s<br />

VASO Voronezh Aircraft Production<br />

Association.<br />

Russian leasing company Ilyushin<br />

Finance Co. (IFC) became the An-158’s<br />

launch customer in July last year,<br />

having awarded Antonov 10 firm<br />

orders with 10 options. IFC has<br />

declined to name the end user of the<br />

An-158s the company has ordered yet.<br />

Last autumn, Antonov’s head, Dmitry<br />

Kiva, said that Russia had ordered 20<br />

An-158s, and there were 87 options,<br />

including 12 for Russia, five for<br />

Ukraine, six for Cuba and 64 for Iran.<br />

commercial aviation | news<br />

Actually, Iran could become a major<br />

customer for the Ukrainian An-148 and<br />

An-158 regional jets. A memorandum<br />

to that effect was signed with the<br />

Iranians as far back as 31 October<br />

2008. It provides for delivery of up to<br />

80 aircraft, with 60 may be licenceproduced<br />

by Iranian company HESA<br />

in Isfahan. The afore-said number may<br />

include 16 standard An-148-100s and<br />

64 An-158 stretches.<br />

However, only Ilyushin Finance Co.<br />

has made firm orders for the An-158<br />

so far, the company that has made<br />

the decisive contribution to the launch<br />

of the An-148’s production in Russia<br />

and that is the launch customer for<br />

the plane of VASO’s assembly. Despite<br />

its plans to diversify its business<br />

(IFC plans to start leasing foreignmade<br />

aircraft), the company remains<br />

committed to pursuing its programme<br />

of acquisition of the An-148 and<br />

An-158 to lease them to Russian<br />

carriers and for export.<br />

www.take-off.ru take-off june 2011 39<br />

Sergey Popsuyevich<br />

Antonov


Andrey Fomin Andrey Fomin<br />

commercial aviation | news<br />

MC-21 has got 190 orders and waiting for more<br />

Irkut Corp. is going to display a<br />

full-scale mock-up of a 20-m-long<br />

section of the fuselage of its<br />

prospective MC-21 new-generation<br />

short/medium-haul airliner at<br />

Le Bourget for the first time. An<br />

impressive mock-up includes pilots<br />

cockpit and passenger cabin. By now<br />

Irkut has <strong>already</strong> got 190 orders for<br />

MC-21 airliner.<br />

Malaysian investment company<br />

Crecom Burj Resources became the<br />

launch customer of the MC-21 at<br />

Farnborough airshow last summer and<br />

placed 50 firm orders (25 MC-21-200s<br />

and 25 MC-21-300s designed for<br />

168 and 212 seats in the singleclass<br />

tourist layout respectively). The<br />

contract is valued at $3 billion in<br />

list prices, with the delivery slated<br />

for 2016–2020. Russia’s Ilyushin<br />

Finance Co. leasing company ordered<br />

28 airliners with 22 options. Another<br />

Russian aircraft lessor, VEB-Leasing,<br />

made an agreement for 15 planes<br />

with 15 options. Two letters of<br />

intent were signed by air carriers as<br />

well: Russian tourist charter carrier<br />

Nordwind ordered five MC-21s plus<br />

40<br />

<strong>two</strong> options, and a customer, who<br />

requested anonymity, ordered the<br />

same number of airliners. Overall,<br />

these deals clinched at Farnborough<br />

2010 generated a good orderbook<br />

for the MC-21 developer,<br />

totalling 140 aircraft. Later on,<br />

