+rulmaksan yeni katalog ing

RULMAKSAN
Makina San. Tic. A.Ş.
REFENCE LIST
CEMENT FACTORIES:
COUNTRIES WE EXPORT VIA DISTRUBITORS:
AS ÇİMENTO / TURKEY
BATIÇİM / TURKEY
ÇİMENTAŞ / TURKEY (ITALIAN BASED)
ÇİMSA / TURKEY
NUH ÇİMENTO / TURKEY
LİMAK ÇİMENTO / TURKEY
ISRAEL
GERMANY
NETHERLANDS
SWEDEN
BULGARIA
SLOVENIA
GREECE
BOSNIA & HERZIGOVINA
UZBEKISTAN
RUSSIA
MORROCCO
IRAN
SAUDI ARABIA
EGYTP
UNDERGROUND MINING :
DEMİR EXPORT- FERNAS /TURKEY
İMBAT MADENCİLİK / TURKEY
GARP LİNYİTLERİ İŞLETMESİ / TURKEY
ANAGOLD GOLD MINE / TURKEY (CANADIAN BASED)
TÜPRAG EFEMÇUKURU ALTIN MADENİ / TURKEY (CANADIAN BASED)
UŞAK KIŞLADAĞ OLD MINE / TURKEY (CANADIAN BASED)
KİMTAŞ KİREÇ / TURKEY (FRANCE BASED)
TÜRKİYE TAŞ KÖMÜRÜ İŞLETMELERİ / TURKEY
STEEL MANUFACTURERS:
EREĞLİ DEMİR ÇELİK A.Ş. / TURKEY
İSKENDERUN DEMİR ÇELİK A.Ş. / TURKEY
İÇDAŞ ÇELİK FABRİKALARI / TURKEY
HABAŞ DEMİR ÇELİK / TURKEY
OTHER SECTORS:
TOROS GÜBRE / TURKEY
HEREKO RECYCLING / TURKEY
YILDIZ ENTEGRE / TURKEY
ETİ KROM / TURKEY
ETİ GÜMÜŞ / TURKEY
Z.A. MADENCİLİK / TURKEY
VARIOUS MACHINE PRODUCERS AROUND TURKEY

ABOUT US
Rulmaksan Machinery, which is active in the design and production
of conveyor belt systems in mass transportation sector, has become
one of the pioneers of the sector in a short time by using its vision
and dynamism effectively.
In the 10.000 m2 closed area in Korkuteli, Antalya, fully automated
systems are used to produce 100% water and dust-proof, long-lasting
and high-performance conveyor belt conveyor rollers / idlers. As a
result of these studies, the products that it has produced “under
service. Rulmaksan, which is producing at international standards,
has the advantage of producing both the roll components within its
own structure and has increased its production standards with
TSE accredited laboratory, and offers high standards with expert
trained and experienced personnel and state-of-the-art machinery
park at reasonable prices according to the conditions of our
country.
RULMAKSAN
Makina San. Tic. A.Ş.
Smiling face and professional support that started before the sale,
continues after the sale and establishes a smooth working relationship
with suppliers with a solution based perspective.
We are on your journey to success and profit.
our respect
Rulmaksan Family
1

Description of Belt Conveyor Transport Systems
Description of Belt Conveyor Transport
Systems
Conveyor belt systems are the most important
invention of bulk transportation of the last century.
It is an economical and less problematic system
compared to other modes of transport. It is a
continuous transfer mechanism that allows any
material to be transferred from one end to the other.
The movement of the conveyors can be provided by
motor power, manpower and gravitational force.
Conveyor is the mechanism that minimizes manpower
in handling and transferring.
CONVEYOR ROLLERS APLICATION AREAS
Iron Steel Industry
Mining Industry
Automative Industry
Chemistry Industry
Food and Pharmaceutical Industry
Cement Industry
Construction Industry
Recycling Industry
And other various areas rollers used in very big amounts.
2

Our Registered Trademarks
Roller Components
3

Our Length Completion Station
The inner parts and construction of the rolls are designed and manufactured to meet the axial forces. The force
to be absorbed in the radial direction must comply with the DIN 22112 standard. Our company, which aims at
automation at every stage in order to achieve production in accordance with these standards, allows the bearing
housing to fit into the pipe by increasing the inner diameter of the pipe, called length completion operation, and
it has been possible to extend the life of the roller by ensuring an extremely healthy joint to the welding line that
occurs automatically.
4

From Our Cnc Automated Lathes
As in all production stages, it is carried out with fully automatic systems in our shaft processing station. Spindle ends should be
parallel to each other, deviation on parallel surfaces should be at most 0.5 degrees. Circlip, spindle ends and seal places of the
shafts must be processed at the same time in a double-sided bearing tolerance without removing the parts on a special machine.
At least St 37 quality 10219 standard steel should be used as shaft material. The part of the shaft sealing elements to be used
and all surfaces must be grinded according to ISO h6 or g6 tolerance. The parallelism tolerance in the spindle ends should not
exceed 0.50 degrees. The axial clearances of the rollers shafts must comply with the DIN 22112 standard. Protective elements
should not interfere with the operation of the bearings. For production in accordance with these standards, our company has
four cnc automat lathes in its machine park.
5

