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Hutchings Marine Products LTD.

Steering: Measuring Cables 

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Baystar Outboard Hydraulic Steering 

BayStar 1.4 Steering kit: 

With mechanical steering you sacrifice a degree of comfort, 

and traditional hydraulic systems may be more than is needed 

on lower horsepower outboard engines. Built in the tradition 

of SeaStar, BayStar brings the same efficiency and durability 

you would expect from Teleflex Hydraulic steering to smaller 

outboards up to 150 HP. Compact form and affordable price 

make it an ideal upgrade for mechanically steered boats up to 

150 total HP. 

4.5 steering wheel turns lock-to-lock 

Hutchings Description 

Teleflex 

Model 

Retail 

H-04200 BayStar Steering Kit (20´ tubing run) HK4200A 1137.74 

BayStar Steering Kit (30´ tubing run) HK4230A 

Components 

H-04314 BayStar 1.4 Front Mount Helm H4314 496.59 

H-04645 BayStar Compact Cylinder HC4645H 626.65 


BayStar Compact Cylinder 

HC4648H 


H-04420 HK4200 Tubing (2 x 20´ lengths) HT4420H 213.50 

H-04429 HK4230 Tubing (2 x 30´ lengths) HT4430H 270.77 

H-05430 SeaStar Oil (1 Quart) x 2 HA5430 33.65 

H-05438 BayStar Filler Kit HA5438 26.41 

Options 

BayStar 1.1 - Front Mount Helm HH4311 

HH-04315 BayStar 1.4 - Sport Tilt Helm HH4315 813.85 

H-05600 

Verado Steering Adaptor Kit (135- HF5600 

175hp) 

66.98 

Service Items 

H-05430 SeaStar Oil ( 1 Quart ) HA5430 33.65 

H-05440 SeaStar Oil ( 1 gallon ) HA5440 131.21 

H-06032 

Helm Service Kit 

Comes with wheel shaft nut, key, 

HP6032 

13.12 

shaft seal & seal plate 

H-04018 BayStar Front Mount Helm - wsl HH4016 453.73 

H-05416 Back Mount Kit NSS - wsl HA5416 34.25 

NOTE: 

SeaStar Outboard Steering hoses (Part No. HO51_ _) can be used to plumb a 

BayStar Steering Systems 

548 

Applications: 

BayStar is for single-outboard powered boats rated up to 150 

HP, including runabouts and inflatables — and outboard 

engines with ABYC standard engine tilt tubes up to 150 HP 

(total). For single station, single engine use only. 

BayStar is not intended for high speed, high 

performance type boats, such as Bass Boats. 

Features: 

Designed just for smaller outboards. 

Low friction hydraulic steering system. 

5 turns from lock-to-lock. 

Balanced cylinder, featuring a compact design 

that fits most splashwells and provides full engine 

movement. 

Optional five position tilt helm available. 

Compact helm has only a 5˝ footprint; needs only 

3˝ dash hole (standard or Tilt). 

Packaged complete with helm, cylinder, fittings, 

tubing, oil, fill kit and detailed instructions. 

Standard 3/4˝ tapered steering shaft. 

Fast, easy installation. 

Meets A.B.Y.C. standards. 

Meets N.M.M.A. certification requirements. 


Baystar Hydraulic Steering Application Guide 

BayStar Single Engine Application Guide: 

Cylinders (HC4645H/47H/48H/58H) 

ENGINE 

MAKER/ 

CYLINDER 

BRAND YEAR MODEL PART NUMBER NOTES 

force 1985 TO DATE 90-150 HP HC4645H 

HONDA 1992 TO DATE 30-90 HP HC4645H 

1998 TO DATE 115-130 hp HC4647H * 

2001 TO DATE 150 HP HC4645H 

2003 TO DATE BF135 hp HC4645H 

JOHNSON/EVINRUDE 1977 TO 1989 65-150 HP hc4648H * 

Note: Johnson 115 HP 

2-stroke engines require that 

the cylinder's pivot be flipped. 

See note #4 below. 

1991 to date 40-150 hp hc4645H 

1997 to date 115 hp Ficht hc4658H See Note 4. 

1997 to date 75-150 hp Ficht hc4645H 

1998 to date 40-140 hp 4-stroke hc4658H See Notes 1,4. 

mercury/mariner 1984 to date 75-150 HP HC4645H 

nissan 1990 to date 120-140 HP HC4645H 

suzuki 1986 to date 150 hp hc4645H 

1996 only 115-140 HP N/a 

1987 to 2002 115-140 hp hc4645H See Note 1. 

1990 to 2000 90-100 hp hc4645H 

1998 to date 40-70 hp 4-stroke hc4645H See Note 1. 

2001 to date 115-140 hp 4-stroke hc4658H See Notes 1,4. 

tohatsu 1990 to 2007 50-150 hp hc4645H 

2007 TO DATE 50-150 HP HC4648H * 

yamaha 1998 to date 40-50 hp hc4645H See Note 2. 

1998 to date 60 hp hc4645H See Note 3. 

1986 to date 70-90 HP HC4645H See Note 1. 

1997 to date 80-150 hp 4-stroke hc4645H 

2000 to date 25 & 60 hp 4-stroke hc4648H * See Note 1. 

yanmar 1990 to date 27-36 HP HC4645H 

NOTES: 

1. Requires Spacer Kit 

Part No. HO5090. 

2. Engine clamp brackets must be cut or 

ground, and the engine through bolted 

onto the transom, or interference will 

occur, restricting engine trim 

and tilt. 

*BayStar Cylinder Pivot Plates: 

HC4645H compact cylinder is included in the BayStar steering kits. This cylinder can be converted to HC4658H 

by following instructions included with the product. If your engine requires use of a cylinder other than 

HC4645H or HC4658H, please refer to the figure below for the appropriate replacement pivot plate, which 

must be purchased separately. NOTE: read and understand all related product instructions before performing 

any work on a hydraulic steering system. 

3. Steering hook Yamaha 

Part No. 63D-48511-00-4D must be 

installed. 

4. Cylinder HC4645H may 

be used in these applications. The pivot 

plate will need to be flipped before 

installation. Instructions provided with 

Owner´s Manual. 

HA4641 

(Install onto HC4645H to make 

HC4647H) 

HA4642 

(Install onto HC4645H to make 

HC4648H) 


SeaStar Outboard Hydraulic Steering 

SeaStar Steering (Front Mount Pivot Cylinder) system: 

Unmatched comfort and control. Only with SeaStar steering. The world´s most popular outboard hydraulic system offers smooth, super-efficient 

steering for today´s high performance hulls with single or multiple 

outboards up to 700 HP combined. It´s the OEM Choice for center 

consoles, cruisers and more. 

Applications: 

Single and dual non-power-assisted outboard engines up to 350 HP (700 

combined HP for counter-rotating duals) that have ABYC standard engine 

tilt tube. Ideal for cruisers, runabouts, center console boats, offshore fishing 

boats and many more. Suitable for speeds up to 60 MPH and dual station 

use (with purchase of extra helm, hose & fittings). Allows independent 

engine tilt in dual engine installations. Dual engines require purchase of a 

tie bar kit and extra hardware. 

Hutchings 

550 

Description 


Model 

Features: 

Patented steering lock valves. 


5 turns from lock-to-lock 

(single cylinder) when using 1.7 helms. 

Compact helm has only a 4-7/16˝ footprint; needs only 3˝ 

dash 

hole (Tilt requires larger dash cut out). 

Packaged complete with helm, cylinder, fittings, oil, 

bleeder kit and detailed instructions. 





Retail 

Complete Systems - Outboard 

SeaStar 1.7 Steering Kit (with Hoses) HK63XXA 

H-06400 SeaStar 1.7 Steering Kit W/O Hoses HK6400A 1712.09 

SeaStar 1.7 Tilt Steering Kit (Classic) HK6400TC 

HK-06400-TS SeaStar 1.7 Tilt Steering Kit (Sport) HK6400TS 2089.58 

SeaStar 1.7 Yamaha Steering Kit HK6500Y 

SeaStar 1.7 Yamaha Tilt Steering Kit 

(Classic) 

HK6500YTC 

* Helms dated 2008-Earlier use HA5417 

** The Commercial Helm Pumps are designed with a stainless steel shaft 

and heavy duty shaft seal and wiper. 

P-01200 

Power Assist 

See page __ 

for more info 

Hutch. 

Description 


Model 

Retail 

Outboard Components 

SeaStar 1.7 - Front Mount Commercial 

H-05271 

Helm 

HH5271** 731.84 

H-05345 Pivot Front Mount O/B Cylinder HC5345 or 975.77 

Pivot Front Mount O/B Cylinder Yamaha 

H-05358 

(225HP 4-S) 

HC5358 990.73 

Choose a SeaStar Hose Kit (2 hoses) below: HO51_ _ 

H-05107 SeaStar Hose Kit (2 Hoses 2´ long) H05102 173.65 







H-05430 SeaStar Oil ( 1 Quart ) x 2 HA5430 33.65 

Outboard Options 


H-05271 

Helm 

HH5271** 731.84 

H-05261 SeaStar 1.7 - Rear Mount Helm HH5261 822.74 

SeaStar 1.7 - Sport Tilt Helm 

HH6191 

SeaStar 1.7 - Classic Tilt Helm 

SeaStar 1.7 - Sport Plus Tilt Helm 

SeaStar 2.4 - Front Mount Helm 


Helm 



HH6541 

HH6491 

HH5272 

HH5224 

HH6192 

HH6542 

H-05600 Verado Steering Adaptor Kit HF5600 66.98 

P-01200 SeaStar P/A Module w/ 15´ harness PA1200-2 2921.09 

H-05291 SeaStar 1.7 Sport Tilt Helm/Mech HH5291 1078.68 

Pivot Mount Cylinder (Silver) 

HC53_ _SIL 

H-05345 Pivot Front Mount O/B Cylinder HC5345 975.77 

Pivot Front Mount O/B Cylinder 

H-05347 

Honda (115-300hp) 

HC5347 1095.50 


H-05348 

OMC (77-90hp) 

HC5348 1095.50 


H-05358 

Yamaha (225HP 4-S) 

HC5358 990.73 

H-05370 Pivot Side Mount O/B Cylinder, Unbal. HC5370 712.08 

Pivot Mount Cylinder — PRO (Black) HC63_ _ 

H-05417 

Pivot Mt. Cylinder — PRO (Red) 

HC63 _ _RED 

SeaStar Round Bezel Kit HA5478 * 

SeaStar Round Bezel Kit - wsl 

For Helms dated 2008-Earlier 

HA5417 114.86 

H-05418 SeaStar Backplate Kit HA5418 51.05 

H-05419 Sea Star 20° Dash Wedge Kit HA5419 105.97 

H-05501 

Service Items 

SeaStar Bulkhead Hose Kit (2 hoses) 

SeaStar Twin Engine Tie Bar Kit 

Add-a-Station / Auto Pilot Kit - 

Outboard 

HO81_ _ 

HO5_ _ _ 

HF5501 181.35 




SeaStar Pro Outboard Hydraulic Steering 

SeaStar PRO Steering (Front Mount Cylinder) system: 

The ultimate steering for high speed single outboards, SeaStar PRO ® , is designed for the high speed and performance of today´s top-end bass boats. 

Recommended for single outboards up to 350 HP (even with jackplates and performance props), SeaStar PRO has steered the BASS Masters Classic ® 

since 1994 and it´s the choice of high performance outboard boatbuilders. 

Hutch. 

Description 


Model 

Retail 

Complete Systems - Pro Outboard 

SeaStar Pro Steering Kit (With Hoses) HK73XXA 

H-07400 SeaStar Pro Steering Kit (No Hoses) HK7400A 1740.89 

Outboard Components 

SeaStar PRO 2.0 - Front Mount Helm 

HH5770 

Applications: 

Seastar Pro is for high-performance boats with single non-powerassisted 

outboards up to 300 HP, especially those capable of speeds over 

60 MPH, which demand maximum steering control and comfort. It 

is suitable for use with high-performance propellers and jack plates. 

Features: 

Patented steering lock valves. 


4.25 turns from lock-to-lock. 

Compact helm has only a 4-7/16˝ footprint — needs only 

3˝ dash hole (Tilt requires larger hole). 

Optional PRO Cylinders with longer shaft bushings and 

larger pivot bushings for an even more solid feel! 

Optional hoses with through-bulkhead fittings; multiple 

helm mounting options 

Factory swaged hoses are Kevlar® reinforced. 

Packaged complete with helm, cylinder, fittings, oil, 

bleeder kit and detailed instructions. 





P-01200 

Power Assist 

See page __ for 

more info. 

Pivot Mount Cylinder — PRO (Black) 

Choose a SeaStar Pro Hose Kit (2 hoses) below: 

HC6345 

HO57_ _ 

H-05714 SeaStar Pro 14´ Hose Kit (2 Hoses) H05714 320.00 



H-05720 

SeaStar Pro 20´ Hose Kit, 

2 – 20´ hoses that can be used with all SeaStar 

systems, Except BayStar, Capilano and 3-line 

inboard systems 

H05720 408.08 




H-05430 SeaStar Oil ( 1 Quart ) x 2 HA5430 33.65 

Pro Outboard Options 

SeaStar PRO 1.7 - Front Mount Helm HH5779 

H-06190 SeaStar PRO 2.0 - Sport Tilt Helm HH6190 1193.34 

SeaStar PRO 2.0 - Classic Tilt Helm 

HH6574 

SeaStar PRO 2.4 - Front Mount 

HH5772 

H-05600 Verado Adaptor Kit (135-175 hp) HF5600 66.98 


Pivot Mount Cylinder (Silver) 

HC53_ _SIL 

H-05345 Pivot Front Mount O/B Cylinder HC5345 975.77 

Pivot Front Mount O/B Cylinder Honda 

H-05347 

(115-300hp) 

HC5347 1095.50 

H-05348 


(77-90 OMC) 

HC5348 1095.50 


H-05358 

(225HP 4-S Yamaha) 

HC5358 990.73 

H-05370 Pivot Side Mount O/B Cylinder, Unbal. HC5370 712.08 

Pivot Mt. Cylinder — PRO (Red) 

HC6345RED 

SeaStar Round Bezel Kit HA5478 * 

H-05417 SeaStar Round Bezel Kit HA5417 114.86 



Pro Bulkhead Hose Kit (2 hoses) 

HO82_ _ 

Service Items 



H-06032 


- comes with wheel shaft nut, key, shaft 

seal & seal plate 

HP6032 13.12 

* Helms dated 2008-Earlier use HA5417 


SeaStar Sterndrive Hydraulic Steering 

SeaStar Sterndrive Steering system: 

SeaStar Sterndrive Steering is the best choice for non-power assisted sterndrives. The system is based upon the SeaStar helm family, which allows for dual 

station and autopilot use. Cylinders are specific to drive brands and models. 

Applications: 

Ideal for most sterndrives, especially non-power-assisted units, 

SeaStar is suitable for single and multiple drives and dual stations. 


552 

Description 


Model 

Sterndrive Complete System 

System components sold separately. See applications 

and ordering guides to select appropriate components. 

Retail 

Components 

H-05271 SeaStar 1.7 - Front Mount Helm HH5271 731.84 

Sterndrive Cylinder 

HC5330-3 

H-05116 Hose Kit (2 hoses) HO5116 190.41 

H-05430 SeaStar Oil (2 Quarts) HA5430 33.65 

Sterndrive Options 

SeaStar 1.7 - Front Mount Commercial HH5217 

Helm 



HH6191 


HH6541 

H-05273 SeaStar 2.0 - Front Mount Helm HH5273 933.27 

SeaStar 2.4 - Front Mount Helm 

HH5272 

SeaStar 2.4 - Front Mount Comm. Helm 

SeaStar 2.4 - Rear Mount Helm 



HH5224 

HH5262 

HH6192 

HH6542 

SeaStar Round Bezel Kit 

HA5478 



SeaStar Bulkhead Hose Kit (2 hoses) HO81_ _ 

H-05504 Add-a-Station - SeaStar 1.7 Helms HF5502 86.47 

H-05501 Add-a-Station - SeaStar 2.4 Helms HF5501 181.35 

H-05504 Autopilot Fittings Kit, for all Helms HF5502 86.47 

3/8˝ Tubing (see Ordering Guide) HT5_ _ _ 

Service Items 



H-06032 




HP6032 

13.12 

Features: 

Best and Most Economical autopilot interface for 

sterndrives! 

Easy installation. 

Simple multiple steering station connection. 

Optional SeaStar 2.0 & 2.4 helms for quicker steering 

response. 





SeaStar Autopilot Interface 

SeaStar is the best steering choice to interface with most autopilots. 