in September, an agreement on<br />

delivery of 50 airliners to the Russian<br />

Technologies state corporation that<br />

manages assets of a number of<br />

major Russian air carriers was<br />

signed. The planes are to be<br />

delivered between 2016 and 2022.<br />

So, by 2011, the MC-21 orderbook<br />

has grown up to 190 units.<br />

According to the developer, the<br />

MC-21 will one-up its closest foreign<br />

rival, the Airbus A320, in better<br />

efficiency, since its direct operating<br />

costs are expected to be 12–15%<br />

less, fuel efficiency 25% higher and<br />

maintenance costs 30% lower.<br />

This is to be achieved through using<br />

cutting-edge equipment and systems<br />

from major foreign manufacturers<br />

and a number of ingenious design<br />

and layout solutions. For instance,<br />

a large part of the airliner’s design,<br />

35–37%, is composites, of which, in<br />

particular, the wing and empennage<br />

will be made in full.<br />

The most important component<br />

of the MC-21’s competitive edge<br />

concept is the comfort unprecedented<br />

for aircraft in the class. The MC-21’s<br />

cabin is 3.65 m wide, which is 12 cm<br />

more than that of the A320 and 19 cm<br />

of the cabin of the Boeing 737. This<br />

allows either using wider and more<br />

comfortable seats or increasing the<br />

width of the aisle, which will expedite<br />

boarding and disembarkation and<br />

enable passengers to pass clearly<br />

of service trolleys easily. Like the<br />

Dreamliner, the MC-21 will have<br />

larger passenger windows.<br />

Irkut President Oleg Demchenko<br />

estimates that the MC-21<br />

programme can win the company up<br />

to 10% of the global 150–200-seat<br />

narrow-body airliner market. Leading<br />

Western companies, which joined<br />

the MC-21 programme, agree with<br />

him, believing the MC-21 output may<br />

exceed 1,000 aircraft.<br />

UAC President Alexey Fyodorov<br />

said, “The MC-21 is UAC’s priority as<br />

far as civil aviation programmes are<br />

concerned. The plants in Ulyanovsk<br />

and Voronezh are coming on<br />

board; they will join UAC’s division<br />

being established on the basis of<br />

Irkut. The government is doing its<br />

best to facilitate the programme.<br />

Pursuing the MC-21 programme,<br />

we are developing a new-generation<br />

passenger plane and, hence,<br />

high-tech branches of Russia’s<br />

economy”.<br />

There is little time left before the<br />

airliner’s maiden flight. Irkut plans<br />

that the first MC-21 will take to the<br />

skies in late 2014. If all goes to plan,<br />

its certification tests will have been<br />

complete by 2016 and then deliveries<br />

of early production-standard airliners<br />

to the launch customer will kick off.<br />

take-off june 2011 www.take-off.ru<br />

Irkut<br />

Andrey Fomin


commercial aviation | news<br />

www.take-off.ru take-off june 2011 41


Sergey Lysenko<br />

commercial aviation | event<br />

Grigory ARONOV<br />

FIRST SUKHOI SUPERJET<br />

LAUNCHES OPERATIONS<br />

The first Sukhoi Superjet 100 airliner was<br />

delivered in a ceremony at Yerevan’s<br />

Zvartnots airport to Armenian air carrier<br />

Armavia on 19 April 2011. The lead<br />

production airliner (c/n 95007) was<br />

