CR4 CAT GEN - Car plus

CR4 CAT GEN 4 11 2008 13:10 Pagina 1
TEST BENCH FOR
COMMON RAIL PUMPS
AND INJECTORS
PRÜFGERÄT FÜR PUMPEN
UND COMMON RAIL
EINSPRITZSYSTEME
BANC D’ESSAI
POMPES ET INJECTEURS
COMMON RAIL
BANCO DE PRUEVA
BOMBAS Y INYECTORES
COMMON RAIL
SISTEMA
SYSTEMS - SYSTEME
SYSTEMES - SISTEMAS -
BOSCH – SIEMENS - DELPHI
DENSO - BOSCH MULTIJET
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CR4 CAT GEN 4 11 2008 13:10 Pagina 2
BANCO PROVA POMPE E INIETTORI
COMMON RAIL
TEST BENCH FOR COMMON RAIL
PUMPS AND INJECTORS
BANC D’ESSAI POMPES ET INJECTEURS
COMMON RAIL
PRÜFGERÄT FÜR COMMON RAIL
PUMPEN UND EINSPRITZER
BANCO DE PRUEBA BOMBAS E INYECTORES
COMMON RAIL
Cod. 02.020.00
Dimensioni, dimensions, dimensions,
abmessungen, dimensiones: 78x68x173
Peso, weight, poids, gewicht, peso: 200 kg
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C M Y CM MY CY CMY K
- Alimentazione 400V Trifase + Neutro + Terra
- Motore 3kW 4 poli
- Numero iniettori in prova: 4
- Misura portata diretta
- Misura portata di ritorno
- Scarico automatico burette
- Software di prova iniettori Bosch (Unijet-Multijet 1.3/1.9),
Siemens (a solenoìde), Delphi, Siemens (Piezo), Denso
- Software prova pompa Bosch CPI -CP3 (vetture), Siemens, Delphi
- Variazione giri 200+3000rpm
- Variazione pressione di prova 200+2000 bar
- Simulazione variazione della pressione dalla pompa (attraverso
regolatore DRV) con segnale digitale a analogico
- Manometro e regolatore controllo pompa alimentazione
- Controllo funzionamento sensore alta pressione
- Controllo funzionamento valvola shut-oft
- Nuovo software Pre-injection impulsi da 0,160 msec. fino a 0,5msec.
con risoluzione 0,01 msec. da 0,5 ÷1 msec. risoluzione
0,l msec. 1 / l,5 / 2,0 msec.
- Possibilità di pilotaggio di pompe Bosch/ Siemens tipo vecchio
[tasto B - response), Bosch — Delphi tipi nuovi [tasto D - response)
- Timer con spegnimento automatico fino a 99.00 minuti
- Possibilità di regolazione pressione di prova fino 2000bar
- Regolatore di pressione prepompa da 0 a 8 bar
- Spin è in grado di effettuare corsi professionali (8 ore) presso
la propria sede con tecnici specializzati.
- È disponibile il catalogo ricambi per iniettori e pompe CR
- Power supply 400V Three-phase + Neutral + Ground
- Motor 3kW 4 poles
- Number of tested injectors: 4
- Measure of direct flow
- Measure of back flow
- Automatic burettes discharge
- Software of injector test Bosch (Unijet-Multijet 1.3/1.9), Siemens
(solenoid) Delphi, Siemens (Piezo), Denso
- Software of pump test Bosch CP1 -CP3 (cars), Siemens. Delphi
- Revolution variation 200÷3000rpm
- Test pressure variation 200÷2000 bar
- Simulation of pump pressure with digital or analogue signal variation
[by DRV regulator]
- Control gauge and regulator for pump supply
- Control of high pressure sensor functioning
- Control of shut-off valve functioning
- New software Pre-injection impulses from 0,160 msec. up to 0,5msec.
with resolution 0,01 msec. from 0,5÷l msec. resolution 0,1 msec.
1/1,5/2,0 msec.
