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BOOK INDUSTRY ENVIRONMENTAL TRENDS 2016

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<strong>BOOK</strong> <strong>INDUSTRY</strong><br />

<strong>ENVIRONMENTAL</strong> <strong>TRENDS</strong> <strong>2016</strong><br />

A Research Report by the Book Industry Environmental Council<br />

Prepared by Green Press Initiative


INTRODUCTION<br />

AND EXECUTIVE SUMMARY<br />

Tracking environmental trends in the U.S. book industry remains a key priority of the Book Industry Environmental<br />

Council (BIEC). This study is the fourth assessment of environmental trends and impacts of<br />

the U.S. book industry. The first assessment was published by Green Press Initiative and the Book Industry<br />

Study Group in 2008 (using 2006 survey data) and subsequent surveys have been carried out by the Book<br />

Industry Environmental Council. The most recent survey is based on surveys of book publishers, printers<br />

and paper manufacturers conducted in 2015 and requesting data from 2014.<br />

While previous surveys have attempted to get useful data from publishers and printers, the previous round<br />

(requesting data from 2012) failed to generate enough responses to garner useful information from these<br />

sectors of the book industry. As a result, the surveys for book publishers and printers were substantially<br />

changed in 2015 to make the surveys shorter and easier to answer. Questions asking about the amount of<br />

paper used, how much was certified to different standards, and the average recycled content, were replaced<br />

with simplified questions that aimed to identify whether or not different types of fiber and certified paper<br />

were used in 2014, and if so, whether the survey participant expected their company to use more, less or<br />

the same amount of each in 2015. Questions asking about the company’s environmental policies and other<br />

environmental goals and commitments were consistent with those asked in previous years. As in previous<br />

years, paper manufacturers were again asked to provide specifics about the quantity of book paper produced<br />

and the percentages of recycled fiber and third party certified paper.<br />

With data spanning across nearly a decade it is possible to see long<br />

term trends and changes regarding key environmental metrics. This<br />

historical data provides substantial context for the most recent survey<br />

data and for future surveys. One of the most notable trends from<br />

the data in the current surveys is the continued decline in the use of<br />

recycled fiber in book papers. After increasing rapidly between 2004<br />

and 2009, the average recycled content in book papers reported by<br />

paper manufacturers leveled out between 2009 and 2010 and decreased<br />

slightly by 2012. The most recent data show that not only has<br />

the downward trend in recycled fiber in book papers continued, but<br />

it has decreased at an accelerating rate with average recycled content<br />

from participating manufacturers dropping from 22% recycled fiber<br />

in 2012 to just 12% in 2014.<br />

Many within the industry believe that a large contributor to this decrease<br />

is the increasing trend towards single stream curbside recycling<br />

– a practice which results in greater contamination and lower<br />

usable fiber yield (especially for the production of fine printing paper<br />

used in books). Such contamination ultimately increases the cost of<br />

producing high-quality recycled printing and writing grades. As a<br />

result, certain companies that produce recycled book grades either<br />

reduced the recycled content of those grades or stopped making<br />

recycled book papers. We offer more on this trend in the conclusion<br />

of the report.<br />

WITH DATA SPAN-<br />

NING ACROSS<br />

NEARLY A DECADE<br />

IT IS POSSIBLE<br />

TO SEE LONG<br />

TERM <strong>TRENDS</strong><br />

AND CHANGES<br />

REGARDING KEY<br />

<strong>ENVIRONMENTAL</strong><br />

METRICS.