named after the Earth’s first cosmonaut<br />

Yuri Gagarin and given registration<br />

number EK95015. The aircraft has a<br />

single-class configuration for 98 seats.<br />

A day after having been ferried to the<br />

operator’s airport, the new airliner<br />

commenced regular services. Russia’s<br />

Aeroflot is to start <strong>flying</strong> its Superjets<br />

this summer, too.<br />

“The delivery of the first production<br />

plane is a landmark in the implementation<br />

of the Sukhoi Superjet 100 programme”,<br />

said UAC President and Sukhoi Director<br />

General Mikhail Pogosyan during the ceremony<br />

in Yerevan. “Today’s event marks a<br />

new phase of the programme – the beginning<br />

of the commercial operation and fullrate<br />

production. I am certain that the new<br />

Russian airliner will prove itself as part of<br />

the aircraft fleet of the Armavia airline and<br />

that our colleagues in Superjet International<br />

will provide comprehensive support to<br />

Armenia’s flag carrier at the <strong>SSJ100</strong>’s ser-<br />

42 take-off june 2011<br />

vice entry stage and provide quality timely<br />

aftersales support”.<br />

The Sukhoi Civil Aircraft company (SCAC)<br />

and Armavia airline signed the contract<br />

for Russian-built airliners <strong>SSJ100</strong>/95B on<br />

14 September 2007. The first production airliner<br />

(c/n 95007) designed for the Armenian<br />

customer performed its maiden flight in<br />

Komsomolsk-on-Amur on 4 November 2010,<br />

and its technical acceptance demonstration<br />

took place here on 12 April this year following<br />

the completion of the tests and presales<br />

preparation.<br />

Just a day after the delivery ceremony at<br />

Zvartnots, the <strong>SSJ100</strong> went on its first passenger<br />

flight, having brought 90 passengers from<br />

Yerevan to Sheremetyevo airport in Moscow<br />

early in the morning on 21 April. The aircraft<br />

had logged 24 flights from Yerevan to Moscow,<br />

Athens, Donetsk, Aleppo (Syria), Tehran,<br />

Tel Aviv and Simferopol in only first 10 days in<br />

service, and scheduled Superjet services from<br />

Yerevan to Venice kicked off on 1 May. At the<br />

initial stage of operation, Armavia pilots supported<br />

by Superjet International instructor-pilots<br />

Leonid Chikunov and Sergey Korostiyev.<br />

“The plane is excellent in terms of operation.<br />

Flights are conducted without signifi-<br />

cant delays. All flights take place in automatic<br />

mode at an altitude of 10,700–11,900 m and a<br />

speed of Mach 0.78–0.8”, the Superjet’s pilot<br />

Aram Yegoyan said upon arrival to Venice.<br />

“The <strong>SSJ100</strong> has excellent flight-deck ergonomics<br />

and handling qualities. It is easy and<br />

comfortable to fly an aircraft”.<br />

The first <strong>two</strong> production Superjets for Armavia and<br />

Aeroflot being preparing for delivery, April 2011<br />

www.take-off.ru


“The <strong>SSJ100</strong> fights nicely Armavia’s strategic<br />

plans of developing its ne<strong>two</strong>rk of routes<br />

between the Middle East and Europe, using<br />

Zvartnots airport as a hub”, stressed Armavia<br />

President Mikhail Bagdasarov.<br />

Established in 1996, Armavia is the leader of<br />

