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100% NZ<br />

OWNED<br />

TRANSNET<br />

HV JUICE<br />

March | April 2012<br />

Raychem –<br />

High Voltage Test Lab<br />

up to 245kV<br />

<strong>RAycHeM</strong><br />

<strong>scReened</strong> <strong>eLbows</strong><br />

www.transnet.co.nz


Raychem – HV Test Lab, Ottobrunn<br />

Fully screened chamber for digital<br />

partial discharge testing.<br />

Trust the Inventors of Heatshrink<br />

TE with the Raychem brand is the leader of<br />

heatshrink and cable accessories around the world.<br />

TE develop, manufacture and market innovative<br />

products which enable networks worldwide to benefit<br />

from this advanced know-how in the field of material<br />

science. The broad portfolio of products offered by<br />

TE for the Electrical power industry include cable<br />

accessories, surge arrestors, insulators, insulation<br />

enhancement products, components for electrical<br />

equipment, as well as connectors and fittings for up<br />

to 800kV.<br />

As a result of sustained and extensive research and<br />

long experience in technical support work, Raychem<br />

products have become the complete cable accessory<br />

system you’ve come to know and trust. The long term<br />

performance of Raychem materials has been<br />

demonstrated by the well proven Raychem products<br />

in the market.<br />

Millions of installations in some of the most<br />

severe service conditions have confirmed<br />

the reliability of the Raychem heatshrinkable<br />

technique under high electrical, thermal and<br />

environmental stress.<br />

In order to continue to offer the highest quality<br />

products TE has upgraded their testing facilities in<br />

Ottobrunn, Germany to now include a second Fully<br />

Screened Chamber extending their capabilities for<br />

Partial Discharge measurement from 200kV up to<br />

350kV including a state of the art Digital<br />

Measurement System.<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz


Germany<br />

As part of this upgrade, the facility has been increased in size.<br />

The indoor testing area is now almost 1200m² and the<br />

outdoor area is 600m². Having this space enables TE to test<br />

cable accessories up to 245kV. TE has extensive capabilities for<br />

different types of testing, these capabilities include;<br />

• Type testing of cable accessories<br />

Up to voltage class Um=123kV according to international<br />

specifications, such as IEEE, IEC, CENELEC (except short<br />

circuit testing)<br />

• development testing:<br />

Temperature behaviour (IR camera)<br />

Step test until breakdown<br />

Long term testing<br />

• customer related testing:<br />

Tests according to customer specifications<br />

Product defect investigation and reports<br />

• Routine Testing:<br />

HV Cable Accessories up to 245kV voltage class<br />

• The indoor testing area consists of;<br />

10 cages for load cycling<br />

2 chambers for salt fog and humidity testing<br />

1 AC step voltage test cage<br />

2 large, fully screened HV test chamber<br />

• The outdoor testing area consists of;<br />

A 1.5m deep water basin<br />

Overhead line section<br />

Rain simulation<br />

Underground testing<br />

Te is proud to be the leaders, this time with<br />

their world class testing facilities.<br />

Photos: © TE, Alexander Eigner, Richard Graf<br />

1.5m deep water basin<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz


Raychem Screened, Separable<br />

Connection System 630A up to 24kV<br />

The RSTI-L range of screened separable elbows from<br />

Raychem will accommodate cables up to 24kV from<br />

25mm² – 300mm² which covers the majority of<br />

what’s commonly used in New Zealand.<br />

The insulation of the connector is made of a highly<br />

modified silicone rubber characterised by high<br />

tracking resistance, elongation at break and nonflammability.<br />

A thin-walled screen is permanently<br />

bonded onto the insulation and protects the<br />

connection system against unintentional contact.<br />

Oversheath testing can be done with the screened<br />

connector still in place and the termination can be<br />

made with either mechanical or DIN lugs.<br />

With few accessories required for system test,<br />

double “T” and earth connection, an easily accessible<br />

rear plug with capacitive test point, the wide<br />

application range up to 300mm² and exceeding<br />

requirements of CENELEC (includes BS, VDE and<br />

other international specifications), this elbow range is<br />

second to none. Other sizes and voltages also<br />

available.<br />

1. screened body<br />

A thin-walled conductive outer screen is permanently<br />

bonded to the silicone rubber insulating material of the<br />

body.<br />

2. Inner screen<br />

A conductive inner layer, as a faraday cage around the<br />

compression or mechanical lug, prevents corona at<br />

rated voltage.<br />

3. compression or mechanical lugs<br />

Specially designed DIN (see detail below) and deep indent<br />

compression lugs, as well as mechanical lugs with shear<br />

bolts for connecting either aluminium or copper<br />

