Providers of Advanced Cutting and Welding Consumables ... - dpiaca

Providers of Advanced Cutting and 

Welding Consumables Worldwide.

Thermacut, Inc. is the North American Division of the Thermacut Group, a global 

manufacturer and provider of advanced cutting and welding consumables, accessories 

and replacement torches. 

Thermacut, Inc. provides products to distributors, mid-level wholesalers and end-users with strong 

focus on growth within distribution and wholesale channels. Under the Thermacut banner, all 

packaging, literature, advertising and correspondence will feature the Thermacut, Inc. corporate 

name and/or the Thermacut brand name. 

Early in 2005, the firm consolidated various selling divisions that operated under numerous 

names to clearly communicate the structure of the new Thermacut name and define its’ position 

within the industry. The AWS Welding Expo in Dallas provided the perfect venue to introduce the 

new Thermacut image that featured bold orange and black colors and striking graphic images. 

With over 8,000 available parts, Thermacut delivers a wide variety of replacement consumables, 

accessories and torches for the plasma cutting and welding industries. Thermacut engineers 

enhance original products whenever possible through improved materials and design. Our goal 

is to provide metal fabricators with products that improve performance, quality and value. 

Thermacut also introduced a new product group called EX-trafire ® Consumables. Products 

under the EX-trafire brand are developed to provide the end-user with extended product life and 

an improved application process. The first new product within the EX-trafire Consumables brand 

is SilverEX- ® Electrodes. With over 18 months of field testing, SilverEX- ® Electrodes have proven 

to provide metal fabricators with increased cutting speeds up to 40% faster, improved product 

life, improved cut quality and virtually dross free results. These electrodes are designed for 

mechanized cutting systems and are available for most popular North American brands. 

Thermacut also plans to introduce an enhanced line of electrodes for manual plasma cutting 

under the product name PowerEX- ® . 

Thermacut, Inc. offers over 140 different models of plasma torch heads and a full line of both 

mechanized and manual consumables that are produced in our Czech Republic factory and 

torch leads assembled in our New Hampshire facility. We also provide a full line of manual 

MIG and TIG replacement consumables for most of the North American popular brands. 

Thermacut, Inc. 

19 Sullivan Street, P.O. Box 1197 

Claremont, NH 03743-1197 


Welding Consumables Worldwide. 

www.thermacut.com 

Telephone: 1-800-932-8312 

Facsimile: 1-800-972-6255

Customer Service Department: 

PH 800-932-8312 PH 603-542-6715 

Fax 800-972-6255 Fax 603-542-2867 

E-mail sales@thermacut.com 

REPLACEMENT PARTS FOR 

Shipping: 

SAME-DAY (orders placed by 3:00 pm e.s.t.) 

Minimum order: $50.00 

Freight Policy (Contigious USA, Alaska, Hawaii, all Others Ex-Works): 

UPS ground@ N/C (U.S./Canada 

UPS 2nd Day @ 50% shared 

UPS Next Day/Saturday available @ customer expense. 

Returns: 

Return Goods Authorization (RGA) required, special order/OEM items 

non-returnable, purchases over 1-year old non-returnable, returns must 

be in original packaging w/legible lot numbers, returned torches must 

have used consumables”in-place” (see warranty section) 

Credits must be used within 90 days of issuance. 

Approvals/Pay’t Methods: 

Credit approval within 24 hours, N-30 terms, COD, Letter of Credit, Visa, 

Master Card, American Express. Overdue Accounts are subject to credit 

hold. Special arrangements must be made with our Accounts Receivable 

Department before release of product. 

Technical Support: 

Contact Customer Service Department 

Pricing: OEM prices subject to change without notice 

(ask for Thermacut manufacture alternatives!) 

Terms & Conditions: 

Thermacut, Inc. offers to sell products to you under our standard terms 

and conditions. Our Standard Terms and Conditions can be viewed on our 

website www.thermacut.com, or you can call (603) 542-6715 and request 

that they be mailed to you. We Object to any different or additional terms. 

THERMACUT is in no way affi liated with the above-named manufacturers. References to the above-named machines, torches, consumables and reference 

numbers are for convenience only. Most Thermacut parts are made for or by an IBG company. Parts indicated with a * are original parts manufactured by the 

above named manufacturer and are being resold by Thermacut. Thermacut reserves the right to substitute OEM parts in place of Thermacut parts.


Limited Warranty 

Statement of Limited Warranty: Subject to the terms and conditions below, Thermacut, Inc., Claremont, New Hampshire, (Seller) warrants 

to the original Buyer that its new Thermacut products sold after the effective date of this limited warranty, April 24,2005 will be free 

of defects in materials and workmanship at the time it is shipped by Seller. For purposes of this warranty, a defective item is an item that 

is found by Seller to have been defective in materials or workmanship, if the defect materially impairs the value of the goods to Buyer. If 

Buyer shall have approved a sample or drawing of, or specifi cations for, the goods, then the goods shall not be defective to the extent 

they conform to the sample, drawings, or specifi cations 

. 

Limitation of Liability: Seller’s liability under this warranty shall be limited at its sole option to repairing or replacing any defective goods 

at Seller’s factory or issuing a credit to Buyer for the purchase price of the defective goods. In any case, Seller shall have no liability 

under this warranty except for goods returned to Seller’s factory, freight prepaid, and with a valid Returned Goods Authorization number 

within the warranty period (see below) after delivery of the goods to Buyer. If Buyer does not return the defective goods to Seller within 

the warranty period after the delivery of the goods to the Buyer, any claim for breach of warranty shall be conclusively deemed to have 

been waived and Seller shall not be liable under this warranty. Seller’s acceptance of any goods returned shall not be deemed an 

admission that the goods are defective, or in breach of any warranty, and if Seller determines that the goods are not defective based on 

Seller’s accepted method of testing, the goods shall be reshipped to Buyer at Buyer’s expense. All parts returned and retained by Seller 

shall become Seller’s property. Seller will not accept or be liable for back charges for labor or repair costs incurred by Buyer without the 

prior written consent of Seller. This warranty shall not apply to any goods that have been altered or repaired, or that have been subject 

to misuse, negligence or accident, including, without limitation, use and operation of the goods while any parts are loose, broken or 

damaged or have been used with parts other than original Seller parts, which may affect performance or safety. Seller’s liability for any 

defect in the goods shall not exceed the purchase price of the goods 

THE WARRANTIES HEREIN ARE IN LIEU OF ALL WARRANTIES, EXPRESS, IMPLIED, STATUTORY OR OTHERWISE. IN PAR- 

TICULAR, SELLER MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Seller shall 

not be liable for incidental or consequential damages arising from any product defect, delay, recall, non-delivery or other breach. Seller 

shall not be liable to Buyer in tort, including, but not limited to any claim for negligent manufacture of the goods or for the omission of 

any warning there-from. 

No employee, representative, agent or distributor of Seller except the President of Seller has authority to modify, expand or extend this 

warranty, to waive any of the limitations or exclusions, or to make any different or additional warranties with respect to the goods. On 

any resale of the goods, Buyer shall contractually limit its customer’s rights and remedies against both Buyer and Seller to the same 

extent as Buyer’s rights and remedies are limited under this warranty. Notwithstanding any other provision in this agreement, Seller 

shall not be liable to a customer of Buyer for any modifi cation, extension or expansion of this warranty by Buyer beyond the scope of 

this warranty or for any different or additional warranties made by Buyer with respect to the goods. 

Plasma Torches with or without leads .............................1 Year 

Plasma Torch Replacement Parts ................................90 Days 

Plasma Consumable Components * .......................Defect only 

TIG Torches with or without leads ................................90 Days 

TIG Torch Replacement Parts ......................................90 Days 

TIG Consumable Components * .............................Defect only 

MIG Torches and Leads ...............................................90 Days 

MIG Torch Replacement Parts .....................................90 Days 

MIG Consumable Components * .............................Defect only 

OEM Torches and leads .......................... No Warranty Allowed 

OEM consumable components ............... No Warranty Allowed 

*Thermacut is not responsible for the replacement of any consumable components due to normal wear. 

Obligations of the User: These products will perform in accordance to the manufacturers or OEM requirements when installed, operated, 

maintained and repaired as recommended. Parts that are broken, missing, worn, distorted or contaminated should be repaired 

immediately. Should such a repair or replacement become necessary Thermacut recommends that a request be made to an Authorized 

Distributor from whom the product was purchased. Torches returned to Thermacut for warranty due to the failure to conform must be 

accompanied by the torch parts used at the time of non-conformance. Failure to comply will void the warranty. 

Providers of Advanced Cutting and Welding Consumables Worldwide 




PLASMA TORCH REGISTRATION 


Fax this sheet to Thermacut to register your plasma torch warranty: 1-800-972-6255 

Torch Serial Number (plasma only) __________________________ 

Company That Torch Was Purchased From _______________________________________ 

Invoice Number_________________ Date Torch Put Into Service______________________ 

Company Name__________________________________ Your Name _________________ 

Company Address___________________________________________________________ 

City__________________________ State____________________ Zip _______________ 

Telephone Number ( ) _______-______________ Fax ( ) _________--____________ 

www.thermacut.com sales@thermacut.com 








Enhance Your Mechanized Plasma Cutting Operation. 

FASTER CUTTING! LONGER LASTING! IMPROVED PRECISION! 

Providers of Advanced Cutting and Welding Consumables Worldwide.

® 

Here’s Why SilverEX- 

SilverEX- Electrode 

Silver from end to end. 

Sample A 

Copper electrode 

with an added silver tip. 

Electrodes Are 

Simply Better. 

The fact is, silver conducts electricity better than copper. 

So Thermacut engineered an electrode from end to end 

using solid, pure silver and combined it with special alloys 

(that’s a secret!) to increase overall durability. The cutting 

results are simply amazing! Because more power is 

delivered directly to the cut, you can dramatically increase 

your cutting speed up to 40%! 

More power, more speed. 

Sample B 

Copper electrode 

with a silver tip insert. 

Sample C 

Ordinary copper electrode 

without any silver content. 

Our SilverEX- Electrode technology utilizes a 

hafnium insert that is up to three times longer than 

ordinary copper electrodes. The SilverEX- Electrode 

exposes one end of the hafnium insert in direct 

contact with cooling fluids to provide a cooler 

running cutting operation. 

But silver has another unique property. It transfers heat 

better than copper which means your torch with a 

SilverEX- Electrode will run cooler. The cooler your torch 

operates, the longer all of your consumables will last. 

Run cooler, run longer. 

So what happens when your torch head is running 

faster and cooler? You get better cuts! Your kerf widths 

are tighter, angles are better and since you’re removing 

less material, you’ll have less slag to clean up. 

Better precision, better production. 

Of course, seeing is believing. How much faster can 

you cut with SilverEX- Electrodes? Take the Speed Test 

Challenge described on the next page and see for 

yourself. But first, call your friendly Thermacut distributor 

for a free sample of SilverEX- Electrode. 

Adding silver onto a copper base electrode 

improves performance but the connection actually 

creates resistance and a loss of power as the electrical 

current attempts to transfer from one metal to another. 

Compared to SilverEX- Electrode technology, the 

copper/silver combination doesn’t really cut it! 

SilverEX- Electrodes are made for heavy-duty, 

mechanized cutting applications. The combination 

of faster cutting speed and better heat transfer 

makes this an extremely cool running electrode. 

You’ll experience your greatest payback when 

cutting materials from 1 /4” to 2”. The higher 

the power factor, the greater the advantage of 

SilverEX- Electrodes. 

“With the others, it’s 4–6 hours per electrode on 3 / 4"–1" plate. Now, it’s 12 hours with 

the SilverEX- ® 

Electrode, 14% faster cutting speeds and better cuts! It’s an easy choice.” 

Marc LeBlanc, 7 year Plasma Operator, Woods Equipment, Gardner, MA

1 

2 

3 

The Speed Test Challenge: How Fast Can You Cut? 

Program and set-up equipment to make five cut 

samples of the above diagram with the following 

measurements: Width 6", Radius 3", Length 12". 

Start by making the first cut at normal speed with 

your present electrode. Then change the electrode 

to the new SilverEX- Electrode for the next four cuts. 

A Simple Series Of 

Test Cuts To Optimize 

SilverEX- cutting speeds… 

For the second sample, increase cut speed by 15% 

(This drawing is not to scale!) 

over the first sample. For the third sample, increase 

the cut speed by 20% over the first sample. For the 

fourth sample, increase the cut speed by 25% over 

the first sample. For the fifth sample, increase the 

cut speed by 30% over the first sample. 

Remember to identify and mark each part with 

the cutting speed. 

After cutting the samples, examine each one to 

determine the most efficient speed. You will notice 

as the speed was increased, the cutting improved 

with less bottom plate dross. The faster you run, the 

more premium the cut. Also ensure you measure the 

sample parts because the kerf widths will decrease 

the faster you run. By making the sample parts 

described above, you will be able to determine 

how superior the cut is on a forward cut, a back 

cut as well as cutting a radius. 

6” 

12” 

(This Drawing Is Not To Scale) 

® 

How To Optimize SilverEX- Cutting Speed. 

SilverEX- 

Cutting Speed Gains Comparison Chart: 

Plate Factory SilverEX- SilverEX- SilverEX- 

Thickness IPM IPM +15% IPM +20% IPM +30% 

1/2” 80 92 96 104 

3” 

5/8” 70 80.6 84 91 

3/4” 55 63.25 66 71.5 

1” 35 40.25 42 46.5 

1-1/4” 22 25 26 29 

Mild steel with oxygen, 200 Amp 

Discover the advantages of 

SilverEX- Electrodes 

and improve your bottom line. 

Providers of Advanced Cutting and Welding Consumables Worldwide.

Introducing SilverEX- ® Electrodes, from 

our EX-TRAFIRE ® brand of superior 

performance plasma cutting consumables! 

SilverEX- Electrodes feature the highest 

silver content of any electrode with a large 

hafnium insert designed to enhance your 

mechanized plasma cutting operation. 

LET US PROVE IT TO YOU! 

See inside for a simple series of test cuts 

that will show how SilverEX- Electrodes 

are simply better. 

OEM TORCH Amperage SilverEX- # Availability 

ESAB ® PT15XL ® 260 20763XL AG Yes 

ESAB ® PT15XL ® 300-360 35666XL AG Yes 

ESAB ® PT19XL ® 250 34086XL AG Yes 

ESAB ® PT19XL ® 300-360 35886XL AG Yes 

ESAB ® PT600 ® 250 0558001624 AG Yes 

ESAB ® PT600 ® 360-400 0558002516 AG Yes 

ESAB ® PT24 ® 100 21539 AG Call Us! 

HYPERTHERM ® MAX200 ® 200 020664 AG Yes 

HYPERTHERM ® HT2000 ® 200 020664 AG Yes 

HYPERTHERM ® HT400 ® HT4000 ® HT4001 ® 260 020663AG Yes 

HYPERTHERM ® HT4001 ® 340 120090AG Yes 




KJELLBERG ® HiFocus 160i ® 160 11.843.021.310 AG Yes 

KJELLBERG ® HiFocus 160i ® 130 11.834.321.3001 AG Call Us! 




ESAB® PT15XL®, PT19XL®, PT600®,PT24® are registered trademarks of ESAB, 

HYPERTHERM®, MAX200®, HT2000®, HT400®, HT4000®, HT4001®, HT4400® 

are registered trademarks of Hypertherm, KJELLBERG®, HiFocus 160i® are registered 

trademarks of Kjellberg. 

Thermacut, Inc. is not affiliated with the above-named manufacturers. References to the 

above-named manufacturers, torches and reference numbers are for convenience 

only. Most Thermacut parts are made for or by an IBG company. 

Thermacut, Inc. 

19 Sullivan Street, P.O. Box 1197 

Claremont, NH 03743-1197 


Welding Consumables Worldwide. 

www.thermacut.com 

Telephone: 1-800-932-8312 

Facsimile: 1-800-972-6255


ESAB ® /L-TEC ® 

TORCH SYSTEM PAGE 

PT-15®/PT-15XL® PCM-8,ESP-300,ESP-400,ESP-600,ESP-1000 .......................... 2,3 

PT-19XLS®/PT-19XL® ESP-200/300/400/600/1000,PCM8XL,PCM150/1500 ................. 4,5 

PT-600® ESP200/400/600C/1000.PCM8XL,PCM150/1500 .......................... 6 

PT-17A® PCM-70,PCM-100/150 .................................................................... 7 

PT-121/PT-20AM® PCM-70/100/150,PCM-100/875/1125/ESP-100i ............................. 8 

PT-23 PCM-750i ........................................................................................ 9 

PT-24® Precision Plasmarc ....................................................................... 10 

PT-25®,PT-26® ESP-100i/PCM-150,ESP-150,Duece Pack 150,ESP-200 ..............11 

PT-27® PCM-750i/1000i,PCM-875/1125,Handy Plasma 70 

LPH50/80 power cut ...................................................................... 12 

PT-31®/PT-31XL® 

PCM-Vpi,PCM-Smi,PCM 500i/625i/50A/875/1125, 

CaddyCut, Handy Plasma 50 ........................................................ 13 

PT-32®,PT-34® Powercut875/1125/1500,Handy Plasma 125 ................................ 14 

LTEC®, ESAB®, PT-15®, PT-15XL®, PT-19XLS®, PT-19XL®, PT-600® 

PT-17A®, PT-20AM®, PT-24®, PT-25®, PT-26®, PT-27® PT-31®, PT31XL®, 

PT-32®, PT-34® are registered trademarks of ESAB 




PT-15 ® , PT-15XL ® TORCH 



Item Part No. Ref. No. Description Std. Pkg Item Part No. Ref. No Description Std. Pkg. 