<strong>TRENDS</strong> IN RECYCLED FIBER IN <strong>BOOK</strong> PAPER<br />

PERCENTAGE RECYCLED FIBER<br />

Additionally the percentage of book papers that are certified by the Forest Stewardship Council has<br />

decreased for the first time since efforts to track its use in books began in 2006; and the decrease was<br />

dramatic, especially considering the rapid increase in FSC certified book papers in previous years.<br />

<strong>TRENDS</strong> IN FSC CERTIFIED PAPER<br />

YEAR<br />

PERCENTAGE OF FSC CERTIFIED PAPER<br />

YEAR<br />

In total, when considering all types of certification, there was a dramatic decrease between 2012 and 2014.<br />

Book papers that were certified by any certification system decreased to 47% from a high of 81% in 2010.<br />

Of note, the decreases in recycled fiber and certified paper were reflected in grades reported by manufacturers<br />

as “paper suitable for use in books.” This may not directly reflect paper that was used by publishers, however,<br />

the declines reflect a need for all in the book industry collaboratively to consider what has changed and to<br />

identify new opportunities to increase the use of recycled and certified paper.<br />

The following sections outline the full results of the surveys for publishers, printers and paper manufacturers.<br />

They also highlight current environmental initiatives and future expectations regarding the use of environmentally<br />

responsible paper and other environmental trends.<br />

3


PUBLISHER RESPONSES<br />

In total 11 publishers participated in the survey. While the largest number of responses came from midsized<br />

publishers (revenues of $10-$100 million) three participating publishers had revenues of over $100<br />

million with two of the three having annual book revenues greater than $500 million.<br />

WHAT WERE YOUR COMPANY’S TOTAL REVENUES FROM PUBLISHING <strong>BOOK</strong>S<br />

AND COLLATERAL PAPERBOARD PRODUCTS IN 2014?<br />

4<br />

NUMBER OF RESPONSES<br />

2<br />

1<br />

1<br />

3<br />

RANGE IN ANNUAL <strong>BOOK</strong> REVENUES<br />

Based on 11 responses.<br />

All participating publishers used recycled paper in 2014, and the vast majority (82%) expected to use the<br />

same amount of recycled paper in 2015, while 18% expected to use more recycled paper in 2015 than in<br />

2014. None of the participating publishers expected to use less recycled paper in 2015 and none used agricultural<br />

or alternative fiber in 2014.<br />

Nearly all of the participating publishers (91%) used FSC certified paper in 2014, and as with recycled fiber,<br />

the majority expected to use the same amount of FSC certified paper in 2015, though a relatively larger percentage<br />

of those using FSC certified paper expected to use more in 2015 (40%). A slight majority of publishers<br />

(55%) used SFI or PEFC certified paper in 2014 and of those publishers most (83%) expected to use the same<br />

amount in 2015, with the remaining publishers expecting to use more SFI or PEFC certified Paper in 2015.<br />

Only two publishers reported their company having a specific recycled fiber target for the year 2020 or<br />

sooner. One in the range of 11% to 15% and one in the range of 21% to 25%. Three publishers reported<br />

having a policy with a general goal to increase recycled fiber but no specific target and one had a specific<br />

target, but the timeline extended beyond 2020.<br />

4


Four publishers indicated their company’s environmental policy had a specific target for increasing third<br />

party certified paper and all of those targets were in excess of 90%. An additional three publishers reported<br />

that their corporate policy included a general goal to increase the use of third party certified paper, but not<br />

a specific target. The charts and tables below summarize additional finding from the publisher surveys.<br />

PUBLISHER FIBER/PAPER USAGE<br />

100%<br />

0%<br />

18%<br />

82%<br />

0%<br />

91%<br />

9%<br />

40%<br />

60%<br />

0%<br />

55%<br />

45%<br />

17%<br />

83%<br />

0%<br />

Based on 11 responses.<br />

ARE THERE ANY OTHER CONSUMPTION BASED OR OTHER PAPER RELATED INITIATIVES<br />

THAT YOUR COMPANY HAS IMPLEMENTED TO REDUCE <strong>ENVIRONMENTAL</strong> IMPACTS?<br />

Based on 11 responses.<br />

5


IF YOUR COMPANY HAS IMPLEMENTED OTHER CONSUMPTION BASED OR PAPER<br />

RELATED INITIATIVES TO REDUCE <strong>ENVIRONMENTAL</strong> IMPACTS, WHICH OF THE<br />