conductor cables.<br />

4. stress cone adapter<br />

Relieves electrical stress at the point where the cable<br />

screen is cut. The insulated section, extending beyond<br />

the wire shielding, provides a convenient point for<br />

oversheath testing.<br />

5. earthing eye and ground lead<br />

Provides a connection point for earthing the screen.<br />

6. Threaded pin<br />

A threaded pin together with a spring washer and hex<br />

nut ensure a high-performance electrical and<br />

mechanical contact with the bushing.<br />

7. Rear plug with test point<br />

Removable rear plug with capacitive test point.<br />

8. Test point<br />

The test point is used to determine whether the circuit is<br />

energised; alternatively it can be used for phasing.<br />

9. conductive endcap<br />

Electrical screen and protection of the rear end of the<br />

separable connector<br />

FeATuRes<br />

• Highly modified silicone rubber<br />

for high tracking resistance,<br />

elongation at break and<br />

non-flammability<br />

• Permanently bonded screen offers<br />

protection from unintentional contact<br />

• Oversheath testing without<br />

removing elbow<br />

• Exceeds CENELEC HD 629.1 S1<br />

requirements<br />

• Fits 630A bushings as specified by<br />

CENELEC HD 506 S1, DIN 47636,<br />

EN 50180 and EN 50181<br />

• Compact design allows for double “T”<br />

connections in standard<br />

terminal boxes<br />

• Accommodates cable<br />

25mm²-300mm²<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz<br />

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9


Does your Cable Cover Measure Up?<br />

Transnet cable cover, manufactured by<br />

Astron Plastics is:<br />

• Made in NZ from recycled plastic with a high HDPE<br />

content<br />

• No residues or used plastics are included, only clean<br />

post manufacture scrap<br />

• No domestic post consumer waste is used so no<br />

contaminants<br />

• The scrap plastic is collected from around the<br />

country and recycled at one of two Astron recycling<br />

warehouses, Auckland or Christchurch<br />

• The high content of HDPE in our Cable Cover means<br />

it’s consistently strong at a minimal thickness to<br />

conform to AS/NZ 4702 standard<br />

• Being thinner also makes it lighter, reducing the<br />

chance of strain injuries and fatigue for workers<br />

• The Astron factory is ISO 9001 accredited<br />

• We have the ability to manufacture custom sizes up<br />

to 500mm wide<br />

• All batches are tested and test samples are stored<br />

inhouse<br />

• As well as in-house testing, our cable cover is tested<br />

at an independant laboratory<br />

Lighter, thinner, stronger...<br />

the more HdPe content<br />

in the recycled plastic,<br />

the lighter, thinner but<br />

stronger your cable cover<br />

will be.<br />

As/nZ4702 coMPLIAnT cable cover must,<br />

among other requirements;<br />

• Be consistently strong throughout the body of<br />

the product.<br />

• Show manufacturer, supplier and applicable standard on<br />

the top laminate.<br />

• Pass a penetration test allowing no more than<br />

50mm penetration.<br />

‘It’s not<br />

about how<br />

thick it is –<br />

it’s about<br />

how strong<br />

it is’.<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz


Get the right gear<br />

for your job<br />

what’s involved in choosing the right Insulator?<br />

• Determining the Network BIL and Creepage Requirements<br />

Both these values assist in selecting the correct insulator for your application.<br />

• Determining Pollution Levels<br />

All networks experience different pollution levels and this must be determined in<br />

order to select the best insulator to cope with the level of pollution expected.<br />

Pin or Post?<br />

• Dependant on whether you require a Class A (non-puncturable) or Class B<br />

(puncturable) structure. The difference is based on the length of the puncture path<br />

through solid material. Cost can be a factor in this decision.<br />

• Pin insulators are Class B insulators because they are puncturable due to their<br />

design.<br />

• Post insulators are Class A insulators, non-puncturable by design, they have a<br />

puncture path at least equal to half the arcing distance.<br />

• Cantilever strength of post insulators is better than pin insulators because the<br />

insulator sits flat on the crossarm with a large surface area taking any stress.<br />

ceramic or Polymer?<br />

• Depending on the application and the requirements of the network the choice will<br />

be made between Ceramic and Polymer.<br />

• Ceramic insulators are not vulnerable to UV, ozone or rain degradation<br />

• Ceramic insulators are not damaged by tracking<br />

• Polymer insulators are light weight in comparison to their ceramic alternative.<br />

• Polymer insulators offer a hydrophobic housing and superior electrical<br />

performance.<br />

Qualities to consider are; weight, cost, physical size, likely pollution, pin or post<br />

requirement.<br />

International standards Required by the network<br />

• All TE products are tested to various international standards such as ANSI C29,<br />