1. T-0354 996628 Gasket N2 5 T-1869 1361201 Gas Baffl e, 8-holes 1 

2. T-0353 2075607 Insulator .260 N2 5 T-2019 35660 Baffl e, Gas, Std. 8 x .047, O 2 

1 

T-0352 2075606 Insulator .225 N2 5 T-0323 948143 Sw. Baffl e, Alumina CCW 2 

T-0351 2075617 Insulator .180 N2 5 T-0322 948142 Swirl Baffl e, Alumina, 4 Hole 2 

T-0350 2075693 Insulator .140 N2 5 T-0321 2075360 Swirl Baffl e, CCW, 4 Hole, N2 2 

T-1604 2075588 Insulator .500 5 T-0320 2075341 Swirl Baffl e, 4 Holes, N2 2 

3. T-0349 996619 Spacer N2 5 11. T-0319 20755 Front Insulator 1 

4. T-0347 2075616 Water Swirl Ring, CCW N2 5 12. T-0318 20754 Torch Body, PT 15XL 1 

T-0346 2075584 Water Swirl Ring N2 1 13. T-0327 20398 Electrode Holder, OXY 1 

5. T-0348 996618 Centering Sleeve N2 5 14. T-0329 20763 Electrode OXY, 260A 5 

6. T-0345 19810 Noz Base .250 N2 1 T-4900 20763 AG Electrode, OXY, 260A (Silver-EX) 5 

T-0344 2075610 Noz Base .230 N2 1 T-4906 35666XL AG Electrode, OXY. 300/340A (Silver-EX) 5 

T-0343 2075609 Noz Base .200 N2 1 T-2225 35666 Electrode, OXY, 300/340A 5 

T-0342 2075608 Noz Base .156 N2 1 15. T-0339 20751 .099 Nozzle, OXY, 260A 1 

T-0341 2075694 Noz Base .125 N2 1 T-1715 35662 Nozzle, O 2 

300A 1 

7. T-0338 2075587 Noz Assy, .250 Std N2 1 T-1716 35664 Nozzle, O 2 

340A 1 

T-1974 2075690 Noz Assy, .230 CCW, Std N2 1 16. T-0356 996230 Ret. Cap, PT 15 1 

T-1968 2075613 Noz Assy, .230 Std N2 1 T-0355 20758 Ret. Cap, XL, Bevel. 1 

T-2914 2075613-2** Noz Assy, .230 Heavy Duty N2 1 17. T-1246 20759 Ret. Cap, XL, Std 1 

T-1972 2075615 Noz Assy, .200 CCW, Std N2 1 NS T-1247 996242 Locating Pin 1 

T-1966 2075612 Noz Assy, .200 Std N2 1 NS T-1248 21940* Contact Ring Assembly 1 

T-0992 2075612-2** Noz Assy, .200 Heavy Duty N2 1 NS T-1254 996527 O-Ring 10 

T-1970 2075614 Noz Assy, .156 CCW, Std N2 1 NS T-1255 86W85 O-Ring 10 

T-1964 2075611 Noz Assy, .156 Std N2 1 NS T-1256 996526 O-Ring 10 

T-0995 2075611-2** Noz Assy, .156 Heavy Duty N2 1 NS T-1257* 996528 O-Ring 10 

T-1978 2075692 Noz Assy, .125 CCW, Std N2 1 NS T-1953 2064106 O-Ring 10 

T-1976 2075691 Noz Assy, .125 Std N2 1 NS T-2130 85W10 O-Ring 10 

8. T-0328 600236 Electrode, N2 5 NS T-2132 86W99 O-Ring 10 

9. T-0326 2075343 Electrode Holder N2 1 NS T-2186 996232* Front End Insulator 1 

10. T-0324 2075586 Sw. Baffle, 8 Holes, High Current, O 2 

2 

**A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS 

2 

ESAB ® , PT-15 ® , PT-15XL ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




PT-15 ® , PT-15XL ® TORCH 




1. T-1337 19483 Insulating Sleeve 1 T-1356 21258 Injection Hose, 20’, ESP 1 

2. T-2309 34357 Pilot Arc Cable, 6’, ESP 1 T-1357 21259 Injection Hose, 25’, ESP 1 

T-1339 34358 Pilot Arc Cable, 12’, ESP 1 T-1353 996250 Injection Hose, 6’, PCM-8 1 

T-1340 21263 Pilot Arc Cable, 15’, ESP 1 T-2315 602714 Injection Hose, 8’, PCM-8 1 

T-1341 21264 Pilot Arc Cable, 20’, ESP 1 6. T-1358 T-1358 Tubing 1 

T-1342 21265 Pilot Arc Cable, 25’, ESP 1 7. T-1359 T-1359 Shielding Braid 1 

T-1961 20760 Pilot Arc Cable, 6’, PCM-8 1 8. T-1360 T-1360 Lead Package, 6’, ESP 1 

T-2312 602715 Pilot Arc Cable, 8’, PCM-8 1 T-1361 T-1361 Lead Package,12’, ESP 1 

T-4020 996251 Pilot Arc Cable 1 T-1362 T-1362 Lead Package, 15’, ESP 1 

3. T-1343 996248 Power Cable, 6’, ESP 1 T-1363 T-1363 Lead Package, 20’, ESP 1 

T-1344 34363 Power Cable, 12’, ESP 1 T-1364 T-1364 Lead Package, 25’, ESP 1 

T-1345 21266 Power Cable, 15’, ESP 1 T-0999 T-0999 Lead Package, 6’, PCM-8 1 

T-1346 21267 Power Cable, 20’, ESP 1 T-1365 T-1365 Lead Package, 8’, PCM-8 1 

T-1347 21268 Power Cable, 25’, ESP 1 T-0517 21304 15XL w/ Leads, 6’ ESP 1 

T-1343 996248 Power Cable, 6’, PCM-8 1 T-1366 21305 15XL w/Leads, 12’ ESP 1 

T-2313 602712 Power Cable, 8’, PCM-8 1 T-1367 21301 15XL w/Leads, 15’ ESP 1 

4. T-2310 34360 Gas Hose, 6’, ESP 1 T-1368 21302 15XL w/Leads, 20’ ESP 1 

T-1349 34361 Gas Hose, 12’, ESP 1 T-1369 21303 15XL w/Leads, 25’ ESP 1 

T-1350 21260 Gas Hose, 15’, ESP 1 T-0218 20762 15XL w/Leads, 6’ PCM8 1 

T-1351 21261 Gas Hose, 20’, ESP 1 T-0518 602711 15XL w/Leads, 8’ PCM8 1 

T-1352 21262 Gas Hose, 25’, ESP 1 NS T-1370 20408 Connector, H.F. 1 

T-1348 996249 Gas Hose, 6’, PCM-8 1 NS T-1371 20409 Insulator, H.F. 1 

T-2314 602713 Gas Hose, 8’, PCM-8 1 NS T-1372 21082 H.F. Wire 1 

5. T-2311 34354 Injection Hose, 6’, ESP 1 NS T-1373 20403 Wire Insulator 1 

T-1354 34355 Injection Hose, 12’, ESP 1 NS T-4020 996243 Plug for Pilot Arc Cable 1 

T-1355 21257 Injection Hose, 15’, ESP 1 

ESAB ® , PT-15 ® , PT-15XL ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems 



above named manufacturer and are being resold by Thermacut. Thermacut reserves the right to substitute OEM parts in place of Thermacut parts. 

3

PT-19XLS ® 




1. T-3894 37081* Shield Retainer 1 T-2348 34557* Electrode, N2 1 

2. T-2266 21802 Shield, 100A - 250A 1 8. T-4177 37068* Electrode Holder 1 

T-2267 21945 Shield, 325A - 600A 1 9. T-0322 948142 Swirl Baffl e, Alumina 4 Hole 2 

3. T-2268 21796 Diffuser, 50A 1 T-0323 948143 Swirl Baffl e, Alumina CCW 2 

T-2269 21944 Diffuser, 100A - 600A 1 T-2019 35660 Swirl Baffl e, Std 8 x .047 1 

4. T-3895 37082* Nozzle Retaining Cup 1 10. T-4179 37083* Insulator Assembly 1 

5. T-1720 22026 Nozzle, 50A 5 11. T-3422 37066 Torch Body 1 

T-1717 22029 Nozzle, 100A 5 NS T-4176 37071* Contact Ring Assembly 1 

T-1718 22030 Nozzle, 150A 5 NS T-4174 37073* Screw, Contact Ring 1 

T-1719 22031 Nozzle, 200A 5 NS T-1257 996528 O - Ring 10 

T-4197 21822-S Nozzle Tip 250A 5 NS T-1255 86W85 O - Ring 10 

5a. T-1721 22027 Nozzle Base, 50A 1 NS T-0747 951000 O - Ring 10 

T-1722 22028 Nozzle Base, 100A - 360A 1 NS T-1953 2064106 O - Ring 10 

6. T-2271 21822 Nozzle, 250A 1 NS T-1876 181W89 O-Ring 2 

T-2272 35885 Nozzle, 360A 1 NS T-1989 2221978 O-Ring 10 

7. T-1252 34086XL Electrode, 50-250A 5 NS T-1337 19483 Sleeve 1 

T-4905 34086XL AG Electrode, 50-250A (Silver-EX) 5 NS T-4583 37431* Nozzle Retainer 1 

T-4904 35886XL AG Electrode, 360A (Silver-EX) 5 NS T-3895 37082* Nozzle Retaining Cup 1 

T-4107 22403* Electrode, N2, H-35, 600A 1 

4 

ESAB ® , PT-19XLS ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




PT-19XL ® TORCH 




1. T-1249 948186 Heat Shield 5 8. T-1725 20391 Torch Body 1 

2. T-1250 34085* Retaining Cap 1 NS T-1427 35568* Nozzle, Bevel, O 2 1 

T-3408 21982 Nozzle Retainer 1 NS T-1426 35569 Nozzle, Bevel, O 2 , CCW 1 

3. T-1717 22029 Nozzle, 100 A 5 NS T-1248 21940* Contact Ring Ass’y 1 

T-1718 22030 Nozzle, 150 A 5 NS T-1247 996242 Locating Pin 1 

T-1719 22031 Nozzle, 200 A 1 NS T-1254 996527 O-Ring 10 

T-1720 22026 Nozzle, 50 A 5 NS T-1255 86W85 O-Ring 10 

T-4197 21822-S Nozzle Tip 250A 5 NS T-1256 996526 O-Ring 10 

T-2271 21822 Nozzle, 250A 1 NS T-1257 996528 O-Ring 10 

T-2272 35885 Nozzle, 360A 1 NS T-1876 181W89 O-Ring 2 

3a. T-1721 22027 Nozzle, Base, 50 A 1 NS T-1989 2221978 O-Ring 10 

T-1722 22028 Nozzle, Base, 100-360A 1 NS T-2266 21802 Shield, 100-250 Amp 1 

4. T-1252 34086 Electrode, 50-250A 5 NS T-2267 21945 Shield, 100-360 Amp 1 

T-4905 34086XL AG Electrode, 50-250A (Silver-Ex) 5 NS T-2268 21796 Diffuser, 50 Amp 1 

T-4904 35886XL AG Electrode, 360A (Silver-Ex) 5 NS T-2269 21944 Diffuser, 100-600 Amp 1 

T-4107 22403* Electrode, N2, H35, 600A 1 NS T-3408 21982* Nozzle Retainer 1 

5. T-1253 34084 Electrode Holder 1 NS T-2271 21822 Nozzle, 250 Amp 1 

6. T-0322 948142 Swirl Baffl e, Ceramic 2 NS T-2272 35885 Nozzle, 360 Amp 1 

T-0323 948143 Swirl baffl e, CCW 1 NS T-3388 21801* Shield Retaining Assy. 1 

7. T-1724 20434 Insulator Assembly 1 

ACCESSORIES 


1. T-1337 19483 Insulating Sleeve 1 T-1346 21267 Power Cable, 20’ 1 

2. T-2309 34357 Pilot Arc Cable, 6´ 1 T-1347 21268 Power Cable, 25’ 1 

T-1339 34358 Pilot Arc Cable, 12´ 1 4. T-2310 34360 Gas Hose, 6’ 1 

T-1340 21263 Pilot Arc Cable, 15´ 1 T-1349 34361 Gas Hose, 12’ 1 

T-1341 21264 Pilot Arc Cable, 20´ 1 T-1350 21260 Gas Hose, 15’ 1 

T-1342 21265 Pilot Arc Cable, 25 1 T-1351 21261 Gas Hose, 20’ 1 

3. T-1343 996248 Power Cable, 6´ 1 T-1352 21262 Gas Hose, 25’ 1 

T-1344 34363 Power Cable, 12´ 1 5. T-1359 T-1359 Shielding Braid 1 

T-1345 21266 Power Cable, 15´ 1 

ESAB ® , PT-19XL ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




5

PT 600 TM 




1. T-3894 37081* Shield Retainer 1 T-5333 0558001883 Nozzle 150A 1 

2. T-4580 21796 Shield, 50A 1 T-5334 0558001884 Nozzle 200A 1 

T-2266 21802 Shield, 100-250A 1 T-5330 0558001623 Nozzle 250A 1 

T-2267 21945 Shield, 325-600A 1 T-5335 0558001885 Nozzle 360A 1 

3. T-2268 21796 Diffuser, 50 A 1 T-5336 0558001886 Nozzle 400A 1 

T-2269 21944 Diffuser, 100-600A 1 T-5337 0558001887 Nozzle 600A 1 

4. T-3895 37082* Nozzle Retaining Cap 1 7. T-4907 0558001624AG Electrode, Silver-EX, 250 Amp 5 

T-4583 37431* Nozzle Retainer, Air Curtain 1 T-4910 0558002516AG Electrode, Silver-EX, 360/400A 5 

5. T-1720 22026 Nozzle, Tip 50A 5 8. T-4581 0558001621* Electrode Holder 5 

T-1717 22029 Nozzle Tip, 100A 5 9. T-2019 35660 Baffl e, Gas, Std 8 X .047 1 

T-1718 22030 Nozzle Tip, 150A 5 T-0322 0558002533 Swirl Baffl e, 4 Hole Std 1 

T-1719 22031 Nozzle Tip, 200A 1 T-0323 0558002534 Swirl Baffl e, 4 Hole Rev 1 

T-4197 21822-S Nozzle Tip, 250A 5 T-0324 0558001625 Swirl Baffl e, 8 Hole Std 

5a. T-1721 22027 Nozzle Base, 50A 1 10. T-4176 37071* Contact Ring Assembly 1 

T-1722 22028 Nozzle Base, 100-360A 1 NS T-4175 0558001626* Mounting Sleeve PT600 1 

