Pro Series Intercooler [INTK1202] Instructions

Pro Series 

Intercooler Kit 

Mitsubishi lancer evolution VII, VIII & IX 

INTK1202 / INTK1202-BL 

FENIXCOOLING.CO.NZ 

[NZ] 0800 757 333 

@FENIXRADIATORS

INSTALLATION MANUAL 

IMPORTANT 

Please read this manual in it’s entirety before proceeding with the installation of the intercooler kit. This Fenix 

Pro Series Intercooler kit is only designed for the vehicles outlined below and may require modifications If your 

setup differs from factory. 

COMPATIBILITY 

• 2001-03 Mitsubishi Lancer Evolution 7 2.0L 4G63 petrol. 



Transmission: Auto & Manual. 

KIT FEATURES 

• Core size: 546mm x 284mm x 85mm. 

• Tube & fin construction with temperature efficient inner fin design. 

• 76mm Inlet & outlet. 

• Polished or black powder coat finish. 

• Includes all intercooler pipes, black silicone joiners, hose clamps & fittings. 

INTK1202 

INTK1202-BL 

Professional installation is recommended. This kit requires the installation of two (x2) riv nuts in the lower 

radiator support. Due to the location of the cold-side pipe you will need to either re-locate your battery or 

purchase a smaller half size battery. This kit will not suit the OEM airbox. 


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NEW PARTS 

PARTS LIST 

Ensure all parts listed below are accounted for prior to commencing installation. Fenix is not liable for any 

damage to your vehicle due to incorrect installation, neglect or improper use. Fenix recommends that a mechanic 

or trained professional install Fenix Performance products. 

[A] Pro Series 

Intercooler - x1 

[B-1] Alloy 

Intercooler Pipe - x1 

[B-2] Alloy 


[B-3] Alloy 


[C-1] Silicone Joiner 

70mm - x2 


76mm > 70mm - x1 


76mm > 67mm - x1 

[D-1] Hose Clamp 

60mm > 80mm - x6 

[D-2] Hose Clamp 

70mm > 90mm - x2 

[E] M6 x 15mm Bolt 

- x4 

[F] M6 Washer - x4 

[G] M6 Nut - x2 

[H] Sensor Bracket - x1 

[I] M6 Riv nut - x2 

[J] 18mm x 20mm 

Spacer - x1 

REQUIRED TOOLS 

The tools listed below are not included, but are required in order to properly install the Fenix Pro Series intercooler 

kit. 

[K] Riv nut Gun- x1 

Teng Tools: HN-02 [or similar] 


[NZ] 0800 757 333 

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STEP 1. 

INSTALLATION 

Disconnect & remove the battery. Following this, remove the front bumper and if applicable, the factory undertray. 

Once the front bumper is removed, proceed to remove the factory intercooler and piping. If an original 

airbox is fitted, this will need removing. For full instructions see your vehicles user manual or seek a professional. 

STEP 2. 

Referring to Fig.1, drill out the marked holes to suit the x2 M6 riv nuts [J] . 

Fig.1 

Ensure the appropriate safety equipment is utilized while performing this step. Fenix is not liable for any personal injury due 

to incorrect use of tools during the installation of Fenix Performance products. 

STEP 3. 

Install the x2 M6 riv nuts [J] as shown in Fig.2. 

Fig.2 


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INSTALLATION 

STEP 4. 

Unbolt and discard the OEM airbox / intercooler 

/ sensor bracket shown in Fig.3. Retain the OEM 

boost solenoid and bracket for step 5 /6. 

Fig.3 

[EVO 7] 

STEP 5. 

Install the OEM boost solenoid bracket as pictured 

in Fig. 4 utilizing x1 M6 bolt [E] & washer [F] . 

Fig. 4 

[EVO 8/9] 

STEP 6. 

Install the supplied sensor bracket [H] as shown in 

Fig.5, with the included x2 bolts [E] and x2 washers [F] . 

Following this, attach the OEM boost solenoid to 

the studs on the sensor bracket and secure with x2 

M6 nuts [G] and x2 washers [F] provided. 

Fig. 5 


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STEP 7. 