the Armenian air transport market, conducting<br />

over a hundred scheduled <strong>operations</strong> a week on<br />

40 routes to 20 countries. In 2010, it carried about<br />

800,000 passengers. Prior to receiving its first<br />

Superjet, its aircraft fleet comprised three Airbus<br />

A320s, three A319s, a Bombardier CRJ-200 and<br />

a few Il-86s and Yak-42s (some of the latter <strong>two</strong><br />

have been decommissioned of late).<br />

During the first month of regular services<br />

with Armavia Sukhoi Superjet 100 has made<br />

The first <strong>SSJ100</strong>-95B for Aeroflot and next production<br />

Superjets in the SCAC's assembly hall, December 2010<br />

a total of 66 flights for the overall distance of<br />

85,800 km carrying 2,885 passengers.<br />

The second <strong>SSJ100</strong> earmarked for Armavia<br />

(c/n 95009) is nearing its completion by SCAC<br />

in Komsomolsk-on-Amur. According to the<br />

carrier’s head, Mikhail Bagdasarov, “the second<br />

<strong>SSJ100</strong> shall join Armavia’s fleet in June”. In<br />

May, SCAC also was preparing the lead Superjet<br />

for delivery to Aeroflot. The aircraft c/n 95008<br />

flew for the first time on 31 January this year and<br />

had been given the colours of the customer and<br />

registration number RA-89001 late last year. Its<br />

delivery flight from Komsomolsk-on-Amur to<br />

Moscow's Sheremetyevo took place on 9 June.<br />

In accordance with SCAC’s plans, at least<br />

10 out of the 30 Superjets ordered are to be<br />

commercial aviation | event<br />

delivered to Aeroflot this year with <strong>two</strong> aircraft<br />

are slated for Armavia. The Aeroflotintended<br />

<strong>SSJ100</strong>s are to be performed by<br />

the VEB-Leasing company, VTB-Leasing<br />

supports the fulfilling of the contract<br />

awarded by Armavia, and the yet-to-beclinched<br />

deal with Yakutiya was supposed<br />

to be fulfilled under a contract between<br />

SCAC and the Financial Leasing Company<br />

dated 17 August 2005. In addition, a firm<br />

order of 24 <strong>SSJ100</strong>s is to be placed by<br />

the UTair carrier, UTair Director General<br />

Andrey Martirosov has said recently, with<br />

Perm-based Aviaseasing, which awarded the<br />

contract for those aircraft to SCAC in June<br />

2009, to act as a lessor.<br />

www.take-off.ru take-off june 2011<br />

43<br />

SuperJet International<br />

SuperJet International


commercial aviation | project<br />

RYSACHOK<br />

FOR FLYING SCHOOLS AND COMMUTER AIRLINES<br />

On 3 June, the Gromov LII Flight Research Institute in Zhukovsky witnessed the<br />

arrival of a new light twin-engined turboprop airplane named Rysachok (Russian<br />

for ‘little trotter’). The aircraft that made its maiden flight on 3 December 2010 in<br />

Samara is under development on order from the Russian Ministry of Transport for<br />

civil aviation <strong>flying</strong> schools, but it may be used for commuter passenger services,<br />

<strong>flying</strong> club parachutist airdrop, medevac, patrol and other <strong>operations</strong> as well.<br />

The aircraft manufactured by Samara-based TsSKB-Progress State Scientific<br />

Production Space Rocket Centre was developed by the team led by Chief Designer<br />