If you are installing an autopilot on a mechanically steered boat, 

we recommend you upgrade to SeaStar for performance reasons. 

If you´re upgrading to SeaStar, plan ahead: future installation of 

an autopilot or extra steering station can be simplified by installing 

two pairs of shorter hose kits. Connect them with union coupling 

fittings, part no. HF5530. Tee fittings can be installed with ease at 

a later date. Bulkhead union fitting kits are available to facilitate 

hose runs through transoms and splashwells: 

HF5512 up to 3/4˝ (19mm) splashwell, 1 cylinder 

HF5513 up to 3˝ (76mm) transom, 1 cylinder 

HF5514 up to 3/4˝ (19mm) splashwell, 2 cylinders 

HF5515 up to 3˝ (76mm) transom, 2 cylinders 

For an autopilot installation, a third (compensating) line must 

be installed and identified. (SeaStar helm Ports marked ˝R˝ are 

for connection of additional helm and/or autopilot compensating 

lines.) Use HF5501 (outboards) or HF5502 (sterndrives and 

inboards) fitting kits when adding an autopilot to your SeaStar 

system. 


SeaStar Inboard Hydraulic Steering 

SeaStar Inboard 2-Line Hydraulic Steering system: 

The most popular inboard hydraulic steering system offers unmatched comfort and control for today´s inboards up to 50 feet. 

A wide range of helm and cylinder displacements covers most applications. 


Description 


Model 

Inboard Complete System 

System components sold separately. See applications 

and ordering guides to select appropriate components. 

Retail 

Components 

H-05271 SeaStar 1.7 - Front Mount Helm HH5271 or 731.84 

SeaStar 2.4 Helm 

HH5272 

Inboard Cylinder 

HC5313-3 

3/8 Tubing - See Page HT5_ _ _ 

or copper 

Fitting Kit (for Copper Tubing/1.7 helm) HF5507 

H-05508 Hose Kit for Copper Tubing (2 hoses) HF5508 134;60 

H-05430 SeaStar Oil (2 Quarts) HA5430 33.65 

Inboard Options 

SeaStar 1.7 - Front Mount Commercial HH5217 

Helm 



HH6191 


SeaStar 2.4 - Front Mount Comm. Helm 



HH6541 

HH5224 

HH6192 

HH6542 

SeaStar Round Bezel Kit 

HA5478 



Ball Joint Mount Cylinder (7 cu. in.) K-18 

Ball Joint Mount Cylinder (9 cu. in.) K-19 

Fixed Mount Cylinder (13.3 cu. in.) K-22 

(one ball joint end) 

Fixed Mount Cylinder (13.3 cu. in.) K-27 

(two ball joint end) 

H-05504 Add-a-Station / Auto Pilot Kit - Outboard HF5502 86.47 

Choose a SeaStar Hose Kit (2 hoses) below: HO51_ _ 








Service Items 



H-06032 




HP6032 

13.12 

Applications: 

Most inboard powered boats with single or dual engines: 

single engine planing/displacement hull craft from 26-44 feet; 

dual engine planing hull craft from 26-50 feet; dual engine 

displacement hull & sail craft from 26-44 feet. Suitable for dual 

station use with purchase of extra hardware. 

Features: 

Best and Most Economical autopilot interface for 

sterndrives! 

Easy installation. 

Simple multiple steering station connection. 

Optional SeaStar 2.0 & 2.4 helms for quicker steering 

response. 





How to Spec a System: 

1. From the application guide select the System 

Number appropriate for the vessel based on: 

a) hull type — displacement or planing; 

b) length of vessel; 

c) number of rudders; and 

d) usage of vessel. 

2. From the ordering guide select the appropriate 

helm and accessory hardware for each steering 

station. 

3. Select fitting/hose kits required from the 

ordering guide. 

4. Confirm that there is sufficient space available 

in the dash and engine compartment(s) for the 

steering components. Review helm and cylinder 

dimensions at the end of this section. 


SeaStar Steering Applications Guide 

Outboard Single & Dual Engine Application Guide: 

TWIN ENGINE TWIN ENGINE 

ENGINE 1 CYLINDER 2 CYLINDERS 

MAKER/ YEAR MODEL CYLINDER TIE BAR KIT TIE BAR KIT NOTES 

BRAND PART NUMBER (COMPLETE) (COMPLETE) 

FORCE 1985-DATE 90-150 HP HC5345 HO5008A HO5008A 

HONDA 1996-DATE 75-90HP HC5345 HO6001 HO6002 See Note 3. 

1998-DATE 115-130HP HC5347 HO5063 HO5064 See Note 5. 

1998-DATE 30-50HP HC5345 HO6001 HO6002 See Note 2. 

2001-DATE 150HP 4-Stroke HC5345 HO6003 HO6002 

2001-DATE 225HP 4-Stroke HC5345 HO6001 HO6002 

2003-DATE BF135HP HC5345 HO6003 HO6002 

JOHNSON/EVINRUDE 1977-1990 65-300HP HC5348 HO6003 HO6002 

1988-1997 250-300HP V8 HC5342 HO5001A HO5030 See Note 5. 

1991-DATE 40-250HP HC5345 HO6003 HO6002 Includes ETech Engines. 

1996-DATE 75-250HP Ficht HC5345 HO6003 HO6002 

1998-DATE 40-140HP 4-Stroke HC5358 HO6003 HO6002 See Note 2. 

2000-DATE 115HP Ficht HC5358 HO6003 HO6002 See Note 2. 

2002-DATE 200-225HP 4-Stroke HC5345 HO6003 HO6002 

2005-DATE E250 DPX Vindicator HC5348 HO6003 HO6002 

MERCURY/MARINER 1984-1994 2.4/2.5HP EFI HC5345 HO6001 HO6002 See Note 4. 


1996-DATE 75-200HP 2/4-Stroke HC5345 HO6001 HO6002 


2002-DATE 225HP 4-Stroke HC5358 HO6001 HO6002 See Note 1. 

2003-DATE 250-300HP XS HC6345 N/A HO6002 See Note 6. 

NISSAN/TOHATSU 1990-2007 90-140 HP HC5345 HO6001 HO6002 

SUZUKI 1986-DATE 100HP HC5345 HO6003 HO6002 

1986-2002 115-140HP HC5345 HO6001 HO6002 NOT 1996 

1986-DATE 150-300HP HC5345 HO6003 HO6002 

1996 ONLY 115-140HP HC5348 HO6001 HO6002 

1998-DATE 40-140HP 4-Stroke HC5358 HO6003 HO6002 See Note 2. 

2003-DATE 90HP 4-Stroke HC5358 HO6003 HO6002 See Note 2. 

TOHATSU 2008-DATE 40-115 HP HC5348 HO6003 HO6002 

US MARINE (FORCE) 1996-DATE 90-120HP HC5345 HO6001 HO6002 

YAMAHA 1990-DATE 40-90 HP HC5345 HO6003 HO6002 

1986-DATE 100-250 HP 2-stroke HC5345 HO6001 HO6002 

1997-DATE 80-225 HP 4-stroke HC5358 HO6001 HO6002 See Note 1. 

2000-DATE 150-250 HP DI HC5358 HO6001 HO6002 See Note 1. 

2002-DATE 300 HP DI HC5358 HO6001 HO6002 

2003-DATE 25-60 HP 4-stroke HC5348 HO6003 HO6002 See Note 2. 

2007-DATE F250-F350 HC5345 HO6001 HO6002 

YANMAR 1994-DATE 90-120HP HC5345 HO6001 HO6002 

554 

NOTES: 

1. HC5345 is optional for Single Engine ONLY applications. 

DO NOT use HC5345 for twin engine applications as operational 

interference may occur. 

2. Requires One Spacer Kit HO5090 per engine. 

3. Minimum Engine Center = 27˝ 

4. May Require Extensive Cowling Modifications. 

5. HO5030 and HO5064 come without Tie Bar. 

6. One cylinder per engine. Must use high strength tiller bolt. 

These recommendations apply to factory stock outboards only. Modified 

installations may require a higher capacity steering system. (Cylinder 

volume / helm displacement = number of turns.) If in doubt, contact 

Teleflex technical service for assistance. For single, dual and triple engine 

installations, refer to SeaStar Manual #1.1 for detailed instructions, 

application information and parts diagrams. Some applications vary from 

what is depicted in this catalog. Always consult SeaStar manual for diagrams 

specific to your application. Use only SeaStar/SeaStar PRO Hose or 3/8˝ 

Copper Tubing + Hoses to plumb the system. NOTE: Interference between 

the cylinder and boat can occur under certain conditions. Check installation 

thoroughly throughout the full range of movement for engine tilt and trim 

(and jack plate, if present). 

HO5090 SPACER KIT PARTS LIST 

ITEM P/N QTY DESCRIPTION 

1 198767 1 Screw 3/8-24 x 1-5/8˝ Hex Head (Tiller Bolt) 

2 113600 1 Fender Washer 3/8˝ I.D. (stainless steel) 

3 773421 1 Spacer 1/2˝ (aluminum) 

4 728994-1 1 Yamaha Spacer 3/16˝ 

5 995876 2 Thick Spacer 3/8˝ (nylon) 


SeaStar Steering Ordering Guide 

Outboard Single & Dual Engine Ordering Guide: Pivot Mount Systems 

ENGINE/CYLINDER 

QTY. 

CONFIGURATION COMPONENT DESCRIPTION REQ'D MODEL PART NO. 

SINGLE ENGINE CYLINDER (See Application Guide) 1 PIVOT MOUNT HC_3_ _ 

(SINGLE CYLINDER) HELM 1 SEASTAR 1.7 HH5271 

Applications up to 350 HP maximum HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

NUMBER OF TURNS: 5 OIL 3 SEASTAR OIL (QT.) HA5430 

FOR EXTRA STEERING STATION ADD: 

HELM 1 SEASTAR 1.7 HH5271 

FITTING KIT 1 ADD A STATION HF5501 

HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

OIL 1 SEASTAR OIL (QT.) HA5430 

DUAL ENGINE CYLINDER (See Application Guide) 1 PIVOT MOUNT HC_3_ _ 

(SINGLE CYLINDER) TIE BAR KIT 1 SEE APPLICATION GUIDE HO60_ _ 

Non-Counter-Rotating Applications HELM 1 SEASTAR 1.7 HH5271 

to 450 HP max; Counter-Rotating HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

Applications to 700 HP maximum. OIL 3 SEASTAR OIL (QT.) HA5430 

NUMBER OF TURNS: 5 






DUAL ENGINE CYLINDER (See Application Guide) 2 PIVOT MOUNT HC_3_ _ 

(DUAL CYLINDERS) TIE BAR KIT 1 SEE APPLICATION GUIDE HO60_ _ 

Non-Counter-Rotating Applications HELM 1 SEASTAR 2.4 HH5272 

to 450 HP max; All Counter-Rotating HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

Engine Applications HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

NUMBER OF TURNS: 7 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 

FITTING KIT 1 TEE FITTINGS HF5530 







OPTIONAL EQUIPMENT BACK PLATE KIT (FOR STANDARD HELMS) HA5418 

20 DEGREE WEDGE (FOR STANDARD HELMS) HA5419 

AUTOPILOT FITTING KIT (FOR ALL HELMS) HF5501 

* TILT HELM- SEASTAR I HH6541 

REAR MOUNT HELM- SEASTAR I 

HH5261 

** TILT HELM- SEASTAR II HH6542 

REAR MOUNT HELM- SEASTAR II 

HH5262 

SILVER CYLINDERS 

HC53_ _SIL 

PRO CYLINDERS (available in red, silver or traditional black) 

HC63_ _ 

POWER ASSIST STEERING 

PA1200-2 


SeaStar Steering Application & Ordering Guides 

Pro Outboard Application Guide 

ENGINE MAKER/ YEAR MODEL CYLINDER NOTES 

BRAND 

PART NUMBER 

force 1985-DATE 90-150HP HC5345 

HONDA 1996-DATE 150-300HP HC5345 

JOHNSON/EVINRUDE 1977-1990 150-300HP HC5348 

2002-DATE 150-250HP 4-Stroke HC5345 

2003-DATE 150-300HP ETech HC5345 

2005-DATE E250HP Vindicator HC5348 

MERCURY/MARINER 1989-DATE 150-300 2-Stroke, 4-Stroke HC5345 

and XS ENGINES 

SUZUKI 1986-DATE 150-250HP 2-Stroke, 4-Stroke HC5345 

YAMAHA 1986-DATE 150-250HP 2-Stroke, 4-Stroke HC5345 

2002-DATE 300 HPDI HC5358 

2007-DATE Yamaha, F250-F350 HC5345 

Pro Outboard Ordering Guide 

ENGINE/CYLINDER COMPONENT QTY. 

CONFIGURATION DESCRIPTION REQ'D MODEL PART NO. 

SINGLE ENGINE CYLINDER (see application guide) 1 PIVOT FRONT MOUNT HC_3_ _ 

(SINGLE CYLINDER) HELM 1 SEASTAR PRO HH5770 

Applications up to 300 HP max. HOSE KIT 1 SEASTAR PRO HOSE HO57_ _ 

NUMBER OF TURNS: 4.25 OIL 3 SEASTAR OIL (QT.) HA5430 

OPTIONAL EQUIPMENT BACK PLATE KIT (FRONT MOUNT HELMS) HA5418 

20 DEGREE WEDGE (FRONT MOUNT HELMS) HA5419 

SPORT TILT HELM SEASTAR PRO HH6190 

Classic TILT HELM SEASTAR PRO HH6574 

BULKHEAD HOSE KIT SEASTAR PRO HOSE HO82_ _ 

SILVER CYLINDERS 

HC53_ _SIL 

PRO CYLINDERS 

(available in red, silver or traditional black) 

HC63_ _ 

POWER ASSIST PRO STEERING 

PA1315-2 

NOTES: 

• Do NOT use with unbalanced cylinder. 

• SeaStar PRO is for single engine applications only. 

• The recommendations shown above apply to factory stock outboards only. Modified installations may require a higher capacity steering 

system. (Cylinder volume / helm displacement = number of turns.) If in doubt, contact Teleflex Canada technical service for assistance. 

• Some applications vary from what is depicted in this catalog. Always consult SeaStar manual for diagrams specific to your application. 

• Interference between the cylinder and boat can occur under certain conditions. Check installation thoroughly throughout the full range of 

movement for engine tilt and trim (and jack plate, if present). 

• For all Seastar PRO outboard systems: use only SeaStar PRO Hose Kit Part No. HO57_ _ or HO82_ _, where last two digits equal length in feet. 

SeaStar Pro Lock Valve System: 

SeaStar PRO´s unique valve system keeps pressures in the two hydraulic lines about equal, so the wheel feels solid and sure at all times. 

SeaStar PRO is the only hydraulic steering system uniquely designed to give you maximum steering comfort and control of your high-performance bass boat. 

SeaStar PRO has been installed on premium bass boats as original equipment for many years. It´s the ideal upgrade for twin-cable mechanical steering. 

556 


Sterndrive Application Guide: 

SeaStar Steering Application & Ordering Guides 

ENGINE 

(NUMBER OF WHEEL TURNS) 

MAKER/ STEERING ENGINE/DRIVE (CYLINDER USED) SEASTAR SEASTAR 

BRAND CONFIG. MODEL YEAR MODEL PART # (1.7 cu.in.) (2.4 cu.in.) NOTES 

BMW NON POWER ALL TO DATE BA125-8EMV HC5330-3 4.9 N/A 1 

POWER ASSIST ALL TO DATE 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

MERCRUISER NON POWER MERCRUISER 1 1983 & PRIOR BA125-8EMV HC5330-3 4.9 N/A 1,6 

NON POWER ALPHA I 1984 to date BA135-7EM HC5332-3 5.0 3.5 1,4,5,6 

NON POWER BRAVO I, II, III 1984 TO DATE BA135-7EM HC5332-3 5.0 3.5 1,4,5,6 

POWER ASSIST MERCRUISER 1 TO 1983 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

POWER ASSIST ALPHA I 1984 TO DATE 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

POWER ASSIST BRAVO I, II 1984 TO DATE 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

POWER ASSIST BRAVO III 1984 TO DATE 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2,7 

OMC NON POWER 400/800 SERIES 1985 & PRIOR N/A N/A N/A N/A 

NON POWER COBRA 1986 to date BA150-7EM HC5326-3 6.0 N/A 1,3 

NON POWER KING COBRA 1986 to date BA150-7EM HC5326-3 6.0 N/A 1,3 

POWER ASSIST 400/800 SERIES 1985 & PRIOR N/A N/A N/A N/A 

POWER ASSIST COBRA 1986 to date 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

POWER ASSIST KING COBRA 1986 to date 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

VOLVO NON POWER 275 TO DATE BA150-7ATM HC5314-3 6.0 N/A 1,6 

NON POWER 280, 290 TO DATE BA135-7EM HC5332-3 5.0 3.5 1,4,5,6 

NON POWER DIESEL TO DATE BA135-7EM HC5332-3 5.0 3.5 1,4,5,6 

POWER ASSIST 275 TO DATE N/A N/A N/A N/A 

POWER ASSIST 280, 290 TO DATE 125-8EM HC5328-3 4.8/5.8 3.4/4.1 2 

POWER ASSIST DIESEL TO DATE 125-8VEM HC5329-3 4.9/5.8 3.4/4.1 2 

POWER ASSIST 32, DIESEL 1997 TO DATE 92-VPS HC5331-3 4.8/5.5 3.4/4.1 2 

POWER ASSIST 41-42, DIESEL 1992 TO DATE 92-VPS HC5331-3 4.8/5.8 3.4/4.1 2 

POWER ASSIST DPS & SX 1996 to date 92-VPS HC5331-3 4.9/5.5 3.4/4.1 2 

YAMAHA NON POWER ALL 1989 T0 DATE N/A N/A N/A N/A 

POWER ASSIST ALL 1989 TO 1992 125-8EM HC5328-3 4.9/5.8 3.4/4.1 2 

NOTES: 

1. Balanced system - number of steering wheel turns lock-to-lock is equal port to starboard or vice-versa. 

2. Unbalanced system - number of steering wheel turns lock-to-lock is unequal port to starboard or vice-versa. 

3. Requires cylinder rod end adapter HA5424 from Teleflex Canada. Refer to the HC5326 cylinder diagram in this section. 

4. HC5332 replaces HC5326 as of January 2000. If installing HC5326 additional clevis supplied by engine manufacturer required (part number B98735A1). 