6. T-5331 0558001881 Nozzle 50A 1 NS T-1257 996528 O-Ring 10 

T-5332 0558001882 Nozzle 100A 1 

ESAB ® , PT-600 TM are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 

6 




PT-17A ® 




1. T-1201 19502 Shroud 1 T-1945 20427* Tip, 100 Amp Gouging 1 

2. T-0299 19124 Heat Shield 1 4. T-0305 19918 Electrode 1 

T-0300 19124-1 Heat Shield, SR 1 5. T-1202 19114 Baffl e Tube 2 

T-2354 19122 Heat Shield 1 6. T-1203 20053 Electrode Adapter 2 

T-1954 20747 Heat Shield, HD 1 7. T-1204 20008 Hand Torch 1 

T-1942 20378 Gouging Heat Shield Assy 1 T-1205 20010 Machine Torch 1 

3. T-1200 19914 Tip, 30 Amp 5 8. T-1206 19498 Shroud Cap 1 

T-0301 19915 Tip, 50 Amp 5 NS T-1897 19989 Heat Shield Guard, Drag 1 

T-0302 19916 Tip, 70 Amp 5 NS T-1898 19990* Heat Shield Guard, Std 1 

T-1944 20426 Tip, 70A, Gouging 5 NS T-1882 18619 Insulator 10 

T-0303 19917 Tip, 80 Amp 5 NS T-1885 19129* Wrench, Electrode 10 

T-0304 20056 Tip, 100 Amp 1 NS T-3466 KPE17 Parts Kit PT17 1 


1. T-1207 18635* Handle 1 T-1217 T-1217 Control Cable, 50’ 1 

2. T-1208 19127* Switch Band 1 9. T-1187 2062336* Plug 1 

3. T-1179 18224 Switch 1 10. T-1218 T-1218 Hand Leads, 25’ 1 

4. T-1209 19156* Flex Support 1 T-1219 T-1219 Hand Leads, 50’ 1 

5. T-1210 19993 Power Cable, 25’ 1 T-1220 T-1220 Machine Leads, 25’ 1 

. T-1211 19994 Power Cable, 50’ 1 T-1221 T-1221 Machine Leads, 50’ 1 

6. T-1212 17277 Pilot Arc Cable, 25’ 1 NS T-1222 19999 Hand Torch w/25’ Leads 1 

T-1213 19322 Pilot Arc Cable, 50’ 1 NS T-1223 20000 Hand Torch w/50’ Leads 1 

7. T-1214 20534 Sheath, 25’ 1 NS T-1224 20001 Machine Torch w/25’ Leads 1 

T-1215 20533 Sheath, 50’ 1 NS T-1225 20002 Machine Torch w/50’ Leads 1 

8. T-1216 T-1216 Control Cable, 25’ 1 

ESAB ® , PT-17A ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




7


PT-121 TORCH ESAB ® /L-TEC ® 


1. T-0306 999261 Heat Shield 10 5. T-0313 19540 Baffl e (999265) 5 

T-1879 18363* Heat Shield, Long 5 T-1896 19691 High Current Baffl e 1 

T-1302 20380* Gouging Heat Shield 1 6. T-0315 999586 Spacer 5 

T-1998 31411* Heat Shield Gouging HD 1 7. T-1226 999248 Hand Torch, 70° 1 

T-1881 18419 Drag Heat Shield 1 7a. T-1227 999270 Machine Torch 1 

2. T-0308 999264 Tip, 150 Amp 10 8. T-0314 19656 Collet (999259) 1 

T-0309 999263 Tip, 110 Amp 10 T-1891 19654 Collet 1 

T-0310 17119 Tip, 55 Amp 10 T-1943 20387 Gouging Tip, 100A 1 

T-1886 19160 Tip, Gouging 5 9. T-1229 999257 Cap 1 

3. T-0311 999260 Front Body Insert 1 NS T-0316 999262 Gasket 5 

T-1895 19690 High Current Insert 1 NS T-0317 994092 O-Ring 10 

4. T-0312 2075328 Electrode 10 NS T-2131 85W50 O-Ring 2 

T-1878 18362 Electrode, Long 5 


1. T-1230 948177* Handle 1 8. T-1240 997758* Connector 1 

2. T-1231 6271074* Sheath 1 9. T-1241 T-1241 Hand Leads, 25’ 1 

3. T-1179 18224 Switch 1 T-1242 T-1242 Hand Leads, 50’ 1 

4. T-1232 18450 Power Cable, 25’ 1 T-1243 T-1243 Machine Leads, 25’ 1 

T-1233 18449 Power Cable, 50’ 1 T-1244 T-1244 Machine Leads, 50’ 1 

5. T-1234 999268 HF Cable, 25’ 1 NS T-2191 999242 Hand Torch w/ 25’ Leads 1 

T-1235 999280 HF Cable, 50’ 1 NS T-2192 999243 Hand Torch w/ 50’ Leads 1 

6. T-1236 995832 Sleeving, 25’ 1 NS T-2193 999244 Machine Torch w/ 25’ Leads 1 

T-1237 995826 Sleeving, 50’ 1 NS T-2352 999479* Machine Torch Handle 1 

7. T-1238 948188 Control Cable, 25’ 1 NS T-2194 999266 Center Tool 1 

T-1239 948189 Control Cable, 50’ 1 

PT-20AM ® Torch 


1. T-1314 21326 Heat Shield, 70/100 Amp 1 6. T-1323 21332 Electrode Adaptor 1 

T-1315 21447 Heat Shield, 50 Amp 1 7. T-1324 21372 Electrode Seat 1 

2. T-1316 21330 Tip, 50 Amp 5 8. T-1325 21359 Torch Body 1 

T-1317 21329 Tip, 70 Amp 5 NS T-0575 T-0575 17’ Leads Assy 1 

T-1318 21328 Tip, 100 Amp 5 NS T-0576 T-0576 25’ Leads Assy 1 

3. T-1320 21150 Electrode 10 NS T-0587 T-0587 50’ Leads Assy 1 

4. T-1321 21373 Insulator 1 NS T-1300 448152 O’Ring 10 

5. T-1322 21374 Baffl e Tube 1 NS T-0572 21360 Torch Assy, 50’ without rack 1 

8 

ESAB ® , PT-20AM ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




PT-23 TORCH 




1. T-1258 33419 Shield 1 6. T-1306 85W51 O-Ring 10 

2. T-1259 33371 Retaining Nut 1 7. T-1265 21421 Hand Torch 1 

3. T-1260 33368 Nozzle, 30 Amp 10 NS T-1986 21420 Standoff 1 

T-1261 33369 Nozzle, 50 Amp 10 NS T-2016 33417 Replaceable Seat 1 

T-1262 33418 Nozzle, 80 Amp 10 NS T-2018 35443* Heat Shield Guard, Gouging 1 

4. T-1263 33367 Swirl Baffl e 5 NS T-3467 KPE23 Parts Kit PT-23 1 

5. T-1264 33366 Electrode 10 

ACCESSORIES 


1. T-1266 33399* Handle 1 8. T-1187 2062336* Plug 1 

T-1040 9-5636-1 Handle w/Switch 1 9. T-1275 T-1275 Pilot Arc Lead, 25’,w/plug 1 

2. T-1267 33400* Switch Band 1 T-1276 T-1276 Pilot Arc Lead, 50’,w/plug 1 

3. T-1179 18224 Switch 1 10. T-1277 21427* Plug 1 

4. T-1268 21218* Flex Support 1 11. T-1278 T-1278 Leads Assý, 25’,w/plug 1 

5. T-1269 19995 Power Cable, 25’ 1 T-1279 T-1279 Leads Assý, 50’,w/plug 1 

T-1270 19996 Power Cable, 50’ 1 NS T-2331 21402 Complete Assý, 25’,w/plug 1 

6. T-1271 18320 Sheath, 25’ 1 NS T-2332 21403 Complete Assý, 50’,w/plug 1 

T-1272 19026 Sheath, 50’ 1 NS T-1326 49N83 Boot 1 

7. T-1273 T-1273 Control Cable, 25’ 1 NS T-1327 18226* Strain Relief 1 

T-1274 T-1274 Control Cable, 50’ 1 

ESAB ® is the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




9

PT-24 ® 


ESAB ® 

1 

2 

3 

4 

5 6 

7 

8 

9 


1. T-3352 22008 Shield Cup 15-30A 1 6. T-3374 21852* Swirl Baffl e 15A 1 

2. T-3350 22010 Shield Cup Insulator 1 T-3376 21692* Swirl Baffl e 50-100A 1 

3. T-3369 22531* Cup Shield Retainer 1 7. T-3377 21539 Electrode 5 

4. T-3353 22007 Nozzle Retainer/Diffuser 1 T-4916 21539AG Electrode, Silver-EX 5 

5. T-3370 21540 Nozzle 15A 5 8. T-4584 21725 Water Baffl e 1 

T-3371 21541 Nozzle 30A 5 9. T-3379 21758 Torch Body, PT24 1 

T-3372 21542 Nozzle 50A 5 NS T-4582 21712* Insulator, Shield Retainer 1 

T-3373 21543 Nozzle 70A 5 NS T-3380 21757* Sleeve 1 

T-3354 21923 Nozzle 100A 5 NS T-3384 21765* Tool 1 

10 

ESAB®, PT-24® are the Registered Trademarks of ESAB. * OEM Manufactured Parts 




PT-25 ® TORCH 




1. T-2248 21656* Gouging Guard 5 6. T-2255 21595 Electrode, Air/N2 5 

2. T-2249 21943* Stand-off Guide 1 7. T-2256 21657 Electrode Holder 1 

3. T-2250 21654 Heat Shield 1 8. T-2257 344019 O-Ring 10 

T-4511 21660* Heat Shield, Long 1 9. T-2258 21625 Torch Head 1 

4. T-2251 21596 Nozzle, 50 Amp 5 NS T-0580 21648 PT25 ® w/25’ Leads 1 

T-2252 21597 Nozzle, 100 Amp 5 NS T-0581 21649 PT25 ® w/50’ Leads 1 

T-2253 21598 Nozzle, 150 Amp 5 NS T-0578 T-0578 Leads Assy 25’, PT25 ® 1 

T-2254 21599 Nozzle, Gouging 5 NS T-0579 T-0579 Leads Assy 50’, PT25 ® 1 

5. T-4319 21667* Swirl Baffl e 2 NS T-3468 KPE25 Parts Kit, PT25 1 

ACCESSORIES 


1. T-1230 948177* Handle 1 T-1237 995826 Sleeving, 50’ 1 

2. T-2259 21646* Switch Band 1 7. T-1238 948188 Control Cable, 25’ 1 

3. T-1179 18224 Switch 1 T-1239 948189 Control Cable, 50’ 1 

4. T-1232 18450 Power Cable, 25’ 1 8. T-1240 997758* Plug 1 

T-1233 18449 Power Cable, 50’ 1 NS T-2262 21647* Flex Support 1 

5. T-2260 21783 HF Cable, 25’ 1 NS T-2263 21854 Sensor Tube, 25´ 1 

T-2261 21782 HF Cable, 50’ 1 NS T-2264 21855 Sensor Tube, 50´ 1 

6. T-1236 995832 Sleeving, 25’ 1 



NS T-2328 36648 Stand-off Guide 1 NS T-2335 36572 Nozzle, Gouging 300 Amp 5 

NS T- 34592 Heat Shield, Std NS T-2336 36565 Electrode 5 

NS T-2330 36567 Nozzle 50 Amp 5 NS T-2337 36566 Electrode, H35 5 

NS T-2331 36568 Nozzle 150 Amp 5 T- 34593 Insulator 1 

NS T-2332 36569 Nozzle 200 Amp 5 NS T-2339 34585 Baffl e Tube 1 

NS T-2333 36570 Nozzle 300 Amp 5 T- 34583 Electrode Holder 1 

NS T-2334 36571 Nozzle, Gouging 200 Amp 5 NS T-2343 34599 Torch Body 1 

ESAB ® , PT-25 ® , PT-26 ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




11

PT-27 TORCH 




1. T-1307 21616 Heat Shield(055800486) 1 6. T-1306 85W51 O-Ring (055800425) 10 

2. T-1261 33369 Nozzle, 50A (055800363) 10 7. T-1309 21610 Torch Body (055800477) 1 

T-1262 33418 Nozzle, 80A (055800457) 10 NS T-1310 21615 Replaceable Seat 1 

T-0057 35442 Nozzle, Gouging (055800480) 10 NS T-2018 35443* Heat Shield Guard, Gouging 1 

3. T-1263 33367 Swirl Baffl e (055800365) 5 NS T-3953 0558003027 Tool, Seat Assy, PT-27 1 

4. T-1264 33366 Electrode (055800364) 10 NS T-3954 0558003032 Seat Assy, PT-27 1 

5. T-1308 21619 Valve Pin (OEM torch only) 5 NS T-3469 KPE27 Parts Kit, PT-27 1 

ACCESSORIES 


1. T-1266 33399* Handle 1 T-2910 T-2910 Pilot Arc Lead, 25’,w/plug 1 

T-1040 9-5636-1 Handle w/Switch 1 T-2911 T-2911 Pilot Arc Lead, 50’,w/plug 1 

2. T-1267 33400* Switch Band 1 10. T-1277 21427* Plug 1 

3. T-1179 18224 Switch 1 11. T-2340 T-2340 Leads Ass’y, 25’,w/ring 1 

4. T-1268 21218* Flex Support 1 T-2341 T-2341 Leads Ass’y, 50’,w/ring 1 

5. T-1269 19995 Power Cable, 25’ 1 T-2908 T-2908 Leads Ass’y, 25’,w/plug 1 

T-1270 19996 Power Cable, 50’ 1 T-2909 T-2909 Leads Ass’y, 50’,w/plug 1 

6. T-1271 18320 Sheath, 25’ 1 NS T-1987 21661 Complete Ass’y, 25’,w/ring 1 

T-1272 19026 Sheath, 50’ 1 NS T-2333 21662 Complete Ass’y, 50’,w/ring 1 

7. T-1273 T-1273 Control Cable, 25’ 1 NS T-2334 21620 Complete Ass’y, 25’,w/plug 1 

T-1274 T-1274 Control Cable, 50’ 1 NS T-2335 21621 Complete Ass’y, 50’,w/plug 1 

8. T-1187 2062336* Plug 1 NS T-1326 49N83 Boot 1 

9. T-2336 T-2336 Pilot Arc Lead, 25’, w/ring 1 NS T-1327 18226* Strain Relief 1 

T-2337 T-2337 Pilot Arc Lead, 50’, w/ring 1 

12 

ESAB ® is the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 




PT-31 ® , PT-31 XL ® , XT ® 




1. T-0289 18204 Shield Cup 1 8. T-1173 20862 Electrode, XT (055800507) 10 

T-0290 20282 Shield Cup, XL 1 9. T-0294 20463 Swirl Baffl e, XT (055800506) 10 

2. T-0291 18866 Tip, 30 Amp 10 10. T-1174 20860 Tip, 30 Amp, XT (055800512) 10 

T-0292 19682 Tip, XL, 30 Amp 10 T-1175 21008 Tip, 40 Amp, XT (055800508) 10 

T-1297 20079 Tip, XL, 50 Amp 10 T-1176 20861 Tip, 50 Amp, XT (055800513) 10 

3. T-0293 18785 Swirl Baffl e 10 11. T-0290 20282 Heat Shield, XT 1 

T-0294 20463 Swirl Baffl e, XL 10 NS T-1893 19679* Seat, Brass 1 

4. T-0295 18205 Electrode 10 NS T-2218 KPE31 Parts Kit PT31 1 

T-0296 19683 Electrode, XL 10 NS T-0764 KPE31XL Parts Kit PT31XL 1 

5. T-0357 950790 O-Ring (055800514) 10 NS T-2217 KPE31XT Parts Kit PT31XT 1 

6. T-0297 20072 TMT-31 Hand Torch 1 NS T-3488 21052 Spare Parts Kit 31XL 1 

6a. T-0298 20073 TMT-31 Machine Torch 1 NS T-3490 21051 Spare Parts Kit 31XT 50A 1 

7. T-1172 20324 Plunger, XT (OEM torch only) 5 

ACCESSORIES 


1. T-1177 18208* Handle 1 T-1189 T-1189 Control Cable, 25’ 1 

2. T-1178 18207* Switch Band 1 T-1190 T-1190 Control Cable, 50’ 1 

3. T-1179 18224 Switch 1 9. T-1191 T-1191 Leads Assy, 12.5’ 1 

4. T-1180 18225* Flex Support 1 T-1192 T-1192 Leads Assy, 25’ 1 

5. T-1181 19672 Power Cable, 12.5’ 1 T-1193 19027 Leads Assy, 50’ 1 

T-1182 18221 Power Cable, 25’ 1 NS T-1194 20084 Hand Torch w/12.5’ Leads 1 

T-1183 19028 Power Cable, 50’ 1 NS T-1195 20080 Hand Torch w/25’ Leads 1 

6. T-1184 19675 Sheath, 12.5’ 1 NS T-1196 20082 Hand Torch w/50’ Leads 1 

T-1185 18320 Sheath, 25’ 1 NS T-1197 20085 Machine Torch w/12.5’ Leads 1 

T-1272 19026 Sheath, 50’ 1 NS T-1198 20081 Machine Torch w/25’ Leads 1 

7. T-1187 2062336* Plug 1 NS T-1199 20083 Machine Torch w/50’ Leads 1 

8, T-1188 T-1188 Control Cable, 12.5’ 1 NS T-1326 49N83 Boot 1 

XL, XT AND STANDARD PARTS SHOULD NOT BE MIXED WHEN CUTTING 

ESAB®, PT-31®, PT-31XL®, XT® are the Registered Trademarks of ESAB. L-TEC® is the Registered Trademark of L-TEC® Cutting Systems * OEM Manufactured Parts 




13





NS T-3994 0558002393* Stand-off Guide 1 NS T-3986 0558002908* Nozzle 40A 5 

NS T-3992 0558001957* Heat Shield 1 NS T-3989 0558003089* Nozzle, Gouging 5 

NS T-3993 0558003090* Heat Shield, Gouging 1 NS T-3990 0558001969* Electrode 2 

NS T-3987 0558002618* Nozzle 70A 5 NS T-3991 0558001959* Valve Pin 1 

NS T-3988 0558002837* Nozzle 90A 5 NS T-4567 0558001965* Torch Body, PT32 ® 1 



1 T-0290 20282 Heat Shield 1 NS T-1893 19679* Seat 1 

2 T-3315 37887 Nozzle 10 5 T-0297 20072 Torch Body 1 

3 T-0293 18785 Swirl Baffl e 10 T-3316 37886 34 Torch W/ 15’ Leads 1 

4 T-3314 37888 Electrode 5 

14 

ESAB ® , PT-32 ® , PT-34 ® are the Registered Trademarks of ESAB. L-TEC ® is the Registered Trademark of L-TEC ® Cutting Systems * OEM Manufactured Parts 





HYPERTHERM ® 

TORCH SYSTEM PAGE 

PAC110®/PAC121®/120® MAX20®,MAX40CS®,MAX42®,MAX43® ...................................... 2 

PAC140® MAX40®/HT40® ............................................................................. 3 

PAC130® MAX70®,MAX80®,MAX100® ...................................................... 4,5 

PAC160® MAX100D® ..................................................................................... 6 

PAC105®,PAC110®, 

PAC110T® POWERMAX 190c®/350®/380® .................................................... 7 

PAC123T®/M®,PAC121®, 

PAC125® POWERMAX 600®/800®/900® ...................................................... 8 

PAC135 POWERMAX 1100 ...................................................................... 9 

T60®/T60M®,T80®/T80M® POWERMAX 1000®/1250® ......................................................... 10 

T100®/T100M® POWERMAX 1650® ......................................................................11 

MAX200®/HT2000® MAX200®/HT2000® ................................................................ 12,13 

HT400®/PAC170®/PAC620®/ 

PAC600®/PAC500® HT400®/HT4000®/HT4001®/PAC600®/PAC500® ................. 14,15 

HT4400® HT4400® ....................................................................................... 16 

PAC182®/PAC184®/ 

PAC185®/PAC186® HD1070®/HD3070® ..................................................................... 17 

HYPERTHERM®, PAC 110®, PAC 121®, PAC 120®, PAC 135 TM , 

PAC140®/PAC130®/PAC160®/PAC105®/PAC110® 

PAC110T®/PAC123T®/PAC123M®/PAC125®/T60®/T60M®/T80® 

T80M®/T100®/T100M®/MAX200®/HT2000®/HT400® 

PAC170®/PAC620®/PAC600®/PAC500®/HT4400® 

PAC182®/PAC184®/PAC185®/PAC186®, MAX20®, MAX40CS®, 

MAX42®, MAX43®, MAX40®, HT40®, MAX70®, MAX80®, MAX100®, 

MAX100D®, POWERMAX190c®, POWERMAX350®, 

POWERMAX380®, POWERMAX600®, POWERMAX800®, 

POWERMAX900®, POWERMAX1000®, POWERMAX1250®, 

POWERMAX1000 TM , POWERMAX1650®, HT4000®, HT4001®, 

PAC600®, PAC500®, HT4400®, HD1070®, HD3070® 

are registered trademarks of Hypertherm, Inc. 