Vyacheslav Kondratyev, the unchallenged leader of the Technoavia company<br />

known for its light multirole planes.<br />

Early in 2007, the Russian Ministry of<br />

Transport issued tenders for an advanced<br />

twin-engine trainer for civil aviation <strong>flying</strong><br />

schools. Until recently, cadets of Russia’s<br />

major civil aviation <strong>flying</strong> school in Ulyanovsk<br />

(UVAUGA) had to take their graduation<br />

exams on the Antonov An-26 and Yakovlev<br />

Yak-40, which has cost the <strong>flying</strong> school an<br />

arm and a leg. The growing obsolescence of<br />

aircraft and the latter’s expiring service lives<br />

have resulted in UVAUGA retaining only <strong>two</strong><br />

or three serviceable aircraft like that. Cadets<br />

of a <strong>flying</strong> school in Buguruslan (BLUGA)<br />

have to take their final exams on a rarity An-2<br />

piston-engined biplane. An attempt at making<br />

the Myasischev M-101T Gzhel single-engine<br />

turboprop manufactured by the Sokol plant<br />

in Nizhny Novgorod has failed for a number<br />

of reasons (seven aircraft of the type<br />

were delivered to UVAUGA and BLUGA<br />

in 2006–2007). Against this backdrop, nine<br />

44 take-off june 2011<br />

Diamond DA-42 light twin-diesel-engine<br />

glass-cockpit planes were bought in Austria<br />

in 2009 to provide basic training to cadets.<br />

However, the Diamonds still will be unable<br />

to meet fully all of the requirements in a<br />

multiengine graduation exam plane for future<br />

commercial pilots. Therefore, development<br />

of a domestic turbine-powered twin-engine<br />

trainer remains on the agenda.<br />

According to the Kommersant daily,<br />

the contenders for such an aircraft in the<br />

Ministry of Transport tender were Yakovlev,<br />

Myasischev and Technoavia, with the latter’s<br />

proposal having been preferred. According to<br />

the official websites of the State Procurement<br />

Agency and Federal Treasury, on 25 June 2007<br />

UVAUGA and Technoavia signed a 740-million-ruble<br />

($25 million) governmental R&D<br />

contract for “development and manufacture<br />

of a multiengine plane for final exams with<br />

a subsequent delivery of at least 30 aircraft<br />

to educational institutions of Russian civil<br />

aviation for training of commercial airlines<br />

pilots”, with the deadline in December 2009.<br />

The plane dubbed Rysachok was given by<br />

Kondratyev the cantilever all-metal low-wing<br />

monoplane with a high aspect ratio wing,<br />

sophisticated high-lift devices, classic empennage,<br />

retractable tricycle landing gear with<br />

the nosegear, and <strong>two</strong> wing-mounted M-601F<br />

turboprops from Czech company Walter.<br />

The crew (the cadet and the instructor pilot<br />

or the pilot and co-pilot if the plane is used<br />

in the multirole manner) are seated in the<br />

cockpit with individual doors on both sides of<br />

the fuselage. Access to the cockpit is also possible<br />

via the cargo/passenger cabin fitted with<br />

a wide portside sliding door in the fuselage<br />

tail section.<br />

Thus, provision has been made for multirole<br />

operation of the Rysachok. In addition<br />

to its trainer role for <strong>flying</strong> schools, it can<br />

carry 10 passengers out to 2,000 km at a speed<br />

of 400 km/h and at an altitude of 6,000 m<br />

or various cargo up to 1,570 kg, six patients<br />

on stretchers accompanied by a medic or<br />

15 parachutists jumping out of the sliding<br />

door. It also can fly land and maritime border<br />

patrols, monitor roads, oil and gas pipelines,<br />

high-power lines, conduct search and rescue<br />

<strong>operations</strong>, including airlanding and airdropping<br />

of Emergencies Ministry rescue teams to<br />

www.take-off.ru


Andrey FOMIN<br />

austere airstrips pinpointed from the air, and<br />

perform aerial photography, environmental<br />

monitoring and other missions.<br />

The cockpit has combined instrumentation,<br />

including three colour multifunction<br />

displays and a number of electromechanical<br />

instruments and indicators.<br />

The Rysachok’s maximum takeoff weight<br />

equals 5,700 kg, with its good power-to-weight<br />

ratio (the <strong>two</strong> M-601F turboprops produce<br />

750 hp each) ensuring excellent take-off and<br />

amending performance. Even taking off with<br />

the maximum takeoff weight, the aircraft needs<br />

a runway of within 1,000 m, and when its<br />

maximum take-off weight stands at 5,000 kg,<br />

a 500-m-long unpaved airstrip is enough for<br />

take-off. The aircraft can operate from airfields<br />

sitting up to 2,000 m above sea level.<br />

Unlike the previous aircraft designed by<br />

Vyacheslav Kondratyev, manufacture of prototype<br />

and production Rysachok planes will<br />

be handled by the TsSKB-Progress in Samara.<br />

Over the past five decades, the company has<br />

been a specialist in development and production<br />

rocket-and-space hardware. It has<br />

been making all versions of the Soyuz launch<br />

vehicle and developing advanced rockets and<br />

spacecraft. However, the plant in Samara<br />

(Kuibyshev at the time) had been a major<br />

player of the nation’s aircraft industry before<br />

1960, when it switched to developing and<br />

TsSKB-Progress<br />

Rysachok’s cockpit<br />

Rysachok first <strong>flying</strong> prototype in its maiden flight, 3 December 2010<br />

