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WATER JET CONFERENCE - Waterjet Technology Association

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"water hammer" pressure level on the target. In order to maintain this pressure level, the<br />

frequency of impact has to be high enough to maintain a small amplitude of variation.<br />

From a technical point of view the problem is quite difficult, because of the high<br />

jet velocity and the aggressive cutting ability of the jet. Several authors have tried to<br />

develop a working solution to this problem (Table 1). Any of these may produce an<br />

interrupted jet, but the quality of the leading edge of the jet slugs produced, from a<br />

geometric point of view, is not high enough to create the "water hammer" effect. Further,<br />

it is very difficult to obtain a truly discretely segmented jet by method 2 and 3 before the<br />

jet hits the sample. The reason is that the fluctuating velocity of the jet is not high enough<br />

to form a clear separation of the jet. In order to develop a "water hammer" pressure level,<br />

the break between segments has to be long enough to allow a segment to hit the surface<br />

and then leave before the following segment impacts.<br />

The method used by Summers and Lichtarowicz, in which rotating plate with<br />

holes, cuts the jet, will create splashing and a deviation of the jet. The major problem,<br />

however, is in the rapid wear of the interrupter blade and the high frequency noise it<br />

generates.<br />

PROPOSED SOLUTION<br />

From this author's point of view, one practical solution to the problem, which would<br />

eliminate the indicated weaknesses of existing designs, is that a laser beam used to break<br />

the jet. The laser action on the water jet will evaporate the required portion of the jet<br />

thereby forming a discontinuous water jet (Fig. 2).<br />

Taking into consideration a water jet diameter d (m); laser beam diameter L (m);<br />

ρ - density of the water (kg/m 3 ); C p - heat of water vaporization (5.4 x 105 cal/kg); C w ~<br />

specific heat of the water (103 cal/kg deg); t the temperature difference between boiling<br />

point and existing jet temperature (60 deg C); X - dissipate ratio (2); and A conversion<br />

factor (0.24 cal/J), the necessary energy for evaporating such a segment of the jet can be<br />

found from the equation:<br />

E =<br />

2<br />

d<br />

4 •l • • (C p + Δt • c 1<br />

w ) • x •<br />

A (J)<br />

For a jet moving with a velocity v, the laser beam action must occur in a period of time<br />

t = l<br />

v<br />

This means that the power consumption will be expressed in the following equation:<br />

p = 3925 d 2 v , assuming l = d<br />

The results of these calculations are presented in Figure 3, for different jet<br />

diameters and where the jet is moving with a velocity in the range of 250 m/s to 3000<br />

19

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