MAX-20 ® , PAC 110 TM TORCHES HYPERTHERM ® 


1. T-0032 020218 Retaining Cap 1 7. T-0038 044016 O-Ring 10 

2. T-0034 020381 Nozzle, Extended 10 NS T-0644 005094 Switch 1 

3. T-0037 020382 Electrode, Extended 10 NS T-1765 001192* Torch Handle, PAC110 1 

4. T-0092 020219 Nozzle, .031 10 NS T-1854 075339 Screw 5 

T-0033 020299 Nozzle, 20 Amp, .028 10 NS T-1855 075340 Screw 5 

5. T-0036 020220 Electrode 10 NS T-2224 KPH110 Parts Kit PAC110 1 

6. T-0035 020239 Swirl Ring 2 

MAX-40CS ® , MAX-42 ® , MAX-43 ® , PAC 120 TM TORCH 


1. T-0026 020930 Retaining Cap 1 8. T-0029 020361 Swirl Ring 2 

2. T-0094 020539 Gouging Nozzle 10 9. T-0038 044016 O-Ring 10 

3. T-0028 020395 Nozzle 10 NS T-1845 057172 Hand Torch w/ 25’ Leads 1 

T-0027 020350 Nozzle, 40 Amp 10 NS T-1767 001288* Handle, R/H & L/H (Pair) 1 

4. T-0093 120023 Pipe Nozzle 5 NS T-1766 001215* Handle 1 

T-1799 020542 Pipe Nozzle, 40A 10 NS T-1814 027254* Spring, PAC121T 1 

5. T-0089 020546 Nozzle, Extended 10 NS T-1844 049010 Switch, Pushbutton 1 

6. T-3419 120573* Electrode 5 NS T-2223 KPH120 Parts Kit PAC120 1 

7. T-2298 120574* Electrode, Extended 5 

2 

HYPERTHERM ® , MAX20 ® , MAX40CS ® , MAX42 ® , MAX43 ® , PAC110 TM , PAC120 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 





MAX40 ® , HT40 ® , PAC140 TM TORCHES HYPERTHERM ® 

Thermacut Design 

Replacement Insulator 


1. T-0044 020200 Retaining Cap, Tapered 1 10. T-0052 020103 Electrode, Air 10 

2. T-0043 020104 Retaining Cap 1 11. T-0053 020167 Electrode, Nitrogen 10 

3. T-0048 020197 Nozzle, Hi-Visibility 10 12. T-0054 020467 Electrode, Extended 10 

4. T-0047 020131 Pipe Nozzle 10 13. T-0095 020114-1 Torch Insulator TMT Design, Replaceable Part 1 

5. T-0096 020340 Gouging Nozzle 5 14. T-0038 044016 O-Ring 10 

6. T-0045 020115 Nozzle, Hand 10 15. T-0055 020122 TMT40, Torch W/Handle 1 

7. T-0046 020102 Nozzle, Machine 10 16. T-0056 020114 TMT40, Machine Torch 1 

8. T-0050 020466 Nozzle, Extended 10 NS T-0994 027055 Silicone Grease 1 

9. T-0051 020101 Swirl Ring 2 NS T-3474 KPH140 Spare Parts Kit 1 

ACCESSORIES 


1. T-0055 020122 TMT40, Torch W/Handle 1 8. T-0699 046034 Shielded Braid, Mach. 1 

2. T-0684 020536* Lead Insulator (2) 1 T-0700 046038 Sheathing, Hand 1 

3. T-1039 074069 Splice (2) 1 9. T-1040 9-5636-1 Handle W/Switch 1 

4. T-0701 047032 Control Cable 1 10. T-0056 020114 TMT 40, Machine Torch 1 

5. T-0685 023156 Lead, Power, 25’ 1 11. T-0682 020231* Position. Sleeve, 10’’ Rack 1 

T-0687 023158 Lead, Power, 35’ 1 T-0683 020269* Position. Sleeve, 18’’ Rack 1 

T-0689 023160 Lead, Power, 50’ 1 12. T-0679 004302* Lead Insulator 1 

6. T-0686 023157 Lead, Hi-Frequency, 25’ 1 13. T-0681 020205* Insulating Sleeve 1 

T-0688 023159 Lead, Hi-Frequency, 35’ 1 NS T-0704 057019 Machine Torch w/25’ Leads 1 

T-0690 023161 Lead, Hi-Frequency, 50’ 1 NS T-0705 057020 Machine Torch w/50’ Leads 1 

7. T-0694 028288 Leads, 25’ Shielded 1 NS T-0706 057053 Machine Torch w/25’ Leads 1 

T-0695 028289 Leads, 35’ Shielded 1 NS T-0707 057054 Machine Torch w/50’ Leads 1 

T-0696 028290 Leads, 50’ Shielded 1 NS T-0708 057112 Hand Torch w/25’ Leads 1 

T-0697 029129 Leads, 25’ Hand 1 NS T-0709 057113 Hand Torch w/50’ LeadS 1 

T-0698 029130 Leads, 50’ Hand 1 NS T-0644 005094 Switch 1 

HYPERTHERM ® , MAX40 ® , HT40 ® , PAC140 TM are the Registered Trademarks of HYPERTHERM INC. 




3


MAX70 ® , MAX80 ® , MAX100 ® , PAC 130 TM TORCHES HYPERTHERM ® 


1. T-0070 020333 Defl ector 1 T-0063 020337 Nozzle, 100 Amp, Shielded 5 

2. T-0071 020334* Machine Shield, 100 Amp 1 12. T-0099 020396 Nozzle, 40 Amp, Shielded 5 

3. T-0072 020335* Hand Shield 1 13. T-0065 020194 Swirl Ring 2 

4. T-1041 020492* Machine Shield, 40 Amp 1 14. T-0098 020564 Electrode, Extended 5 

5. T-0058 020184 Retaining Cap 1 15. T-0067 020193 Electrode, Nitrogen 5 

6. T-0073 020336* Shield Cap 1 16. T-0066 020191 Electrode, Air 5 

7. T-0101 020490* Shield Cap, 40 Amp 1 T-3825 120433* Electrode 5 

8. T-0100 020563 Nozzle, Extended 5 17. T-0074 026018 O-Ring 10 

9. T-0064 020339 Nozzle, Gouging 5 18. T-0097 020189-1 Torch Insulator 1 

10. T-0059 020203 Nozzle, 40 Amp 5 19. T-0068 020189 TMT 100, Hand Torch 1 

T-0060 020345 Nozzle, 80 Amp 5 20. T-0069 020201 TMT 100, Machine Torch 1 

T-0061 020195 Nozzle, 100 Amp 5 NS T-0994 027055 Silicone Grease 1 

11. T-0062 020397 Nozzle, 80 Amp, Shielded 5 NS T-2222 KPH130 Spare Parts Kit 1 

4 

HYPERTHERM ® , MAX70 ® , MAX80 ® , MAX100 ® , PAC130 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 





MAX70 ® , MAX80 ® , MAX100 ® , PAC 130 TM TORCHES HYPERTHERM ® 


1. T-0068 020189 TMT 100, Hand Torch 1 11. T-0069 020201 TMT 100, Machine Torch 1 

2. T-1039 074069 Splice (2) 1 12. T-0713 020243* Positioning Sleeve, 10’’ Rack 1 

3. T-0701 047032 Control Cable FT. T-0715 020270* Positioning Sleeve, 18’’ Rack 1 

4. T-0718 023198 Lead, Power, 25’ 1 13. T-0714 020244* Insulating Sleeve 1 

T-0719 023199 Lead, Power, 50’ 1 T-0117 020242* Insulating Sleeve for 020243 1 

T-0722 023262 Leads, Power 75’ 1 T-1792 020245* Torch Mounting Sleeve 1 

5. T-0720 023200 Lead, Hi-Frequency, 25’ 1 NS T-0710 001214* Torch Handle 1 

T-0721 023201 Lead, Hi-Frequency, 50’ 1 NS T-0711 001217* Boot 1 

T-0723 023263 Leads, Hi-Frequency, 75’ 1 NS T-0644 005094 Switch 1 

6. T-0725 028326 Shielded Leads, 25’ 1 NS T-0724 027102 Electrode Wrench 1 

T-3722 028524** Shielded Leads 25’, w/ QD 1 NS T-0727 028328* Remote Start w/25’ Cable 1 

T-0726 028327 Shielded Leads, 50’ 1 NS T-0732 059008 Machine Torch w/25’ Leads 1 

T-2925 028525** Shielded Leads 50’, w/ QD 1 NS T-4196 059096** Machine Torch w/ 25’ Leads, w/ QD 1 

T-0728 028335 Leads, Shielded, 75’ 1 NS T-0733 059009 Machine Torch w/50’ Leads 1 

T-3956 028526** Shielded Leads 75’, w/ QD 1 NS T-3501 059097** Machine Torch w/ 50’ Leads, w/ QD 1 

T-0729 029198 Leads Package, 25’ 1 NS T-0744 059031 Machine Torch w/ 75’ Leads, w/o QD 1 

T-0730 029199 Leads Package, 50’ 1 NS T-0756 059076 Hand Torch w/ 25’ Leads 1 

T-0371 029229 Hand Leads, 75’ 1 NS T-0757 059077 Hand Torch w/50’ Leads 1 

T-2905 029667** Leads Package, 25’, w/QD 1 NS T-0758 059079 Hand Torch w/ 75’ Leads, w/o QD 1 

7. T-2906 029668** Leads Package, 50’ w/QD 1 NS T-3355 059095** Hand Torch w/ 75’ Leads, w/ QD 1 

T-0699 046034 Shielded Braid FT. NS T-0158 059093** Hand Torch w/25’ Leads & QD 1 

8. T-0700 046038 Sheathing FT. NS T-1849 059094** Hand Torch w/50’ Leads & QD 1 

9. T-1040 9-5636-1 Handle W/Switch 1 NS T-1822 028518* Quick Disconnect 1 

T-0716 020468 Negative Lead Insulator 1 NS T-1823 028519* Recpt Assy: 80A/100A w/QD 1 

10. T-684 020536 Pilot Arc Lead Insulator 1 NS T-4006 028909* Plug Assembly, Machine Torch 1 

**QD = Quick Disconnect 

HYPERTHERM ® , MAX70 ® , MAX80 ® , MAX100 ® , PAC130 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




5


MAX100D ® , PAC 160 TM TORCHES HYPERTHERM ® 


1. T-0070 020333 Defl ector 1 15. T-1059 020706 Swirl Ring 2 

2. T-0072 020335* Shield, 100 A 1 16. T-1060 020950 Swirl Ring, 40A 2 

3. T-1041 020492* Machine Shield,60A 1 17. T-1061 020750 Swirl Ring, Gouging 2 

4. T-1048 020712* Shield, Gouging 1 18. T-0098 020564 Electrode, Extended, AIR 5 

5. T-1049 020846* Shield Cap, 100A 1 T-1062 020887 Electrode, Extended, N2 5 

T-0071 020334* Shield Cap 100 Amp 1 19. T-0066 020191 Electrode, AIR 5 

6. T-1050 020756* Shield Cap, 60A 1 T-0067 020193 Electrode, N2 5 

7. T-1051 020699* Shield Cap Gouging 1 20. T-1063 020951 Electrode, AIR, 40A 5 

8. T-1052 020754* Nozzle, Extended 1 21. T-1064 020744 Electrode, Gouging, AIR 5 

9. T-1053 020705 Nozzle, 100A 5 22. T-1065 020703* Electrode, Gouging, H35 5 

10. T-1054 020753 Nozzle, 60A 5 23. T-1398 020713 TMT 100D Machine Torch 1 

11. T-1055 020922 Nozzle, Unshielded, 60A 1 T-1399 020761* TMT 100D Hand Torch 1 

T-0838 120336 Nozzle, Shielded 60A 5 NS T-2316 020713-1 Torch Insulator 1 

12. T-1056 020921 Nozzle, Unshielded, 40A 1 NS T-0994 027055 Silicone Grease 1 

13. T-1057 020745* Nozzle, Gouging, AIR 1 NS T-4007 028555* Leads Package 1 

14. T-1058 020704* Nozzle, Gouging, A/H35 1 1 

6 

HYPERTHERM ® , MAX100D ® , PAC160 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




POWERMAX 190C ® , PAC 105 ® TORCH 

POWERMAX 350 ® , PAC110 ® TORCH 

POWERMAX 380 ® , PAC110T ® TORCH 


HYPERTHERM ® 

1 

2 

3 

4 

5 

POWERMAX 190C ® , PAC 105 ® TORCH 


1. T-2943 120884* Shield, Hand 1 3. T-2941 120882* Nozzle 5 

2. T-2944 120898* Retaining Cap 1 4. T-2940 120881* Electrode 5 

T-4528 120883* Retainig Cap, Unshielded 1 5. T-2939 120880* Swirl Ring 1 

POWERMAX 350 ® , PAC110 ® TORCH 



2. T-1860 120504 Nozzle, Extended, 25A 10 5. T-0038 044016 O-Ring 10 

3. T-0037 020382 Electrode, Extended 10 

POWERMAX 380 ® , PAC110T ® TORCH 


1. T-3905 220016 Retaining Cap 1 3. T-0037 020382 Electrode 10 

2. T-1860 120504 Nozzle, Extended, 25A 10 4. T-3904 220013 Swirl Ring 1 

HYPERTHERM®, POWERMAX 350®, 380®, 190C®, PAC105®, PAC110®, PAC110t® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




7

POWERMAX 600 ® , POWERMAX 800 ® , 

POWERMAX 900 ®, PAC123T/M, PAC121 TM , 

PAC125 TM TORCHES 


HYPERTHERM ® 


1. T-3410 120601* Shield, 50A 1 10. T-3419 120573* Electrode 5 

T-2849 120828* Shield, 600 1 11. T-2298 120574* Electrode, Extended 5 

2. T-3411 120602* Shield, 50A, Machine 1 12. T-2230 120576 Swirl Ring, 900 2 

T-2848 120827* Shield, 600 1 T-0029 020361 Swirl Ring, 800 2 

3. T-1564 120608 Gouging Shield 1 13. T-0038 044016 O-Ring 10 

4. T-1564 120303 Defl ector 1 NS T-0771 120556* 800 Torch Body w/Switch 1 

5. T-3413 120600* Cap, Retaining 1 NS T-0551 120570* 900 Torch Body 1 

6. T-3414 120577 Nozzle, 900, 55A 5 NS T-2845 120583* 900 Machine Torch Body 1 

T-1567 120282 Nozzle, 800, 55A 5 NS T-4185 129352 900 Lead Set, 25’ 1 

T-2847 120826 Nozzle, 600 5 NS T-4186 129353 900 Lead Set, 50’ 1 

7. T-3415 120607 Nozzle, Gouging, 900 10 NS T-4500 129002 800 Lead Set, 50’ 1 

T-1568 120281 Nozzle, Gouging, 800 5 NS T-4554 083066* 900 Torch w/ 25’ Leads 1 

T-2850 120831* Nozzle, Gouging, 600 5 NS T-4555 083067* 900 Torch w/ 50’ Leads 1 

8. T-3417 120578 Nozzle, Conical, 55A, 900 10 NS T-4025 083130* 800 Torch w/ 25’ Leads 1 

T-1570 120305 Nozzle, Conical, 55A, 800 5 NS T-0975 120092 Nozzle, Pipe, Saddle 10 

9. T-3418 120606 Nozzle, Conical, 35A, 900/600 5 NS T-1569 120304 Nozzle, Extended, 50A 5 

T-3420 120438 Nozzle, Conical, 35A, 800 5 

8 

HYPERTHERM®, POWERMAX 600 ® , POWERMAX 800 ® , POWERMAX 900 ® , PAC123T/M TM , PAC121 TM , PAC125 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 





POWERMAX1100, PAC 135 TM TORCHES HYPERTHERM ® 

PRODUCT INNOVATION 

Our unique nozzle design for the PAC 135 TM torch features a reusable spring. On the current 

OEM parts, the springs are locked onto the nozzle and are thrown away every time the 

nozzle is changed. Now you can order the 40 Amp, 80 Amp or extended nozzles and springs 

under separate part numbers and change the spring from nozzle to nozzle. You only need to 

replace the spring as it needs to be changed and saving the cost of the spring on every new 

nozzle changed. Please use our T-2527 separately for whichever nozzle you use. 