5. The installation of the HC5332 sterndrive cylinder requires the use of SeaStar Outboard hose only. Do not use 3/8˝ copper or nylon tube. 

6. If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg one must be installed to reduce prop torque. 

7. Yanmar Engines using the Bravo III drives require the use of cylinder HC5326. 

Sterndrive Ordering Guide: 

ENGINE/CYLINDER COMPONENT QTY. 

CONFIGURATION DESCRIPTION REQ'D MODEL PART NO. 

SINGLE & dual Sterndrives CYLINDER 1 SEE APPLICATION GUIDE 

(Number of Turns varies by Helm HELM 1 SEASTAR 1.7 (see note 1) HH5271 

& Cylinder. See Application Guide.) HELM (OPTIONAL) SEASTAR 2.4 (see note 2) HH5272 

For dual sterndrive applications use OIL 3 SEASTAR OIL (QT.) HA5430 

engine manufacturers supplied tie bar. EXTRA TUBE/HOSE SEE NOTE 3 

ADD extra steering station: helm 1 SEASTAR 1.7 (see note 1) HH5271 

SEASTAR 2.4 (see note 2) 

HH5272 

fitting kit 1 FOR SEASTAR 1.7 HELMS HF5502 

fOR SEASTAR 2.4 HELMS 

HF5501 

OIL 1 SEASTAR OIL 

EXTRA TUBE/HOSE (SEE NOTE 3) 

OPTIONAL EQUIPMENT BACK PLATE KIT (FRONT STANDARD HELMS) HA5418 

20 DEGREE WEDGE (FRONT STANDARD HELMS) HA5419 


Tilt Helm-SeaStar 1.7 

Rear Mount Helm-SeaStar 1.7 

HH5261 

Tilt Helm-SeaStar 2.4 

HH6542 

Rear Mount Helm-SeaStar 1.7 

HH5262 


PA1200-2 

NOTE: These recommendations apply to factory stock sterndrives only. Modified instalations may require a higher capacity steering system. If in doubt, contact our 

technical service for assistance. 

1. SeaStar 1.7 helms are the standard recommendation for both non-power and power steered applications. 

2. SeaStar 2.4 helms can be specified for power steered applications where faster steering response is desired. Review the Application Guide on the previous page for 

recommendations. 

3. For SeaStar 1.7 systems, use 3/8˝ diameter nylon tubing (Part No. HT5_ _ _). For SeaStar 2.4 systems or any system using the HC5332 cylinder, use the following 

option: (A) Outboard Hose: hoses must be ordered in standard lengths. They cannot be cut to length. OR 

(B) Copper tube: 3/8˝ diameter copper tube and hose kit (Part No. HF5508). 


SeaStar Inboard Steering Application Guide 

Application Guide Seastar 

2-Line Inboard Steering 

Use ˝System Numbers˝ in chart below to select the 

components from ordering guide on previous page. 

Inboard Cylinder Dimensions 

TM (BRASS BODY) INBOARD CYLINDERS 

P/N HC5318/HC5319 (MODEL BA1_ _-7TM): 

System Numbers System Numbers 

BOAT TYPE/ 1 ENGINE 2 ENGINES 

LENGTH Pleasure Work Pleasure Work 

PLANING HULLS 

To 26 Ft. (8m) 1 4 1 4 

To 32 Ft. (10m) 2 4 1 4 

To 38 Ft. (11.5m) 3 5 2 5 

To 44 Ft. (13.5m) 5 — 3 5 

To 50 Ft. (15m) — — 5 — 

DISPLACEMENT HULLS 

To 26 Ft. (8m) 2 4 2 4 

To 32 Ft. (10m) 3 4 3 4 

To 38 Ft. (11.5m) 5 5 3 5 

To 44 Ft. (13.5m) — — 5 — 

To 50 Ft. (15m) — — — — 

SAIL 

To 26 Ft. (8m) 4 4 — — 

To 32 Ft. (10m) 4 4 — — 

To 38 Ft. (11.5m) 4 5 — — 

To 44 Ft. (13.5m) 5 — — — 

To 50 Ft. (15m) — — — — 

Planing Hull: maximum hull speed normally exceeds 18 knots. 

Displacement Hull: maximum hull speed does not normally exceed 18 

knots. 

CYLINDER DIMENSIONS & MOUNTING CONFIGURATIONS SPECIFIC TO MODEL 

CYLINDER PART BODY SHAFT DIM. DIM. DIM. 

MODEL NO. DIAMETER DIAMETER A B C 

(SEE DIAGRAMS ABOVE) 

(SEE DIAGRAMS BELOW) 

BA125-7ATM HC5312-3 1.375˝ (34.9mm) .50˝ (12.7mm) 20˝ (508mm) 6.5˝ (165mm) 8.5˝ (216mm) 



BA150-7TM HC5318 1.75˝ (44.4mm) .625˝ (15.9mm) 21˝ (534mm) 8.0˝ (204mm) 10.0˝ (254mm) 

ba150-9tm hc5369 1.75˝ (44.4mm) .625˝ (15.9mm) 21˝ (534mm) 8.0˝ (204mm) 10.0˝ (254mm) 

BA175-7TM HC5319 2.00˝ (50.8mm) .75˝ (19.0mm) 21˝ (534mm) 8.0˝ (204mm) 10.0˝ (254mm) 

3.44" (88m m) 

35deg. 

35deg. 

A 

B 

6" (153m m) 

4.91" (125m m) 

2.5" (6 4mm) 

3.59" (91mm) 

6" (153m m) 

A 

C 

How to Spec a System: 

1. From the application guide select the System Number appropriate for the vessel based on: 

A) hull type — displacement or planing; B) length of vessel; C) number of rudders; and D) usage of vessel. 

2. From the ordering guide select the appropriate helm and accessory hardware for each steering station. 

3. Select fitting/hose kits required from the ordering guide. 

4. Confirm that there is sufficient space available in the dash and engine compartment(s) for the steering components. Review helm and 

cylinder dimensions at the end of this section. 

558 


Ordering Guide: Seastar 2-Line Inboard Steering 

SeaStar Inboard Steering Ordering Guide 

ENGINE/CYLINDER 

QTY. 

CONFIGURATION COMPONENT DESCRIPTION REQ´D MODEL PART 

NO. 

SYSTEM #1 CYLINDER 1 BA125-7ATM HC5312-3 

NUMBER OF TURNS: 4.0 HELM 1 SEASTAR 1.7 HH5271 

TUBING (SEE NOTES 1 & 3) 3/8˝ DIA. NYLON HT5_ _ _ 


FOR EXTRA STEERING STATION, ADD: HELM 1 SEASTAR 1.7 HH5271 


EXTRA TUBING (SEE NOTES 1 & 3) 3/8˝ DIA. NYLON HT5_ _ _ 


















SYSTEM #4 CYLINDER 1 BA150-7TM HC5318 


TUBING (SEE NOTES 1 & 3) 

3/8˝ DIA. COPPER 

HOSE KIT 1 SEASTAR HOSE KIT HF5508 




EXTRA TUBING (SEE NOTES 1 & 3) 



SYSTEM #5 CYLINDER 1 BA175-7TM HC5319 


TUBING (SEE NOTES 1 & 3) 


HOSE KIT 1 SEASTAR HOSE KIT HF5508 




EXTRA TUBING (SEE NOTES 1 & 3) 



OPTIONAL EQUIPMENT BACK PLATE KIT (FOR STANDARD HELMS) HA5418 

20 DEGREE WEDGE (FOR STANDARD HELMS) HA5419 


* TILT HELM - SEASTAR 1.7 HH6541 

REAR MOUNT HELM - SEASTAR 1.7 

HH5261 

** TILT HELM - SEASTAR HH6542 

REAR MOUNT HELM - SEASTAR 

HH5262 

Seastar 3.0 - Front Mount Helm 

HH5283 


PA1200-2 

For systems 1, 2, & 3, nylon tubing (3/8˝ diameter) is the standard requirement for plumbing the system. Copper tubing (3/8˝ diameter) can be substituted by Fitting 

Kit HF5507 is required. For systems 4 & 5, copper tubing (3/8˝ diameter) is the standard requirement for plumbing the system. Fitting Kit HF5508 is required. For 

systems 1, 2, 3, 4, & 5, SeaStar outboard hose can be substituted for nylon or copper tube. These hoses must be ordered in standard lengths. They cannot be cut to 

length. 

OTHER CYLINDER OPTIONS: The following cylinders are also offered for use with SeaStar inboard systems: ball joint mount cylinders K-18 (7 cu. in. displacement) 

and K-19 (9 cu. in.) as well as fixed mount cylinders K-22/K-27 (13.3 cu. in.). HC5369 (similar to HC5318, except has a 9˝ stroke) is also available. See cylinder 

specifications and dimensions, later in this catalog, for more information. Number of steering wheel turns for a given system is based on total cylinder displacement 

divided by helm displacement. 


SeaStar Power Assist Steering 

SeaStar Power Assist Steering system: 

SeaStar Power Assist steering dramatically 

reduces steering effort in heavy or high torque applications. Power 

assisted steering delivers exceptional performance and unparalleled 

levels of safety and comfort, even in the most extreme conditions. 

Complete systems 

Power Assist, 15´ Harness 

Power Assist, 25´ Harness 

Power Assist PRO, 15´ Harness 

options 

Dual Ignition Control Kit 

Harness Fuse Kit 

Why use Power Assist? 

PA1200-2 

PA1225-2 

PA1315-2 

HA1201 

HA1206 

Features: 

Dramatically reduces steering effort 

Wall or Floor mount 

Easy to install 

OEM or retro-fit 

Compatible with power purge system 

Simple add-on to an existing SeaStar steering 

system (from 1.4 to 2.4 SeaStar helms) 

OEM or retro-fit 

Compatible with power purge system 

Return to manual in failure mode 

Suitable for use with autopilots 

12V or 24V operation 

Wiring harness included 

Ignition protected (SAE J-1171) 

ABYC, CE, NMMA, ISO 10592 Approved 

Today´s high horsepower engines are much heavier and are 

producing more propeller torque than ever before. Naturally this 

additional weight and torque has an effect on the boat´s steering 

when these loads are transferred to the wheel. Unacceptable levels of 

steering load can increase driver fatigue and discomfort. The SeaStar 

Power Assist virtually eliminates all steering loads and provides 

modern boaters the same level of steering comfort and control found 

in cars. Even in the most extreme applications, the boat will be more 

comfortable to steer. The SeaStar Power Assist allows the boat to be driven 

safely and easily by the whole family. 

SeaStar Power Assist Pro 

Specifically designed for high torque single engine 

outboard applications fitted with SeaStar Pro helms, 

such as performance 

bass boats. 

SEA STAR HYDRAULIC Power-Assist STEERING 


Hutchings Description Vendor Retail 


H-01202 SeaStar P/A Mounting Bracket HA1202 79.01 

H-01201 Dual Ignition Kit HA1201 35.37 

H-05430 SeaStar Oil ( 1 quart /1 litre) HA5430 33.65 

560 


SeaStar Power Assist Steering 

System Overview: 

5" 

The SeaStar Power Assist unit can be installed on new SeaStar steering 

installations or as an easy retro-fit to existing systems. 

5/8" 

3-3/4" 

Suitable for most boat types, the SeaStar Power Assist uses an electronically 

controlled hydraulic pump to provide on-demand power steering. 

It is installed into the hydraulic steering circuit between the helm and steering 

cylinder. The Power Assist unit is powered from the boat´s battery and adjusts 

1-3/8" 2-1/2" 

automatically to the input voltage (12V or 24V). 

5-1/4" 

8-3/16" 

The SeaStar Power Assist can be used on boats with multiple engines and 

rudders, multiple steering stations and autopilots. 

5" 

5" 

5/8" 

3-3/4" 

If power to the unit is interrupted for any reason, the steering system will 

Voltage 

system pressure 

automatically return to manual operation without any change to the 

current Draw 

number of lock-to-lock turns. In this case, the steering will of course be heavier 

than with the Power Assist activated. 

TEcHnical spEcificaTions 

Typical applicaTions 

12V or 24V (automatically recognized) 

1000 psi MaX (1500 psi MaX power assist pro) 

40 a MaX, 60 a peak (1 a system Electronics) 

5-1/4" 

8-3/16" 

150hp+ single outboards 

Heavy 4-stroke outboards 

Twin/Triple outboards 

High performance bass boats (SeaStar Power Assist Pro) 

www.hutchingsmarine.com . . . Order Online Non counter rotating twin outboards 24/7 561 

1-3/8" 2-1/2" 

5"

SeaStar Outboard Cylinders 

SeaStar Steering (Splashwell Mount Cylinder) system: 

A Very Economical Hydraulic Steering Alternative, SeaStar splashwell mount steering is ideal for engines which do not have threaded engine tilt tubes 

(cannot use front or side mount cylinders). The splashwell mount cylinder typically attaches to an anchor point on or near the inside of the boat´s 

transom. 

Applications: 

An ideal hydraulic steering solution for engines without tilt tubes. Single and dual non-power-assisted outboard engines up to 300 HP (600 

combined HP for counter-rotating duals). Suitable for speeds up to 60 MPH and dual station use (with purchase of extra helm, hose & fittings). 

Dual engines require purchase of a tie bar kit and extra hardware. Not suitable for engines fitted with factory power steering. 

Features: 

Ideal for outboard engines which do not have a tilt tube. 

Design allows wide variety of mountings. 

Light duty alternative to front mount cylinder where space allows. 

Suitable for installation in shallow splashwells. 

5.5/6.5 turns lock-to-lock using SeaStar 1.7 helm 

(unbalanced cylinder). 

Compact helm has only a 4-7/16˝ footprint — needs only 3˝ dash 

hole (Tilt requires larger hole). 


HC5380-3 features a compact 9˝ stroke for tight 

applications. 




H-05370 Outboard cylinder- side mount HC5370-3 712.08 

Complete System: System components sold separately. See application and ordering guides to select appropriate components. 

SeaStar Steering (Side Mount Cylinder) system: 

A great alternative for wide, shallow splashwells. SeaStar side mount steering is a good choice for engines with threaded tilt tubes that comply with ABYC 

P17/NMMA/BIA standards for mechanical steering. The cylinder attaches to an engine tilt tube which meets the above standards. 

Applications: 

Single and dual non-power-assisted outboard engines up to 300 HP (600 combined HP for counter-rotating duals) that have standard 

engine tilt tube. Suitable for speeds up to 60 MPH and dual station use (with purchase of extra helm, hose & fittings). 

Dual engines require purchase of a tie bar kit and extra hardware. For power steered engines, contact Teleflex Technical Service. 

Features: 

Drag link design fits most engines with 

threaded tilt tubes. Fast, easy installation. 

Alternative to front mount cylinder where space 

allows, especially useful in boats with shallow 

splashwells. 

Suitable for use on engines with power steering. 

4.8/5.7 turns lock-to-lock using SeaStar 1.7 helm 

(unbalanced cylinder). 