INSTALLATION 

Install the Pro Series intercooler [A] using the included x2 M6 bolts [E] & washers [F] for the lower mounts (fig.6) 

and the OEM upper mount nut (fig.7). For additional clearance we recommend you install the 20mm spacer [J] 

on the upper mount. 

Fig. 6 Fig. 7 

STEP 8. 

Install the hotside intercooler pipe [B-3] as pictured 

in fig.8 utilizing the OEM rubber turbo outlet and 

the included 76mm-67mm joiner [C-3] , x1 60-80mm 

hose clamp [D-1] & x1 70-90mm hose clamp [D-2] . 

NOTE: We recommend you install the hose clamps 

loosely to ensure correct alignment throughout the 

system prior to a final tighten. 

Fig. 8 

Ensure the car has cooled down prior to commencing 

this step as the turbo can be hot. 

STEP 9. 

As shown in fig. 9, attach the lower coldside 

intercooler pipe [B-2] onto the intercooler using the 

included 76mm-70mm joiner [C-2] , x1 60-80mm 

hose clamp [D-1] & x1 70-90mm hose clamp [D-2] . 

Fig. 9 


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STEP 10. 

INSTALLATION 

Install the upper coldside intercooler pipe [B-2] utilizing the included 70mm joiner [C-1] & x2 60-80mm hose 

clamps [D-1] to attach it to the throttle body (fig.10). Following this, join the upper and lower coldside pipes using 

the included 70mm joiner [C-1] & x2 60-80mm hose clamps [D-1] (fig.11). 

Fig. 10 Fig. 11 

STEP 11. 

Attach the OEM blow off valve (BOV) recirculation 

and antilag hoses to the upper coldside pipe, as 

seen in fig.12. If you are not utilizing a BOV or 

the OEM antilag system, these pipes will need to 

be blocked off to prevent a leak in the intercooler 

system. 

Fig. 12 

We highly recommend that a boost gauge is installed 

when making any modifications to a turbo vehicle. 

Failure to supply the boost solenoid or wastegate 

with a correct vacuum source can result in boostspiking 

& engine damage, 

STEP 12. 

Re-connect & re-install the battery. Prior to re-installation of the front bumper, we recommend you start the 

vehicle and ensure there are no leaks from the intercooler system. Once the system has been tested for leaks, 

re-install front bumper and if applicable the under-tray. 


[NZ] 0800 757 333 

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CONGRATULATIONS! 

YOU HAVE SUCCESSFULLY INSTALLED THE 

FENIX PRO SERIES INTERCOOLER KIT. 


[NZ] 0800 757 333 

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COMPLETE THE FENIX 

PERFORMANCE PACKAGE 


Performance radiator 

RACE1202-42M / 42M-BL 

Features: 

• 42mm high performance core. 

• Full Aluminium construction. 

• V2 Fenix radiator cap. 

• V2 billet drainage bung. 

• Embossed Fenix logo on top tank. 

• Available in polished or black finishes. 

Performance HALF-SIZE 

radiator & FAN SHROUD 

RACE1108-52M / 52M-BL 

Features: 

• 52mm high performance core with internal 

baffling in top tank. 

• Full Aluminium construction. 

• V2 Fenix radiator cap & billet drainage bung. 

• 1/8” PT temperature sensor port. 

• Embossed Fenix logo on top tank. 

• SPAL 12” 1328FM fan & shroud. 

• Available in polished or black finishes. 


[NZ] 0800 757 333 

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COMPLETE THE FENIX 

PERFORMANCE PACKAGE 


SILICONE RADIATOR HOSES 

RACE1202-SHP [Evo 7/8] 

RACE1203-SHP [Evo 9] 

Features: 

• Multi-layer silicone hose. 

• High performance applications. 

BAR & PLATE INTERCOOLER 

INT1202 / -BL 

Features: 

• Bar & plate construction. 

• 60mm inlet & outlet. 

• Factory position mounting. 

• Utilizes factory intercooler pipes. 

• Available in Polished or black finishes. 

For up-to-date pricing and availability visit 

www.fenixcooling.co.nz or call 0800 757 333.. 


[NZ] 0800 757 333 

@FENIXRADIATORS

NOTES 


[NZ] 0800 757 333 

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#FENIXRADIATORS 


[NZ] 0800 757 333 

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Pro Series Intercooler [INTK1202] Instructions

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