1. T-2237 120475* Hand Shield 1 NS T-2344 120509* Nozzle Gouging 5 

2. T-2238 120516* Machine Shield 1 NS T-2343 120510* Gouging Shield 1 

3. T-2239 120519 Defl ector 1 NS T-0537 120477 Hand Torch 1 

4. T-2240 120483* Retaining Cap 1 NS T-2842 120508 Machine Torch 1 

5. T-2241 120520* Retaining Cap, 40 Amp 1 NS T-3328 129559* Torch Lead 25’ 1 

6. T-2527 T-2527 Tip Spring 5 NS T-3329 129560* Torch Lead 50’ 1 

7. T-2531 T-2531 Nozzle, 80 Amp 5 NS T-0538 085001 Torch w/ 25’ Leads, 1100 1 

8. T-2530 T-2530 Nozzle, 40 Amp 5 NS T-3330 085061 1100 Torch & 50’ Leads 1 

9. T-2532 T-2532 Nozzle, Extended 5 NS T-3984 128148* Spare Parts Kit 1 

10. T-2245 120474 Swirl Ring 2 NS T-4585 002287* Handle 1 

11. T-2246 120473 Electrode 5 NS T-4586 002299* Trigger 1 

12. T-2247 120517 Electrode, Extended 5 

HYPERTHERM®, POWERMAX1100, PAC135 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




9

POWERMAX 1000 ® , POWERMAX 1250 ® 

T60 TM , T60M TM , T80 TM , T80M TM TORCHES 


HYPERTHERM ® 

1 

2 

5 

7 

9 

11 

3 

6 

8 

10 

12 

4 

POWERMAX 1000 ® , T60 TM , T60M TM TORCH 


1. T-3725 120929* Shield, Hand 1 T-8405 120931 Nozzle, 80 Amp 5 

2. T-3726 120930* Shield, Machine 1 T-3734 120978* Nozzle, Gouging 5 

3. T-3737 120979* Defl ector 1 T-3889 220006 Nozzle, Extended 40 Amp 5 

4. T-3729 120932* Shield, Gouging 1 7. T-3730 120926* Electrode 5 

5. T-3727 120928* Shield Cap 1 8. T-3731 120925* Swirl Ring 1 

6. T-3891 120932 Nozzle, 40 Amp 5 

POWERMAX 1250 ® , T80 TM , T80M TM TORCH 


1. T-3725 120929* Shield, Hand 1 T-3890 120927 Nozzle, 80 Amp 5 

2. T-3726 120930* Shield, Machine 1 T-3734 120978* Nozzle, Gouging 5 

3. T-3737 120979* Defl ector 1 T-3889 220006 Nozzle, Extended 40 Amp 5 

4. T-3732 120977* Shield, Gouging 1 7. T-3730 120926* Electrode 5 

5. T-3727 120928* Shield Cap 1 8. T-3731 120925* Swirl Ring 1 

6. T-3891 120932 Nozzle, 40 Amp 5 

HYPERTHERM®, POWERMAX 1000®, POWERMAX 1250®, T60 TM , T60M TM , T80 TM , T80M TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 

10 




POWERMAX 1650 ® , T-100 TM , T-100M TM TORCH 


HYPERTHERM ® 

1 

2 

5 

7 

9 

11 

3 

6 

8 

10 

12 

4 


1. T-3725 120929* Shield, Machine 1 T-3889 220006 Nozzle, Extended 40 Amp 5 

2. T-4132 220065* Shield, Machine 1 T-4572 220007 Nozzle, Unshielded 60 Amp 5 

3. T-3737 120979* Defl ector 1 T-3943 220059* Nozzle, Gouging 5 

4. T-3732 120977* Gouging Shield 1 T-3734 120978* Nozzle, Gouging 5 

5. T-3727 120928* Shield Cap 1 8., T-4571 220011 Nozzle, 100 Amp 5 

T-4573 220061* Shield Cap (ohmic) 1 T-4190 220064 Nozzle, Extended 100 Amp 5 

6. T-4133 220048* Shield Cap 1 T-4136 220063* Nozzle, Gouging 5 

T-4171 220206* Shield Cap (ohmic) 1 9. T-3730 120926* Electrode 5 

7. T-3891 120932 Nozzle, 40 Amp 5 10. T-4164 220037* Electrode 5 

T-8405 120931 Nozzle, 60 Amp 5 11. T-3731 120925* Swirl Ring 1 

T-3890 120927 Nozzle, 80 Amp 5 12. T-4135 220051* Swirl Ring 1 

HYPERTHERM®, POWERMAX 1650®, T100 TM , T100M TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




11

MAX200 ® , HT2000 ® , 

HY SPEED ® HT2000 ® 


HYPERTHERM ® 

Item Part No. Ref. No. Description System Std. 

Pkg 

Item Part No. Ref. No Description System 

1. T-3874** Shield, Mach,Air/Oxy,200A,TMT 200/2000 1 T-2799** Swirl Ring, Oxy,200A 2000 1 

T-3948** Shield, Mach,Air/Oxy,100A,TMT 200/2000 1 T-1046 120833* Swirl Ring, Oxy,200A 2000 1 

T-0365 020424* Shield,Mach,200A 200/2000 1 T-2544** Swirl Ring,40A Air,Oxy 100A 200 1 

T-0366 020448* Shield,100A 200/2000 1 T-0379 020613* Swirl Ring,40A Air,Oxy 100A 200 1 

T-0362 020446* Shield,Hand,200A 200 1 T-2801** Swirl Ring,AirN2,200A 2000 1 

T-0367 020602 Shield,ArH2,200A 200/2000 1 T-1047 020679* Swirl Ring,AirN2,200A 2000 1 

T-3304 020918* Shield,Hand,ArH2,200A 200 1 T-2542** Swirl Ring,Oxy,200A 200 1 

T-0368 020688 Shield,40A,Mach 200/2000 1 T-0377 020604* Swirl Ring, Oxy,200A 200 1 

T-0363 020566* Shield, Water Muffl er,200A 200/2000 1 T-2545 Swirl Ring,Oxy,100A 200 1 

T-0364 020618* Shield,Water Muffl er,100A 200/2000 1 T-0380 020617* Swirl Ring,Oxy,100A 200 1 

T-0367 020485* Shield, Gouging 200/2000 1 T-0236 220236* Swirl Ring, Oxy, 200A, HySpeed® 2000 1 

T-4579 220239 Shield,Oxy,200A,HySpeed® 2000 1 5. T-3561 020414 Electrode,Air/Oxy,SL 200 5 

2. T-4110** Retaining Cap, Super Duty, TMT 200/2000 1 T-0382 020415 Electrode,N2,ArH2 200/2000 5 

T-0370 020423* Retaining Cap 200/2000 1 T-0381 020664 Electrode,Air/Oxy,SL 2000 5 

T-2851 120837* Cap w/his tab 200/2000 1 T-0998 120667 Electrode, Oxy,200A,SL 2000 5 

T-4578 220238 Retaining Cap,Oxy,200A,HySpeed® 200/2000 1 T-4901 020664AG Electrode,Silver-EX 200/2000 5 

T-0984 120185* Retaining Cap, 50A 2000 1 T-8859 220235 Electrode,Oxy,200A,HySpeed® 2000 5 

3. T-0371 020605 Nozzle,Oxy,.082,200A 200/2000 5 T-3872 120258 Electrode,Oxy,200A,Bevel 200/2000 5 

T-0372 020608 Nozzle, Air N2ArH2,.086,200A 200/2000 5 T-0773 120547 Electrode,Oxy,100A 200/2000 5 

T-0373 020611 Nozzle,Air,.059,100A 200/2000 5 T-2834 120178* Electrode,Oxy,50A 2000 5 

T-0375 020616 Nozzle,Oxy,.055,100A 200 5 6. T-0383 044027 O’Ring 200/2000 10 

T-0376 020689 Nozzle,Air,.038,40A 200 5 7. T-0384 020470 Machine Torch,TMT 200/2000 1 

T-1045 020690 Nozzle, Oxy,.055,100A 2000 5 T-3717 120584 Machine Torch,TMT 200/2000 1 

T-8860 220237 Nozzle,Oxy,200A,HySpeed® 2000 1 T-4066 120356 Machine Torch,2”,Stainless Steel 2000 1 

T-2389 120259 Nozzle, Oxy,200A,Bevel 200/2000 5 8. T-4119 Water Tube,TMT 200/2000 1 

T-2836 120182* Nozzle, Oxy,50A 2000 1 T-1813 020963* Water Tube 200/2000 1 

4. T-2543** Swirl Ring, Air,N2,ArH2,200A 200 1 NS T-1397 Water Tube Wrench, TMT 200/2000 1 

T-0378 020607* Swirl Ring, Air,N2,ArH2,200A 200 1 NS T-1816 027347* Water Tube Wrench 200/2000 1 

Std. 

Pkg. 

12 


HYPERTHERM®, MAX200®, HT2000®, HY SPEED® HT2000® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




MAX200 ® , HT2000 ® , 

HY SPEED ® HT2000 ® 


HYPERTHERM ® 


1. T-0646 020536 Lead Insulator 9. T-0600 004080 Collar, Shielded Leads 

2. T-0649 023326 Lead Pilot, Shield Gas, 25’ Blue 10. T-0602 015090 Clamp, Shielded Leads 

T-0650 023327 Lead Pilot, Shield Gas, 50’ Blue 11. T-0669 028383 Shielded Leads, 25’ 

3. T-0653 024194 Lead, Plasma Gas, 25’ Red T-0670 028384 Shielded Leads, 50’ 

T-0654 024195 Lead, Plasma Gas, 50’ Red T-0671 028457 Shielded Leads, 30’ 

4. T-0651 024192 Lead, Cap Sensor, 25’ Gray T-0672 028458 Shielded Leads, 35’ 

T-0652 024193 Lead, Cap Sensor, 50’ Gray T-0673 028459 Shielded Leads, 40’ 

5. T-0647 023324 Cable, Water Cooled, 25’ Red T-0674 028460 Shielded Leads, 45’ 

T-0648 023325 Cable, Water Cooled, 50’ Red 12. T-0386 020431 Insulating Sleeve 

6. T-0647 023324 Cable, Water Cooled, 25’ Green NS T-0994 027055 Silicone Grease 

T-0648 023325 Cable, Water Cooled, 50’ Green NS T-0655 024197 Sheath 25’ 

7. T-0677 046026 Shrink-on Tubing NS T-0666 024198 Sheath 50’ 

8. T-1044 046061 2” ID Tinned Braid 

NOTE: PLEASE VERIFY FITTINGS ON LEADS 

HYPERTHERM®, MAX200®, HT2000®, HY SPEED® HT2000® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




13

HT400 ® , HT4000 ® , 

HT4001 ® , PAC600 ® 


HYPERTHERM ® 

Item Part No. Ref. No. Description System 

Std. 

Pkg 

Item Part No. Ref. No Description System 

1. T-0088 020579 Retaining Cap, Tapered 400/4000/4001/600 1 T-0021 020042 Swirl Ring,N2,.120/.166/.187CCW 400/4000/600 2 

T-0508 020580 Retaining Cap, Std. 4001/600 1 T-1784 020079 Swirl Ring,N2,.220,CCW 600 1 

T-4506 120390* Retaining Cap, Vectra 4001 1 T-0023 020048 Swirl Ring,.250 600 2 

T-1379 120004* Retaining Cap, N2, Bevel 4001 1 4. T-0083 020081 Electrode, Oxy,260A,SL 400/600 5 

2. T-0078 020086 Nozzle, .099, Oxy 400/4000/4001/600 1 T-1293 020663 Electrode, Oxy,260A,SL 4000/4001 5 

T-4508 120384* Nozzle, .099,Oxy,Bevel, 4001 1 T-4908** 020663AG Electrode,Oxy,260A,Silver-EX 400/4000/4001 5 

T-1795 020392 Nozzle, .099,Oxy, CCW 4001 1 T-4909** 120090AG Electrode,Oxy,340A,Silver-EX 4000/4001 5 

T-4576 120386* Nozzle, .120,N2,Bevel 4001 1 T-1010 020723* Electrode,Oxy, Bevel 4000 1 

T-3855 120387 Nozzle, .166,N2,Bevel 4001 1 T-0084 020082 Electrode,N2 400/4000/4001 5 

T-3715 120388* Nozzle, .187,N2,Bevel 4001 1 T-0499 020285 Electrode,N2AR2 4001/600 5 

T-4576 120389* Nozzle, .220,N2,Bevel 4001 1 T-1387 020968 Electrode,N2,Bevel 4001 5 

T-0510 020282 Nozzle, .166,N2 4001/600 1 5. T-1388 Water Tube, TMT 400/4000/4001 1 

T-0511 020283 Nozzle, .187,N2 4001/600 1 T-3204 Water Tube, Bevel 1 

T-0512 020284 Nozzle, .220,N2 4001/600 1 T-1389 020990* Water Tube, OEM 400/4000/4001/600 1 

T-0079 020089 Nozzle, .120,N2 400 1 T-1390 020991* Water Tube,N2,Bevel 4001 1 

T-0080 020084 Nozzle, .166,N2 400 1 7. T-0085** 020080 Machine Torch 400 1 

3. T-0081 020096 Swirl Ring, Oxy, .099,8-hole 400 2 T-1393** 020328 Machine Torch 4000/4001/600 1 

T-0087 020097 Swirl Ring, Oxy,CCW, 8-hole 400 2 NS T-1397 Water Tube Wrench,TMT 400/4000/4001/600 1 

T-1292 020623* Swirl Ring, Oxy 4000/4001 1 NS T-1816 027347* Water Tube Wrench,OEM 400/4000/4001/600 1 

T-1381 120135* Swirl Ring, Oxy, 340A 4001 1 NS T-1392 Nozzle Ring,TMT Machine Torch 400/4000/4001/600 1 

T-1002 020380 Swirl Ring, Oxy, .099,4-hole 400/600 2 NS T-1394 HF Feed Assy, TMT Machine Torch 400/4000/4001/600 1 

T-0020 020039 Swirl Ring,N2,.120/.166/.187 400/400/4001/600 2 NS T-0994 027055 Silicone Grease All 1 

T-0022 020040 Swirl Ring,N2,.220 4001/600 2 

Std. 

Pkg. 

14 


HYPERTHERM®, HT400®, HT4000®, HT4001®, PAC600® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




PAC500 ® 


HYPERTHERM ® 


1. T-0015 020043 Retaining Cap, Flared T-0021 020042 Swirl Ring,.120,.166,.187CCW 

2. T-0014 020034 Retaining Cap, Tapered T-0020 020039 Swirl Ring, .120, .166, .187 

3. T-0018 020037 Nozzle, .220 5. T-0024 020038 Electrode 

T-0017 020036 Nozzle, .187 6. T-1395 T-1395 Water Tube, TMT 

T-0016 020035 Nozzle, .166 T-0594 120035 Water Tube, OEM 

T-0086 020050 Nozzle, .120 7. T-1396 T-1396 Nozzle Ring 

T-0019 020047 Nozzle, .250 8. T-0025 020030 Torch Body 500 

4. T-0023 020048 Swirl Ring, .250 9. T-1394 T-1394 HF Feed Assý 

T-0022 020040 Swirl Ring, .220 NS T-0994 027055 Silicone Grease 

ACCESSORIES 


1. T-1001 020041 Insulating Sleeve 1 T-0624 024031 Hose, Gas, 40’ 1 

2. T-0609 023033 Lead, Hi-Frequency, 10’ 1 5. T-0625 024032 Hose, Water, 10’ 1 

T-0611 023035 Lead, Hi-Frequency, 15’ 1 T-0626 024033 Hose, Water, 15’ 1 






3. T-0608 023032 Cable, Water Cooled, 10’ 1 6. T-0638 046033 Tubing 3/8 ID per ft. 

T-0610 023034 Cable, Water Cooled, 15’ 1 7. T-0677 046026 Shrink-On Tubing 1 1/2” x 3” 1 

T-0603 023012 Cable, Water Cooled, 20’ 1 8. T-0639 046010 Shielding Braid per ft. 

T-0604 023013 Cable, Water Cooled, 25’ 1 9. T-0602 015090 Clamp 1 

T-0605 023014 Cable, Water Cooled, 30’ 1 10. T-0600 004080 Collar 1 

T-0606 023015 Cable, Water Cooled, 35’ 1 11. T-0631 028137 Leads, Shielded, 10’ 1 

T-0607 023016 Cable, Water Cooled, 40’ 1 T-0632 028138 Leads, Shielded, 15’ 1 

4. T-0619 024026 Hose, Gas, 10’ 1 T-0633 028139 Leads, Shielded, 20’ 1 

T-0620 024027 Hose, Gas, 15’ 1 T-0634 028140 Leads, Shielded, 25’ 1 




T-0623 024030 Hose, Gas, 35’ 1 NS T-0601 004146 Plasma Reducing Nipple 1 

HYPERTHERM®, PAC500® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




15

HT-4400 ® 


HYPERTHERM ® 

1 2 3 4 


1. T-2931 120786* Retaining Cap (w/o IHS.Tab) 1 T-3547 120913* Swirl Ring, Oxygen, 300 Amp 1 

T-4515 120907* Retaining Cap (with IHS.Tab) 1 T-2973 120791* Swirl Ring, Oxygen, 200 Amp 1 

2. T-8716** 120934 Nozzle, Oxygen, 400 Amp 1 T-4145 120783* Swirl Ring, Oxygen, 100 Amp 1 

T-8714** 120794 Nozzle, Oxygen, 300A (200A N2) 1 T-4574 120853* Swirl Ring, Oxygen, 200A/400A N2 1 

T-8713** 120787 Nozzle, Oxygen, 300 Amp 1 4. T-4912** 120810AG Electrode, Silver-EX, 400A, O2 1 

T-8712** 120777 Nozzle, Oxygen, 100 Amp 1 T-4911** 120802AG Electrode, Silver-EX, 300A, O2 1 

T-8715** 120856 Nozzle, Oxygen, 400 A, N2 1 T-4915** 120793AG Electrode, Silver-EX, 200A O2 1 

3. T-2933 120939* Swirl Ring, O2, 400A 1 T-8944 120785 Electrode, Oxygen 100 Amp 1 

T-3547 120913* Swirl Ring, Oxygen, 300 Amp 1 T-8948 120855 Electrode, 200A/400 A N2 1 

16 


HYPERTHERM®, HT4400® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 




HD1070 ® , HD3070 ® 

PAC182 ® , PAC184 ® , PAC185 ® , PAC186 ® 


HYPERTHERM ® 

1 2 3 

4 5 

6 


1. T-8082** 020634 Sheild Cap (w/o IHS tab) 1 T-8750** 120272 Nozzle 100 Amp, Mild Steel 1 

T-3957** 020687 Sheild Cap (w/ IHS tab) 1 T-8085** 020938 Nozzle 30 Amp, Stainless Steel 1 

2. T-8727** 020670 Shield 15 Amp, Mild Steel 1 T-8089** 020948 Nozzle 50 Amp, Stainless Steel/Copper 1 

T-8728** 020671 Shield 30 Amp, 50 Amp, Mild Steel 1 T-3307** 120591 Nozzle 100 Amp, Stainless Steel/Aluminum 1 

T-8730** 020796 Shield 70 Amp, M. Steel/St. Steel/Copper/Aluminum 1 T-5647** 020647 Nozzle, 70 Amp, M. Steel/St/Steel/Copper/Aluminum 1 