FOLLOWING HAS YOUR COMPANY IMPLEMENTED: (SELECT ALL THAT APPLY)<br />

4<br />

3<br />

2<br />

1<br />

1<br />

Based on 5 responses.<br />

DOES YOUR COMPANY CURRENTLY POSSESS CHAIN OF CUSTODY CERTIFICATION<br />

FROM ANY OF THE FOLLOWING? CHECK ALL THAT APPLY.<br />

7<br />

3<br />

0 0 0 0<br />

IF YOUR COMPANY DOES NOT CURRENTLY POSSESS CHAIN OF CUSTODY CERTIFICATION<br />

FROM ANY OF THE CERTIFICATION SYSTEMS IN THE PREVIOUS QUESTION, ARE THERE<br />

ANY FUTURE PLANS TO DO SO?<br />

6


EXPLANATIONS FOR WHY COMPANY DOES NOT HAVE CHAIN OF CUSTODY CERTIFICATION<br />

Not company policy<br />

We are currently satisfied with using the printer’s certification and do not see an advantage to<br />

becoming FSC certified ourselves.<br />

Don’t believe it is a priority at this time.<br />

Not necessity at this time<br />

Don’t know what it is<br />

<strong>ENVIRONMENTAL</strong> POLICIES AND CARBON FOOTPRINT<br />

64%<br />

36%<br />

50%<br />

25%<br />

25%<br />

36%<br />

64%<br />

83%<br />

*Based on 11 responses<br />

**Based on 4 response indication they do not currently have an environmental policy<br />

7


WHICH OF THE FOLLOWING BEST DESCRIBES YOUR COMPANY’S PROGRESS TOWARDS<br />

ACHIEVING THE RECYCLED FIBER GOAL IN ITS POLICY?<br />

Based on 8 responses.<br />

The one company reporting that it was not on track to meet recycled fiber goals in its policy indicated this<br />

was due to capacity and availability.<br />

WHICH OF THE FOLLOWING COUNT TOWARDS CERTIFIED PAPER TARGETS SPECIFIED<br />

IN YOUR COMPANY’S POLICY?<br />

7<br />

4<br />

2<br />

3<br />

0 0<br />

1<br />

Based on 8 responses.<br />

WHICH OF THE FOLLOWING BEST DESCRIBES YOUR COMPANY’S PROGRESS TOWARDS<br />

ACHIEVING THE CERTIFIED PAPER GOAL IN ITS POLICY?<br />

Based on 7 responses.<br />

8


FIBER TESTING<br />

27%<br />

73%<br />

67%<br />

33%<br />

67%<br />

33%<br />

*Based on 11 Responses<br />

**Based on 3 responses indicating they did fiber testing<br />

DOES YOUR COMPANY CONSIDER PRINTER LOCATION AND YOUR COMPANY WARE-<br />

HOUSE LOCATION(S) WHEN MAKING PRINTER CHOICES?<br />

Based on 11 responses.<br />

HOW DOES THE MAJORITY OF YOUR PAPER SHIP TO THE PRINTING LOCATION(S)?<br />

Based on 11 responses.<br />

9


PRINTER RESPONSES<br />

In total 12 printers participated in the survey with the largest number of participants having book-related<br />

revenues in the range of $50 million to $100 million as indicated in the chart below.<br />

WHAT WERE YOUR COMPANY’S TOTAL REVENUES FROM PRINTING <strong>BOOK</strong>S AND<br />

COLLATERAL PAPERBOARD PRODUCTS IN 2014?<br />

5<br />

4<br />

NUMBER OF RESPONSES<br />

3<br />

0 0<br />

RANGE IN ANNUAL <strong>BOOK</strong> REVENUES<br />

Based on 12 responses.<br />

All participating printers used recycled paper in 2014, with three quarters expecting to use more recycled<br />

fiber in 2015 and one quarter expecting to use the same amount.<br />

As with recycled fiber, 100% of participating book printers used FSC certified paper in 2014 with the<br />

majority (67%) expecting to use the same amount in 2015, and a quarter expecting to use more. One of the<br />