making space-related products. The plant<br />

had built over 42,000 planes from 1909 to<br />

1960. Thus, TsSKB-Progress, a rocket-andspace<br />

developer and manufacturer, is using<br />

the Rysachok to regain its aircraft-making<br />

competences.<br />

Construction of five pre-production<br />

Rysachok planes began during 2008–2010<br />

under the contract signed. The static tests<br />

plane (c/n 00-02) was built first. It was followed<br />

last autumn by the first <strong>flying</strong> example<br />

(c/n 00-01). After a number of ground tests of<br />

the powerplant and systems and test taxiing<br />

and runs, the aircraft had been prepared for<br />

its maiden flight by winter. On 3 December<br />

2010, pilot Vladimir Makogonov and co-pilot<br />

Mikhail Molchanyuk took the Rysachok to<br />

the air. Having climbed to 400 m and completed<br />

<strong>two</strong> patterns over the Bezymyanka<br />

airfield situated on the eastern outskirts of<br />

Samara, the new aircraft landed safely 15<br />

minutes later. The first Rysachok was painted<br />

at the nearby Aviakor plant in January.<br />

In March, US engine manufacturer GE<br />

Aviation reported that Technoavia had ordered<br />

from it H80 turboprops for 30 Rysachok<br />

planes with 30 more as options. The H80<br />

is an upgraded version of the Czech-made<br />

M601, with power increased up to 800 hp and<br />

reduced fuel consumption. The GE Aviation<br />

and Technoavia agreement also provides for<br />

commercial aviation | project<br />

cooperation in certificating the US engine in<br />

Russia and providing its after-sales support.<br />

In late January 2011, TsSKB-Progress<br />

Director General Alexander Kirilin said<br />

that the company was to make <strong>two</strong> more<br />

Rysachok planes this year. “There are 30<br />

options designed for <strong>flying</strong> schools in the<br />

first place. In the long run, we will launch<br />

line assembly. The productionising we have<br />

completed will enable us to make six planes<br />

a year. If the project becomes successful, the<br />

company’s facilities allow production six<br />

planes a month to provide such planes for<br />

all airports that sit idle now”, Mr. Kirilin<br />

said.<br />

The launch order by the Ministry of<br />

Transport, which cannot objectively be very<br />

big, may well be followed by new orders by<br />

regional airlines, <strong>flying</strong> clubs and uniformed<br />

services, and the Rysachok, its developers<br />

believe, is facing good prospects in this respect.<br />

For instance, the air arm of the Emergencies<br />

Ministry has been keen on the Rysachok. “A<br />

plane in the An-2 class is needed by the country”,<br />

opined Ravil Akhmetov, first deputy<br />

Director General, TsSKB-Progress. “Just like<br />

the famous agricultural plane, it will be in<br />

high demand. The Rysachok is an up-to-date<br />

twin-engined aircraft. It is relevant for pilot<br />

training, inter- and intraregional <strong>operations</strong>,<br />

agriculture and airlifting of ill persons”.<br />

www.take-off.ru take-off june 2011<br />

45<br />

TsSKB-Progress<br />

TsSKB-Progress


Take-off archive<br />

flight safety | tendency<br />

CAUSE OF INCIDENT: COUNTERFEIT PARTS<br />

In the wake of a Mi-26 crash in India<br />

There was an incident at Satwari airport in Indian state Jammu and Kashmir on 14 December 2010, involving a Mi-26 in<br />

service with the Indian Air force (IAF). The helicopter crashed onto the ground from an altitude of about 5 m due to a<br />

malfunction in the lateral control system. None of the nine persons on board died, but the machine proved to be beyond<br />

repair. In spite of the Mi-26 being covered by a guarantee of the manufacturer plant, which had overhauled it, no claim was<br />

raised with the Russian side. It turned out that on the eve of the fatal flight the operator had replaced a helicopter control<br />

system part without having it cleared by the guarantee team, with the origin of the substitute being unknown. Today, the<br />

factual background is known. The facts indicate that the December crash cannot besmirch the Russian-made Mi-26 in the<br />

run-up to summing up outcome of the IAF tender for 15 heavylift helicopters no matter how much someone wants it to.<br />

As is known, the advanced Russian Mi-26T2 and US CH-47 Chinook are rivals in the IAF tender.<br />