- Possibility to install pumps by Bosch / Siemens old type [key B -
response) and by Bosch — Delphi new-type [key D - response)
- Timer with automatic switching-off up to 99.00 minutes
- Possibility to adjust the testing pressure up to 2000bar
- Pre-pump pressure adjuster from 0 to 8 bar
- Spin organizes professional training (8 hours) at its premises with the
collaborations of technicians who are specialized in diesel sector
- It is available the catalogue of spare parts for common rail injectors
and pumps

CR4 CAT GEN 4 11 2008 13:10 Pagina 3
- Alimentation 400Vtriphasé + Neutre + Terre
- Moteur 3Kw 4 pôles
- Numéro des injecteurs en essai: 4
- Mesure débit direct
- Mesure débit de retour
- Déchargement automatique des burettes
- Programme essai pour injecteurs Bosch (Unijet-Multijet 1.3/1.9),
Siemens (solénoide), Delphi, Siemens (Piezo), Denso
- Programme essai pour pompes Bosch CP1-CP3 (voitures),
Siemens, Delphi
- Variation des tours 200+3000rpm
- Variation de la pression d’essai 200÷2000 bar
- Simulation de la variation de la pression de la pompe
(à travers régulateur DRV) avec signal digital et analogique
- manomètre et régulateur pour le control de la pompe d’alimentation
- Control du fonctionnement du senseur haute pression
- Control du fonctionnement de la soupape shut-off
- Nouveau software “Pré-injection” impulses de 0,160 msec jusqu’à 0,5
msec. avec résolution 0,01 msec. de 0,5÷ 1 msec. résolution 0,1 msec.
1/1 ,5/2,0 msec.
- Possibilité de pilotage de pompes Bosch / Siemens vieux type
(touche B - réponse), Bosch - Delphi nouveaux types
(touche D réponse)
- Timer avec arrêt automatique jusqu’à 99.00 minutes
- Possibilité de régulation de la pression d’essai jusqu’à 2000bar
- Régulateur de pression de la pré-pompe de 0 à 8 bar
- Spin est disponible à effectuer des cours professionels (8 heures)
chez sa propre siège avec techniciens spécialisés.
- Le catalogue des pièces de rechange pour injecteurs et pompes CR
est disponible
- Alimentación 400V trifásica + neutro + tierra
- Motor 3kW 4 polos
- Nùmero de inyectores en prueba: 4
- Medida flujo directo
- Medida flujo de retorno
- Descarga automática de buretas
- Software de prueba inyectores Bosch [Unijet-Multijet 1.3/1.91,
Siemens (solenoide), Delphi, Siemens (Piezo), Denso
- Software prueba bomba Bosch CPI-CP3 (coches), Siemens, Delphi
- Variaciòn revoluciones 200÷3000 rpm
- Variaciòn de la presiòn de prueba 200+2000 bar
- Simulaciòn de variaciòn de la presiòn de la bomba con señal digital
y analògico [con regulador DRV)
- Manòmetro y regulador de control bomba de alimentaciòn
- Control funcionamiento detector alta presiòn
- Control funcionamiento vàlvula shut-off
- Nuevo software “Pre-injection” impulsos desde 0,160 msec, hasta a
0,5msec. con resoluciòn 0,01 msec. desde 0,5÷1 msec. resoluciòn
0,1 msec. 1/1 ,5/2,0 msec.
- Posibilidad de instalar bombas Bosch / Siemens viejo modelo
[tecla B - response),
Bosch — Delphi nuevos modelos (tecla D - response)
- Timer con apagamiento automàtico hasta 99.00 minutos
- Posibilidad de regular la presiòn de prueba hasta 2000bar
- Regulador de presiòn prebomba desde 0 hasta 8 bar
- Spin organiza cursos profesionales (8 horas) en su propia sede
con técnicos especializados en el sector diesel.