Our Automated Welding Station
The bearing housings of the rollers are welded to the
pipes by combining them with automation environmental
welding at the same time, so that there is no visible gap
and no welding overflow during welding.
While the roller head (bearing housing) is being shaped,
the thickness of the material exceeding the tolerance will
not be changed in any part of the material, there will be
no cracks and gaps in the welding, and the roller head is
welded to the roller body in a way that is dust and water
proof.
The welding of the bearing housing to the roller body is
carried out on a specially equipped bench at the same time
from both sides, automatically in an environmentally gas-under
welding.
The cylindrical form of the roller head is in accordance with
DIN7184 and the surface roughness is in accordance with
DIN 462, there is no burr, surface deformation, stratification
or cracks anywhere on the rollers.
6

Bearing Housing Production
One of the most important stages of roller production is the
production of bearing housings. Bearing housings should be
cold pressed and manufactured to ISO M7 tolerance. Low
carbon steel of at least 1.0335 quality should be used. In
bearing housing thicknesses, thinning up to 10% of the initial
thickness may be at most throughout the entire bearing housing.
Our company makes this production, which has a very low
success rate with the human factor, with a fully automated
robot system. This system consists of two robots, four presses,
five digital measuring stations, and it produces 24/7 non-stop
and trouble-free production. This feature, which opens a
distance from its competitors in its sector, is the biggest
factor in its being in the first place in terms of quality.
7

Sheet Metal Processing Lines
The metallic cap to be placed after the labyrinth must be
cold-press molded, and the pregalvanize which is suitible
for deep drawing must be mode of steel.
8

Plastic Injection
Nylon 66 (iso pa66), which is resistant to burning,
breakage and shocks, is used in all our productions
related to plastic parts. Absolutaly no ready-made
products from the market are used, our registered
plastic products produced by us with the material
nylon 66 supplied as raw material are used.
9

Our Length Completion Station
KİLİT MEKANİZMASI
In the bulk handling sector, the belt conveyor system is accepted to
be the most economical and the safest one. In the R&G studies
conducted for these qualities to get better, the one which is given
importance most is the studies mad efor increasing locked roll
performance. The reason why is that it causes automatically locked
rolls tobe more undurable than non-locked rolls which have the same
features because the locking process is made by roller and 6200 or
6300 series is lower than rollers. A european firm that is worlwide
known managed its goal thanks tothe system it developped, but it
is not been sold in Turkey as much asdesired because of its high price.
Even though its mechanism is accepted, it is not preferred economically.
Backlock
sisteminin
yatağa montajlanmış hali
As understood from the chart below, only 6200
or 6300 rollar usage is very functinal for roll
endurance. Even if its cost seems high, it can be
seen that it is advantageous in long term when
considered its usage time.
10

Fully Automated Painting Station
In our company, the rollers are coated with epoxy-polyester based plastic
paint of at least 60 micron thickness to resist corrosion for many years in
severe conditions where it is operated with a fully automatic electrostatic
powder paint line, and the paint used is TSE certified. As in all production
units, the paint coating work is carried out by robots in order to minimize
the human factor. Thus, we make sure that homogeneity is achieved on
the surface of the product. Measurements made after painting also confirm
this. After the powder coating job, the products are baked by means of
chain conveyors in a system with continuous cycle. Baked products are
made ready for assembly after being subjected to quality control.
11

Rubber Disc Rollers
In conveyor belt systems, rolls with rubber discs are
widely used.
1- Impact Rubber
2- Return Rubber
A- Return Disk Return Roller
B- Impact Disk Return Roller
C- Return Rollers equipped with return and impact disk
3- Helix Rubber
4- Rubber Coating
5- Non-flemable Rubber
6- Polyamid Roller
12

Rubber Disc Rollers
The following features are required according to the needs of the
usage areas.
• Hardness • Elongation at Break • Rupture strength • Intensity
• Wear Resistance • Ash Ratio
Rulmaksan Co. launched its rubber production unit in 2019 to meet
its own needs and respond to sectoral demands. In this way, the
main item products supplied decreased to three (Pipe - Shaft - Bearing).
In this way, high success in accurate information transfer ratio and
reliable communication has been achieved to our customers.
13

Assembly
Assemblies should be made sensitively in automatic controlled presses, manual arbor
hammering technique should not be used. Sealing labyrinths must be lubricated with
lithium-based grease and assembled. The labyrinth design should have a 3-lip structure,
and it should also be made of breakage and shock resistant material
(Nylon 66 – ISO PA66).
14

Quality Control and Test Laboratory
The manufactured rollers are reported after the
approval of the quality control (2 quality control
personnel, 1 quality control engineer) with the
selection of the customer technical team, if the
participation of the customer technical team is
achieved, otherwise by the selection of the
drilling method within our own structure, tests are
made in accordance with TSE standards and
norms, sent to the customer with the products.
Tests:
- Water resistance test.
- Dust tightness test.
-Roller runout test
-Roller axial clearance test
- Roller out force test
- Roller friction force test
- Roller mobility test
- Concentricity tolerance test
- Roller outer measurements
- Material and lubrication tests
Packaging and Delivery
The materials to be sent (the matenals finex in firm metal
cages, wooden chests or pallets in honeycomb shape) are
packed being stretched in slabs to prevent them from
aging while awaiting in storage, to prevent them to get
scattered during cargo handling or transport, and to
prevent them from getting afected by weather conditions.
Packages are sent being tagged with its informayion.
15

Certificates

RULMAKSAN
Makina San. Tic. A.Ş.
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