Compact helm has only a 4-7/16˝ footprint — 

needs only 3˝ dash hole (Tilt requires larger hole). 





H-05380 Outboard cylinder- splash well mount HC5380-3 945.89 

Complete System: System components sold separately. See application and ordering guides to select appropriate components. 

562 


Sterndrive Cylinders: 

To choose a cylinder use the chart below 

SeaStar Sterndrive Cylinders 

Choose a helm 

CYLINDER USED 

NUMBER OF WHEEL TURNS 

Engine 

Maker/ 

Brand 

Steering 

Config 

Engine 

Drive/ 

Model 

Year Model Part 

No. 

Hutch 

Part 

Number 

Retail 

HH5271 

Front 

mount 

Helm 

HH5272 

Front mount 

Helm 

MERCRUISER Non Power Mercruiser l 1983 Prior BA125-8EMV HC5330 4.9 N/A 

Non Power Alpha l 1984 To Date BA135-7EM HC5332 H-05332 837.57 5.0 3.5 

Non Power Bravo l, ll, lll 1984 To Date BA135-7EM HC5332 H-05332 837.57 5.0 3.5 

Power Assist Mercruiser l To 1983 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

Power Assist Alpha l 1984 To Date 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

Power Assist Bravo l, ll 1984 To Date 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

Power Assist Bravo lll 1984 To Date 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

OMC Non Power 400/800 series 1985 & Prior N/A N/A N/A N/A 

Non Power Cobra 1986 To Date BA150-7EM HC5326 6.0 N/A 

Non Power King Cobra 1986 To Date BA150-7EM HC5326 6.0 N/A 

Power Assist 400/800 series 1985 & Prior N/A N/A N/A N/A 

Power Assist Cobra 1986 To Date 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

Power Assist King Cobra 1986 To Date 125-8EM HC5328 H-05328 707.81 4.9/5.8 3.4/4.1 

VOLVO Non Power 275 To Date BA150-7ATM HC5314 6.0 N/A 

Non Power 280,290 To Date BA135-7EM HC5332 H-05332 837.57 5.0 3.5 

Non Power Diesel To Date BA135-7EM HC5332 H-05332 837.57 5.0 3.5 

Power Assist 275 To Date N/A N/A N/A N/A 

Power Assist 280, 290 To Date 125-8EM HC5328 H-05328 707.81 4.8/5.8 3.4/4.1 

Power Assist Diesel To Date 125-8VEM HC5329 4.9/5.8 3.4/4.1 

Power Assist 32, Diesel 1997 To Date 92-VPS HC5331 4.8/5.5 3.4/4.1 

Power Assist 41-42, Diesel 1992 To Date 92-VPS HC5331 4.8/5.8 3.4/4.1 

Power Assist DPS & SX 1996 To Date 92-VPS HC5331 4.9/5.5 3.4/4.1 

Inboard Cylinders: 

HC5318, HC5319 

Hutchings Description Body Diameter Shaft Diameter Model Vendor Retail 

H-05312 

For more information, 

see page 12 

for Application and 

Order Guide. 

1 

Cylinder QTY 1 HC5312-3 

Helm (4 Turns) QTY 1 HH5271 

Nylon Tubing 3/8˝ As Req´d HT5100 

Oil 1 liter QTY 2 HA5430 

Inboard cylinder – 

Manual, Aluminum 

Choose a system using the chart below 

Boat PLANNING HULLS 

DISPLACEMENT HULLS 

length 

1 Engine 2 Engines 1 Engine 2 Engines 

Pleasure Work Pleasure Work Pleasure Work Pleasure Work 

26ft (8m) 1 4 1 4 2 4 2 4 

32ft (10m) 2 4 1 4 3 4 3 4 

28ft (11.5m) 3 5 2 5 5 5 3 5 

44ft (13.5m) 5 - 3 5 - - 5 - 

50ft (15m) - - 5 - - - - - 

HC5312-3,HC5313-3, 

HC5314-3 

1.38˝ 

(35 mm) 

0.50˝ 

(12.7mm) 

BA125-7ATM HC5312-3 729.83 

www.hutchingsmarine.com . . . Order Online 24/7 563 

2 





4 

Cylinder QTY 1 HC5318 

Helm (4.25 Turns) QTY 1 HH5272 

Copper Tubing 3/8˝ As Req´d NA 






3 

5 

Cylinder QTY 1 HC5319 

Helm (5.5 Turns) QTY 1 HH5272 

Copper Tubing 3/8˝ As Req´d NA 

Oil 1 liter QTY 1 HA5430

SeaStar Steering - Service Parts 

Seastar Front Mount Tie Bar Kit: 

Sea Star 1.7 Rear Mount Helm: 

• 1.7(27.8) Displacement cubic inch (cc) per revolution 

• 1000(70) Relief valve setting psi (bar) 

• 26˝ (660mm) Maximum wheel diameter 

• 1/4 NPT Tube/hose connection port size 

H-06001 



Tie Bar Kit for Single 

Cylinder 

H06001 589.96 

H-15009 

Tie Bar Kit only – side mount 

cylinder 

H05009 370.57 

H-16002 Tie Bar Kit for Dual Cylinder H06002 612.22 


Tie Bar Kit for OMC/ 

FITCH/SUZUKI 

H06003 585.53 

H-05063 Tie Bar Kit for Honda H05063 634.60 

H-05090 Low HP O/B Engine Spacer H05090 38.11 

Seastar Seal Kits: 


H-05261 

Sea Star 1.7 Helm – 

Rear Mount 

HH5261 822.74 

Sea Star Hydraulic Tilt Steering: 

• Preloaded dual taper bearings ensures minimal excess free 

play 

• Smooth operation & feel 

• Shaft seals to prevent water ingress 

• Flexible Rubber Bellows 

• 48 degree of tilt articulation 

• 5 positive lock positions 

• Compact footprint, maintenance free 

• Fits most styled and formed dashes 

• Remote fill port 

H-05608 


H-06190 Sea Star 2.0 - Tilt Steering HH6190 1193.34 

Nylon Tubing: 


H-05176 Sea Star Helm Seal Kit HS5176 77.48 

H-05153 

Side Mount Cylinder 

Seal Kit 

HS5153 68.86 

H-05157 

Front Mount Cylinder 

Seal Kit 

HS5157 184.74 

H-05154 

Seal Kit for SeaStar 

ATM Inboard Cylinders 

HS5154 51.65 

H-05607 

Gland kit ˝A˝ 

HC4600 cylinder 

HP5607 128.27 

H-05608 

Gland kit ˝B˝ HC4600 

cylinder 

HP5608 128.27 

564 

• Can be used with SeaStar 1.7 helms on sterndrives (except 

with HC5332 cylinder) and small inboards with fitting kit 

• Do Not use on outboard systems 


H-05094 Tubing 3/8˝ x 50´ HT5095 151.46 

H-05101 Tubing 3/8˝ x 100´ HT5100 302.94 


Power Purge JR. – Automatic Purging System: 

Hydraulic Steering - Service Tools 

The Power Purge, Jr. is the quickest ways to bleed a SeaStar® or 

BayStar® system and assure a rock-solid steering feel every time! Power Purge systems 

reduce installation and warranty costs while enhancing the quality of the boat for the end user. 

A typical manual fill and purge takes the average, experienced installer about 30 minutes per 

boat — by using Power Purge this can be reduced to 10 minutes or less. Power Purge Jr. is 

available to any business at which SeaStar® is installed by qualified marine hydraulic steering 

technicians. 


H-05445 Power Purge Jr. HA5445-2 1314.00 


Mechanical Steering - Safe-T QC Mechanical Rotary Sys. 

DISCLAIMER: This system is only recommended as replacement for the original system 

as installed by the boat manufacturer. Teleflex always recommends NFB helms for 

outboard applications. NFB helms lock out steering loads caused by propeller torque 

eliminating the driver fatigue normally experienced with a standard helm. Patented 

Teleflex steering helms are a drop in replacement for Safe-T systems. 

Safe-T® QC Mechanical Rotary 

Steering system: 

Traditional Teleflex Marine mechanical steering is still the choice 

for sterndrives, inboards and other power assisted applications. 

It´s just right for power steered boats in which No FeedBack 

systems are not required. 

Safe-T® QC offers the quick response of three-turn steering, 

and easy installation with a patented, no-tools-required cable 

connection at the helm. 

Applications: 

Virtually all power-assisted sterndrive boats with wheels up to 

16˝ diameter. Safe-T QC® replaces all Teleflex Safe-T helms made 

since 1968 with little or no dash modifications. (Requires use of 

SSC62 QC or SSC61 QC II steering cable.) 

For single station use only. Safe-T QC accepts wheels up to 16˝ 

diameter. 

Components are available for dual cable systems, but we 

recommend No-FeedBack steering for all dual cable steered, nonpower-assisted 

outboards and sterndrives. See the NFB 4.2 Dual 

Cable and SeaStar PRO sections of this catalog. 

Features: 

Quick-response of 3 turns lock-to-lock. 

Kits include: cable, helm, 90° bezel and hardware. 

Standard 3/4˝ round tapered steering shaft. 

Stainless steel cable output ends. 

Fast, easy installation: uses simple snap-in cable 

connection, Teleflex Quick Connect (QC) cable, 

and industry-standard Safe-T mounting hardware. 



566 



Model 

Retail 

Complete System - Safe-T QC (Single Cable) SS137XX 

S-00137-08 8´ QC Steering Kit SS13708 225.80 














Components 

S-05094 Safe-T QC Single Helm SH5094P 106.33 

S-00062-XX QC Cable SSC62XX Pg 574 

S-27484 Safe-T QC Bezel (90°) SB27484P 26.84 

Options 

H-91523 

Safe-T QC Sgl. Tilt Dash Module 

(Each Kit Includes Tilt Helm & 

Tilt Mechanism) 

SHT91523 339.79 

S-91800 Sport Tilt Mechanism SH91800P 218.51 

Sport Plus Tilt Mechanism SH91900P 

Safe-T QC Single Tilt Helm SH91523P * 

S-27483 Safe-T QC Bezel (20°) SH27483P 37.96 

S-39329 Cable Gard (fits most tilt tubes) SH39329P 17.90 

Service Items 

QC II Cable 

(For most Teleflex rotary helms) 

S-00061-XX 

Includes SA27620P Helm 

Converter 

S-27620 

S-27454 

QC II Threaded Helm Converter 

(in SSC61 cable) 

Steering Wheel Hardware Kit 

(Old #2745417P) 

SSC61XX 

Pg 574 

SA27620P 28.33 

SA27454P 13.61 

S-35680 Spent Travel Tube SA35680P 11.88 

S-27245 

Hitch Pin for Quick Connect 

Helms (Old #2724514P) 

SA27245P 6.70 

Safe-T ˝TS˝ Helm (Old Style) SH5023P 

S-05294 Safe-T QC Dual Helm SH5294P† 483.51 

Safe-T QC Dual Tilt Helm SH91524P*† 

* Requires tilt mechanism to complete Tilt Steering system installation. 

† For dual cable. If steering is NOT power-assisted, upgrading to NFB 4.2 Dual Cable is 

recommended. 


Mechanical Steering - "The Rack" Sterndrive Rack & Pinion Sys. 

DISCLAIMER: This system is only recommended as replacement for 

the original system as installed by the boat manufacturer. Teleflex always 

recommends NFB helms for outboard applications. NFB helms lock out 

steering loads caused by propeller torque eliminating the driver fatigue 

normally experienced with a standard helm. Patented Teleflex steering helms 

are a drop in replacement for standard rack system. 

The Rack Mechanical Rack 

Steering System: 

Traditional Teleflex mechanical steering is still the choice for 

sterndrives, inboards and other power assisted applications. It´s 

just right for power steered boats in which No FeedBack systems 

are not required. Our new Rack features the precision and comfort 

of four turns lock-to-lock with a cable and helm that install easily 

from behind the dash. In single cable configurations, this is the best 

4-turn choice for power-steered boats. 

Applications: 

Virtually all power-assisted sterndrive boats with wheels up to 16˝ 

diameter. 

Back Mount Rack Replaces 1984-date Teleflex ˝The Rack˝ steering 

without dash modification. (Requires use of SSC134XX Back 

Mount Rack cable.) 

For single station use only. Components are available for dual cable 

systems, but we recommend No-FeedBack steering for all dual cable 

steered, non-power-assisted outboards and sterndrives. See the NFB 

Pro Rack Dual Cable and SeaStar PRO sections of this catalog. 

Features: 

Precise, easy 4 turns lock-to-lock. 




Fast, easy installation: back mount design allows 

quick placement in dash PLUS mounting hardware 

fits industry-standard Teleflex rack holes. 





Model 

Retail 

Complete System - BM Rack Steering (Single Cable) SS141XX 

S-00141-08 08´ Rack Kit SS14108 225.80 

S-00141-09 09´ Rack Kit SS14109 225.80 

S-00141-10 10´ Rack Kit SS14110 225.80 

S-00141-11 11´ Rack Kit SS14111 225.80 

S-00141-12 12´ Rack Kit SS14112 225.80 

S-00141-13 13´ Rack Kit SS14113 225.80 

S-00141-14 14´ Rack Kit SS14114 225.80 

S-00141-15 15´ Rack Kit SS14115 225.80 

S-00141-16 16´ Rack Kit SS14116 225.80 

S-00141-17 17´ Rack Kit SS14117 225.80 

S-00141-18 18´ Rack Kit SS14118 225.80 

S-00141-19 19´ Rack Kit SS14119 225.80 

S-00141-20 20´ Rack Kit SS14120 225.80 

S-00141-21 21´ Rack Kit SS14121 298.74 

S-00141-22 22´ Rack Kit SS14122 307.52 

S-00141-23 23´ Rack Kit SS14123 316.35 

Components 

S-05210 Back Mount Rack Helm (single/dual) SH5210P 92.97 

S-00134-XX Back Mount Rack Single Cable SSC134XX Pg 575 

S-39526 Back Mount Bezel (90°) SB39526P 27.08 

Options 

H-91610 

BM Rack Tilt Dash Module 

(Each Kit Includes Tilt Helm & Tilt 

Mechanism) 

SHT91610 312.31 

S-91610 BM Rack Tilt Helm (single/dual) SH91610P * 137.39 


Sport Plus Tilt Mechanism 

SH91900P 

S-00154-XX Rack Single Cable SSC154XX Pg 575 

S-27448 Dash Wedge Kit (10°) SB27448P 22.15 


Back Mount Rack Friction Device 

S-39531-14 

(Old #3953114P) 

SA39531P 16.72 

S-39329 Cable Gard (fits most tilt tubes) SA39329P 17.90 

Service Items 

S-00135-XX Back Mount Rack Dual Cable SSC135XX† Pg 575 

S-00124-XX Old Style ˝The Rack˝ Cable SSC124XX† Pg 575 


S-27454 

SA27454P 13.61 

(Old #2745417P) 


† For dual rack & pinion steered boats. If steering is NOT 

power-assisted, upgrading to NFB 4.2 Pro Rack is recommended. 


Mechanical Steering - NFBSafe-T® II Mechanical Rotary Sys. 

NFB Safe-T® II Mechanical Rotary 

Steering system: 

Major OEMs use Teleflex Safe-T II, and so will your customers. 

It´s the next generation of Safe-T, the world´s #1 rotary steering 

system - rugged, compact, lightweight, and with Teleflex No 

FeedBack technology. This ultra-smooth 3-turn system takes the 

work out of steering most V-4 outboard powered boats. The Safe-T 

II helm is a drop-in replacement for current generation Safe-T QC 

with no dash modifications! 



Model 

Retail 

Complete System - 

NFB Safe-T II Steering Kit (Single Cable) SS132XX 

S-00132-10 NFB Safe-T II Steering Kit – 10´ SS13210 321.07 









S-00132-19 NFB safe-T II Steering Kit – 19´ SS13219 354.01 


Components 

S-05150 NFB Safe-T II Helm SH5150P 203.88 


S-27150 Rotary NFB Bezel (90°) SB27150P 28.02 

Options 

Applications: 

NFB Safe-T II single-cable systems are suitable for most singlestation 

boats with a single non-power-assisted outboard engine up 

to V-4 and minimal engine flutter or steering instability. Safe-T 

II accepts wheels up to 16˝ diameter. (NFB Safe-T II is available 

in single cable configuration only). Replaces nearly all standard 

Safe-T* steering without dash modifications. 

Features: 

Patented No FeedBack Steering machanism 

Quick-response of 3 turns lock-to-lock. 