- Está disponible un catálogo de repuestos para inyectores y
bombas common rail
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C M Y CM MY CY CMY K
- Versorgung: 400V Drei-Phasen + Neutral + Erde
- Motor: 400V Drei-Phasen + Neutral + Erde
- Anzahl geprüfte Einspritzer: 4
- Messung Direkt-Fluss
- Messung Rückfluss
- Automatischer Glassbehälter Ablass
- Software für Einspritzer-Tests: Bosch (Unijet-Multijet 1.3/1.9),
Siemens (solenoid), Delphi, Siemens (Piezo), Denso
- Software für Pumpen-Tests: Bosch CP1-CP3 (PKW), Siemens, Delphi
- Drehungen-Änderung: 200+3000rpm
- Testdruck-Änderung: 200±2000bar
- Simulation der Pumpendruck-Änderung [durch DRV-Regler)
mit Digital- und Analogsignal
- Kontrollmanometer und Druckregler der Versorgungspumpe
- Hochdrucksensor Funktionskontrolle
- Shutt-off Ventil Funktionskontrolle
- Neue Software ‘Pre-injection” Impulse von 0,l60msec. bis zu 0,5msec.
mit Auflösung 0,01 msec. von 0,5÷ 1 msec.
Auflösung 0,l msec. l/1,5/2,0 msec.
- Steuerungsmöglichkeit von Pumpen Bosch/ Siemens alt Modell [Taste
B - response), Bosch — Delphi neue Modell [Taste D - response)
- Zeitschaltuhr mit automatische Ausmachen bis zu 99.00 Minuten
- Möglichkeit von Probedruck Regelung bis zu 2000bar
- Druckregler Pre-Pumpe von 0 bis 8 bar
- Spin organisiert Berufsausbildung (8 Stunden) bei unserer Sitz mit
der Zusammenarbeit von spezialisiert Technikern.
- Der Ersatzkatalog für CR Einspritzer und CR Pumpen steht
zur Verfügung.

CR4 CAT GEN 4 11 2008 13:10 Pagina 4
Flangia e raccordo per pompe MB,
Hyundai e Fiat
Connector for MB, Hyundai and Fiat
pumps
Connecteur et racor pompe MB, Hyundai
et Fist
Flansch und Kupplung für Pumpen MB,
Hyundai und Fiet
Soporte y racor pare bombas MB,
Hyundai y Fiat
Flangia per pompe Siemens
Flange for Siemens pumps
Connecteur pompe Siemens
Flansch für Pumpen Siemens
Soporte para bombas Siemens
C M Y CM MY CY CMY K
EQUIPAGGIAMENTO DI SERIE CON - STANDARD EQUPPED WITH - ÉQUIPÉ STANDARD DE - STA
Tubi flessibili per collegamento a Rail;
iniettori Bosch (14x12) 4pz e Delphi
(14x14) 4pz
Flexible hoses for connection to the Rail;
Bosch injectors (14x12) 4pcs and Delphi
(14x14) 4pcs Tuyaux flexibles de
connection rail; injecteurs Bosch (14x12)
4pcs et Delphi (14x14) 4pcs
Flexible Rohre für Verbindung mit Rail;
Bosch Einspritzer (14x12) 4St und Delphi
(14x14) 4St.