T-8731** 120273 Shield 100 Amp, Mild Steel 1 5. T-8057 020637 Swirl Ring 15, 30, 50, 100 Amp, Mild Steel 1 

T-3308 020941 Shield 30 Amp, Stainless Steel 1 T-8059 020947 Swirl Ring 50 Amp, Stainless Steel/Copper 1 

T-8090 020949 Shield 50 Amp, Stainless Steel/Copper 1 T-8058 020789 Swirl Ring 70 Amp, M. Steel/St.Steel/Copper/Aluminum 1 

T-3931 120594* Shield 100 Amp, Stainless Steel/Aluminum 1 T-8081 120590 Swirl Ring 100 Amp, Stainless Steel/Aluminum 1 

3. T-4161 020633* Retaining Cap 15, 30, 50 Amp, Mild Steel 1 T-8406 020937 Swirl Ring 30 Amp, Stainless Steel 1 

T-4160 020795* Retaining Cap, 50, 70 Amp, M. Steel/St. Steel/Copper/Aluminum 1 6. T-8705** 120111 Electrode 50 Amp, 30 Amp, Mild Steel 5 

T-4165 120266* Retaining Cap 100 Amp, Mild Steel 1 T-8706** 120112 Electrode 50 Amp, M. Steel/St.Steel/Copper/Aluminum 5 

T-3929 020940* Retaining Cap 30 Amp, Stainless Steel 1 T-8707** 120113 Electrode 30 Amp, 50 Amp, Stainless Steel/Copper 5 

T-8092 120592* Retaining Cap 100 Amp, Stainless Steel/Aluminum 1 T-8708** 120410 Electrode 100 Amp, Mild Steel 5 

4. T-8052 020644* Nozzle 15 Amp, Mild Steel 1 T-8709** 120589 Electrode 100 Amp, Stainless Steel/Aluminum 5 

T-8718** 020645 Nozzle 30 Amp, Mild Steel 1 7. T-8905** 120173 1 Piece Machine Torch PAC182 1 

T-8720** 020646 Nozzle 50 Amp, Mild Steel 1 


HYPERTHERM ® , HD1070 ® , HD3070 ® , PAC182 ® , PAC184 ® , PAC185 ® , PAC186 ® are the Registered Trademarks of HYPERTHERM INC.. * OEM Manufactured Parts 




17


THERMAL DYNAMICS ® 

TORCH POWER SUPPLY PAGE 

PCH20/30/50/55/100 

DYNAPAK 110,PAK®2XT,PAK®3, 

PAK®5,PAK®10XR(PCH-100) ..................................................... 2,3 

PCH/M 10/25/38 Drag-Gun®,PakMaster®25,EconoPak®25 ..................................... 4 

PCH/M 28/PCH-26 

PakMaster®50XL,PakMaster®50XL Plus, 

EconoPak®50 ................................................................................. 5 

PCH/M 35/40 Stak Pak®35,PakMaster®50 .......................................................... 6 

PCH/M75,76 

PAKMASTER®75/75XL PLUS,100XL PLUS, 

EconoPak®100, Cutmaster TM 80XL TM .............................................. 7 

PCH42/62/102 (various) .......................................................................................... 8 

PCH/M 51 

PCH/M 52 

PAK®3XR,5XR,5XT,6XR,625XR, 

750XR,Dynapak 4Xi,6Xi ....................................................... 9 

PAK®5XR,6XR,7XR,8XR,10XR, 

625XR,750XR,1000XR,1250XR ..................................... 10 

PCH/M 53 PAKMASTER®100 .........................................................................11 

4B/4BT PAK®5/10/22 ................................................................................. 12 

PCH/M 6B PAK®44,45 .................................................................................... 13 

PCH/M 150 MERLIN®15XC ............................................................................. 14 

MAXIMIZER®300/ 

MERLIN®6000/ 

MERLIN®6000GST/ 

PCH/M 120 MERLIN®1000/3000/6000, PAK®15XC, PakMaster®150XL ....... 15 

PWH/M 2A/PWH/M 3A/ 

PWH/M 4A ULTIMA150 ........................................................................... 16-18 

PWM 300 ULTIMA150 ................................................................................ 19 

Thermal Dynamics®, Dynapak110, PAK®2XT, PAK®3, PAK®5, PAK®10XR, 

Drag-Gun®, PakMaster®25, PakMaster®50XL, PakMaster®50XL Plus, EconoPak®25, 

EconoPak®50, Stak Pak®35, PakMaster®50, PAKMASTER®75, PAKMASTER®75XL, 

PAKMASTER®75XL PLUS, PAKMASTER®100XL PLUS, PakMaster®150XL, 

CutMaster TM 80XL TM , EconoPak®100, PAK®3XR, PAK®5XR, PAK®6XR, PAK®625XR, 

PAK®750XR, PAK®1000XR, PAC®5XT TM , PAK®1250XR, PAKMASTER®100, PAK®5, 

PAK®10, PAK®22, PAK®44, PAK®45, MERLIN®15XC, MAXIMIZER®300, MERLIN®6000, 

MERLIN®6000GST, MERLIN®1000, MERLIN®3000, MERLIN®6000, PAK®15XC, ULTIMA 

are registered trademarks of Thermal Dynamics Corp. 




PCH-20 TORCH 




1. T-0106 8-3214 Shield Cup 2 5. T-0102 8-3220 TMT-20 Hand Torch 1 

2. T-0105 8-3218 Tip 10 6. T-0108 8-0531 O-Ring 10 

3. T-0104 8-3233 Gas Distributor 10 NS T-0107 8-1160 Handle with Switch 1 

4. T-0103 8-4259 Electrode 10 

PCH/M-30 


1. T-0113 9-5500 Shield Cup 10 5. T-0110 9-5512 TMT-30 Hand Torch 1 

2. T-0112 9-5501 Tip 10 5a. T-0109 9-5509 TMT-30 Machine Torch 1 

T-0105 9-5581 Tip, Long 10 6. T-0114 8-0530 O-Ring 10 

3. T-0104 9-5502 Gas Distributor 10 NS T-0115 9-5505* Spring 5 

4. T-0111 9-5503 Electrode 10 NS T-0117 9-5522 Switch 1 

T-0103 9-5582 Electrode, Long 10 NS T-0118 9-5523 Sheath 1 


1. T-0814 9-5514 Handle 1 10. T-0872 9-5515 Leads Sleeving, 25’ 1 

2. T-0117 9-5522 Switch 1 T-0873 9-5516 Leads Sleeving, 50’ 1 

3. T-0181 9-5523 Sheath 1 11. T-0817 9-5517 Negative Lead, 25’ 1 

4. T-0918 8-5008 Fitting, Torch End 1 T-0818 9-5518 Negative Lead, 50’ 1 

5. T-0922 8-5015 Nut, Console End 1 12. T-0819 9-5519 Control Cable, 25’ 1 

6. T-0919 8-5010 Fitting, Console End 1 T-0820 9-5520 Control Cable, 50’ 1 

7. T-1067 9-3295 Cable Clamp 1 13. T-0807 4-5028 Torch Leads, 25’ 1 

8. T-0864 9-3294 Control Cable Plug 1 T-0808 4-5029 Torch Leads, 50’ 1 

9. T-0865 9-3296 Pin (for 9-3294) 1 

PCH-50 


1. T-0130 8-5519 Crown Shield Cup 5 7. T-0124 8-5506* Collet 1 

2. T-0129 8-5505 Shield Cup 10 8. T-0123 8-5504 O-Ring, inner 10 

3. T-0128 8-5507* Tip 10 9. T-0122 8-0533 O-Ring, Handle 10 

4. T-0127 8-5520 Liner w/O-Rings 1 10. T-0121 8-5501 TMT-50 Hand Torch 1 

5. T-0126 8-5510 Sleeve 5 11. T-0120 8-5503 Spring 5 

6. T-0125 8-5508 Electrode 10 12. T-0119 8-5502* Collet Button w/O-Ring 1 


1. T-0835 8-5511 Handle 1 14. T-0843 T-0843 Positive Lead, 25’ 1 

2. T-0827 8-1780 Switch 1 T-0844 T-0844 Positive Lead, 50’ 1 

3. T-0155 8-1322 Sheath 1 15. T-0841 T-0841 Negative Lead, 25’ 1 

4. T-0828 8-2069 Fitting, Torch End (+) 1 T-0842 T-0842 Negative Lead, 50’ 1 

5. T-0889 8-5013 Ferrule (+) 1 16. T-0845 T-0845 Control Cable, 25’ 1 

6. T-0922 8-5015 Nut, Console End (+) 1 T-0846 T-0846 Control Cable, 50’ 1 

7. T-0829 8-3034 Gland, Console End (+) 1 17. T-1068 T-1068 Cable Clamp 1 

8. T-0824 8-0337 Ferrule, Torch End (-) 1 18. T-0847 T-0847 Connector 1 

9. T-0823 8-0336 Nut, Torch End (-) 1 19. T-0887 T-0887 Leads Sleeving, 25’ 1 

10. T-0830 8-5009 Gland, Torch End (-) 1 T-0896 T-0896 Leads Sleeving, 50’ 1 

11. T-0833 8-5014 Ferrule (-) 1 NS T-0836 T-0836 Tip Wrench 1 

12. T-0892 8-5518 Nut, Console End (-) 1 NS T-0837 T-0837 O-Ring Tool 1 

13. T-0919 8-5010 Gland, Console End (-) 1 

2 

THERMAL DYNAMICS® is a Registered Trademark of THERMAL DYNAMICS CORP. * OEM Manufactured Parts 




PCH-55 TORCH 




NS T-1168 9-5687 Shield Cup 10 NS T-1171 9-5701 Torch Body 1 

NS T-1169 9-5722 Crown Shield Cup 10 NS T-0122 8-0533 O-Ring 10 

NS T-1170 9-5700 Tip 10 NS T-0153 9-5636 Handle 1 

NS T-0150 9-5633 Electrode 10 NS T-0181 9-5522 Switch 1 

NS T-0151 8-5525 O-Ring 10 NS T-0155 8-1322 Retaining Sheath 1 

PCH/M-100 TORCH 


T-0140 8-1101 Crown Shield Cup 5 T-0134 9-4340 Electrode 5 

T-0139 9-4345* Shield Cup, Machine 5 T-0133 8-1106 Liner w/O-Ring 1 

T-0138 8-1100 Shield Cup, Hand 10 T-0132 9-4339 Gas Distributor w/O-Ring 1 

T-0137 9-4343 Tip, 35 Amp 5 T-0131 8-1108 Electrode Holder w/O-Rings 1 

T-0136 9-4342 Tip, 70 Amp 5 T-0142 8-0538 O-Ring, Handle 10 

T-0135 9-4341 Tip, 100 Amp 5 T-0141 8-0556 O-Ring, Cup 10 





3

PCH-10 TORCH 




1. T-0272 9-6003 Shield Cup 1 4. T-0103 9-6006 Electrode 10 

2. T-2307 9-6099 Tip, 12 Amp 1 5. T-0267 9-5807DURA Hand DURA Torch 70° 1 

3. T-0269 9-6007 Gas Distributor 5 T-1075 9-5808 Hand Torch 90° 1 

PCH-25/38 TORCH 


1. T-0272 9-6003 Shield Cup 1 T-1332 9-6507 Gas Distributor, Long Life 5 

NS T-0273 9-6004 Shield Cup, Crown, *9-6003 Req 1 4. T-0103 9-6006 Electrode, Air 10 

2. T-2320 9-6093 Tip 10 T-1333 9-6506 Electrode, Air, Long Life 10 

T-1334 9-4476 Tip, Cutting 10 5. T-0267 9-5807 DURA Hand Torch (70) 1 

T-1331 9-6501 Tip Drag, Long Life 10 T-1075 9-5808 Hand Torch (90) 1 

3. T-0269 9-6007 Gas Distributor 5 

ACCESSORIES 

PCH-25/38 TORCH 


1. T-1079 9-5857* Split Holder Kit (90) 1 NS T-1901 2-0250 Torch, 70º W/ Leads,12.5’ 1 

T-1617 9-6259* Split Holder (70) 1 NS T-1902 2-0251 Torch 70º W/ Leads, 25’ 1 

2. T-0122 8-0533 O-ring 10 NS T-2900 2-0252 Torch 90º W/ Leads, 12.5’ 1 

3. T-1040 9-5636-1 Handle W/ Switch 1 NS T-2901 2-0253 Torch 90º W/ Leads, 25’ 1 

4. T-1619 4-6067 Leads 12.5’ 1 NS T-0584 2-0380 Torch 70º W/ Leads, 12.5’ 1 

T-1620 4-6068 Leads 25’ 1 NS T-0583 2-0381 Torch 70º W/ Leads, 25’ 1 

NS T-1081 9-6103 Pip Wire Assy 1 NS T-0586 2-0382 Torch 90º W/ Leads, 12.5’ 1 

NS T-3470 KPT25 Spare Parts Kit 1 NS T-0585 2-0383 Torch 90º W/ Leads, 25’ 1 

VERIFY POWER SUPPLY WHEN ORDERING 

4 





PCH/M28, 

PCH-26 TORCHES 




1. T-0272 9-6003 Shield Cup 1 3. T-0269 9-6007 Gas Distributor 5 

T-0273 9-6004 Shield Cup, Crown,*9-6003 requ’d 1 T-1332 9-6507 Gas Distributor, Long Life 5 

T-1328 9-6503 Shield Cup, Long Life 1 4. T-0103 9-6006 Electrode 10 

2. T-0270 9-6000 Tip 10 T-1333 9-6506 Electrode, Long Life 10 

T-0271 9-6001 Tip, Drag 10 5. T-0268 9-5809 Machine Torch 1 

T-1074 9-6002 Tip, Gouging 10 5a. T-0267 9-5807DURA Hand DURA-Torch 70° 1 

T-2182 9-6502 Tip, Gouging, Long Life 10 T-1075 9-5808 Hand Torch 90° 1 

T-1329 9-6120 Tip, HD 10 NS T-3471 KPT26 Parts Kit PCH26 1 

T-1330 9-6500 Tip, Stand Off, LongLife 10 NS T-3472 KPT28 Parts Kit PCH28 1 

T-1331 9-6501 Tip, Drag, LongLife 10 

ACCESSORIES 

Note: PCH/M-28 uses only “LongLife” consumables. 


1. T-0157 8-4018 Nut 1 T-2888 4-6071 Torch Leads,12.5’ 1 

2. T-1076 8-4306* Adaptor 1 T-0763 4-6072 Torch Leads, 25’ 1 

3. T-1077 7-3207* Mounting Tube 1 NS T-0874 9-5636* Handle 1 

4. T-0160 7-2827* Pinion Assembly 1 NS T-2141 9-1058* Switch (for 9-5636) 1 

5. T-2272 9-6261* Split Holder, Machine 1 NS T-0155 8-1322* Retaining Sheath 1 

6. T-1617 9-6259* Split Holder, 70° 1 NS T-2285 2-3501 Torch 70º w/ Leads 12.5’ 1 

T-2284 9-6291* Split Handle 1 NS T-2286 2-3511 Torch 70º w/ Leads 25’ 1 

7. T-0122 8-0533 O-Ring 10 NS T-2287 2-3500 Torch 90º w/ Leads 12.5’ 1 

8. T-1040 9-5636-1 Handle w/switch 1 NS T-2288 2-3510 Torch 90º w/ Leads 25’ 1 

9. T-2273 4-2895 Leads, Hand, 25’ 1 NS T-0734 2-5001 Torch 70º w/ Leads 25’ 1 

T-2274 4-2999 Leads, Hand, 50’ 1 NS T-0735 2-5002 Torch 70º w/ Leads 50’ 1 

T-2275 4-2997 Leads, Machine, 25’ 1 NS T-2892 2-5003 Torch 90º w/ Leads 25’ 1 

T-2276 4-2998 Leads, Machine, 50’ 1 NS T-4551 2-5004 Torch 90º w/ Leads 50’ 1 





5

PCH/M-35, PCH/M-40 

DURA-TORCH 




1. T-0272 9-6003 Shield Cup 1 T1331 9-6501 Tip, Drag, Long Life 10 

T-0273 9-6004 Shield Cup, Crown,*9-6003,Reqd 1 3. T-0269 9-6007 Gas Distributor 5 

T-1328 9-6503 Shield Cup, Long Life 10 T-1332 9-6507 Gas Distributor, Long Life 5 