Minimal clutch free play 

Standard 3/4˝ round tapered steering shaft 

Stainless steel cable output ends 

Fast, east installation: uses Teleflex Quick Connect 

(QC) cable 

Kits include: cable, helm, 90 o bezel and hardware 

Meets A.B.Y.C. standards 

Meets N.M.M.A. certification requirements 

H-91190 

NFB Safe-T II Tilt Dash Module 


Mechanism) 

SHT91190 435.02 

S-91190 NFB Safe-T II Tilt Helm SH91190P * 238.07 



SH91900P 

S-27483 Bezel (20°) SB27483P 37.96 


Service Items 

S-00061-XX 

QC II Cable 

(for most Teleflex rotary, Includes 

SSC61XX 

Pg 574 

SA27620P Helm Converter) 


S-27454 

(Old #2745417P) 

SA27454P 13.61 

S-38603 Spent Travel Tube (Rotary NFB) SA38603P 12.45 

Hitch Pin for Quick Connect Helms 

S-27245 

(Old #2727514P) 

SA27245P 6.70 


568 

NFB SAFE-T II 

Single Cable System 

(Steering Wheel not included.) 


Mechanical Steering - NFB 4.2 Tilt Mechanical Rotary Sys. 

NFB 4.2 Tilt Mechanical Rotary 

Steering System: 

Patented No FeedBack Control — 

PLUS THE WORLD´S MOST POPULAR TILT STEERING! 

You get Tilt Steering, the advantage of 4.2 turns lock-to-lock and 

our patented No FeedBack steering to lock out steering loads! 

Teleflex´s 4.2 Rotary NFB Tilt Kit puts all the latest mechanical 

steering technology in one box! 

Applications: 

NFB 4.2 Tilt single-cable systems are suitable for most singlestation 

boats with a single non-power-assisted outboard engine up 

to V-6 and minimal engine flutter or steering instability. 4.2 Tilt 

accepts wheels up to 16˝ diameter. 

Drop-in replacement for all current generation Teleflex Tilt 

Steering with no dash modification — and replaces other steering 

systems with minimal dash modifications. 



Model 

Retail 


NFB 4.2 Tilt Steering (Single Cable) SS157XX 

S-00157-12 NFB 4.2 Tilt Steering Kit - 12´ Cable SS15712 485.08 







Components 

S-91526 NFB 4.2 Single Tilt Helm SH91526P 338.57 

S-91800 Performance Tilt Mechanism SH91800P 218.51 


Options 

H-91526 

NFB 4.2 Single Tilt Dash Module 


Mechanism) 

SHT91526 493.41 

S-91526 NFB 4.2 Single Tilt Helm SH91526P * 338.57 



SH91900P 


Service Items 

S-00061-XX 

QC II Cable 


SSC61XX 

Pg 574 



S-27454 

(Old #2745417P) 

SA27454P 13.61 



Features: 

Teleflex Tilt Steering with 48° 

of total adjustment in five 12° 

increments. 

Patented No FeedBack 

Steering mechanism. 

Twin cable system 

for maximum 

control. 

Comfortable 4.2 

turns from 

lock-to-lock. 

Minimal clutch free play. 



Fast, easy installation: uses Teleflex Quick 

Connect (QC) steering cable. 



NFB 4.2 TILT 




Mechanical Steering - NFB 4.2 Mechanical Rotary Sys. 

NFB 4.2 Mechanical Rotary Steering 

(Single) system: 

Patented No FeedBack Steering Control for about the cost of an 

old-fashioned steering replacement. With the advantage of 4.2 

turns lock-to-lock and our patented No FeedBack steering to lock 

out steering loads, Teleflex´s 4.2 Rotary NFB Steering is the ideal 

single-cable system for most non-power-steered boats. The helm is 

a drop-in replacement for current generation Safe-T with no dash 

modifications required. 

(See following page for twin cable system.) 

Applications: 

NFB 4.2 single-cable systems are suitable for most single-station 

boats with a single non-power-assisted outboard engine up to V-6 

and minimal engine flutter or steering instability. 

4.2 accepts wheels up to 16˝ diameter. 

Use dual cable system for boats with engine flutter or steering 

instability. (See next page.) 



Retail 

Model 


NFB 4.2 Steering Kit (Single Cable) SS147XX 

Components 

S-04910 NFB 4.2 Helm SH4910P 205.10 



570 

System components sold separately. 

Options 

H-91526 

NFB 4.2 Single Tilt Dash Module 

(Each Kit Includes Tilt Helm & Tilt SHT91526 493.41 

Mechanism) 

S-91526 NFB 4.2 Single Tilt Helm SH91526P* 338.57 



SH91900P 

S-27483 Bezel (20°) SB27483P 37.96 


Service Items 

S-00061-XX 

QC II Cable 


SSC61XX 

Pg 574 



S-27454 

(Old #2745417P) 

SA27454P 13.61 



Replaces nearly all Teleflex Safe-T ® steering systems without dash 

modification. 

Features: 

Patented No FeedBack Steering mechanism. 

Comfortable 4.2 turns from lock-to-lock. 









NFB 4.2 




Mechanical Steering - NFB 4.2 Dual Mechanical Rotary Sys. 

NFB 4.2 Mechanical Rotary Steering 

(Dual) system: 

Patented No FeedBack Steering Control for about the cost of 

an old-fashioned steering replacement. With the advantage of 

4.2 turns lock-to-lock and our patented No FeedBack steering 

to lock out steering loads, Teleflex´s 4.2 Rotary NFB Steering is 

the ideal system for most non-power-steered boats. This rugged 

dual cable system is made for applications with engine flutter or 

steering instability. The helm is a drop-in replacement for current 

generation Safe-T with no dash modifications required. 

(See preceding page for single cable system.) 

Applications: 

NFB 4.2 dual-cable systems are suitable for most single-station 

boats with a single non-power-assisted outboard engine up to V-6 

in which engine flutter or steering instability is present. 4.2 accepts 

wheels up to 16˝ diameter. 

Replaces nearly all Teleflex Safe-T ® steering systems (including twin 

cable) without dash modification. 



Model 

Retail 


NFB 4.2 Dual Steering Kit (Dual Cable) SS148XX 

S-00148-14 NFB 4.2 Dual Steering Kit - 14´ Cable SS14814 830.28 



Components 

S-04920 NFB 4.2 Dual Helm SH4920P 396.59 

S-00062-XX (2) QC Cables SSC62XX Pg 574 


Options 

NFB 4.2 Dual Tilt Helm 

SH91527P* 



SH91900P 

S-27483 Bezel (20°) SB27483P 37.96 


Service Items 

S-00061-XX 

QC II Cable 


SSC61XX 

Pg 574 



S-27454 

(Old #2745417P) 

SA27454P 13.61 



Features: 


Twin cable system for maximum control. 

Comfortable 4.2 turns from lock-to-lock. 






Kits include: 2 cables, helm, 90° bezel and hardware. 



NFB 4.2 

Dual Cable System 



Mechanical Steering - NFB Mechanical Rack Steering Sys. 

NFB Mechanical Rack Steering 

(Single) system: 

The easy-to-sell, easy-to-install upgrade to the most popular Rack 

and Pinion steering system in boating. Teleflex has applied its 

patented No FeedBack technology to the incredible precision of 

a rack and pinion system, and engineered-in serious advances in 

steering comfort and control. And — it´s a drop-in replacement 

for Teleflex ˝The Rack˝. 

Applications: 

NFB Rack single-cable systems are suitable for most single-station 

boats with a single non-power-assisted outboard engine up to 

V-6 and minimal engine flutter or steering instability. NFB Rack 

accepts wheels up to 16˝ diameter. 



Model 

Retail 


NFB Rack Steering Kit (Single Cable) SS151XX 

S-00151-10 NFB Rack Steering Kit - 10´ Cable SS15110 358.61 











Components 

S-05230 NFB Rack Helm (single/dual) SH5230P 223.29 


S-39544 Rack NFB Bezel (90°) SB39544P 28.39 

Options 

H-91630 

NFB Rack Tilt Dash Module - single/ 

dual. (Each Kit Includes Tilt Helm & SHT91630 410.98 


S-91630 NFB Rack Tilt Helm (single/dual) SH91630P * 246.97 



SH91900P 





S-27454 


(Old #2745417P) 

SA27454P 13.61 


572 

New Back Mount design means easy installation; helm & cable are 

installed as a unit from behind dash and replace standard Teleflex 

rack steering without dash modifications. 

Features: 


Precise feel of 4 turns from lock-to-lock. 




Fast, easy installation; back mount design allows 

quick placement in dash PLUS mounting hardware 

fits industry-standard Teleflex rack holes. 




NFB RACK 




Mechanical Steering - NFB Pro Mechanical Rack Steering Sys. 

NFB Pro Mechanical Rack Steering 

(Dual) system: 

The only Rack and Pinion steering system for the high 

performance boater. Teleflex combines its patented No FeedBack 

technology with the incredible precision and control of a dual 

cable rack and pinion system. Now more than ever, NFB means 

performance! Teleflex offers Pro Rack for high performance 

hulls and motors — boats which have engine flutter, experience 

instability or simply need that extra margin of control at the helm. 

It´s a drop-in replacement for Teleflex ˝The Rack˝. 

Applications: 

NFB Pro Rack systems are suitable for single-station, high 

performance boats equipped with a single non-power-assisted 

outboard (up to 

V-6) in which engine flutter or steering instability 

is present. NFB Pro Rack accepts wheels up to 16˝ diameter. New 

Back Mount design installs easily and replaces standard Teleflex 

rack steering without dash modifications. 



Model 

Retail 


NFB Pro Rack Steering Kit (Dual Cable) SS152XX 

S-00152-12 

NFB Pro Rack Steering Kit - 12´ SS15212 

Cable 

758.96 

S-00152-13 


Cable 

767.06 

S-00152-14 


Cable 

775.16 

S-00152-15 


Cable 

820.59 

S-00152-16 


Cable 

829.08 

Components 

S-05230 NFB Rack Helm (single/dual) SH5230P 223.29 


S-39544 Rack NFB Bezel (90°) SB39544P 28.39 

Options 

H-91630 

NFB Rack Tilt Dash Module -single/ 

dual. (Each Kit Includes Tilt Helm & SHT91630 410.98 


S-91630 NFB Rack Tilt Helm (single/dual) SH91630P * 246.97 



SH91900P 




S-27454 


(Old #2745417P) 

SA27454P 13.61 


Features: 


Dual cables minimize lost motion in system. 

Precise feel of 4 turns from lock-to-lock. 




Fast, easy installation; back mount design 

allows quick placement in dash PLUS mounting 

hardware fits industry-standard Teleflex rack holes. 




PRO RACK NFB 

Twin Cable System 



Rotary Replacement Steering Cables 

Safte-T QC Steering Cable • 

SSC62-XX 

• Fits TELEFLEX Helms: SAFE-T (QC) Rotary, NFB Rotary 

Standard quick connect 

• rotary cable fits SH5094P, SH5180P, SH5294P, SH91190P, 

SH91526P, SH91527P, 

• SH91523P, and SH91524P. 

Safte-T QC II Steering Cable • 

SSC61-XX 

• Replacment for SSC72-XX cables 

• Kit contains standard quick connect rotary cable with 

adaptor to fit old Safe T (SH5023P, SH5075P, SH91075P 

and SH91077P) and Big T helms (SH5000P and 

SH91525P). SSC61XX steering cable fits all helms listed in 

SSC62XX applications above. 

• Includes SA27620P Converter. 

Hutchings Length Vendor Retail 

S-00062-06 6´ SS62XX 188.53 

S-00062-07 7´ SS62XX 188.53 

S-00062-08 8´ SS62XX 162.12 

S-00062-09 9´ SS62XX 162.12 

S-00062-10 10´ SS62XX 162.12 

S-00062-11 11´ SS62XX 162.12 

S-00062-12 12´ SS62XX 162.12 

S-00062-13 13´ SS62XX 162.12 

S-00062-14 14´ SS62XX 162.12 

S-00062-15 15´ SS62XX 162.12 

S-00062-16 16´ SS62XX 162.12 

S-00062-17 17´ SS62XX 162.12 

S-00062-18 18´ SS62XX 162.12 

S-00062-19 19´ SS62XX 162.12 

S-00062-20 20´ SS62XX 162.12 

S-00062-22 22´ SS62XX 257.92 

S-00062-24 24´ SS62XX 276.08 

S-00062-26 26´ SS62XX 294.23 

S-00062-28 28´ SS62XX 312.38 

S-00062-30 30´ SS62XX 330.54 

S-00062-32 32´ SS62XX 366.84 

S-00062-34 34´ SS62XX 403.15 

S-00062-36 36´ SS62XX 439.46 

S-00062-38 38´ SS62XX 475.76 

S-00062-40 40´ SS62XX 512.07 

Hutchings Length Vendor Retail 

S-00061-06 6´ SSC61-06 200.76 

S-00061-07 7´ SSC61-07 200.76 

S-00061-08 8´ SSC61-08 169.42 

S-00061-09 9´ SSC61-09 169.42 

S-00061-10 10´ SSC61-10 169.42 

S-00061-11 11´ SSC61-11 169.42 

S-00061-12 12´ SSC61-12 169.42 

S-00061-13 13´ SSC61-13 169.42 

S-00061-14 14´ SSC61-14 169.42 

S-00061-15 15´ SSC61-15 169.42 

S-00061-16 16´ SSC61-16 169.42 

S-00061-17 17´ SSC61-17 169.42 

S-00061-18 18´ SSC61-18 169.42 

S-00061-19 19´ SSC61-19 169.42 

S-00061-20 20´ SSC61-20 169.42 

S-00061-22 22´ SSC61-22 267.97 

S-00061-24 24´ SSC61-24 285.89 

S-00061-26 26´ SSC61-26 317.01 

S-00061-28 28´ SSC61-28 335.71 

S-00061-30 30´ SSC61-30 354.41 

S-00061-32 32´ SSC61-32 391.80 

S-00061-34 34´ SSC61-34 429.20 

S-00061-36 36´ SSC61-36 466.59 

S-00061-38 38´ SSC61-38 503.99 

S-00061-40 40´ SSC61-40 541.39 

Command • SSC 290-XX (see page 571) 

• Rotary replacement steering cable for the Morse 304411 and the Teleflex 

• SSC52XX Command 290 steering helms; 292525, 

• (The following are all obsolete) 305015, 304857, 310988, 310989, 310990, 310991. 

• See page 663 for more info 

574 


Back Mount Rack Single Cable • 

SSC134-XX 

Standard rack cable fits SH5210P, SH5230P, SH91610P, and 

SH91630P 

Hutchings Length Vendor # Retail 

S-00134-08 8´ SSC13408 215.18 

S-00134-09 9´ SSC13409 219.68 

S-00134-10 10´ SSC13410 224.19 

S-00134-11 11´ SSC13411 236.19 

S-00134-12 12´ SSC13412 191.99 

S-00134-13 13´ SSC13413 195.71 

S-00134-14 14´ SSC13414 204.75 

S-00134-15 15´ SSC13415 208.54 

S-00134-16 16´ SSC13416 212.35 

S-00134-17 17´ SSC13417 216.17 

S-00134-18 18´ SSC13418 219.99 

S-00134-19 19´ SSC13419 223.78 

S-00134-20 20´ SSC13420 227.59 

S-00134-21 21´ SSC13421 290.75 

S-00134-22 22´ SSC13422 295.54 

S-00134-23 23´ SSC13423 300.33 

Back Mount Rack Dual Cable • 

SSC135-XX 

Twin rack cable fits SH5210P, SH5230P, SH91610P, and 

SH91630P. 

Rack Replacement Steering Cables 

TFXtreme Back Mount Rack Single Cable • 

SSC154-XX 

TFXtreme® rack cable fits 

SH5210P, SH91610P, SH5230P, 

and SH91630P. 

Use this cable for Minimal Backlash 

& Superior Steering Response 


S-00154-12 12´ SSC15412 260.86 

S-00154-13 13´ SSC15413 264.64 

S-00154-14 14´ SSC15414 268.39 

S-00154-15 15´ SSC15415 272.18 

S-00154-16 16´ SSC15416 275.93 

S-00154-17 17´ SSC15417 279.71 

S-00154-18 18´ SSC15418 283.50 

S-00154-19 19´ SSC15419 287.25 

S-00154-20 20´ SSC15420 291.03 

S-00154-23 23´ SSC15423 328.58 

Old Style "THE RACK" Single Cable • 

SSC124-XX 

˝THE RACK˝ STEERING 

CABLE 

Replacement – 1984 to Date 

Old style XR-4 rack steering 

cable that fits the old Teleflex rack helms; SH5098P, SH5097P, 

SH91528, SH91529 All of these helms are obsolete 


S-00124-12 12´ SSC12412 199.17 

S-00124-13 13´ SSC12413 204.62 

S-00124-14 14´ SSC12414 210.06 

S-00124-15 15´ SSC12415 215.51 

S-00124-16 16´ SSC12416 220.95 

S-00124-17 17´ SSC12417 226.40 

S-00124-18 18´ SSC12418 231.84 

Command 200 • SSC130-XX (see page 579) 


S-00135-12 12´ SSC13512 630.14 

S-00135-13 13´ SSC13513 639.71 

S-00135-14 14´ SSC13514 649.29 

S-00135-15 15´ SSC13515 658.84 

S-00135-16 16´ SSC13516 668.38 

S-00135-20 20´ SSC13520 706.66 

• Rack replacement cable for the Morse 

300619 cable used on the Command 

200 rack steering system helms; 300252, 300853,310992, 

310993, 910994, 310995 

• All of these helms are obsolete 

• See page 663 for more 

information 


Mechanical Steering 

Steering Connection Kits Overview 

There are four basic types of connections for mechanical steering. 

