Shutdown Services - Induseal Gaskets GmbH

induseal

Shutdown Services - Induseal Gaskets GmbH

SHUTDOWN AND TURNAROUND SERVICES

A member of the

Creating recruitment solutions that work

www.flexitallic.eu


“Our core philosophy is to not only supply

the product, but also a complete solution,

from design through to manufacture,

supply, installation and on-site support.”

Phil Kelshaw

Managing Director

For more information visit www.flexitallic.eu

During shutdown periods time

is the most valuable commodity

making good planning a must.

To this end Flexitallic offer a

complete shutdown support

service. This range of services,

supported by our experienced

team of engineers and technicians,

ensures that the supply of gaskets

and seals is trouble free. Before

each maintenance event our

engineers will visit your site to

understand your work scope and

will co-ordinate gasket redesign

activity and prepare for the supply

of all gaskets.

We understand that even the best planning cannot

predict all possible shutdown requirements and

to accommodate this we provide a rapid response

through our mobile 320 sq ft site based

manufacturing unit. This blast proof, self contained

unit is equipped with cutting edge production facilities

and carries extensive stocks of raw materials and

finished gaskets to ensure start-up delays are a thing

of the past.

If required during the shutdown one of our highly

experienced personnel will visit site and take detailed

measurements of all manway, vessel & reactor gaskets

before entering this information into the Turnaround

Manager drawing database. This invaluable resource

can be utilised to check gasket details for any piece

of equipment on a 24 hr basis and enables gasket

production prior to commencement for all subsequent

shutdowns.

Service benefits are:

• Gasket specification review

• Pre-service assessment

• Dedicated team of Field Engineers

able to visit site and offer design

recommendations and solutions

• Access to Turnaround Manager

• Rapid response mobile service unit

• 24/7 manufacturing capability to

produce an extensive range of

gasket types

• Experienced Field Engineers

available 24 hours

• Training available via The Academy

of Joint Integrity to ensure correct

gasket installation

• Quick turnarounds

• Significant cost savings


Spiral Wound Gaskets • Kammprofile / MRG Gaskets • Cut Gaskets • Metal Jacketed Gaskets

[ *The

24 hour call-out service: +44 (0) 7767 341991 *

call-out facility is an out of hours chargeable service for emergency manufacturing or technical support


For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT SPECIFICATION

The mobile service unit is

provided during shutdown

periods to offer additional

support for all gasket related

issues. The primary purpose is

to manufacture and refurbish

a wide range of gaskets.

In addition to this it is the

initial point of contact on

site for gasket problems, an

information source, and acts

as a local production facility.

Technical Reference

The unit is designed to withstand 100mba

free-field over pressure with 100ms pulse

duration. External doors are 4 hour rated and

windows are 1 hour rated also to a 100mba.

Weight and Dimensions

Weight: Approx 10 Tonnes (gross)

Dimensions:

L W H

32ft 10ft 8ft

9.75m 3.05m 2.44m

There is an air conditioning unit mounted to

the right hand side of the unit which requires

clearance.

Access to the unit is from one side only, both

the double and single doors open outwards.

Electricals

Power Supply: 63A, 415v 3-phase power

supply with a 5 pin commando socket.

All internal sockets comply with

BS 60898. PAT Testing certificates

are available on request.

Pressurised Gas

The unit is equipped with welding

equipment which utilises a bottled

Argon supply.

SHUTDOWN & TURNAROUNDS

Transport Logistics

Flexitallic will organise delivery to and

from site and require sufficient access

and space for a wide load articulated

vehicle and a hiab to offload the unit.

Lifting eyelets are located at the base of

the unit therefore slings will be used for

manoeuvring of the unit within health

and safety guidelines.

Details of the site co-ordinator should

be supplied to Flexitallic as well as any

documentation. This should be done

prior to movement of the unit.

On site location requirements

The unit requires a flat, solid surface

when on site. The 4 bolting plates are

located in each base corner of the unit

to allow for securing to the ground,

if required.

Space footprint is dependent on

electrical connections and proximity

to other similar units.

A member of the


SHUTDOWN & TURNAROUNDS

MOBILE SERVICE UNIT DIMENSIONS

8ft 2.44m

Air Con

X

X

32ft 9.75m

X X = Power Connection

Air Con

Bolting plates

8ft 2.44m

45”

41”

14mm

bolt diameter

holes

19” 60”

23”

X X

X

X

10ft 3.05m

X - represents the locations

for the bolting plates which

have 14mm bolt holes

10ft 3.05m

For more information visit www.flexitallic.eu


For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT CAPABILITIES

The mobile service unit is

well equipped with a range of

machines for manufacture and

repair/refurbishment of a range

of gasket types and styles.

Spiral Wound Gaskets

Our skilled gasket technicians are able to

manufacture and repair a wide range of spiral

wound gaskets, utilising our horizontal and

vertical winding machines.

All material specifications will be discussed

with site prior to shutdown to ensure

availability of material.

Style “R”

(Sealing Element) 12.7mm to 2100mm

in a wide range of materials.