Mi-26 in India<br />

IAF bought its first <strong>two</strong> Mi-26 heavylifters<br />

in May 1986. The machines serialled Z2897<br />

and Z2898 were fielded with the 126th helicopter<br />

unit activated at the same time. Two<br />

more aircraft (serials Z3075 and Z3076) were<br />

fielded with the air unit in February 1989.<br />

The four Mi-26s have been used proactively<br />

in India for over <strong>two</strong> decades to carry heavy<br />

cargo and conduct unique transport <strong>operations</strong>.<br />

For instance, an externally slung pontoon<br />

bridge was airlifted in February 1989 in<br />

a unique operation. Indian Mi-26s carried<br />

MiG-21 fighters from the crash sites to their<br />

air bases at least twice, in 1999 and 2002. In<br />

July 2002, a Mi-26 airlifted a Beechcraft passenger<br />

plane from the site of its incident at<br />

the Kangra airport, with the operation being<br />

unique also due to the duration of the flight<br />

with cargo on the external sling – 3 h 25 min.<br />

Mi-26s hauled Mi-17 helicopters from hand<br />

landing sites at least twice, in February 2006<br />

and September 2007. Last year, the Indian<br />

Mi-26s were widely used to airlift heavy<br />

46 take-off june 2011<br />

equipment required for construction of a<br />

railway in the Srinagar valley.<br />

The way it was<br />

The Mi-26 serialled Z3076 (c/n 14-10)<br />

was made by Rostvertol plant in November<br />

1988 specifically for IAF. It underwent<br />

another overhaul in March 2008 at the<br />

manufacturer plant, after which its assigned<br />

life was extended up to 27 years and eight<br />

months (until June 2016), its time between<br />

overhauls was set at 900 h and service<br />

life until next overhaul was set at eight<br />

years, while the manufacturer’s guarantee<br />

for three years of 500 <strong>flying</strong> hours (deadline<br />

in March 2011) was provided. At the time of<br />

the incident, the helicopter had logged 484<br />

<strong>flying</strong> hours and 705 landings after the latest<br />

overhaul and 1,815 h and 2,994 landings<br />

since the beginning of its operation, with<br />

the remaining time before overhaul standing<br />

at 415 h or 5.5 years. The operation and<br />

routine maintenance had been in line with<br />

the current documentation.<br />

On 6 December 2010, the Mi-26 (Z3076)<br />

departed its air base in Chandigarh to<br />

Jammu and Kashmir to take part in airlifting<br />

heavy cargo as part of the construction<br />

of the railway there. At its destination,<br />

a 13.5-tonne tractor and long 1.7-tonne<br />

metalwork were loaded on board. Prior<br />

to the flight, the ground crew had spotted<br />

hydraulic system oil dripping from the<br />

KAU-140 combined control unit responsible<br />

for lateral control of the helicopter. The<br />

operator decided to replace the unit with<br />

a similar one from its own backup pool of<br />

components, which was done right at the<br />

Satwari airport on 12 December, the manufacturer’s<br />

guarantee team in Chandigarh<br />

was not informed and a certificate of damage<br />

was not issued.<br />

Following the replacement of the<br />

KAU-140, the replacement unit was tested<br />

from the NS-46 onboard hydraulic power<br />

unit and then, once the engines were started,<br />

in line with the operating flow chart.<br />

The control system operated normally. After<br />

www.take-off.ru


chinanews.com<br />

that, the helicopter with its cargo took off<br />

and performed a test hovering. All was well.<br />

The problems began piling up when the<br />

crew started climbing and accelerating at<br />

the same time. The machine started rolling<br />

to the portside while starting veering off the<br />

runway’s centerline. Attempts to offset the<br />

roll were futile. According to the pilot, the<br />

controls became hard to move about and<br />

would not go to the right. In the end, the<br />

helicopter hit the ground first with the main<br />

rotor blades and then with the cockpit at a<br />

high angle of roll and a negative angle of<br />

pitch about 50 m away from the runway. The<br />

fuselage nose section with the cockpit was<br />

torn off, the machine rolled on its portside,<br />

the main and tail rotors disintegrated completely,<br />

and fractures of the tail boom and<br />

tail rotor pylon emerged. The crew of five,<br />

<strong>two</strong> flight operators and <strong>two</strong> official personnel<br />