2. T-0270 9-6000 Tip 10 4. T-0103 9-6006 Electrode 10 

T-1074 9-6001 Tip, Drag 10 T-1333 9-6506 Electrode, Long Life 10 

T-1329 9-6002 Tip, Gouging 10 5. T-0268 9-5809 Machine Torch 1 

T-1330 9-6120 Tip, HD 10 5a. T-1075 9-5808 Hand Torch 90° 1 

T-2182 9-6502 Tip Gouging, Long Life 10 T-0267 9-5807 Hand Dura Torch, 70° 1 

T-1331 9-6500 Tip, Stand Off, Long Life 10 NS T-2216 KPT35 Parts Kit PCH35 1 

ACCESSORIES 


1. T-0157 8-4018 Nut 1 15. T-1629 8-4304* Boot 1 

2. T-1076 8-4306* Adaptor 1 16. T-1633 9-5836* Quick Disconnect 1 

3. T-1077 7-3207 Mounting Tube 1 17. T-1634 4-6023 Leads w/QD, 12,5´ 1 

4. T-0160 7-2827* Pinion Assembly 1 T-1635 4-6024 Leads w/QD, 25´ 1 

5. T-1078 9-5858* Split Holder, Machine 1 T-1636 4-6025 Leads w/QD, 50´ 1 

6. T-1079 9-5857* Split Holder, 90° 1 T-1921 2-6052 Torch 70º w/ Leads, 12.5’ & QD 1 

T-1080 9-5856* Split Holder, 70° 1 T-1922 2-6053 Torch 70º w/ Leads, 25’ & QD 1 

7. T-0122 8-0533 O-Ring 1 T-1923 2-6054 Torch 70º w/ Leads, 50’ & QD 1 

8. T-1622 8-4301* Torch Switch 1 T-1924 2-6055 Torch 90º w/ Leads, 12.5’ & QD 1 

9. T-1623 8-4302* Switch Insert 1 T-1925 2-6056 Torch 90º w/ Leads, 12.5’ & QD 1 

10. T-1624 8-4303* Switch Closure 1 T-1926 2-6057 Torch 90º w/ Leads, 50’ & QD 1 

11. T-1625 8-4305* Handle 1 NS T-2161 9-4531 PIP Assy 1 

12. T-1626 T-1626 Handle with switch 1 NS T-1081 9-6103 PIP Wire Assy 1 

13. T-1040 9-5636-1 Handle 1 NS T-4148 9-4522* Positioning Tube Assembly 1 

14. T-1628 T-1628 Handle with switch 1 NS T-4057 2-6009* Machine Torch w/ 35’ Leads, Phenolic Tube & Parts Kit 1 

6 





PCH-75, PCH-76 




1. T-1609 8-7500 Shield Cap 1 3. T-1611 8-7501 Gas Distributor 5 

T-1706 8-7507 Crown Shield Cup 1 T-1709 8-7508 Gouging Gas Distributor 5 

T-3761 8-7499 Crown Shield, Copper 1 4. T-1612 8-7502 Electrode 1 

T-3487 8-7525* Shield Cap 1 5. T-1615 8-0532 O-Ring 10 

2. T-1610 8-7504 Tip, 55 Amp 5 6. T-1613 8-7510 Torch Body 70° 1 

T-2535 9-7726 Tip, 60 Amp 5 T-1614 8-7511* Torch Body 90° 1 

T-2534 9-7728 Tip, 80 Amp 5 T-2308 8-7512 Torch Body, Machine 1 

T-2126 8-7505 Tip, 70 Amp 5 NS T-2183 9-7501* Coil Spring 1 

T-1707 8-7503 Drag Tip, 35 Amp 5 NS T-2875 KPT75 Parts Kit 1 

T-1708 8-7506 Gouging Tip 5 

ACCESSORIES 


1. T-0874 9-5636* Handle 1 T-0759 4-0010 Hand Leads, 100XL, Unshielded, 25’ 1 

2. T-1710 9-7502 Switch 1 T-0755 4-0011 Hand Leads, 100XL, Unshielded, 50’ 1 

3. T-0155 8-1322 Retaining Sheath 1 NS T-1713 4-7502 Machine Leads, Unshielded, 25’ 1 

4. T-1040 9-5636-1 Handle w/Switch 1 NS T-1714 4-7503 Machine Leads, Unshielded, 50’ 1 

5. T-0157 8-4018 Nut 1 NS T-2896 2-0001 100XL Torch 70º w/25’ Leads 1 

6. T-0183 9-1901* Adapter 1 NS T-2897 2-0002 100XL Torch 70º w/50’ Leads 1 

7. T-0159 8-5005 Mounting Tube 1 NS T-2898 2-0003 100XL Torch 90º w/25’ Leads 1 

8. T-0160 7-2827* Pinion Assembly 1 NS T-2899 2-0004 100XL Torch 90º w/50’ Leads 1 

9. T-0161 8-4204 Bushing 1 NS T-2890 2-7501 75 Torch, 70º w/25’ Leads 1 

10. T-3613 T-2952 Hand Leads, 12.5’, Unsheilded 1 NS T-2891 2-7502 75 Torch, 70º w/50’ Leads 1 

T-1711 4-7500 Hand Leads, Unshielded, 25’ 1 NS T-2919 4-7611 25’ Leads 1 

T-1712 4-7501 Hand Leads, Unshielded, 50’ 1 NS T-2920 4-7612 50’ Leads 1 

VERIFY POWER SUPPLY WHEN ORDERING LEADS 





7

PCH-42 




1. T-0272 9-6003 Shield Cup 1 T-1331 9-6501 Drag Tip 10 

T-0273 9-6004 Shield Cup, Crown *9-6003 Req 1 T-2182 9-6502 Tip, Gouging 10 

T-1328 9-6503 Shield Cup, Long Life 1 3. T-1332 9-6507 Gas Distributor 5 

2. T-4560 9-6504* Drag Tip 20A 10 4. T-3780 9-6542* Electrode 5 

T-1330 9-6500 Standoff Tip 10 

PCH-62 


1. T-2876 9-8400* Shield Cup 1 T-2938 9-8416 Gouging Tip 10 

T-2924 9-8415* Torch Standoff Guide 1 3. T-2877 9-8401* Gas Distributor 1 

2. T-2880 9-8411 Tip 10 4. T-3721 9-8407* Electrode 5 

T-3317 9-8412 Stand Off Tip 10 T-3720 9-8402* Electrode 5 

PCH-102 


1. T-1609 8-7500 Shield Cap 1 T-2534 9-7728 Tip 80 Amp 5 

T-2913 8-7496* Shield Cap, Copper 1 T-1708 8-7506 Gouging Tip 5 

T-3487 8-7525* Shield Cap 1 3. T-1611 8-7501 Gas Distributor 5 

T-1706 8-7507 Castle Shield Cap 1 T-1709 8-7508 Gouging Gas Distributor 5 

2. T-1707 8-7503 Drag Tip 5 4. T-3721 9-8407* Electrode 5 

T-2535 9-7726 Tip 60 Amp 5 T-3720 9-8402* Electrode 5 

T-2126 8-7505 Tip 70 Amp 5 

8 

THERMAL DYNAMICS is the Registered Trademark of THERMAL DYNAMICS CORP. * OEM Manufactured Parts 








1. T-0143 9-5630 Shield Cup 10 4. T-0151 8-5525 O-Ring 10 

T-0144 8-2152 Shield Cup, SR 2 5. T-0152 9-5635 TMT-51, Hand Torch 1 

T-0145 8-2151 Shield Cup, SR, Long 1 T-3790 9-4344* Torch Head 90º 1 

1a. T-0146 8-5526 Crown Shield Cup 5 5a. T-0156 9-5634 TMT-51, Machine Torch 1 

T-0147 8-5526-1 Crown Shield Cup, SR 1 6. T-0122 8-0533 O-Ring 10 

2. T-0148 9-5631 Tip, .043 10 NS T-0162 8-4053 Tip Wrench 1 

T-0148 9-5631UP Tip, .043, Unplated 10 NS T-0163 8-4025 Lubricant 1 

T-0149 9-5724 Tip, .078, Gouging 10 NS T-0164 8-4220 Electrode Wrench 1 

3. T-0150 9-5633 Electrode 10 NS T-3475 KPT51 Parts Kit PCH51 1 

T-2163 9-5633UP Electrode, Unplated 10 T-2101 8-3146 O-Ring 10 

ACCESSORIES 


1. T-0874 9-5636* Handle 1 15. T-0899 9-4276 Control Cable, 25’ 1 

2. T-0181 9-5522 Switch 1 T-0900 9-4277 Control Cable, 50’ 1 

3. T-0155 8-1322* Retaining Sheath 1 16. T-1067 9-3295* Cable Clamp 1 

4. T-1040 9-5636-1 Handle w/Switch 1 17. T-0864 9-3294 Plug 1 

5. T-0157 8-4018 Nut 1 18. T-0865 9-3296 Pin 1 

6. T-0875 9-5637* Adapter 1 19. T-0856 4-2871 Hand Torch Leads, 12.5’ 1 

7. T-0159 8-5005 Mounting Tube 1 T-0857 4-2874 Machine Torch Leads, 12.5’ 1 

8. T-0160 7-2827* Pinion Assy 1 T-0858 4-5030 Hand Torch Leads, 25’ 1 

9. T-0161 8-4204 Bushing 1 T-0859 4-5031 Hand Torch Leads, 50’ 1 

10. T-0821 8-3239 Fitting, Torch End 1 T-0860 4-5032 Machine Torch Leads, 25’ 1 

11. T-0872 9-5515 Leads Sleeving, 25’ 1 T-0861 4-5033 Machine Torch Leads, 50’ 1 

T-0873 9-5516 Leads Sleeving, 50’ 1 NS T-0848 2-2860 Hand Torch w/25’ Leads 1 

T-0862 8-6095 Shielded Sleeving, 25’ 1 NS T-2893 2-2985 Hand Torch 70º w/ 25’ leads 1 