12 participating printers expected to use less FSC certified paper in 2015 and cited a lack of demand from<br />

customers as the reason for this expectation.<br />

Three quarters of participating printers reported using SFI or PEFC certified paper in 2014 and of those<br />

67% expected to use more in 2015. Interestingly a substantial minority (22%) of printers using SFI or PEFC<br />

certified paper in 2014 expected to use less in 2015, while 11% expected to use more.<br />

As with participating publishers, none of the printers who participated in the surveys used agricultural or<br />

alternative fiber in 2014.<br />

10


Only two printers reported specific targets for increasing the use of recycled fiber—one in the range of 16%<br />

to 20% and one in the range of 25% to 30%. Similarly, only one printer reported having a specific target for<br />

third party certification with a goal in the range of 11% to 20%, while three reported that their corporate<br />

policy included a general goal to increase the use of third party certified paper but set no specific target.<br />

The charts and tables below summarize additional findings from the printer survey regarding paper usage,<br />

other environmental initiatives and environmental policies and goals.<br />

PRINTER FIBER/PAPER USAGE<br />

100%<br />

0%<br />

25%<br />

75%<br />

0%<br />

100%<br />

0%<br />

25%<br />

67%<br />

8%<br />

75%<br />

25%<br />

11%<br />

67%<br />

22%<br />

Based on 12 responses.<br />

ARE THERE ANY OTHER CONSUMPTION BASED OR OTHER PAPER RELATED INITIATIVES<br />

THAT YOUR COMPANY HAS IMPLEMENTED TO REDUCE <strong>ENVIRONMENTAL</strong> IMPACTS?<br />

Based on 12 responses.<br />

11


WHICH OF THE FOLLOWING OTHER CONSUMPTION BASED OR PAPER RELATED INITIA-<br />

TIVES TO REDUCE <strong>ENVIRONMENTAL</strong> IMPACTS HAS YOUR COMPANY IMPLEMENTED:<br />

3<br />

1<br />

0<br />

1 1<br />

Based on 4 responses.<br />

The respondent indicating “other” indicated the company recently implemented a new press that<br />

reduces waste.<br />

IF YOUR COMPANY HAS NOT IMPLEMENTED OTHER CONSUMPTION BASED OR PAPER<br />

RELATED INITIATIVES, ARE THERE ANY FUTURE PLANS TO IMPLEMENT OTHER CONSUMP-<br />

TION BASED OR OTHER PAPER RELATED INITIATIVES?<br />

Based on 8 responses.<br />

EXPLANATION OF WHY THERE ARE NO FUTURE PLANS TO IMPLEMENT OTHER CONSUMPTION BASED OR<br />

OTHER PAPER RELATED INITIATIVES?<br />

“We do what our customers ask us to do.”<br />

“Because most our customers purchase the paper.”<br />

“We are already at zero landfill status and use certified papers, soy inks, etc. - there isn’t<br />

much else we can do to improve from an environmental perspective.”<br />

“Need to use most cost effective materials to meet customer needs.”<br />

12


DOES YOUR COMPANY CURRENTLY POSSESS CHAIN OF CUSTODY CERTIFICATION<br />

FROM ANY OF THE FOLLOWING? CHECK ALL THAT APPLY.<br />

11<br />

5<br />

0 2<br />

1<br />

0<br />

Based on 12 responses.<br />

The one printer that does not possess any third party chain of custody certification indicated that they do not plan<br />

to obtain any type of certification in the future and discontinued certification due to lack of customer demand.<br />

WHAT TYPES OF INK DOES YOUR COMPANY USE?<br />

Ecopride various, EPTS various, Arroweb heatset, EP Dense Book Black<br />

Heat set black ink, CMYK sheetfed ink, CMYK UV inks<br />

Soy inks<br />

Black carbon ink and sheet fed process and PMS color ink. Match color ink for four color process.<br />

Heatset web offset inks (soy based) and UV 4/c process inks<br />

Soy inks and solvent based inks<br />

Heat offset ink<br />

Soy based UV inks<br />

Process ink for sheet-fed presses, UV and heat-set black ink for web presses<br />