were injured.<br />

Conclusions<br />

To probe into the crash, IAF set up an<br />

investigating committee who considered<br />

several versions, e.g. piloting error, helicopter<br />

overloading and technical failure.<br />

The probe revealed that the cargo had<br />

been fastened well and its shift could not<br />

facilitate the incident. The helicopter’s<br />

load (14.5 t of cargo and 5 t of fuel), takeoff<br />

weight (48.4 t) and centre-of-gravity<br />

location were within the limits. The flight<br />

recorders and analysis of the helicopter’s<br />

structure and systems on site showed that<br />

the aircrew had not been the cause of the<br />

crash, but also indicated that the newly<br />

replaced KAU-140 combined lateral control<br />

unit, which had operated well enough,<br />

had started responding in a strange way<br />

to the inputs from the controls after the<br />

helicopter started accelerating. This was in<br />

the form of ‘biting’ the rod of the actuator<br />

flight safety | tendency<br />

of the unit, with the rod then moving at<br />

will and finally getting stuck in the fully<br />

extended position. This resulted in the loss<br />

of lateral control and the helicopter hitting<br />

the ground. The rest of onboard systems<br />

had operated well until the impact.<br />

A request to the manufacturer of the<br />

KAU-140 (Gidroagregat JSC in Pavlovo,<br />

Nizhny Novgorod Region, Russia) revealed<br />

that the serial number on the case of the unit<br />

and its technical certificate had been doctored.<br />

The entry in the faulty KAU-140’s<br />

technical certificate on its delivery to the<br />

operator in 2009 indicates that the KAU-<br />

140 had been bought by IAF from a former<br />

Soviet republic. This relieves Russia of any<br />

responsibility for the incident.<br />

Thus, the problem of counterfeit parts<br />

showed up again. Trying to save on original<br />

spares and components, the operator lost<br />

much more – a whole helicopter that could<br />

have been operated for at least five years<br />

more. Luckily, the incident suffered by<br />

the Mi-26 in Jammu and Kashmir did not<br />

involve any loss of life.<br />

Unfortunately, the incident is not the first<br />

one caused by the use of counterfeit units<br />

and components. The fatal accident of the<br />

Kamov Ka-32T (RA-31575) of the Avialift<br />

Vladivostok carrier during logging <strong>operations</strong><br />

on Kalimantan in Malaysia made<br />

quite a stir on 17 April 2004. The investigation<br />

found out that the cause had been the<br />

failure of the TV3-117VK engine due to<br />

the fatigue failure of the compressor turbine<br />

disks installed during an overhaul by<br />

UZGA and being counterfeit. Another wellknown<br />

crash is that of UTair’s Mi-8MTV-1<br />

(RA-27411) in Liberia on 2 November 2007<br />

due to the disintegration of the tail rotor<br />

fitted with counterfeit blades, as the probe<br />

discovered. These are only a couple of<br />

examples widely known and pertaining to<br />

helicopters operated by Russian carriers,<br />

but there are more such incidents involving<br />

Russian-made helicopters in service with<br />

foreign operators. Usually, their true causes<br />

are kept under wraps, because nobody wants<br />

to won up to losing a helicopter to a failure<br />

of second-hand units or components bought<br />

on the cheap or to unauthorised repairs or<br />

service life extension not authorised by the<br />

manufacturer.<br />

Hopefully, the lessons learnt from the<br />

crash of the IAF Mi-26 will persuade operators<br />

both in Russia and abroad be more<br />

careful with selecting suppliers. The use<br />

of original parts and components, coupled<br />

with strict compliance with technical maintenance<br />

and flight operation standards,<br />

ensures flight safety, while Russian helicopters<br />

have reliability and ruggedness in<br />

spades.<br />

www.take-off.ru take-off june 2011<br />

47


flight safety | tendency<br />

All news of MAKS 2011 airshow<br />

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MAKS News Daily newspaper is an on-site<br />

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covering all important events of the airshow,<br />

exhibitors’ news, latest aerospace headlines,<br />

news conferences reports<br />

Postal address: P.O. Box 7, Moscow, 125475, Russia<br />

Tel./fax: + 7 495 644-17-33 Mobile: + 7 495 798-81-19<br />

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With it’s exhibition-focused content, interviews with aerospace<br />

top-managers and decision makers the main topics are:<br />

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