Style’s “CG” and “CGI”

(Sealing Element, Guide ring +Inner ring) wind

sealing element onto rings which are suitable

for re-use. If the rings are unable to be reused

our technicians will co-ordinate with our

manufacturing facility for replacements.

Following our pre-assessment of your

requirements, we would also be able to stock

standard guide rings in a range of materials.

Refurbishment of carrier rings can also be

carried out on the mobile service unit along

with replacement of the sealing element.

Welded bars

Our technicians are welder approved to BS

4872-1 standard. We can add and remove pass

bars to any bar configuration this includes solid,

jacketed and kamm pass bars.

SHUTDOWN & TURNAROUNDS

Soft Cut Gaskets

Full range of graphite, CNAF, PTFE

based and Thermiculite sheets are held

in stock. We can manufacture IBC and

full faced gaskets in a variety of

thicknesses and shapes.

We also have an extensive range of

tools which will enable us to produce

a large variety of designs and sizes,

to meet your heat exchanger

requirements.

Kammprofile and MRG Gaskets

The mobile service unit has the

capability to refurbish the soft facings

which often get damaged during

installation. If a new Kammprofile

or MRG is required our technician can

co-ordinate with our manufacturing

facility for replacements. We can add

and remove pass bars to any bar

configuration.

Metal Jacketed Gaskets

and Ring Type Joints

We can co-ordinate these via the

technician available on site. We are also

able to identify materials and undertake

inspection and dimensional checks.

Other

Flexitallic has the ability to add

other machinery if required.

For more details contact

your territory Sales Manager

or call +44 (0)1274 851 273

A member of the


For more information visit www.flexitallic.eu

FLEXITALLIC TURNAROUND MANAGER

How quickly can you locate

gasket drawings in a

emergency or a shutdown

situation?

How much production time

do you lose trying to locate

this information?

The Flexitallic Turnaround

Manager drawing database

allows you to view gasket

drawings specific to each

piece of equipment on your

site. The drawings are

identified by plant ID, location

or specific part code.

Benefits to you

• Secure, web-based and fully

searchable database

• Ability to print and email drawings

• 24 hour access (crucial for

emergencies)

• Can be customised and intergrated

into your systems

• Retrieve gasket specifications

instantly

• Allows clarification on the use of

the correct gasket

SHUTDOWN & TURNAROUNDS

• Invaluable tool for planning shutdowns

and general maintenance work

• Aids the purchase of new equipment

by providing information on previously

supplied gaskets

• A cost effective system designed

for engineers, by engineers

For more details contact

your territory Sales Manager

or call +44 (0)1274 851 273

A member of the


THE ACADEMY OF JOINT INTEGRITY

The Academy of Joint

Integrity provide Accredited

and Awareness Training

Courses in Joint Integrity

and Flange Management

processes, underpinning

the importance of certified

bolted joint assemblers to

achieving and maintaining a

Leak Free Bolted Connection.

The Academy of Joint Integrity is a

division of the FDS Group (Novus Sealing,

Flexitallic, Siem Supranite, Induseal, Sealex

and AGS Flexitallic). The FDS Group has

contributed to the latest Energy Institute

Guidelines specific to Training and

Competency Issues, and are represented

on various International Committees within

the Sealing Industry.

All Training Courses are aligned to Industry

Best Practice as recognised in the latest

Energy Institute Guidelines, and provide a

blend of sealing technology and practical

elements associated with flange assembly.

For more information visit www.academyofjointintegrity.com

SHUTDOWN & TURNAROUNDS

Accredited / Awareness Courses

FADU (Flange Assembly Demonstration Unit)

training on clients’ premises

Assembly & Hand Torque

of Bolted Flanged Connections

Assembly & Hydraulic Tension

of Bolted Flanged Connections

Assembly & Hydraulic Torque

of Bolted Flanged Connections

Bolted Joint Assembly Principles in

accordance with ASME-PCC-1-2010

Management of Joint Integrity

for Pressurised Systems

Sealing Technology – Principles and Practice

Flange Alignment and Spreading

Best Practice

Flange Leakage Failure Investigations

– RCA Visits/Reports

Training offered in the following UK facilities

as well as several overseas locations:

Aberdeen • Teesside

Yorkshire • Humberside

For further information please contact

us at: info@academyji.com

Aberdeen: +44 (0)1224 725241

Yorkshire: +44 (0)1274 860795

www.academyofjointintegrity.com

A member of the


For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT - BOOKING FORM

Please send the completed form to your territory Sales Manager,

or call +44 (0)1274 851273 Fax +44 (0)1274 300303

(Please use a ballpoint pen)

SHUTDOWN & TURNAROUNDS

Name: .................................................................................................................................

Company: ............................................................................................................................

Address: ..............................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

............................................................. Post Code: ............................................................

Contact Number: .................................................................................................................

Email address: .....................................................................................................................

DD MM YY

DD MM YY

Shutdown start date: .................................. Shutdown finish date: ....................................

Date(s) you would like the unit to be operational

(taking into consideration running over schedule):

.......

.......