Standard offset press inks, Inkjet inks<br />

DO ANY INKS USED BY YOUR COMPANY IN 2014 CONTAIN VOCS (VOLATILE ORGANIC<br />

COMPOUNDS)?<br />

Based on 10 responses.<br />

Based on 11 responses.<br />

13


PRINTER <strong>ENVIRONMENTAL</strong> POLICIES AND CARBON FOOTPRINT<br />

67%<br />

33%<br />

50%<br />

25%<br />

25%<br />

42%<br />

58%<br />

*Based on 12 responses.<br />

**Based on 4 responses.<br />

WHICH OF THE FOLLOWING GOALS OR REQUIREMENTS ARE INCLUDED IN YOUR COMPANY’S POLI-<br />

CY TO HELP REDUCE THE SOCIAL AND <strong>ENVIRONMENTAL</strong> IMPACTS OF FIBER/PAPER USED IN <strong>BOOK</strong>S?<br />

3<br />

2 2 2<br />

1 1 1<br />

0 0 0<br />

Based on 8 responses.<br />

14


WHICH OF THE FOLLOWING BEST DESCRIBES YOUR COMPANY’S PROGRESS TOWARDS<br />

ACHIEVING THE RECYCLED FIBER GOAL IN ITS POLICY?<br />

Based on 8 responses.<br />

WHICH OF THE FOLLOWING COUNT TOWARDS CERTIFIED PAPER TARGETS SPECIFIED IN<br />

YOUR COMPANY’S POLICY? CHECK ALL THAT APPLY.<br />

4<br />

2 2<br />

0 0 0 0<br />

Based on 8 responses.<br />

WHICH OF THE FOLLOWING BEST DESCRIBES YOUR COMPANY’S PROGRESS TOWARDS<br />

ACHIEVING THE CERTIFIED PAPER GOAL IN ITS POLICY?<br />

Based on 8 responses.<br />

15


GOALS INCLUDED IN POLICY FOR REDUCING GREENHOUSE GAS EMISSIONS BY 2020 OR SOONER<br />

4<br />

2 2<br />

0 0 0 0 0 0 0 0 0 0 0 0<br />

Based on 8 responses.<br />

DOES YOUR COMPANY CONSIDER MILL LOCATION WHEN MAKING PAPER CHOICES?<br />

Based on 12 responses.<br />

HOW DOES THE MAJORITY OF YOUR PAPER SHIP TO YOUR PRINTING LOCATION(S)?<br />

Based on 12 responses.<br />

16


PAPER MANUFACTURER RESPONSES<br />

In total 9 manufacturers of book paper participated in the survey with the largest number reporting book<br />

paper revenues of $100 to $250 Million. One participant had book paper revenues in excess of $500 million<br />

while the remainder had book paper revenues of $50 million or less as indicated in the chart below.<br />

WHAT WAS YOUR COMPANY’S ANNUAL REVENUE FROM <strong>BOOK</strong> PAPERS IN 2014?<br />

3<br />

NUMBER OF RESPONSES<br />

1 1<br />

0<br />

2 2<br />

ANNUAL <strong>BOOK</strong> PAPER REVENUES<br />

Based on 9 responses.<br />

As with previous years paper manufacturers were asked for specific numbers regarding the tonnage of<br />

book paper produced, the percentage of recycled fiber used in those papers, and the amount of paper that<br />

is certified to different third party standards. Because paper manufacturers do not usually know what the<br />

end use will ultimately be for the paper they produce, as in previous years, the surveys for paper manufacturers<br />

requested that they report on “grades suitable to be used in consumer book manufacturing.” In total<br />

participating manufacturers accounted for 710,570 of “book paper” as defined previously 1* . This represents<br />

approximately 79% of the 900,000 tons of book paper used by the U.S. book industry in 2014 according to<br />

RISI estimates.<br />

Virgin tree fiber accounted for 88% of fiber reported by paper manufacturers with total recycled content<br />