576 


www.hutchingsmarine.com . . . Order Online 24/7 577 

www.teleflexmarine.com 

126 

teleflex steeriNG cONNectiON Kits: 

Connection Kits - See Next Page for Pricing: 

NOTE: Parts shown on this page are available in kit form ONLy. 

Steering Parts - Accessories 

STEERING - Mechanical Connection Kits 

a SPLASHWELL 

MOUNT KIT 

15° Corrosion 

Resistant 

Part No. SA27253P 

(NOTE: OUTER RING NOT SOLD SEPARATELy) 

(BOOT ONLy P/N: SA37868P) 

B SPLASHWELL 

MOUNT KIT 

90° Corrosion 

Resistant 

Part No. SA27254P 


c SPLASHWELL 

THREADED 

TUBE WITH BALL 

Corrosion Resistant 

SA36316P 


f CLAMP BLOCK — 

SKI BOAT INBOARD 

2-1/4" Stand-Off 

(Heavy Duty with Black Metal Flake Finish) 

G SUPPORT TUBE 

Aluminum SA27274P 

Stainless Steel SA27275P 

H CLEVIS KIT — 

STAINLESS STEEL 

With Short Bolt SA27314P 

With Long Bolt SA27329P 

Part No. 

SA27578P 

d CLAMP BLOCK — 

OUTBOARD 

Stainless Steel 

SA27149P 

Corrosion 

Resistant 

SA27055P 

NOTE: SA27313P Bushing should be ordered with SA27329P. 

CLEVIS KIT — SKI BOAT 

(STAINLESS STEEL) 

With Short Bolt 

SA27576P 

With Long Bolt 

SA27577P 

e CLAMP BLOCK — 

SKI BOAT INBOARD 

4-1/2" Stand-Off 

Part No. 

SA27579P 

i ROD END KIT 

(1/2-20 THD.) 

Steel SA27276P 

Stainless Steel SA27277P 

J BUSHING KIT — 

INBOARD TILLER ARM 

(Heavy Duty with Black Metal Flake Finish) 

Part No. SA27313P

Steering Parts & Accessories 

Connection Kits Continued... 

L 

LINK ARM KIT 

(WITH BOOT) 

1977-84 Johnson/Evinrude 70 & 

140 HP engines SA2736IP 

(BOOT ONLY P/N: SA37868P) 

See Page 577 & 578 for Diagrams 

Hutchings Letter Description Vendor Retail 

S-27253 A 15 Deg Splash well Mount Kit SA27253P 230.67 

S-27254 B 90 Deg Splash well Mount Kit SA27254P 147.13 

S-27256 Transom Mount Kit Corrosion Resistant SA27256P 198.90 

S-37868 Boot for S36316 SA37868P 13.74 

S-36316 C Splash well Threaded Tube w/Ball SA36316P 58.87 

S-27055 D Clamp Block Outboard Corrosion Resistant SA27055P 120.25 

S-27578 F Clamp Block Ski Boat Inboard 2 1/2˝ SA27578P 134.64 

S-27579 E Clamp Block Ski Boat Inboard 4 1/2˝ SA27579P 146.45 

S-27274 G Support Tube Aluminium SA27274P 30.25 

S-27314 H Clevis Kit S.S. With Short Bolt SA27314P 53.04 

S-27329 

H 

Clevis Kit S.S. With Long Bolt 

SA27329P 

S 27313 S/B ordered with S27329 

51.55 

S-27313 J Bushing for S 27329 SA27313P 13.17 

S-27361 L Link Arm Kit With Boot SA27361P 112.02 

S-27252 N Universal Tie Bar Kit SA27252P 493.67 

578 



Command 290 (C-290) Rotary Steering 

Components: 

• Command 290 Steering Systems are no longer produced 

• Available components and service items are listed below 

• NOTE: Not all service items are still available for this 

system, your only alternative is to upgrade to a complete new 

Teleflex system 

H 39245 

H 64480 

Hutchings Description Model Retail 

H-01242-1 Bezel 20o C-290 308561 66.92 

H-01242 Bezel 90o C-290 308559 42.40 

H-39245 Helm Adaptor to C290 Helm 3924516P 21.05 

H-35002 Helm Hardware Kit Command 290 305002 28.70 

H-64480 Support Tube (Aluminum) 064480 59.37 

S-00290-XX Steering Cable FT SSC290XX See Below 

Command 290 Rotary Replacement Cable: 

• Replaces TRC #304411-000-Length Inches 

Command C200 Replacement Cable • 

SSC130-XX: 

• TRC C200 # 300619-000 length and # 300620-000-length 

Hutchings Model Length Retail 

S-00290-08 SSC29008 8 208.06 

S-00290-09 SSC29009 9 208.06 

S-00290-10 SSC29010 10´ 212.69 

S-00290-11 SSC29011 11´ 217.35 

S-00290-12 SSC29012 12´ 221.97 

S-00290-13 SSC29013 13´ 226.63 

S-00290-14 SSC29014 14´ 231.26 

S-00290-15 SSC29015 15´ 235.91 

S-00290-16 SSC29016 16´ 240.54 

S-00290-17 SSC29017 17´ 245.20 

S-00290-18 SSC29018 18´ 249.82 

S-00290-19 SSC29019 19´ 254.48 

S-00290-20 SSC29020 20´ 259.11 

S-00290-22 SSC29022 22´ 277.68 

S-00290-24 SSC29024 24´ 296.24 

S-00290-26 SSC29026 26´ 312.32 

S-00290-28 SSC29028 28´ 318.81 

S-00290-30 SSC29030 30´ 355.67 


S-00130-10 SSC13010 10´ 196.12 

S-00130-11 SSC13011 11´ 201.80 

S-00130-12 SSC13012 12´ 207.47 

S-00130-13 SSC13013 13´ 213.14 

S-00130-14 SSC13014 14´ 218.81 

S-00130-15 SSC13015 15´ 224.49 

S-00130-16 SSC13016 16´ 230.16 

S-00130-17 SSC13017 17´ 235.83 

S-00130-18 SSC13018 18´ 241.51 

S-00130-19 SSC13019 19´ 247.18 

S-00130-20 SSC13020 20´ 252.85 



Steering Mate: 

Tiller Clamps: 

• The Steering Mate Steering Cable 

Lubrication Fitting 

• With the unique funnel design that directs lubricant to 

critical area 

• Keeps moisture and dirt out reducing the risk of steering 

failure 

H 00099 H 00099-1 

H 00099-2 

Hutchings Description Retail 

H-00099 3/16˝ Tiller Clamps 2.16 

H-00099-1 3/16˝ Galvanized Clamps 0.59 

H-00099-2 1/4˝ Galvanized Clamps 0.92 

Tiller Cable Tightener: 

• Zinc-plated steel tension holder 

- tightener 

Hutchings Model Retail 

H-12273 091814 5.25 

Tiller Swivel Pulley: 

• Nonmagnetic, non corrosive stainless steel body & strap with 

a plastic sheave for wire rope tiller lines 

• The pulley strap is included 

• Each pulley meets ABYC standards 


H-00450 SMA 875 29.71 

580 


H-02906 Pulley 91934 7.22 

H-02906-1 Eye Strap Only 91939 1.81 


Motorwell Boot - 

Split Side: 

• Provides covered pass-thru for cables, wires or fuel lines 

• Split side allows installation without disconnecting 

• Black rubber construction, polypropylene attachment gasket 

ring 

Hutchings Dia Model Retail 

H-12821 3˝ 12822-5 10.62 

H-12819 4˝ 12820-5 11.16 

Motorwell Boots: 

• Durable vinyl that resists gasoline, 

oil, ultra-violet rays 

• Easily installed with pop rivets or 

screws 


Cable Boot: 

• This is truly a functional cable boot 

that is easy to install 

• No longer is it necessary to split or 

cut your motor well boot to pass 

cables through 

• This cable best provides 

a fully open area to 

pass wiring and cables 

through 

• When rigging is 

complete, simply pull 

cable tie snug around 

wires and cable to 

complete installation 

• The cable boot is 

constructed of rugged 

black vinyl that resists 

ultraviolet rays, gasoline and oil 

Hutchings Description Colour Model Retail 

H-01574 Cable Boot 3˝ Black CB-1 8.11 

H-01574-1 Cable Boot 3˝ White CB-1W 8.20 

H-01575 Cable Boot 4 1/2˝ Black CB-4 11.24 

H-01575-1 Cable Boot 4 1/2˝ White CB-4W 11.30 

Utility Grommet: 

• Protects items passing thru bulkheads, 

braces or stringers 

• Marine grade flexible black vinyl 

• 1-3/4˝ maximum hole size 

Hutchings Dia Model Description Retail 

H-01015-1 

3˝ 10-15-11 mold in slots/ 

breakaway tabs 

4.49 

H-01015-2 

4˝ 10-15-1 mold in slots/ 

breakaway tabs 

5.34 

Tiller Rope Grommet: 

• Molded of durable polyethylene 

• Has 3˝ opening and 5/16˝ 

inside flange 

• Pairs 


H-01673 Grommet Black – O.D. 2-3/4˝ UG-2 11.57 

Cable Boot Grommet: 

• Protects cables, hoses and wires 

from chafing 

• Fits into pass-thru hole for steering, electrical and control 

cables and provides a smooth, chafe-free fitting 

• Cable boot fits snugly onto top of grommet 


H-00101-2 3˝ White 10-15-3 3.18 

H-00101-3 3˝ Black 10-15-5 3.18 


H-01574-2 Fits 3˝ Cable Boot H 1574 CBG-1 6.21 

H-01575-2 Fits 4 1/2˝ Cable Boot H 1575 CBG-4 6.74 


Steering Wheels 

Soft Grip Steering Wheel: 

• Contemporary styling, fits 3/4˝ 

tapered shaft 

• V resistant, nonmagnetic, hard 

plastic center cap 

• 13˝diameter x 3-3/8˝ dish, soft 

black PVC outer rim 

Daytona Steering Wheel: 

• Classic sport wheel design features 

hard grip and soft grip rim options 

with leather grain appearance 

• Center cap accepts round 

custom logos, 13˝ diameter x 

3-1/8˝ dish 

• Molded in tapered hub for 

3/4˝ tapered shafts 

Hutchings Size Model Retail 

H-08315 13˝ Diameter 8315-4 59.01 

Fantasy Steering Wheel: 

• All wheels include assembled 3/4˝ 

tapered hub (1.75˝length) and black 

plastic center cap. 

• 1.5˝ extension available 


H-02281 13˝ Diameter 2281 33.98 

Steering Wheel Maneuvering Knob: 

• Fits Sea-Dog steering wheels 

part number´s 230111, 

230115, 230211, 230215 

• Fit most steering wheels with 

rim diameter from 5/8˝ to 1˝ 


P-13101 13.8˝ - Polyurethane PU013101 127.19 

Folletto Steering Wheel: 

• All wheels include assembled 3/4˝ 

tapered hub (1.75˝length) and black 

plastic center cap. 

• 1.5˝ extension available 


H-23106 1-1/2˝A x 1-7/8˝B 230106-1 36.61 

Steering Wheel - Stainless Steel: 

• High quality heavy duty 

polished stainless steel, fits 

standard 3/4˝ taper shaft, 3/16˝ 

key way 

• Complete with black center 

cover, 6 spokes, 25°dish 

• All wheel diameters are 

measured overall to outside edge 

of rim 

• H-23021 is stainless steel 

with a foam covering 


P-23131 14.2˝ - Silver Inserts PU023131 222.50 

582 

Shown with Foam Covering 


H-21381 

15-1/8˝A x 3/4˝B x 

3-1/2˝C x 25°D 

230215 

144.91 

Stainless Steel 

H-23021 

15˝A x 3/4˝B x 

3-1/2˝C x 25°D 

S.S. w/Foam Cover 

230216 

155.39 


Teleflex Steering Wheels: 

• Beautiful, high-detail styling 

• Rugged construction for marine use 

• U.V. and corrosion resistant materials 

• Stylish center medallion included 

• For helms with standard marine round 3/4˝ tapered shaft 

• All styles suitable for mechanical steering 

• Equidistant-spoke model (Talon) offered for use with 

hydraulic steering systems 

• Meet or exceed all applicable industry requirements 

Steering Wheels & Accessories 

For helms with standard round 

¾" tapered shafts 

NOTE: When properly installed, these steering wheels will attach 

to marine helms with ABYC standard 3/4˝ tapered steering shafts, using 

Teleflex or equivalent anti-vibratory lock nuts. Wheels with equidistant 

spokes are suggested for boats equipped with hydraulic steering 

in which a centered or ˝master spoke˝ wheel cannot be maintained. 

Hutchings Description Rim Size Model Colour Retail 

S-59291 Champion w/ Round Center Trim Cap 13-1/2˝ SW59291P Black 47.68 

S-38794-14 Champion Trim Cap Insert 13˝ 3879414 Black 12.98 

S-59401 Stealth 14˝ Wheel W/ Centre Pad 14˝ SW59401P Black 70.74 

S-59691 Ace (with flush center cap) 13˝ SW59691P Black 49.71 

S-38766-13 Ace, center cap 3876613 Black 3.37 

S-52022 Viper W/Ergonomic Grip & Trim Cap 14˝ SW52022P Black 171.24 

Steering Console Mount: 

This aluminium console features: 

• Welded construction, manufactured from .090 thick material 

• Plywood reinforced face for steering wheel mounting 

• Adjustable height 

• Space for mounting switches and instruments 

• Flattop for depth finder mounting 

• Adaptable to most aluminium or fibreglass boats 


H-01583 Steering Control Mount SCM-2 330.72 


Engine Controls, Cables & Accessories 

CH7500 (Old Style): 

(dual-function control — each lever controls throttle & shift) 

A shapely, balanced grip provides an incredibly smooth yet solid feel — with power trim always comfortably at hand. 

Top mount models offer neutral interlock and warm-up — and they can use any OEM or universal 3300/33C type 

control cable! 

Features: 

• Superior feel and function for most outboards, stern drives 

& inboards. 

• Top mount single-lever versions. 

• Dual function lever controls both throttle and shift of one 

engine. 

• Neutral engine warm-up feature. 

Applications: 

For single station use with nearly any engine. 

NOTE: When properly installed, these engine controls will connect to outboard, stern drive and inboard engines, utilizing Mercury/Mariner® and OMC® OEM type control cables as well as universal 

3300/33C type cables and engine connection kits 

584 

• Friction adjustment feature included. 

• ˝Easy-On˝ cable design accepts virtually 

every type of OEM and 3300/33C type cable. 

• Easily adapted to push or pull cable actuation mode. 

• Mechanical advantage 2.38:1 

• Meets/exceeds all applicable standards. 

• These controls can be wired directly into the engine 

manufacturer´s trim/tilt control circuits. 

While Supplies Last 

Tilt Cut-off Trim Neutral 

Hutchings Vender Colour Set: Hand/Cover/Insert (s) 

Retail 

Switch Switch Switch Interlock 

CH7500 CONTROL HEADS (TOP MOUNT – LEVER ON THE RIGHT): 

C-75000-00 CH7500-000000TP Black Handle, Chrome Cover, Black Insert No No No No 304.18 

CH1700/ CH7500 / CH7600 Series: 

CH1700 side mount control is designed for Starboard (right side) gunwale mounting only. While the CH7500 top mount control 

with the lever on the right or the CH7600 top mount control with the lever 

on the left, both feature the newly released neutral lock out button. The lock out 

button is great for center console boats where there is a possibility the control 

can be bumped while passing by knocking it into gear. These controls can not 

only use the 3300/33C style control cables they can also use Mercury style cables 

from 1965 to date including the Gen II, OMC/Johnson/Evinrude/BRP control 

cables from 1979 to date. This makes it one of the most desirable replacement 

controls in the market today. 