Tubos flexibles para conexiòn a Rail;
inyectores Bosch (14x12) 4uds y Delphi
(14x14) 4uds
Vasca U/S, 2,75 lt + liquido di
lavaggio (5411, 1lt)
U/S 41t tank + washing liquid
(5411, 1lt)
Bac de nettoyage ultrasons 2,75 lt
+ liquid de nettoyage (5411, 1lt)
U/S tank 4lt + Spülflüssigkeit
(5411, 1lt)
Màquina de lavado U/S, 2,75 lt
+ líquido de lavado (5411, 1lt)
2,75
Tanica (5lt) olio per prove a banco
(Shell V Oe11404)
Tank (51t) of oil for bench tests
(Shell V Oe11404)
Bouteille (5lt) huile pour essais
(Shell V Oe11404)
Tank (5lt) mit Öl für Tests
(Shell V Oe11404)
Tanque (5 lt) aceite pare pruebas
con el banco (Shell V Oe11404)
Tubi di collegamento pompe
Delphi-Bosch-Siemens
Gruppo burette graduate con
8 elettrovalvole di scarico
Graduated burettes manifold with
8 discharging electrovalves
Burettes graduèe avec
8 electrosoupapes de decharge
Träger Glassmessbehälter mit
8 Ablass-Elektroventilen
Grupo buretas graduadas con
8 electroválvulas de descarga
62
Flangia per pompe Bosch
Flange for Bosch pumps
Connecteur pompe Bosch
Flansch für Pumpen Bosch
Soporte para bombas Bosch
Connection hoses
for Delphi-Bosch-Siemens pumps
Tuyaux de connection pompes
Delphi-Bosch-Siemens
Rohre für Verbindung Pumpen
Delphi-Bosch-Siemens
Tubos de conexiòn bombas
Delphi-Bosch-Siemens
Cavo per collegamento esterno iniettori
a pompa manuale esterna (opzionale)
Simulatore
Simulator
Simulateur
Simulator
Simulador
Cavetti per iniettori Delphi
Cables for Delphi injectors
Cables pour injecteurs Delphi
Kabel für Delphi Einspritzer
Cables para inyectores Delphi
Cable for external connection of injectors
by external manual pump (optional)
Cable de connection exterieur injecteur
de la pompe manuelle (option)
Kabel für Verbindung äußerer Einspritzer
mit äußerer Handpumpe (auf Anfrage)
Cable pare la conexión externa inyectores
con bomba manual externa (opciona)
Simulatore
Simulator
Simulateur
Simulator
Simulador

CR4 CAT GEN 4 11 2008 13:10 Pagina 5
Gruppo fissaggio e trascinamento
pompa CP1 (in dotazione)
Locking and driving device for
CP1 pump (included)
Group de fixation et decoulissement
pompe CP1 (en dotation)
Träger für Befestigung und Mitnahme
CP1 Pumpe (in Standard Ausrüstung
inbegriffen)
Grupo de fijación y arrastre bomba CP1
(incluida)
Regolatore di pressione prepompa da
o a 8 bar
Prepump pressure adjuster from
0 to 8 bar
Régulateur de pression de la prépompe
de 0 à 8 bar
Druckregler Pre-Pumpe von
0 bis 8 bar
Regulador de presión prebomba desde
0 hasta 8 bar
C M Y CM MY CY CMY K
STANDARD AUSGERÜSTET MIT - ESTANDARD EQUIPADO DE - STANDARTNOE OSNAWENJE
Cod. 02.020.08
Kit valvola DRV con attacchi per nuove
pompe a banco sprovviste di valvola DRV
Kit DRV valve with couplings for new
pumps not equipped with DRV
Kit soupape DRV avec raccords pour
nouvelles pompes à banc non èquipèe
de soupape DRV
Kit válvula DRV con conectores para
nuevas bombas no equipadas con
válvula DRV
DRV Ventilsatz mlt Ansätze für neue
Pumpen ohne DRV Ventil
Cod. 02.020.01
Kit adattatori truck
Iveco Renault 12 pz
Kit adapters truck
lveco Renault 12 pcs
Kit adptateur pour truck
lveco Renault 12 pcs
Adaptersatz für lnjektor
Iveco Renault Truck 12 St
Kit adaptadores truck
Iveco Renault 12 uds
Tubi per collegamento portata di ritorno
iniettori
Connection hoses for injectors
back flow
Tuyaux de connection du debit
du retour injecteurs
Schläuche für Verbindung
EinspritzerRückfluss
Tubos pare conexión flujo de
retorno inyectores
Distanziali per fissaggio
pompa DELPHI
Spacers for DELPHI pump fixing
Entretoise pour le fixage
pompe Delphi
Distanzstück füir Befestigung
Delphi Pumpe
Distanciadores para fijación
bomba DELPHI
ACCESSORI A RICHIESTA - OPTIONAL - ACCESSOIRES SUR DEMANDE
ZUBEHÖR AUF WUNSCH - - ACCESORIOS BAJO EDIDO
Cod. 02.020.09
Versione “Inverter” con variazione continua di giri della pompa in prova da 100/2000 c.a.