(preconsumer plus postconsumer) accounting for the remaining 12%. None of the participating manufacturers<br />

reported using agricultural or alternative fiber to manufacture book papers in 2014.<br />

In total, 48% of the book paper reported by participating manufacturers was third party certified with<br />

28% certified by the Forest Stewardship Council. The weighted average for various types of third party certification<br />

are detailed in the table on the next page.<br />

1 *<br />

Tonnage from one participating paper manufacturer was excluded because the data appeared anomalous and efforts to get additional clarifying information from the<br />

manufacturer were unsuccessful.


FIBER SOURCE AND THIRD PARTY CERTIFICATION<br />

Based on 8 responses.<br />

As indicated in the Charts below both the percentage of recycled fiber used in book papers and the percentage<br />

of papers that are FSC certified are dramatically lower in 2014 than they were in recent years.<br />

<strong>TRENDS</strong> IN RECYCLED FIBER IN <strong>BOOK</strong> PAPER<br />

PERCENTAGE OF RECYCLED FIBER<br />

YEAR<br />

<strong>TRENDS</strong> IN FSC CERTIFIED PAPER<br />

PERCENTAGE OF FSC CERTIFIED PAPER<br />

YEAR 18


Nearly all fiber used by participating manufacturers was sourced from North America, though a small<br />

amount (about 5%) was sourced from South America.<br />

GEOGRAPHIC SOURCE OF FIBER<br />

Based on 8 responses.<br />

All of the participating manufacturers had FSC chain of custody certification and most also had chain of<br />

custody certification from SFI and PEFC.<br />

DOES YOUR COMPANY POSSESS CHAIN OF CUSTODY CERTIFICATION FROM ANY OF THE<br />

FOLLOWING? SELECT ALL THAT APPLY.<br />

9<br />

8<br />

7<br />

1<br />

1<br />

0<br />

CERTIFICATION TYPE<br />

Based on 9 responses.<br />

The charts and tables below summarize additional responses of paper manufacturers regarding environmental<br />

initiatives, policies and goals.<br />

HAS YOUR COMPANY CALCULATED ITS CARBON FOOTPRINT?<br />

Based on 9 responses.<br />

19


DOES YOUR COMPANY HAVE AN <strong>ENVIRONMENTAL</strong> POLICY OR HAS YOUR COMPANY<br />

OTHERWISE COMMITTED TO <strong>ENVIRONMENTAL</strong> GOALS?<br />

Based on 9 responses.<br />

PLEASE SELECT THE OPTION THAT BEST DESCRIBES THE RECYCLED FIBER GOALS OF YOUR COMPANY’S<br />

<strong>ENVIRONMENTAL</strong> POLICY:<br />

5<br />

2<br />

0 0 0 0 0 1 0 0 0 0 0<br />

Based on 8 responses.<br />

20


WHICH OF THE FOLLOWING GOALS OR REQUIREMENTS ARE INCLUDED IN YOUR COMPANY’S<br />

POLICY TO HELP REDUCE SOCIAL AND <strong>ENVIRONMENTAL</strong> IMPACTS OF <strong>BOOK</strong> PAPERS PRODUCED?<br />

6 6<br />

5 5<br />

3<br />

2 2 2<br />

1<br />

0<br />

Based on 9 responses.<br />

PLEASE SELECT THE OPTION THAT BEST DESCRIBES THE CERTIFIED FIBER GOALS IN YOUR COMPANY’S<br />

<strong>ENVIRONMENTAL</strong> POLICY:<br />

3<br />

1<br />

1 1 1 1<br />

0 0 0 0 0 0 0<br />

Based on 9 responses.<br />

21


WHICH OF THE FOLLOWING CERTIFICATION STANDARDS COUNT TOWARDS THE CERTIFI-<br />

ATION TARGET IN THE PREVIOUS QUESTION?<br />

7<br />

4 4<br />

3 3<br />

1<br />

Based on 8 responses.<br />

GOALS INCLUDED IN POLICY FOR REDUCING GREENHOUSE GAS EMISSIONS BY 2020 OR SOONER<br />

3<br />

2<br />

1<br />

1 1<br />

0 0 0 0 0 0 0 0 0<br />

22


CONCLUSION<br />

AND COMMENTARY<br />

The data from the most recent surveys (particularly the paper manufacturer surveys) evidence large decreases<br />