IEC 60720, BS137 AND IEC 60672<br />

• Warranty Period<br />

— TE has always stood behind their products, whether there is a written<br />

agreement or warranty in place.<br />

— All TE ceramic insulators come with a standard 30yr replacement warranty,<br />

we are happy to discuss and implement specific warranty time with individual<br />

customers.<br />

• TE have manufactured high quality ceramic insulators for 98 years and intend to<br />

continue manufacturing high quality products for centuries to come.<br />

stock Availability<br />

• For any standard models, we have extremely good stock levels in NZ<br />

• For specific products or non-stock items please contact your sales representative.<br />

• Freight free delivery into your stores for all standard ex stock product and delivery<br />

is usually 1-3 days depending on the area.<br />

• We have facility to hold stock specifically for individual customers and also to<br />

implement consignment stock if required.<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz


TE Surge Arrestors<br />

With the main design criteria already addressed, this being that<br />

surge arrestors have one main objective – to limit the excessive<br />

overvoltages that occur on the network from damaging<br />

substations, plant and equipment through lightning and<br />

switching errors. TE has also incorporated in the design, some<br />

additional benefits that other arrestors in the market don’t<br />

offer.<br />

Through their material scientists, TE has developed a special<br />

polymer, and this coupled with the innovative wrap design<br />

means that TE can produce a product that has superior<br />

protection against moisture ingress, resistance to insulation<br />

aging and deterioration whilst maintaining consistent<br />

mechanical strength.<br />

TE has also developed a non-explosive disconnect mechanism,<br />

which means no hazardous goods licence is required for<br />

transportation and also offers a safe failure mode for added<br />

protection of workers.<br />

We stock both class 1 and 2 surge arrestors across all voltage<br />

classes used by Utilities. Higher voltages are available, please<br />

contact your local rep for further information.<br />

Direct moulded silicone<br />

housing<br />

wHAT seTs Te ARResToRs APART FRoM<br />

THe ResT;<br />

Material • Direct moulded Silicone –<br />

chemically bonded directly to the<br />

core giving excellent resistance<br />

against moisture ingress.<br />

construction • Sheet Wrap System – now passes<br />

cantilever test of 350Nm, an<br />

exceptional level of<br />

mechanical strength.<br />

Reliability • High quality Silicone – Tested for<br />

tracking and erosion along with UV<br />

and ageing.<br />

• ZnO Varistors – thermally stable<br />

and strong with a safe failure<br />

mode (non- shattering & nonexplosive).<br />

safety • Non-explosive activating agent –<br />

safer and easier to transport.<br />

Earth lead disconnect<br />

with non-explosive<br />

activating agent<br />

• Safe failure mode – cannot be<br />

activated by mechanical force or<br />

fire, safer for workers.<br />

Heavy Duty removable<br />

bracket houses earth<br />

lead disconnect<br />

Modular system can be assembled to<br />

best suit application.<br />

100mm Stainless Steel stud<br />

for use with mechanical lugs<br />

Ph 0800 442 182<br />

+64 9 274 3340<br />

sales@transnet.co.nz www.transnet.co.nz<br />

www.transnet.co.nz


House Service Fuse Puller<br />

Transnet new Zealand Ltd<br />

Auckland<br />

20 Neilpark Drive<br />

East Tamaki<br />

Auckland<br />

NEW ZEALAND<br />

Ph 0800 442 182<br />

Fax 0800 442 183<br />

PO Box 39 383<br />

Howick, Auckland<br />

wellington<br />

18 Sydney Street<br />

Petone<br />

Wellington<br />

NEW ZEALAND<br />

Ph 04 576 2530<br />

Fax 04 576 0040<br />

PO Box 39 383<br />

Howick, Auckland<br />

sales@transnet.co.nz<br />

NEW ZEALAND<br />

Transnet equipment Pty Ltd<br />

Perth<br />

Unit 20, 8 Hurley Street<br />

Canning Vale WA 6155<br />

Perth<br />

AUSTRALIA<br />

Ph +61 8 9256 3417<br />

Fax +61 8 9256 3917<br />

PO Box 1439<br />

Canning Vale DC WA 6970<br />

sales@transnetequipment.com<br />

AUSTRALIA<br />

Made of tough, UV stabilised<br />

plastic this tool offers no risk if<br />

contacting live wires. With the<br />

pigtail mould, it’s fast and easy to use,<br />

simply line it up with the hole in the fuse<br />

plug, screw it in and pull the fuse plug<br />

out. The new design allows for use with<br />

or without a hotstick depending on your<br />

current work practises.<br />

FeATuRes<br />

• Pigtail fitting fits most modern<br />

Service Fuse Holders<br />

• Fast and easy to use<br />

• Use with or without hotstick<br />

• Tough, UV stabilised material<br />

Transnet Tonga<br />

Tonga<br />

Small Industries<br />

Ma’ufanga<br />

Tonga<br />

Ph +67 627 939<br />

Fax +67 627 976<br />

PO Box 2932<br />

Nukualofa<br />

transnet@kalianet.to<br />

TONGA<br />

Product# TNHSFP

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