Version “lnverter” with continuous rpm variation of the pump to be tested from about 100/2000
Version “Inverter” avec variation continue des tours de la pompe en essai de 100/2000 c.a
Version “Inverter” mit beständig Drehzahl-Änderung der Pumpe bei Test von ungefähr 100/2000
Versiòn “Inverter” con variacion continua de revoluciones de la bomba en prueba 100/2000 aprox
100/2000
63
Cod. 02.020.04
Kit adattatori truck
Man 12 pz.
Kit adapters truck
Man 12 pcs.
Adaptersatz für lnjektor
truck Man 12 St
Kit adaptadores truck
Man 12 uds
Cod. 02.020.10
Database Iniettori Bosch Delphi
Bosch Delphi Inyector database
Database injecteurs Bosch Delphi
Database lnjektor Bosch Delphi
Database Inyectores Bosch Delphi

CR4 CAT GEN 4 11 2008 13:10 Pagina 6
C M Y CM MY CY CMY K
Attrezzature specifiche per la manutenzione degli iniettori Common Rail
Specific tool for the maintenance of Common Rail injectors
05.063.00
Estrattore a battente - Beats puller for nozzle holders
02.020.41
Estrattore iniettori Common Rail 27x1
Common Rail nozzle holder puller
for Bosch thread 27x1mm
02.020.42
Estrattore iniettori Common Rail 17x1 interno
Puller for Common Rail nozzleholder
with thread 17 mm internal
02.020.31
Chiave dinamometrica 19 ÷110Nm 3/8” incluso adattatore 3/8”-1/2
Dynamometric wrench 19 ÷110Nm 3/8” with adapter 3/8”-1/2 included
02.020.32
Set 6 chiavi per smontaggio iniettori (15/17/19/27/29/30)
Set 6 wrenches for injector dismounting (15/17/19/27/29/30)
02.020.40
Attrezzo universale montaggio e smontaggio di tutti i portainiettori
(incluso Common Rail)
Universal tool to discount and mount all type of nozzle holders
(Common Rail included)
64
02.020.35
Piastra smonta iniettori Delphi 11/12/13/19
Retaining clamp for mounting and
dismounting Delphi Common Rail injectors
with opening of 11/12/13/19mm
02.020.36
Piastra smonta iniettori
Volvo, Ducato, BMW, 14/16/20
Retaining clamp for mounting and
dismounting Volvo, Ducato, BMW
Common Rail injectors 14/16/20 mm
02.020.37
Piastra smonta iniettori 15/17/18/22
Retaining clamp for mounting and dismounting Common Rail injectors
with opening of 15/17/18/22 mm
Cod. 02.020.39
Kit 4 frese per iniettori Common Rail
Attrezzatura per la pulizia della sede (interno motore) portainiettori Common Rail.
Per portainiettori Common Rail tipo Delphi e Bosch (piana/conica).
Kit 4 reamers for Common Rail Injectors
Tool kit for cleaning the Common Rail injector-holder seat (inside the engine).
For Common Rail injector-holders Delphi-type and Bosch-type (flat/conical)
Il kit include / The kit includes:
- Perno portafrese. Perno universale porta frese pulizia
alloggio iniettori Common Rail Bosch e Delphi.
Universal pin for reamers. Universal pin for holding
the four reamers for Common Rail
injector Bosch and Delphi.
- Fresa nuda diametro 17 mm piana.
Fresa piana per pulizia della sede interna motore,
dove alloggiano i portainiettori piani
Common Rail Delphi.