in both the use of recycled fiber and the amount of FSC and other third party certified papers compared<br />

to 2012. This negative trend directly contradicts the expectations of publishers and printers, most<br />

of whom expect to use the same amount or more recycled and certified fiber/paper in the future. We thus<br />

want to explore it more.<br />

RECYCLED FIBER DECLINE<br />

While the percentage of recycled fiber in book papers reported by manufacturers appeared to level off and<br />

even decline slightly in previous surveys of paper manufacturers, the recent decline is considerably sharper<br />

than that indicated in the previous surveys. Additionally, the steep decline in recycled fiber reported by<br />

paper manufacturers appears inconsistent with the expectations of most publishers, the majority of whom<br />

expect to continue using the same amount of recycled fiber. The steepening of this trend and this inconsistency<br />

may in part be due to the interpretation of the manufacturer survey’s request to report “on paper<br />

that is suitable for use in manufacturing books.” The wording of this question makes it likely that paper<br />

manufacturers included large quantities of paper that COULD have been used to make books but that were<br />

ultimately used for other purposes. [It’s important to note that while paper manufacturers were asked to<br />

report on “paper suitable to be used in books,” the publishers and printers who responded were reporting<br />

on paper that actually was used to manufacture books].<br />

The AF&PA reports that paper used for book publishing accounts for only about 4.3% of all printing and<br />

writing paper grades. Though a much larger portion of printing and writing paper is suitable for use in<br />

books.<br />

2014<br />

<strong>BOOK</strong> PUBLISHING PAPERS<br />

As a percentage of total printing & writing shipments in the U.S.<br />

Tons Printing and<br />

Writing Paper *<br />

Tons Book Paper<br />

Book Paper % of<br />

Total†<br />

Uncoated Free Sheet 8,002,200 185,500 2.30%<br />

Uncoated Groundwood 1,616,700 179,300 11.10%<br />

Coated Freesheet 3,711,000 228,700 6.10%<br />

Coated Groundwood 2,849,300 101,900 3.50%<br />

All Printing and Writing<br />

Paper<br />

16,179,200 695,400 4.30%<br />

* These numbers are 2014 U.S. shipments (short tons) - does not include shipments from Canada<br />

†As a percentage of total paper shipments in the US<br />

Source: AF&PA<br />

23


This nuance may have caused the decline in the use of recycled paper in books to appear greater than the<br />

reality. However, there are also several real challenges facing book publishers and printers who wish to<br />

increase or even maintain current levels of recycled fiber.<br />

And while this survey did not ask about the reasons for recycled fiber declines at the paper manufacturer<br />

level, the BIEC has explored and discussed this topic internally with several authorities over time. Causes<br />

point to (1) increased contamination from single stream recovery and mixed waste processing centers; (2)<br />

reduced availability of fiber due to shrinking paper consumption and competition for recycled fiber with<br />

overseas markets (particularly China); (3) capacity closures of deinking facilities; and (4) production shuts<br />

of paper mills or machines that produced high recycled content grades (i.e. FutureMark Paper [September<br />