Features: 

• Superior feel and function for most outboards, stern drives 

& inboards 

• Dual function lever controls both throttle and 

shift of one engine 

• Neutral interlock and start-in-gear protection (standard) 

• Neutral engine warm-up feature (standard) 

• Optional Trim in the handle 

• Optional tilt switch available 

• Friction adjustment feature included 

• ˝Easy-On˝ cable design accepts virtually every 

type of OEM and 3300/33C type cable. 

• Easily adapted to push or pull cable actuation mode 

• Mechanical advantage 2.38:1 

• Meets/exceeds all applicable standards, 

made in the U.S.A. 

Application: 

Dual-function control — one lever controls throttle AND shift. For nearly any engine. 

Hutchings Model Mount Cut-Off Switch Options in Handle Neutral Interlock Retail 

CH1700 - SIDE Mount, Chrome Handle , Black Cover, Chrome & Black Inserts 

C-01751 CH1751P Side Mount Yes w/trim Yes 525.12 

C-01752 CH1752P Side Mount Yes w/trim& tilt Yes 644.79 

CH7500 - TOP Mount Lever on RIGHT, Chrome Handle , Black Cover, Chrome & Black Inserts 

C-07551 CH7551P Top Mount No w/trim Yes 581.48 

C-07552 CH7552P Top Mount No w/trim& tilt Yes 670.66 

CH7500 - TOP Mount Lever on LEFT, Chrome Handle , Black Cover, Chrome & Black Inserts 

C-07651 CH7651P Top Mount No w/trim Yes 581.48 

C-07652 CH7652P Top Mount No w/trim& tilt Yes 670.66 


CH2700 Universal Side Mount with Trim: 


Economical single lever, dual function control features positive 

shift detent, an optional engine trim switch in the handle and 

easy installation. (Mounts to gunwale surface – no hole cut out 

required.) It´s an excellent replacement for both outboard and 

stern drive controls using universal (3300/33C type) cables only. 

Features: 

• Single lever, dual action for throttle & shift 

• Surface mount design for quick, tidy installation 

• Includes neutral warm up capability 

• Includes hardware for two 3300/33C control cables 

• Positive shift detents and neutral lock-out 

• Optional engine trim switch in handle 

• Optional neutral safety switch 

• Weatherproof exterior, rugged die cast frame 

• Meets/exceeds all applicable industry standards 

• 

Application: 

Dual-function control — each lever controls throttle AND 

shift. Virtually all single-station outboards and stern drives 

with mechanical transmissions. Single lever, dual action design 

controls throttle and shift with one lever. Utilizes 3300/33C 

type ˝universal˝ engine control cables only. Not suitable for 

use with Mercury® and OMC® OEM type control cables. 


C-27000 Side Mount with Trim Switch CH2700P 398.07 

C-27090 Optional Neutral Safety Switch CA27090P 54.34 

CH2200P Side Mount Ski Boat Control: 

Considered the best by boat builders, this control feature superior 

styling, a compact design, positive lockout and smoothest feel 

available — and they´re standard equipment on ski boats. 

This unit includes superior neutral warm-up action. 

Features: 

• Single lever, dual action for throttle & shift 

• Superior neutral engine warm-up control (ski version) 

• Flush mount design for quick, tidy installation 

• Includes hardware for two 3300/33C type cables 

• Crisp shifting ball grip for a solid, sure feel 

• Neutral safety switches are standard on the 

• CH2300P and optional on the CH2200P 

• Weatherproof exterior, rugged die cast frame 


Application: 


shift. Ski version: inboard ski boats and other single station 

craft requiring super smooth, precise throttle control. Jet 

version: jet boats powered by Mercury® Sport Jet 90 & early 

120, OMC® Turbo Jet, or similar propulsion systems. Single 

lever, dual action design controls both throttle and shift with 

one lever using 3300/33C type cables 


CH-02200 Side Mount Ski Boat Control CH 2200 544.60 

C-27090 Optional Neutral Safety Switch CA27090P 54.34 



MT-3 Controls – Single & Twin Lever: 

Ideal for inboards, stern drives and outboards, MT-3 combines 

classic binnacle control styling with dual function levers, a neutral 

safety switch and an engine warm-up feature! Control throttle and 

shift with one lever instead of two. MT-3 Twin can control two 

engines. 

Features: 

• Binnacle styling with the advanced features of a dualfunction 

control: one-handle engine control, neutral 

warm-up 

• Neutral safety switch to help prevent starting in gear 

(standard) 

• Mechanical advantage - shift 2.77:1/throttle 3.57:1 

• Meets/ exceeds all applicable industry standards 

Application: 


shift. Great for single station inboards stern drives and 

outboards, single or dual engine. Perfect for applications in 

which a binnacle control appearance is desired, but one-lever 

throttle/shift control is preferred. Also a great choice when 

space is at a premium. This control uses 3300/33C type cables 

(single and dual lever) and 4300/43 type cables (single lever 

version only). Not suitable for use with Mercury® and OMC® 

OEM type control cables. 


C-05310 MT-3 Single Lever CH5310P 496.96 

C-05300 MT-3 Twin Lever CH5300P 908.17 

MT3 Control Options/Service Items 

S-35232 Ball Knob -Red 035232-001 11.79 

S-35232-1 Ball Knob - Black 035232-004 11.79 

S-38727 Hardware Kit for MT-3 twin lever 308727 80.49 

MV-3 Control: 

The MV-3 offers style and incredible versatility in a dual-function, 

single-lever control. 

Several models are offered for outboards, stern drives, inboards, 

ski boats and jets, including versions with a lanyard-type 

emergency cut-off switch. 

Features: 

• Specially styled for today´s integrated cockpit 

• Fits most popular outboards, inboards and stern drives 

• Emergency cut-off feature available for most popular 

MV-3 models 

• Crisp, positive detents 

• Pullout clutch disengagement feature for engine warm-up 

with automatic disengagement 

• Neutral interlock feature to prevent accidental shifting 

• Mechanical advantage - Shift 2.9:1 / Throttle 3.20:1 

• Uses 3300 and 4300 type cables 

• Can be used for Berkeley Jet (with 4300/43 type cables) 

and Mercury 175 HP Sport Jet (with special cable) 


Application: 

Dual-function control — The lever controls throttle AND 

shift. Ideal for many outboards, stern drives and inboards, 

with specialized versions for ski and jet boats. Single lever, dual 

action units control throttle and shift with one lever, using 

3300 or 4300 type control cables. Not suitable for use with 

Mercury® and OMC® OEM type control cables. 


C-02920 MV-3 Standard Control, RH Orientation, AFT Cable Entry, Neutral Safety Switch CH2920P 424.16 

586 


Single & Twin S Control: 


This classic control is great for inboards, single or dual station. 

The time-proven design of Twin S means years of reliable 

operation. Accepts universal control cables. Optional lever 

extension, detent kits and neutral safety switch available. 

Additional hardware is required for twin station use. 

Features: 

• Highly polished stainless steel cover 

• Simple, rugged, compact design 

• Easily adjustable throttle friction and shift detent feel 

• Optional neutral safety switch to prevent starting in gear 

• Optional hand lever extension 

• Optional shift detent kit (if used in dual stations; use on 

main station only) 

• Option throttle hold kit 

• Uses 3300and 4300type cables 



Application: 

Single-function control — each lever controls throttle OR 

shift. Ideal for inboards, stern drives and outboards, the S 

controls are suitable for single or dual station use. These single 

function engine controls are available in both one or two-lever 

models. Both S controls use 3300 and 4300 type cables. Not 

suitable for use with Mercury® and OMC® OEM type control 

cables. 


C-05200 Twin S CH5200P 395.49 

C-05210 Single S CH5210P 313.74 

Control Options/Service Items 

S-22328 Clutch Detent Kit 022328 32.97 

S-47307 Neutral Safety Switch Kit 047307 93.11 

Twin SR Control: 

Ideal for single and multiple station boats, SR Twin is rugged 

and made with the finest marine grade materials. Removable 

cover enables easy access to the mechanism. Includes adjustable 

brakes and stops, accepts universal control cables. Optional detent 

kits and neutral safety switch available. Additional hardware is 

required for twin station use. 

Features: 

• Polished stainless steel cover, marine grade chrome levers 

and rugged cast hanger plate 

• Removable cover enables easy access to the control 

mechanism 

• A djustable brakes and stops 

• Optional neutral safety switch to prevent starting in gear 

• Optional shift detent kit (if used in dual stations; use on 

main station only) 

• Uses 3300/33C and 4300/43C type cables 



Application: 

Single-function control — each lever controls throttle OR 

shift. Ideal for inboards, stern drives and outboards, Twin SR 

controls are suitable for single or dual stations and can utilize 

3300/33C or 4300/43C type cables. Not suitable for use with 

Mercury® and OMC® OEM type control cables. 


C-05400 SR Twin, 2-lever control CH5400P 433.53 

Control Options/Service Items 

S-36774 Clutch Detent Kit 036774 21.15 

S-41117 Neutral Safety Switch 041117 65.98 



SL-3 Mechanical Control Systems: 

Universal control works with all engines and cable types. Dual 

function with single lever control. A snap to install, and a perfect 

match with any engine. Outboards, inboards and sterndrives: 

Evinrude, Johnson, Honda, Mariner, MerCruiser, Mercury, 

Nissan, OMC Cobra, Suzuki Tohatsu, U.S. Marine/Force, Volvo, 

Yamaha and others. 

Features: 

• Firm yet effortless shift and throttle motion 

• Entire gear mechanism is enclosed and permanently lubricated 

for long-lasting, smooth operation 

• Port or starboard installation with various cable entry angles 

• ˝Easy-On˝ cable design means no shift or throttle 

adjustments, 

• No control modification, and accepts virtually every 

type cable 

• Push button for neutral engine warm-up 

• Trim switch in handle grip for one-hand operation 

• Neutral interlock prevents starting in gear 

• Adjustable brake prevents throttle creep Mechanical 

advantage 2.38:1 


SL-3 TOP MOUNT DUAL LEVER 

S-39479 Top Mount Twin Standard 309479 925.09 

S-39481 

Top Mount Twin Deluxe with 309481 

Trim & Tilt Switches 

1135.70 

Optional Safety Switches for 

Teleflex engine controls: 

Hutchings Application Model Retail 

C-27090 CH2100 (Sail), CH2200 (Ski), CH2600/2700 (Outboard) CA27090P 54.34 

C-27100 CH2300 (Jet) CA27100P 76.12 

C-68075 CH4400 CA68075P 58.54 

C-69009 CH5600 CA69009P 69.41 

Pro Trim Control – Engine trim control, 

Single or Dual Function: 

Features: 

• Momentary-on switch is off in its center ˝at-rest˝ position; 

actuates in up and down directions 

• UV-Stabilized ABS switch cover blends with dash 

• Strong stainless steel bracket fits most steering systems and adjusts 

for regular or deep-dish wheels 

• Heavy duty marine wiring harness, colour-coded to match existing 

trim and jackplate wiring 

• Durable Mylar® decals allow labeling of switch functions 

• All mounting hardware and complete, user friendly instructions 

included 

Pro Trim Fits: 

Any boat using one of the following Teleflex Marine 

steering systems: 

• Safe-T mechanical steering 

• Rack & Pinion mechanical steering 

• NFB No FeedBack steering (all helms) 

• SeaStar hydraulic steering 

• SeaStar PRO hydraulic steering 

• Command 200 Rack & Pinion 

Hutchings Description Function Vendor Retail 

P-01000 Pro Trim Single Function Engine trim or Jack Plate, Controls only one PT1000P 98.61 

P-02000 Pro Trim Dual Function Engine trim & Jack Plate, Controls both PT2000P 181.53 

588 


Control Mount & Hot Foot Throttles 

Throttle Control 

Mount: 

• This bracket provides a simple 

installation of mounting control box on aluminium and 

some fibreglass boats 

• Made of high quality aluminum for a long lasting good 

appearance 

Hot Foot Slide 

Mount: 

• This sliding mount allows easy adjustment of the Hot Footä 

throttle position for different drivers or driving conditions 

• Mount allows over 5˝ of adjustment for people of different 

heights 


H-01588 Throttle Control Mount TCM-1 44.82 

Hot Foot Pro 

Foot Throttle – Top 

Load: 

• Combines Safety and Performance with Style and Function 

• New Hot Foot Pro is the ultimate upgrade for the boater 

looking for safety and performance features that made Hot 

Foot the foot throttle boaters demand 

• This throttle sports an aluminum finish with great graphics 

on the pedal to accent any high performance boat 

• New top loading for the throttle cable, makes the Hot Foot 

Pro easier to install and gives more foot and leg room 

Standard features include: 

• Patented idle stop for the FICHT and Optimax engines 

• Stainless Steel return spring 

• Teflon bushings on all 

critical pivot points 

• Toe clip for added 

security 


H-01612 Adjustable HFM 1 98.05 

Hot Foot - Foot 

Throttle: 

• Provides added safety & performance 

• All cast aluminum, stainless steel hardware 

• Nylon & Teflon bushings on all critical pivot points 

• Patented idle stop for FICHT & Optimax engines 

• Requires longer throttle cable ( not included ) 

• Fits Johnson, Evinrude, Mercury & Mariner 


Fits OMC, OMC, FICHT, HF-1T 

H-01611 

223.18 

Mercury, & Mariner 


H-01672 Universal HF-1-DP 204.78 


Control Cables 

Control Cables – OEM Cross Reference: 

CONTROL CABLES – OEM Cross Reference 

590 


Control Cable – Selection Guide: 




592 


Control Shift or Throttle Cables: 


Universal 3300/33C Applications: 

Universal type cables are designed to fit aftermarket engine controls as well as OEM units from BMW®, Chrysler,® Honda®, Nissan® 

, Suzuki®, Volvo®, Yamaha® and others. Several versions of the 3300/33C type are available, including a TFXtreme model. TFXtreme 

versions of the 3300/33C cables are offered for demanding applications in which a smooth feel at the control is essential. 

• Cables can use the existing connection components. 

• Stainless steel and brass fittings. 

• Standard cables use stainless steel Lubri-Core core wire for smooth operation and long life. (8˝ minimum bend radius.) 

• Midrange cables use a heavier jacket and a stainless steel Lubri-Core. (8˝ minimum bend radius for Lubri-Core construction) 

• Premium 3300/33C cables have a heavy jacket and the splined, coated core element for maximum smoothness with minimal lost 

motion. (4˝ min. bend radius.) 

• Black HDPE outer casing for durability and best resistance to UV and chemicals. 

Control Cable – Cross Reference: 

Existing Part Numbers 

CC172XX / CC230XX - 3300 Series Control Cable Assembly 

Standard 

REORDER 

Premium 

6´ - 9´ specialty length cables (NLA - all markets) use premium cables N/A CCX633XX black/stainless 

10´ - 24´ length cables (Aftermarket Only) 

CC172XX/ 

CC230XX 

CCX633XX 

25´ - up specialty length cables (NLA - all markets) use premium cables N/A CCX633XX black/stainless 

CC330XX - 3300 Series Control Cable Assembly 

Conduit Colour 

/ End Metal 

CC172XX black/brass CC230XX black/stainless 

CC172XX black/brass CC230XX black/stainless 

CCX633XX black/stainless 

black/stainless 

6´ - 9´ specialty length cables (NLA - all markets) use premium cables N/A CCX633XX black/stainless 

10´ - 24´ length cables CC332XX CCX633XX 

25´ - up specialty length cables (NLA - all markets) use premium cables N/A CCX633XX black/stainless 

032377-03-XXX.0 - 33C Control Cable 

CC332XX red/stainless CCX633XX black/ 

stainless 

red/stainless 

6´ - 9´ specialty length cables (NLA - all markets) use premium cables N/A CCX633XX CCX633XX black/stainless 

10´ - 24´ length cables (NLA - Aftermarket) CC332XX CCX633XX CCX633XX black/stainless 

10´ - 24´ length cables use premium cables N/A CCX633XX CCX633XX black/stainless 

25´ - up specialty length cables (NLA - all markets) use premium cables N/A CCX633XX CCX633XX black/stainless 

301947-03-XXX.0 - 33C Supreme Control Cable 

red/stainless 

All lengths (NLA - North America Aftermarket) use premium cables N/A CCX633XX black/stainless 

CC633XX - 3300 Premium Control Cable Assembly 

black/stainless 

All lengths (NLA - all markets) superceded to new part number N/A CCX633XX black/stainless 

NOTES: XX = Length in feet 

Red text denotes red conduit cable 

3300/33C type cables (10-32 end threads) Engines and connection kits that accept a 10-32 threaded end may require a connection kit from Teleflex or the engine 

manufacturer 



Cables 3300/33C Types (10-32 Ends): 

3300 Cable (Standard) 

CC172XX/CC230XX - 

Non Stock (see CCX633XX) 

• Cable has a 10-32 threaded terminal and a clamp-type fitting 

at each end. 