Flat reamer diameter 17mm. Flat reamer for
clearing the internal seat of the engine
where the flat Common Rail Delphi nozzleholders lay
- Fresa nuda diametro 19 mm piana.
Fresa piana per pulizia della sede interna motore,
dove alloggiano i portainiettori piani
Common Rail Bosch.
Flat reamer diameter 19mm. Flat reamer for clearing
the internal seat of the engine where the flat Common
Rail Bosch nozzleholders lay.

CR4 CAT GEN 4 11 2008 13:10 Pagina 7
- Fresa nuda diametro 19 mm piana.
Fresa piana per pulizia della sede interna motore,
dove alloggiano i portainiettori con gradino
Common Rail. Tipo Mercedes.
Flat reamer diameter 19mm.
Flat reamer for clearing the internal seat of the
engine where the Common Rail nozzleholders
with step lay. For Mercedes nozzle-holders.
A richiesta / On request
Cod. 02.020.45
Fresa nuda diametro 21 mm piana.
Fresa per pulizia della sede interna motore,
dove alloggiano i portainiettori Tector Common Rail.
Flat reamer diameter 21mm.
Flat reamer for clearing the internal seat of the engine
where the Tector Common Rail nozzleholders Bosch lay.
Cod. 02.020.33
Kit estrattore – inseritore anello in fibra iniettori Common Rail
kit to remove and install the Common Rail injector fibre ring
Cod. 02.016.01
NUOVO KIT CONTROLLO PORTATE DI
RITORNO IMPIANTI COMMON RAIL
NEW KIT TO CONTROL THE BACK FLOW
OF THE COMMON RAIL INJECTORS
Permette un rapido controllo delle portate di
ritorno di iniettori Bosch, Siemens, Delphi dei
principali sistemi common rail (auto e veicoli
commerciali) identificando eventuali anomalie.
It enables you to perform a quick control of the
back flow of the main common rail systems (cars
and commercial vehicles) detecting possible
anomalies.
4
ll kit include:
1. Rampa con 6 burette graduate, 6 tubi e raccordi
dritti per collegamento alle uscite degli iniettori
2. 6 raccordi per iniettori Delphi
3. 6 raccordi a 90° per iniettori di difficile accesso
4. 6 burette da 10cc per collegamento diretto a
iniettori common rail Mercedes.
2
1
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C M Y CM MY CY CMY K
The kit includes:
1. Manifold with 6 graduated burettes, 6 straight hoses
and couplings for the connection to the injector outlet.
2. 6 couplings for Delphi injectors
3. 6 90° couplings for injectors where it s difficult to access
4. 6 10 cc burettes for direct connection to Mercedes
common rail injectors
- Fresa nuda diametro 21 mm conica.
Fresa per pulizia della sede interna motore,
dove alloggiano i portainiettori conici Common
Rail Bosch.
Conical reamer diameter 21mm.
Reamer for clearing the internal seat of the
engine where the conical Common Rail
nozzleholders Bosch lay.
3
Cod. 02.020.34
Cassetta parafiamma in rame per
motori Common Rail
(10 diverse misure per 1032 pz totali)
Set copper whasers
for Common Rail engines
(10 different sizes; total: 1032 pcs)
Cod. 02.020.50
Chiave con guida per lo smontaggio della ghiera interna
degli iniettori Common Rail Siemens
Wrench sliding system to discount the internal ring nut
of the Common Rail Siemens injectors
Cod. 02.020.51
Chiave per lo smontaggio del dado del polverizzatore
del nuovo portainiettore Iveco Daily
Wrench to dismount the nut of the nozzle of the new
Iveco Daily injector-holder.
Cod. 02.020.52
Chiave per iniettori Delphi per motori Ford Mondeo e Transit
Wrench for Delphi injector for Ford Mondeo and Transit engines
Cod. 02.020.30
Lente in cristallo con led, Ø125mm, ingrandimenti 5X, 8 led.
Crystal lens with led, Ø125mm, magnifications 5X, 8 led.