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PCB & ASSEMBLY » Product Updates Reducing transport and head standby loss, improving per-unit-area productivity Yamaha Motor launches high-efficiency dual-lane modular surface mounter Yamaha Motor Europe Robotics SMT Section presented its new YRM20DL surface mounter. The system is a high-efficiency modular that the company says achieves improved actual and per-unit-area productivity with a newly developed highrigidity dual-lane conveyor by further reducing transport losses. It is built on the basic performance of the company’s flagship high-speed, high-accuracy, high-versatility, universal mounter YRM20. Main features Source: Yamaha Motor Europe The new unit is built on the basic performance of the company’s flagship high-speed, high-accuracy, high-versatility, universal mounter YRM20 1. Higher speed and higher accuracy By revising the dynamic layout, the unit has achieved a level of 120,000 CPH (under company optimum conditions). This has been achieved by way of minimizing the movement distance by bringing the pickup and mounting areas closer to each of the two heads, and further optimizing the overall spindle motion control. High-accuracy mounting of ±15 μm (Cpk≥1.0) is achieved by increasing the rigidity with the developed conveyor and improving the correction function. The RM head/HM head supports 0201 (0.25 x 0.125 mm) sized chip component mounting and narrow adjacent mounting. 2. Adoption of a newly developed duallane conveyor The high-rigidity dual-lane conveyor supports a maximum PCB width of up to 330 mm where the same width PCB is being conveyed at the front and rear while in dual-lane production mode. An ultrahigh-speed rotary RM head that employs overdrive motion allows the front and rear heads to operate without any interference up to a maximum PCB length of 380 mm, enabling highly efficient mounting without head standby loss. In single-lane production, which uses only one of the two lanes, it is possible to transport PCBs up to a maximum length of 810 mm, a maximum width of 610 mm, a transportable weight of 3 kg, and a maximum PCB thickness of up to 6.5 mm. This new model is also compatible with a wide range of extra-large-sized PCB‘s, jig conveyance, etc. 3. Other key features Head can be selected from 3 types • Ultra-high-speed rotary RM head with overdrive motion • In-line HM head that combines high speed and high versatility with „1 head solution“ that can handle ultra-small chip components to larger components with one type of head • In-line type FM head capable of handling tall and odd-shaped components Supports various labor-saving functions • Auto-loading feeder that can easily replenish tape components at any time without the need to stop production • eATS30, a non-stop tray supply device that can supply tray components in units of pallets/magazines without the need to stop production • Non-stop loading/unloading feeder carriages that enables setup work for feeder carriages replacement without the need to stop production on one lane • Automatic exchange of push-up pins, greatly reducing workloads when changing products Integrity and ease of maintenance • Nozzle ID management that enables maintenance optimization according to the number of accumulated shots • Self-diagnostic and self-recovery functions maintain a clean state, allowing continued high-quality production nozzle health care/feeder maintenance warnings www.yamaha-motor-robotics.eu smt.yamaha-motor-robotics.de/ Transporting two PCBs of the same type by parallel mounting Source: Yamaha Motor Europe Transporting two PCBs of different types Source: Yamaha Motor Europe Alternate mounting Source: Yamaha Motor Europe 38 EPP Europe » 04 | 2023
Product Updates « PCB & ASSEMBLY Factory automation made easier Surface-mount edge-emitting laser diode with 110 µm aperture ams Osram, a global leader in optical solutions, has extended its edge-emiting laser diode portfolio by introducing a compact surface-mount device with a small aperture size. The SPL S1L90H_3 offers improved performance at long range and easier optical integration in LiDAR and longdistance industrial ranging applications. The company says the laser is one of the first of its kind to have an aperture as small as 110 µm. The small aperture enables the application to produce a narrow beam. The 905 nm infrared technology is optimized for short-pulsed LiDAR applications. The single-channel laser features multi-junction technology, consisting of three vertically stacked emitters in a single laser die which is mounted inside the device’s 2.3 mm x 2.0 mm x 0.69 mm package. This technology enables it to produce peak output power of 65 W. These features result in better illumination of the target area at long range in distance measurement, 3D optical sensing and simultaneous localization and mapping (SLAM) applications. This is valuable in products such as drones and robots, as well as in building and factory automation equipment. “High volume consumer and industrial products need the convenience of a laser in a small surface-mount package that can be assembled by automated production equipment. Now the SPL The company says the laser’s narrow emission width produces better performance and eases optical integration in long-distance LiDAR applications S1L90H_3 extends our portfolio to include a lower-power surface-mount device for industrial markets, and with an aperture half the size of previous devices,” said Jouni Riihimaeki, Product Marketing Manager for industrial lasers at ams Osram. Source: ams OSRAM It is optimized for short-pulsed LiDAR applications such as drones, robots as well as in building and factory automation equipment Source: ams OSRAM Optimized package design The optimized, power-efficient pulsed laser SPL S1L90H_3 enables a maximum pulse width of 50 ns. Beam divergence is just 10° (parallel) x 25° (perpendicular), enabling efficient beam shaping with its small aperture. Its inductance-optimized package is suitable for pulses shorter than 2 ns. The robust surfacemount package is ideal for use in industrial environments as well as in consumer applications and home and building automation. It is specified for corrosion robustness to class 3B, and offers low thermal resistance for easier system thermal design. ams-osram.com The answer to avoid voiding Setting up a profile with our vapour phase solder machines is like a short flight. Enter the data, „take off“ and you‘ve reached the destination. Trust the world market leader. Come with us on board. SMTconnect 2023 Hall 5/434A, LIVE-Produktion line IBL-Löttechnik GmbH Messerschmittring 61-63, D-86343 Königsbrunn Tel.: +49(0)8231/95889-0 www.ibl-tech.com EPP Europe » 04 | 2023 39