• 3˝ nominal travel 

33C Cable (Midrange) 

CC332XX – CCX633XX 

• Cable has a 10-32 threaded terminal and a clamp-type fitting 

at each end. 


Hutchings Model Lgth Retail Hutchings Model Lgth Retail 

C-00332-10 CC33210 10´ 44.02 C-00332-17 CC33217 17´ 52.46 

C-00332-11 CC33211 11´ 45.34 C-00332-18 CC33218 18´ 53.57 

C-00332-12 CC33212 12´ 46.51 C-00332-19 CC33219 19´ 54.89 

C-00332-13 CC33213 13´ 47.92 C-00332-20 CC33220 20´ 56.24 

C-00332-14 CC33214 14´ 49.03 C-00332-22 CC33222 22´ 58.02 

C-00332-15 CC33215 15´ 50.30 C-00332-24 CC33224 24´ 59.97 

C-00332-16 CC33216 16´ 51.41 

CCX633XX 

3300 Cable (Premium) 

Cable has a 10-32 threaded terminal and a clamp-type 

fitting at each end. 


• 4˝ minimum bend radius 


CX-00633-06 CCX63306 6´ 50.47 CX-00633-26 CCX63326 26´ 85.26 

CX-00633-07 CCX63307 7´ 52.04 CX-00633-28 CCX63328 28´ 91.58 

CX-00633-08 CCX63308 8´ 53.61 CX-00633-30 CCX63330 30´ 97.91 

CX-00633-09 CCX63309 9´ 55.19 CX-00633-32 CCX63332 32´ 120.34 

CX-00633-10 CCX63310 10´ 56.39 CX-00633-36 CCX63336 36´ 147.91 

CX-00633-12 CCX63312 12´ 59.52 CX-00633-40 CCX63340 40´ 175.45 

CX-00633-14 CCX63314 14´ 62.67 CX-00633-42 CCX63342 42´ 189.22 

CX-00633-16 CCX63316 16´ 65.80 CX-00633-44 CCX63344 44´ 202.99 

CX-00633-18 CCX63318 18´ 68.95 CX-00633-46 CCX63346 46´ 216.76 

CX-00633-20 CCX63320 20´ 72.08 CX-00633-48 CCX63348 48´ 230.53 

CX-00633-22 CCX63322 22´ 75.76 CX-00633-50 CCX63350 50´ 244.30 

CX-00633-24 CCX63324 24´ 78.94 

594 


Replacement Control Cables: 


• Drop-in replacement cables are engineered as replacements for original equipment cables. 

• Cables use the existing connection components. 

• Stainless steel and brass fittings. 

• Standard cables use stainless steel Lubri-Core core wire for smooth operation and long life. (8˝ minimum bend radius.) 

• Premium cables have a heavy jacket and the splined, coated core element for maximum smoothness with minimal lost motion. (4˝ 

min. bend radius.) 

• Black or red HDPE outer casing for durability and best resistance to UV and chemicals. 

Mercury/Mariner, Force, U.S. Marine: 

Mercury Gen II type CC189X/CCX189XX 

• OEM direct replacement type cables 

• Mercury®/Mariner®/MerCruiser®/ and other engines using Mercury 2003-date 4000 series controls 

CC189 – (Standard) 

* While Supplies Last, sub to CCX189XX 

CCX189 - (Premium) 


C-00189-08* CC 18908 8´ 44.54 CX-00189-06 CCX18906 6´ 51.30 

C-00189-10 CC 18910 10´ 41.01 CX-00189-07 CCX18907 7´ 52.92 

C-00189-11 CC 18911 11´ 41.76 CX-00189-08 CCX18908 8´ 54.53 

C-00189-12 CC 18912 12´ 42.48 CX-00189-09 CCX18909 9´ 56.12 

C-00189-13 CC 18913 13´ 43.23 CX-00189-10 CCX18910 10´ 56.94 

C-00189-14 CC 18914 14´ 43.99 CX-00189-11 CCX18911 11´ 58.53 

C-00189-15 CC 18915 15´ 44.74 CX-00189-12 CCX18912 12´ 60.09 

C-00189-16 CC 18916 16´ 45.49 CX-00189-13 CCX18913 13´ 61.68 

C-00189-17 CC 18917 17´ 46.24 CX-00189-14 CCX18914 14´ 63.27 

C-00189-18 CC 18918 18´ 46.99 CX-00189-15 CCX18915 15´ 64.87 

C-00189-19 CC 18919 19´ 47.74 CX-00189-16 CCX18916 16´ 66.46 

C-00189-20 CC 18920 20´ 48.49 CX-00189-17 CCX18917 17´ 68.05 

CX-00189-18 CCX18918 18´ 69.61 

CX-00189-19 CCX18919 19´ 71.21 

CX-00189-20 CCX18920 20´ 72.80 



Replacement Control Cables Cont'd: 

Mercury/Mariner, Force, U.S. Marine cont'd: 

Mercury 600A type CC179X/CCX179XX 

• Mercury®/Mariner®/ MerCruiser® (1965-date); Force® (1993-date) with Mercury controls 

• All Mariner engines with Mercury/Mariner controls (except pre-1993 40 HP & lower models) 

• All 1993-date Force (US Marine) with Force/US Marine/ Mercury controls. 


CCX179 – (Premium) 


C-00179-10 CC17910 10´ 32.63 CX-00179-08 CCX17908 8´ 53.34 

C-00179-11 CC17911 11´ 33.98 CX-00179-09 CCX17909 9´ 54.91 

C-00179-12 CC17912 12´ 35.57 CX-00179-10 CCX17910 10´ 56.09 

C-00179-13 CC17913 13´ 36.99 CX-00179-11 CCX17911 11´ 57.66 

C-00179-14 CC17914 14´ 38.43 CX-00179-12 CCX17912 12´ 59.22 

C-00179-15 CC17915 15´ 39.87 CX-00179-13 CCX17913 13´ 60.81 

C-00179-16 CC17916 16´ 41.07 CX-00179-14 CCX17914 14´ 62.37 

C-00179-17 CC17917 17´ 42.39 CX-00179-15 CCX17915 15´ 63.94 

C-00179-18 CC17918 18´ 43.45 CX-00179-16 CCX17916 16´ 65.50 

C-00179-19 CC17919 19´ 44.83 CX-00179-17 CCX17917 17´ 67.06 

C-00179-20 CC17920 20´ 45.85 CX-00179-18 CCX17918 18´ 68.62 

Mariner 630 type (standard) CC210XX 

Non stock item 

• Mariner® (pre-1993 40 HP & less) with Mariner/Mercury controls 

CX-00179-19 CCX17919 19´ 70.19 

CX-00179-20 CCX17920 20´ 71.75 

Mercury 3600 type (premium) CCX630XX 

Non stock item 

• Mercury®products (1965-date); Force® (1993-date) using Mercury controls which accept 10-32 threaded ends or using most 

aftermarket controls. 

• Mercury style engine end connection. 

U.S. Marine® "L-Drive shift cable (standard) CC213XX 

CC213 - Standard 

Hutchings Model Lgth Retail 

C-00213-10 CC21310 10´ 122.93 

C-00213-11 CC21311 11´ 127.59 

C-00213-12 CC21312 12´ 128.07 

C-00213-13 CC21313 13´ 129.40 

C-00213-14 CC21314 14´ 130.70 

C-00213-15 CC21315 15´ 132.03 

C-00213-16 CC21316 16´ 133.33 

596 


Replacement Control Cable Cont'd: 

BRP, OMC, Johnson, Evinrude, Volvo 


400 type (standard) CC170XX 

Pre-1979 OMC®/Johnson®/Evinrude® with BRP/OMC controls 

• 400 type (standard) 

• Exceeds engine manufacture´s specifications 

CC170 

- (Standard) 


C-00170-10 CC17010 10´ 34.73 

C-00170-11 CC17011 11´ 35.67 

C-00170-12 CC17012 12´ 36.64 

C-00170-13 CC17013 13´ 37.58 

C-00170-14 CC17014 14´ 38.51 

C-00170-15 CC17015 15´ 39.45 

C-00170-16 CC17016 16´ 40.39 

479 type (standard/premium) CC205XX/CCX205XX 

• 1979 – BRP/OMC®/Johnson®/Evinrude® with BRP/OMC controls 

• 479 type (standard) 

• Exceeds engine manufacture´s specifications 

CC205 - (Standard) 

* While Supplies Last, Sub to CCX205XX 



C-00205-07 * CC20507 7´ 34.94 

C-00205-08 * CC20508 8´ 35.97 

C-00205-10 CC20510 10´ 33.95 

C-00205-11 CC20511 11´ 34.79 

C-00205-12 CC20512 12´ 35.69 

C-00205-13 CC20513 13´ 36.53 

C-00205-14 CC20514 14´ 37.47 

C-00205-15 CC20515 15´ 38.31 

C-00205-16 CC20516 16´ 39.18 

C-00205-17 CC20517 17´ 39.99 

C-00205-18 CC20518 18´ 40.95 

C-00205-19 CC20519 19´ 41.76 

C-00205-20 CC20520 20´ 42.63 


CX-00205-06 CCX20506 6´ 50.19 

CX-00205-07 CCX20507 7´ 51.77 

CX-00205-08 CCX20508 8´ 53.34 

CX-00205-09 CCX20509 9´ 54.91 



Replacement Control Cables Cont'd: 

Volvo/OMC 


**While Supplies Last** 

• Volvo engines using BRP/OMC side mount controls 

• For OMC Turbo Jets with OMC side mount controls 

that appear OMC ˝snap in˝ OEM type cable. Drop-in 

replacement cables using existing connection components. 


C-00214-10 CC21410 10´ 52.80 

C-00214-11 CC21411 11´ 53.55 

C-00214-18 CC21418 18´ 59.00 

C-00214-19 CC21419 19´ 59.75 

C-00214-20 CC21420 20´ 62.27 



• Volvo engines using BRP/OMC side mount controls 


CX-00214-10 CCX21410 10´ 63.64 

CX-00214-11 CCX21411 11´ 65.41 

CX-00214-12 CCX21412 12´ 67.15 

CX-00214-13 CCX21413 13´ 68.94 

CX-00214-14 CCX21414 14´ 70.71 

CX-00214-15 CCX21415 15´ 72.48 

CX-00214-16 CCX21416 16´ 74.27 

CX-00214-17 CCX21417 17´ 76.04 

CX-00214-18 CCX21418 18´ 77.81 

CX-00214-19 CCX21419 19´ 79.58 

CX-00214-20 CCX21420 20´ 81.34 


**While Supplies Last** 

• Volvo engines using BRP/OMC top mount controls 

1979-date. 

• For OMC Turbo Jets with OMC top mount controls 

that accept OMC ˝snap in˝ OEM type cable. Drop-in 

replacement cables using existing connection components 


C-00740-12 CC74012 12´ 72.52 

C-00740-24 CC74024 24´ 88.13 

C-00740-26 CC74026 26´ 92.04 

C-00740-28 CC74028 28´ 95.94 

C-00740-30 CC74030 30´ 99.84 

598 

CCX740 – (Premium) 


• Volvo engines using BRP/OMC top mount controls 


CX-00740-10 CCX74010 10´ 76.50 

CX-00740-11 CCX74011 11´ 77.53 

CX-00740-12 CCX74012 12´ 78.60 

CX-00740-13 CCX74013 13´ 79.67 

CX-00740-14 CCX74014 14´ 80.70 

CX-00740-15 CCX74015 15´ 81.77 

CX-00740-16 CCX74016 16´ 82.83 

CX-00740-17 CCX74017 17´ 83.87 

CX-00740-18 CCX74018 18´ 84.94 

CX-00740-19 CCX74019 19´ 86.00 

CX-00740-20 CCX74020 20´ 87.07 

CX-00740-22 CCX74022 22´ 91.27 

CX-00740-24 CCX74024 24´ 95.51 

CX-00740-26 CCX74026 26´ 92.68 

CX-00740-28 CCX74028 28´ 95.30 

CX-00740-30 CCX74030 30´ 100.54 


Control Cable Connector Kits 

Control Box Connection 

Kits: 

OEM Control-Specific Connection 

Kits for 3300/33C cables 


H-31074 

Mercury / Mariner Control 301074 

Adapter - 3300/33C cable 

108.25 

Engine Connection Kits: 

Engine-Specific Connection Kits for 

3300/33C Cables 

Engine-Specific Connection Kits for 

1973-1978 OMC OEM(400 type) 

Cables With Bare Wire Ends 

CA27320P 

CA27373P 

CA27247P 


C-27208 

Evinrude/Johnson O/B Kit CA27208P 

(35 hp & Less) 

83.20 

C-27247 


(over 35 hp) 

27.53 


C-27320 


(1979 – date) 

29.41 

C-27321 


(pre - 1979) 

40.54 

Mercury Outboard Kit CA27319P 

C-27319 

(1965 – date) 

Mercury Stern Drive Kit 

31.28 

(all) 

C-27373 Mercury Inboard Kit (all) CA27373P 31.28 

H-31729 

Evinrude/Johnson O/B Kit 

(1978 – date), 20 hp and 

up in 1986. 20-25-30 hp 

motors may need OMC Kit 

301729 

44.36 

397488 if motor does not 

have it installed 

H-32123 Mercruiser 302123 27.83 

Universal Engine Connection Kits 

CA27024P 


C-28020 

Universal 3300 Clamp & CA28020P 

Shim Kit 

12.74 

C-27024 

Universal 3300 Inboard CA27024P 

Connection Kit 

79.45 

C-27328 

Universal 3300 Parallel CA27328P 

Connection Kit 

108.86 


Control Cable Connection Kits 

Universal Cable Connection Kits: 

Hutchings A B C D E Model Retail 

Pivots 3300/33C Series 

H-45583 

in 3/16 7/16 3/8 9/64 11/16 

mm 4.8 11.1 9.5 3.6 17.5 

H-31029 

in ¼ 7/16 21/64 9/64 5/8 

mm 6.4 11.1 8.3 3.6 15.9 

H-31539 

in ¼ 7/16 3/8 .191 23.32 

mm 6.4 11.1 9.5 4.9 18.3 

H-39890 

in ¼ 7/16 3/8 .316 15/16 

mm 6.4 11.1 9.5 8.0 23.8 

045583 14.27 

031029 14.36 

031539 18.04 

039890 27.54 

Clamps 

H-32010 

in 7/8˝ 1/2˝ 3/16˝ 

mm 22.2mm 12.7mm 4.7mm 

032010 5.63 

Cable Hook Clip 

H-36174 

in 1˝ 1/2˝ 3/8˝ 1-1/2˝ 13/64˝ 

mm 25.4mm 12.7mm 9.5mm 38.1mm 5.1mm 

H-35531 

in 1-1/4˝ 3/4˝ 3/8´ 1-1/2˝ 13/64˝ 

mm 31.7mm 19.0mm 9.5mm 38.1mm 5.1mm 

036174 17.38 

035531 44.98 

Terminal Eye Pin (H-30146 Terminal Pin kit Contains 300965, Plus Retaining Ring, Nut, Washer) 

H-30965 

in 1- 1/2˝ 5/16˝ 1/4-28˝ 19.32˝ 

mm 38.1mm 8.0mm 15.1mm 

300965 16.35 

H-30146 

in 1-1/16˝ 5/16˝ 1/4-28˝ 7/8˝ 

mm 42.8mm 8.0mm 22.2mm 

301456 18.66 

Ball Joints 

H-31126 

H-31799 

in 31/32˝ 15/32˝ 9/16˝ 1/4-28 

mm 24.6mm 11.9mm 14.3mm UNF-2A 

in 29/32˝ 15/32˝ 7/16˝ 10-32 

mm 23.0mm 11.9mm 11.1mm UNF-2A 

031126 19.44 

031799-001 20.32 

Clevis 

H-31125 

H-31800 

in 2˝ 9/32˝ 1/4˝ 1-1/4˝ 

mm 50.8mm 7.1mm 6.4mm 31.8mm 

in 1-9/16˝ 3/16˝ 3/16˝ 1˝ 

mm 39.7mm 4.8mm 4.8mm 25.4mm 

031125 22.01 

031800 22.08 

Terminal Eye 

H-31980 

Aluminum 

in 

mm 

1˝ 

25.4mm 

15/64˝ 

6.0mm 

5/16˝ 

7.9 

3/4˝ 

9.1 

1/2˝ 

12.7 

H-30646 in 1˝ 15/64˝ 5/16˝ 3/4˝ 1/2˝ 

Nylon mm 25.4mm 6.0mm 7.9 9.1 12.7 

031980 9.35 

300646 6.94 

600

546-600 + Teleflex Catalog - Hutchings Marine Products

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