.......

.......

DD MM YY

DD MM YY

Start: .......................................................... Finish: ...........................................................

Name of shutdown manager: ............................................................................................

Contact Number: .................................................................................................................

Email address: .....................................................................................................................

Name of shutdown co-ordinator: ......................................................................................

Contact Number: .................................................................................................................

Email address: .....................................................................................................................

Name of health & safety contact: .....................................................................................

Contact Number: .................................................................................................................

Email address: .....................................................................................................................

.......

.......

.......

.......

A member of the


[

For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT - BOOKING FORM

Please send the completed form to your territory Sales Manager,

or call +44 (0)1274 851273 Fax +44 (0)1274 300303

(Please use a ballpoint pen)

Details of site specifications:

(ie any requirement for testing, certification, permits, is a site induction required?

if so please provide contact details)

SHUTDOWN & TURNAROUNDS

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24 hour call-out: +44 (0)7767 341 991*

Office Tel: +44 (0)1274 851273

Fax. +44 (0)1274 300303

Email: contactus@flexitallic.eu

Mon-Thur: 8am – 5pm Fri: 8am – 4pm

*The call-out facility is an out of hours chargeable service

for emergency manufacturing or technical support

A member of the


For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT - CUSTOMER FEEDBACK FORM

Thank you for taking the time to answer the following questions.

Your input will allow us to ensure we consistently offer a high level

of customer service.

(Please use a ballpoint pen)

Date: ........................................

1. Please print the information below to ensure legibility.

SHUTDOWN & TURNAROUNDS

Full name: ...................................................... Title: ...........................................................

Company: ...................................................... Email: .........................................................

2. What are your primary responsibilities?

..................................................................................................................................................

..................................................................................................................................................

..................................................................................................................................................

3. How easy was it to book the Mobile Service Unit from Flexitallic?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

..................................................................................................................................................

4. How was the delivery of the Mobile Service Unit to your site?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

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5. Knowledge & experience of onsite technician?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

..................................................................................................................................................

6. Speed & response to your engineer’s requirement by our technicians?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

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For more information visit www.flexitallic.eu

MOBILE SERVICE UNIT - CUSTOMER FEEDBACK FORM

7. How did you find the support from the Flexitallic Applications Engineering team?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

..................................................................................................................................................

8. How did you find the support from the Flexitallic Sales team?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent)

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

..................................................................................................................................................

9. How useful did you find the unit for your requirements?

Please rank (1=poor, 2=below average, 3 =average, 4=good, 5=excellent).

Please comment if below grade 3.

1 2 3 4 5

Comments: ................................................................................................................................

..................................................................................................................................................

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10. Please state any additional services you would find useful on the unit.

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11. Please comment on Flexitallic’s overall performance during the shut down.

..................................................................................................................................................

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12. When is your next major shut down? ...................................................................................

13. Would you like to reserve the unit now for your next shut down? (please circle) Y / N

14. Would you be interested in receiving more information on:

Turnaround Manager Flange Rescue Gasket Sigma PTFE

Academy of Joint Integrity Load Control Bolt Thermiculite

I-Flex Isolation Kits

High Temp

SHUTDOWN & TURNAROUNDS

Any other (please specify)...............................................................................................

.......................................................................................................................................

Please send the completed form to your territory Sales Manager,

or call +44 (0)1274 851273 Fax +44 (0)1274 300303


UNITED KINGDOM

Flexitallic Ltd

Scandinavia Mill

Hunsworth Lane

Cleckheaton

West Yorkshire

BD19 4LN

UK

Tel. +44 1274 851273

Fax. +44 1274 300303

Flexitallic is the international market

leader in the manufacture and supply

of high quality, high value industrial

static sealing products, delivering

industrial gaskets on a global scale.

About us

As the developer of the spiral

wound gasket in 1912, we have built

on this legacy of innovation with

revolutionary products including

Thermiculite® and Sigma® and most

recently the Flange Rescue Gasket.

We have a global customer service

network of owned manufacturing

facilities, manufacturing licensees

and a network of over 750 distributors

across 30 countries. This ensures local

demand is met quickly, providing a

combination of the highest product

quality and outstanding customer

service.

UNITED STATES

Flexitallic L.P.

6915 Highway 225

Deer Park

Texas 77536

USA

Tel. +1 281 604 2400

Fax. +1 281 604 2415

Our extensive and varied product

offering of The Flexitallic Group includes

spiral wound gaskets, RTJ gaskets,

Flexpro TMKammprofiles, sheet materials

and dynamic and static packings.

Drawing upon the group’s rich history

and present day values of leadership,

quality, service and technology, we are

at the forefront of developing sealing

solutions for industries around the

world.

In addition to a wide range of products,

we also deliver world-class technical

support and Joint Integrity training.

CHINA

Flexitallic Sealing Technology Co. Ltd

Building 3 South

Wujiang Export

Processing Zone

688 Pangjin Road

Wujiang, Jiangsu 215200

P.R. CHINA

Tel. +86 512 6303 2839

Fax. +86 512 6303 2879

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