2014] and Manistique [March 2015]).<br />

1. Single Stream Recycling has become a serious problem for paper manufacturers who produce fine<br />

printing paper for many reasons:<br />

a. The fiber required for making fine printing paper needs to be especially clean, and single-stream<br />

fiber is obviously highly contaminated. This contamination reduces yields for the<br />

de-inking facilities – effectively raising costs.<br />

b. Sorting high quality fiber from the single stream is expensive and less effective such that it<br />

produces less “good” fiber than pre-sorted streams.<br />

c. Paper fiber is inherently not as valuable as say metal in the recycling stream (or as easily<br />

sortable) - which doesn’t help in the recovery effort.<br />

d. Naturally absorbent paper fiber tends to take on<br />

moisture weight in the single stream which again<br />

reduces yield and increases freight in transporting<br />

the sorted fiber.<br />

2. Availability of recyclable fiber for use in the production<br />

of recycled fine printing paper grades has been reduced<br />

partially because paper consumption in N.A. is so far off<br />

of historical highs, and because the fiber that is available<br />

is in high demand by overseas markets who are<br />

fiber poor. Even though the most recent AF&PA statistics<br />

report fiber recovery at almost 67%, the amount of<br />

paper being used and consumed continues to decline. As<br />

consumption falls, so does the availability of high quality<br />

recyclable fiber for these grades. And the fiber that is<br />

recovered (often contaminated) is in high demand from<br />

overseas markets (particularly China) who don’t have<br />

enough virgin fiber to feed their demand.<br />

3. The net effect of the above dynamic has been the closure<br />

of de-inking facilities and recycled paper machines /<br />

mills. Some of the remaining recycled paper producers<br />

have reduced the amount of recycled fiber in their grade<br />

offerings. Only a few specialty mills are able effectively to<br />

make high-quality recycled grades with a lot of recycled<br />

content, but those grades are often considered “specialty”<br />

and may be priced as such relative to their virgin fiber<br />

alternatives.<br />

THERE ARE<br />

SEVERAL REAL<br />

CHALLENGES<br />

FACING <strong>BOOK</strong><br />

PUBLISHERS<br />

AND PRINTERS<br />

WHO WISH TO<br />

INCREASE OR<br />

EVEN MAINTAIN<br />

CURRENT LEVELS<br />

OF RECYCLED<br />

FIBER.<br />

24


CERTIFIED FIBER DECLINE<br />

Perhaps more surprising to us was the dramatic decrease in the percentages of papers suitable for book<br />

printing that were FSC certified or certified by other certification bodies. This is particularly so because<br />

previous surveys have only showed an accelerating trend towards greater percentages of FSC and other<br />

certified paper. Further, the other two sectors of the book industry who were surveyed, the publishers who<br />

ultimately control their paper’s end use, and printers who have to make the paper substrates work through<br />

their presses, both noted that they expect to use the same or more certified fiber going forward.<br />

As with the recycled discussion above, it’s possible that part of this decline can be attributed to the wording<br />

of the questions. But industry insiders point to a nuance in certification labeling as another possible<br />

reason for this decline. That is, while many paper mills produce their paper with a majority of certified fiber<br />

(FSC, SFI, or other), for many of those products, that fiber can only be reported as “certified” if it was specifically<br />

ordered as FSC, SFI or otherwise such that it can be tracked in a Chain of Custody (CoC) audit. It’s<br />

therefore possible and likely that much more certified fiber was used than was reported as certified.<br />

All told, while many publishers, printers and paper manufacturers have strong environmental policies and<br />

indicate they are on track to meet or exceed these goals, the reported trends here suggest a move towards<br />

less recycled fiber and perhaps less certified paper. These changes and trends will remain a follow up focus<br />

for the BIEC until our next survey.<br />

www.bookcouncil.org<br />

THE <strong>BOOK</strong> <strong>INDUSTRY</strong> <strong>ENVIRONMENTAL</strong> COUNCIL (BIEC) is a nonprofit program that strives to benchmark, track<br />

and improve the book market’s environmental footprint with science-based research and collaboration from<br />

a balanced and fully represented supply chain including: publishers, book manufacturers, paper manufacturers<br />

and suppliers, and environmental NGOs. The Council’s members work collaboratively to identify, foster,<br />

and communicate best practices to reduce the book industry’s impact and increase the sustainability of books<br />

(printed and/or electronic). It is chaired by Bill Rojack of Midland Paper Company and Lisa Serra of Scholastic<br />

Inc. For more information, please refer to the BIEC website at www.bookcouncil.org.

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