T-0863 8-6096 Shielded Sleeving, 50’ 1 NS T-0849 2-2861 Hand Torch w/50’ Leads 1 

12. T-0866 9-4273 Negative Lead, 25’ 1 NS T-2894 2-2986 Hand Torch 70º w/ 50’ leads 1 

T-0867 9-4274 Negative Lead, 50’ 1 NS T-0852 2-2864 Machine Torch w/25’ Leads 1 

13. T-0822 8-3240 Fitting, Console End 1 NS T-0853 2-2865 Machine Torch w/50’ Leads 1 

14. T-0870 9-4279 Pilot Lead, 25’ 1 NS T-0854 2-2866 Hand Torch w/Parts 1 

T-0871 9-4280 Pilot Lead, 50’ 1 NS T-0855 2-2867 Machine Torch w/Parts 1 





9

PCH-/M-52 TORCH 




1. T-0166 9-5617 Shield Cup 10 T-0175 9-5709 Gouging Tip, 70 Amp 10 

T-0167 9-5712 Drag Shield Cup, SR 1 3. T-0176 9-5619 Electrode, Air 10 

1a. T-0168 9-5694 Crown Shield Cup 10 T-1021 8-3331 Electrode, Air Plated 10 

T-0169 9-5694-1 Crown Shield Cup, SR 1 T-0177 9-5711 Electrode, Nitrogen 10 

1b. T-0186 9-5781 Shield Cup, Long, SR 1 4. T-0151 8-5525 O-Ring 10 

1c. T-0188 9-5780 Shield Cup, Metal 1 5. T-0178 9-5642 TMT-52, Hand Torch 1 

2. T-0170 9-5708 Tip, .059, 100 Amp 10 5a. T-0179 9-5643 TMT-52, Machine Torch 1 

T-0187 9-5782 Tip, .052, 80 Amp 10 6. T-0184 8-0021 O-Ring 10 

T-0171 9-5707 Tip, .047, 70 Amp 10 NS T-0185 8-5130* Heat Shield 1 

T-0172 9-5618 Tip, .043, 45 Amp 10 NS T-0189 8-4007 Tip Wrench 1 

T-0173 9-5702 Tip, .031, 35 Amp 10 NS T-0163 8-4025 Lubricant 1 

ACCESSORIES 


1. T-0180 9-5644* Handle 1 15. T-0894 9-3294 Plug 1 

2. T-0181 9-5522 Switch 1 16. T-0865 9-3296 Pin 1 

3. T-0182 8-4216* Retaining Sheath 1 17. T-0899 9-4276 Control Cable, 25’ 1 

4. T-0157 8-4018 Nut 1 T-0900 9-4277 Control Cable, 50’ 1 

5. T-0183 9-1901* Adapter 1 18. T-0870 9-4279 Pilot Lead, 25’ 1 

6. T-0159 8-5005 Mounting Tube 1 T-0871 9-4280 Pilot Lead, 50’ 1 

7. T-0160 7-2827* Pinion Assembly 1 19. T-0905 9-5664 Plasma Lead, 25’ 1 

8. T-0161 8-4204 Bushing 1 T-0907 9-5665 Plasma Lead, 50’ 1 

9. T-0914 8-4190 Fitting (-), Torch End 1 20. T-0903 9-5662 Negative Lead, 25’ 1 

T-0976 8-5085 Ferrule 1 T-0904 9-5663 Negative Lead, 50’ 1 

T-0889 8-5013 Ferrule 1 21. T-0876 4-5034 Hand Torch Leads, 25’ 1 

11. T-0862 8-6095 Shielded Sleeving, 25’ 1 T-0877 4-5035 Hand Torch Leads, 50’ 1 

T-0863 8-6096 Shielded Sleeving, 50’ 1 T-0878 4-5036 Machine Torch Leads, 25’ 1 

T-0896 9-3035 Leads Sleeving, 50’ 1 T-0879 4-5037 Machine Torch Leads, 50’ 1 

T-0887 8-1498 Leads Sleeving, 25’ 1 T-0881 4-5044 Shielded Leads, 50’ 1 

12. T-0884 8-0339 Nut, Console End 1 NS T-1374 2-2936 TMT-52 70° W/25´ Leads 1 

T-0883 8-0338 Fitting, Console End 1 NS T-1375 2-2937 TMT-52 70° W/50´ Leads 1 

13. T-0924 8-7033 Fitting (-), Console End 1 NS T-1376 2-2938 TMT-52 Mach W/25´ Leads 1 

T-0892 8-5518 Nut, Console End 1 NS T-1377 2-2939 TMT-52 Mach W/50´ Leads 1 

14. T-1067 9-3295 Cable Clamp 1 

10 





PCH-/M-53 TORCH 




1. T-0166 9-5617 Shield Cup 10 4. T-0151 8-5525 O-Ring 10 

T-1311 8-5128 Shield Cup, Gouging 5 5. T-1335 9-6170 Hand Torch 1 

1a. T-0168 9-5694 Crown Shield Cup 10 5a. T-1336 9-6180 Machine Torch 1 

T-0169 9-5694-1 Crown Shield Cup, SR 1 6. T-0184 8-0021 O-Ring 10 

1b. T-0186 9-5781 Shield Cup, Long, SR 1 NS T-0185 8-5130* Heat Shield 1 

1c. T-0188 9-5780 Shield Cup, Metal 1 NS T-0189 8-4007 Tip Wrench 1 

2. T-1312 9-5897 Tip, Cutting 10 NS T-0190 9-5620 Electrode Wrench 10 

2a. T-1313 8-5129 Tip, Gouging 5 NS T-0163 8-4025 Lubricant 1 

3. T-0176 9-5619 Electrode, Air 10 

ACCESSORIES 


1. T-0180* 9-5644 Handle 1 7. T-0160* 7-2827 Pinion Assembly 1 

1a. T-1040 9-5636-1 Handle w/ Switch 1 8. T-0161 8-4204 Bushing 1 

2. T-0181 9-5522 Switch 1 9. T-1674 4-6048 Hand Leads, 25´ 1 

3. T-0182* 8-4216 Retaining Sheath 1 T-1675 4-6050 Hand Leads, 50´ 1 

4. T-0157 8-4018 Nut 1 T-1676 4-6049 Machine Leads, 25´ 1 

5. T-0183* 9-1901 Adapter 1 T-1677 4-6051 Machine Leads, 50´ 1 

6. T-0159 8-5005 Mounting Tube 1 





11

4B/4BT TORCH 




1. T-0212 8-4213 Crown Shield Cup 10 8. T-0198 8-0554 O-Ring 10 

2. T-0211 8-4088 Shield Cup 10 9. T-0197 8-4069 Gasket 5 

3. T-2110 8-4045 Shield Cap 10 10. T-0195 8-4160* PCH-4B Hand Torch, 70º 1 

T-0210 8-4173 Tip, .070, CCW 10 10a. T-1026 8-4161* Hand Torch, 90º 1 

T-0209 8-4170 Tip, .070 10 T-0196 8-4196 PCH-4BT Mach Torch 1 

T-0208 8-4171 Tip, .030, CCW 10 11. T-0114 8-0530 O-Ring 10 

T-0207 8-4189* Tip, .030 10 12. T-0193 8-4156* Collet 1 

T-0206 8-4212* Tip, .046, CCW 10 12a. T-2111 8-4049* Collet, 4B, w/O-Ring 1 

T-0205 8-4211* Tip, .046 10 T-0194 8-4197* Collet, 4BT, w/O-Ring 1 

T-0204 8-4172* Tip, .059, CCW 10 13. T-0192 8-4050 Spring 1 

T-0203 8-4153 Tip, .059 10 14. T-0191 8-4158 Back Cap 1 

4. T-0202 9-2421* Gas Distributor 10 NS T-0163 8-4025 Lubricant 1 

5. T-0201 8-4154 Liner, w/O-Ring 1 NS T-0215 8-4157 Liner Wrench 1 

6. T-0200 8-4182 Sleeve 1 NS T-0214 8-4198 Collet Wrench 1 

7. T-0199 8-4073 Electrode 5 NS T-0213 8-4091 Tip Wrench 1 

ACCESSORIES 


1. T-0917 8-5007* Handle 1 T-0922 8-5015 Nut 1 

2. T-0916 8-4218 Switch Assy 1 13. T-0924 8-7033 Fitting (-), Console End 1 

3. T-0915 8-4216* Retaining Sheath 1 14. T-0927 9-3265 Negative Lead, 25’ 1 

4. T-0157 8-4018 Nut 1 T-0929 9-3267 Negative Lead, 50’ 1 

5. T-0183 8-4184* Adaptor 1 15. T-0925 9-3107 Control Cable, 25’ 1 

6. T-0159 8-5005 Mounting Tube 1 T-0926 9-3108 Control Cable, 50’ 1 

7. T-0160 7-2827* Pinion Assembly 1 16. T-1069 9-3173* Plug 1 

8. T-0161 8-4204 Bushing 1 17. T-0928 9-3266 Positive Lead, 25’ 1 

9. T-0914 8-4190 Fitting (-), Torch End 1 T-0930 9-3268 Positive Lead, 50’ 1 

T-0923 8-5085 Ferrule (-) 5 18. T-0908 4-2727 Hand Leads, 25’ 1 

10. T-0918 8-5008 Fitting (+), Torch End 1 T-0909 4-2728 Machine Leads, 25’ 1 

T-0921 8-5014 Ferrule (+) 5 T-0910 4-2729 Hand Leads, 50’ 1 

11. T-0911 8-1001 Leads Sleeving, 25’ 1 T-1036 4-2730 Machine Leads, 50’ 1 

T-0913 8-4033 Leads Sleeving, 50’ 1 NS T-0912 8-1205 3” Shrink-On Tubing 1 

12. T-0919 8-5010 Fitting (+), Console End 1 NS T-0920 8-5011* Heat Shield 1 

12 





PCH-/M-6B TORCH 




1. T-0233 8-6515 End Cap 1 8. T-0221 8-6587 Gas Distributor, CCW 1 

2. T-0232 8-6514 End Piece 10 T-0220 8-6569 Gas Distributor 1 

3. T-0231 8-6581 Outer Insulator 1 9. T-0219 8-6615 Electrode Holder 1 

4. T-0230 8-6512 Gasket 5 10. T-0108 8-0531 O-Ring 1 

5. T-0229 8-6572 Tip, .125, 400 Amp 5 11. T-0216 8-6584 6B Hand Torch 90° 1 

T-0228 8-6582 Tip, .113, 300 Amp 5 T-1423 8-6583 6B Hand Torch 70º 1 

T-0227 8-6575 Tip, .093, 200 Amp 5 11A. T-0217 8-6577 6B Machine Torch 1 

T-0226 8-6648 Tip, .076, 150 Amp 5 NS T-0163 8-4025 Lubricant 1 

T-0225 8-6580 Tip, .067, 100 Amp 5 NS T-0236 8-6517 Liner/Tip Wrench 1 

6. T-0224 8-6586 Electrode, Lo-Amp 10 NS T-0235 8-6573 Electrode Wrench 1 

T-0223 8-6578 Electrode 10 NS T-0234 8-6574 Wrench, Electrode Holder 1 

7. T-0222 8-6571 Liner w/O-Ring 10 NS T-2874 KPT6B Spare Parts Kit 1 

ACCESSORIES 


1. T-0977 8-6519* Handle 1 T-0987 9-2867 Plasma (Black) Hose, 50’ 1 

2. T-0946 8-4219 Switch 1 20. T-1071 8-0002 Control Cable, 25’ 1 

3. T-0945 8-4217* Switch Sheath 1 T-1072 8-0003 Control Cable, 50’ 1 

4. T-0978 8-6521* Mounting Tube, 2 1/4” Dia 1 21. T-1067 9-3295 Cable Clamp 1 

5. T-0936 7-2828* Pinion Assy, 2 1/4” Dia 1 22. T-0864 9-3294 Plug 1 

6. T-0979 8-6522* Bushing 1 23. T-0865 9-3296 Pin 1 

7. T-0980 8-6566* Adaptor, 1 3/8” Dia 1 24. T-0932 4-2797 Hand Leads, 25’ 1 

8. T-0159 8-5005 Mounting Tube, 1 3/8” Dia 1 T-0933 4-2799 Hand Leads, 50’ 1 

9. T-0160 7-2827* Pinion Assy, 1 3/8” Dia 1 T-0934 4-2725 Machine Leads, 25’ 1 

10. T-0161 8-4204 Bushing 1 T-0933 4-2799 Machine Leads, 50’ 1 

11. T-0924 8-7033 Fitting, Console End (+, -) 1 NS T-0981 8-6614* Heat Shield, Machine 5 

12. T-0983 8-7031 Fitting, Torch End (+) 1 NS T-0981 8-6614* Heat Shield, Machine 5 

T-0976 8-5085 Ferrule 5 NS T-0982 8-7042* Heat Shield, Hand 1 

13. T-0944 8-4190 Fitting, Torch End (-) 1 NS T-2902 2-2744 Hand Torch 70º w/ 25’ Leads 

14. T-0912 8-1205 Shrink-on, Tubing 1 NS T-2903 2-2747 Hand Torch 70º w/ 50’ Leads 1 

15. T-0940 8-1000 Leads Sleeving, 25’ 1 NS T-2981 2-2789 Hand Torch 70º w/ 50’ Leads 1 

T-0985 8-7051 Leads Sleeving, 50’ 1 NS T-3404 2-2791 Hand Torch 90º w/ 25’ Leads 1 

16. T-0990 9-2950 Negative (Green) Lead, 25’ 1 NS T-1907 2-2745 Hand Torch 90º w/ 50’ Leads 1 

T-0991 9-2951 Negative (Green) Lead, 50’ 1 NS T-1905 2-2748 Hand Torch 90º w/ 50’ Leads 1 

17. T-0988 9-2948 Positive (Blue) Lead, 25’ 1 NS T-1906 2-2749 Machine Torch w/ 50’ Leads 1 

T-0989 9-2949 Positive (Blue) Lead, 50’ 1 NS T-1908 2-2792 Machine Torch w/ Leads 25’ 1 

18. T-0941 8-1009 Secondary (Yellow) Lead, 25 1 NS T-1909 2-2793 Machine Torch w/ Leads 50’ 1 

T-0942 8-1056 Secondary (Yellow) Lead, 50’ 1 NS T-4033 2-2741 Machine Torch w/ Parts & Mounting Tube 1 

19. T-0986 9-2866 Plasma (Black) Hose, 25’ 1 NS T-2121 8-6564* Switch Sheath 1 





13





1. T-2172 9-5758-5 Plastic Bottom 1 T-0246 9-5753 Tip, .043 Oxy 50 Amp 5 

1a. T-0237 9-5750 Shield Cup 1 T-0247 9-5767 Tip, .067 Nit 150 Amp 5 

T-2950 9-5801* Shield Cup 1 T-0248 9-5766 Tip, .052 Nit 100 Amp 5 

T-1032 9-5750-1 Ceramic Taper Piece 1 T-4118 9-5756* Tip, Gouging 5 

1b. T-0238 9-5758 Shield Cup, Tip Exp. 1 T-0249 9-5765 Tip, .043 Nit 50 Amp 5 

T-1024 9-5758-1 Ceramic Small Piece 1 3. T-0253 9-5749 Electrode, Air 5 

1c. T-0239 9-5790 Shield Cup, Metal 1 T-0254 9-5754 Electrode, Nit, AR/H 5 

T-2176 9-5790-1 Metal Front Piece 1 T-0255 9-5760 Electrode, Oxy 5 

1d. T-0240 9-5774 Shield Cup, Gouging 1 4. T-0263 8-0537 O-Ring, Small 10 

T-2173 9-5774-1 Ceramic Gouging Piece 1 5. T-0264 8-0540 O-Ring, Large 10 

2. T-0241 9-5746 Tip, .070 Air 150 Amp 5 6. T-2171 9-5743 TMT-150 Hand Torch, 70º 1 

T-0242 9-5747 Tip, .055 Air 100 Amp 5 T-0256 9-5744 TMT-150 Hand Torch, 90º 1 

T-0243 9-5748 Tip, .043 Air 50 Amp 5 6a. T-0257 9-5745 TMT-150 Machine Torch 1 

T-0244 9-5751 Tip, .070 Oxy 150 Amp 5 NS T-0265 8-7061 Tip Wrench 1 

T-0245 9-5752 Tip, .052 Oxy 100 Amp 5 NS T-0266 8-5569 Electrode Wrench 1 

ACCESSORIES 


1. T-0973 9-1063* Handle 1 15. T-0864 9-3294 Plug 1 

2. T-0259 9-1246 Switch 1 16. T-0865 9-3296 Pin 1 

3. T-0260 9-1064* Retaining Sheath 1 17. T-0940 8-1000 Leads Sleeving, 25’ 1 

4. T-0261 8-2158* Adapter, 1 3/8” Dia 1 T-0960 8-1058 Leads Sleeving, 50’ 1 

5. T-1073 8-3322* Adapter, 2 1/4” Dia 1 T-0963 8-5139 Shielded Sleeving, 25’ 1 

6. T-1077 7-3207 Mounting Tube 1 18. T-0954 4-2863 Hand Leads, 25’ 1 

7. T-0160 7-2827* Pinion Assembly 1 T-0955 4-2864 Hand Leads, 50’ 1 

8. T-0161 8-4204 Bushing 1 T-0956 4-2865 Machine Leads, 25’ 1 

9. T-0965 8-5565 Plasma Lead, 25’ 1 T-0957 4-2866 Machine Leads, 50’ 1 

T-0966 8-5566 Plasma Lead, 50’ 1 NS T-0948 2-2380 Hand Torch w/Parts 1 

10. T-0961 8-5135 Secondary Gas Hose, 25’ 1 NS T-0949 2-2382 Machine Torch w/Parts 1 

T-0962 8-5136 Secondary Gas Hose, 50’ 1 NS T-0950 2-2980 Machine Torch w/25’ Leads 1 

11. T-0969 8-6139 Negative Lead, 25’ 1 NS T-0951 2-2981 Machine Torch w/50’ Leads 1 

T-0970 8-6140 Negative Lead, 50’ 1 NS T-0952 2-2982 Hand Torch 70º w/25’ Leads 1 

12. T-0971 8-6305 Coolant Return Hose, 25’ 1 NS T-0958 2-2978 Hand Torch 90º w/ 25’ Leads 1 

T-0972 8-6306 Coolant Return Hose, 50’ 1 NS T-0953 2-2983 Hand Torch 70º w/50’ Leads 1 

13. T-0967 8-5567 Control Cable, 25’ 1 NS T-0959 2-2979 Hand Torch 90º w/ 50’ Leads 1 

T-0968 8-5568 Control Cable, 50’ 1 NS T-0165 7-3114* Remote Control Assy 1 

14. T-1067 9-3295* Cable Clamp 1 

14 





MERLIN ® 6000 & 6000GST 

MAXIMIZER ® 300 




1. T-2289 20-1004 Shield Cup, 100-225A 1 T-2297 20-1010 Electrode, Oxy, 100-255A 5 

T-2290 20-1005 Shield Cup, 300A 1 5. T-2298 20-1018 Electrode, Air, 50-225A 5 

2. T-2292 20-1002* Shield Cup, Body 1 T-2299 20-1021 Electrode, Air, 300A 5 

T-3851 20-1030 Tip 5 T-4093 20-1021AG Electrode (Silver-EX) 1 

3. T-2303 20-1031 Tip, 100A 1 6. T-2300 20-1023 Electrode, N 5 

T-2304 20-1032 Tip, 150A 5 T-0748 20-1025* Electrode 100-300A ARH2 5 

T-2305 20-1033 Tip, 225A 5 7. T-2301 20-0008 Gas Distributor, 50-225A 1 

T-2306 20-1034 Tip, 300A 5 T-2302 20-1009 Gas Distributor, 300A 1 

4. T-2293 20-1015 Electrode, Oxy, 50-100A 5 8. T-1693 9-6410 Torch Body 1 

T-2294 20-1016 Electrode, Oxy, 150A 5 NS T-4505 20-1028* End Cap 1 

T-2295 20-1017 Electrode, Oxy, 225A 5 NS T-2971 20-1003* Shield Cap 1 

T-2296 20-1018 Electrode, Oxy, 300A 5 NS T-4539 20-1029* Retaining Cap, Underwater 1 

T-4092 20-1018AG Electrode (Silver-EX) 1 NS T-3416 T-3416 Lead Assembly 30’ 1 

ACCESSORIES 

Item Part No. Ref. No. Description Std. Pkg 

1. T-0261 8-2158* Adapter 1 

2. T-1077 7-3207 Mounting Tube 1 

3. T-1060 7-2827* Pinion Assembly 1 



1. T-3810 20-1226* Crown Cup 1 3. T-0569 20-1215 Gas Distributor 1 

T-4001 20-1227* Shield Cup, Gouging 1 T-4002 20-1409* Gas Distributor, Gouging 1 

T-0571 20-1225 Short Shield Cup 1 T-0567 20-1210 Electrode 1 

2. T-0577 20-1222 Tip, .063, 120 Amp 5 T-4003 20-1404* Electrode, Gouging 1 

T-0570 20-1221 Tip, .047, 70 Amp 5 NS T-4116 20-1402* Cooling Tube 1 

T-4004 20-1414* Tip, Gouging 1 NS T-4005 9-7831* 90º Torch Head 1 

T-0582 20-1220 Tip, .031, 35 Amp 5 

THERMAL DYNAMICS®, MERLIN®, MAXIMIZER® are the Registered TrademarkS of THERMAL DYNAMICS CORP. * OEM Manufactured Parts 




15

PWH/M 2A WELDING TORCH 




1. T-1482 8-2071 Shield Cup 5 T-1492 8-2027 Torch Head, 70° 1 

2. T-0776 8-3236* Shield Cup, Ext. 10 T-1037 8-2028 Torch Head, 90° 1 

T-1483 8-2023 Tip, .046, 35A 10 T-1493 8-2097 Torch Head, Machine 1 

T-1484 8-2024 Tip, .062, 55A 10 6. T-1494 8-2035 O-Ring 10 

T-1485 8-2025 Tip, .081, 75A 10 7. T-1495 8-2039 Collet 1 

T-3937 8-2078* Tip, Long, .022 10 T-0766 8-2041 Collet (.040) 1 

T-1486 8-2079 Tip, Long, .031 10 8. T-1496 8-2033 Electrode 5 

T-1487 8-2080 Tip, Long, .046 10 T-0768 8-2044 Electrode (.040), Std. 10 

T-1488 8-2082 Tip, Long, .062 10 T-0767 8-2046* Electrode, (.040), Ext. 10 

T-1489 8-2083 Tip, Long, .081 10 T-0769 8-2006* Electrode, Ext. (.093) 10 

3. T-1490 8-2040 Gas Distributor 1 9. T-1497 8-2032 Back Cap 1 

4. T-0770 8-2042 Gas Distributor (.040) 1 T-0765 8-2030 Back Cap, Extended 1 

5. T-1491 8-2036 Gasket 5 

ACCESSORIES 


1. T-1524 8-2026* Handle 1 NS T-8089 8-2021 Wrench/Gauge 1 

2. T-0157 8-4018* Nut 1 NS T-1531 2-2594 Machine Torch w/ Leads 25’ 1 

3. T-1525 8-2063* Sleeve 1 NS T-0774 2-2840 Machine Torch w/12.5’ Leads w/o QD 1 

4. T-0159 8-5005 Mounting Tube 1 NS T-1532 9-2105 Negative Lead, Green, 12-1/2’ 1 

5. T-0160 7-2827* Pinion Assembly 1 NS T-1533 8-1494 Negative Lead, Green, 25’ 1 

6. T-0161 8-4204 Bushing 1 NS T-1534 9-2107 Positive Lead, Red 12-1/2’ 1 

NS T-1526 4-2539 Leads 12-1/2’ 1 NS T-1535 8-1495 Positive Lead, Red 25’ 1 

NS T-1527 4-2585 Leads 25’ 1 NS T-1536 8-1074 Plasma Hose 12 1/2’ 1 

NS T-1528 2-2443 Hand Torch 70° with 12-1/2’ Leads 1 NS T-1537 8-1496 Plasma Hose 25’ 1 

NS T-4106 2-2100 Hand Torch 70° w/ 12.5’ Leads & QD 1 NS T-1520 8-1075 Shield Hose 12 1/2’ 1 

NS T-1529 2-2505 Hand Torch 70° with 25’ Leads 1 NS T-1521 8-1497 Shield Hose 25’ 1 

NS T-0772 2-2444 Hand Torch 90° w/ Leads 12.5’ 1 NS T-1446 8-3138 Sleeving 12 1/2’ 1 

NS T-0775 2-2506 Hand Torch 90° w/ 25’ Leads 1 NS T-1447 8-3139 Sleeving 25’ 1 

NS T-1530 2-2480 Machine Torch W/ 12-1/2’ Leads 1 

16 









1. T-1505 8-3040 Shield Cup 1 T-1517 9-1811 Tip Long, .093, 85A 10 

2. T-0779 8-3035* Shield Cup 10 3. T-1518 9-2240 Gas Distributor 1 

T-1911 8-3038* Shield Cup w/o Gas Lens 10 4. T-1519 8-3057 Gasket 10 

T-1506 8-3052 Tip, .014, 10A 10 5. T-1498 8-3059 Gas Diffuser 1 

T-1508 9-1782 Tip, .031, 30A 10 6. T-1499 8-3030 Torch Head 70° 1 

T-1509 9-1783 Tip, .046, 50A 10 T-1036 8-3031 Torch Head 90° 1 

T-1510 9-1784 Tip, .062, 75A 10 T-1500 8-3032 Machine Torch Head 1 

T-1511 9-1785 Tip, .081, 100A 10 7. T-1501 8-0527 O-Ring 10 

T-1512 9-1795 Tip, .093, 150A 10 8. T-1502 9-1780 Collet 1 

T-1513 9-1788 Tip Long, .031, 10A 10 9. T-1503 9-1747 Electrode 5 

T-1514 9-1789 Tip Long, .046, 20A 10 10. T-0778 8-2007 Electrode, Std. (.093) 5 

T-1515 9-1790 Tip Long, .062, 55A 10 NS T-1504 9-1779 Back Cap 1 

T-1516 9-1791 Tip Long, .081, 75A 10 NS T-0777 9-1803 Electrode Cap, Extended 1 

ACCESSORIES 


1. T-1464 9-1757* Handle 1 NS T-4170 2-2116 Hand Torch 180° w/ 25’ Leads & QD 1 

2. T-1465 9-1778* Sleeve 1 NS T-1470 2-2531 Machine Torch W/12 1/2’ Leads 1 

3. T-0157 8-4018 Nut 1 NS T-1471 2-2624 Machine Torch W/25’ Leads 1 

4. T-0183 9-1901* Adapter 1 NS T-3925 2-2117 Machine Torch w/ 25’ Leads & QD 1 

5. T-0159 8-5005 Mounting Tube 1 NS T-1472 8-3028 Negative Lead 12-1/2’ 1 

6. T-0160 7-2827* Pinion Assembly 1 NS T-1473 8-1499 Negative Lead 25’ 1 

7. T-0161 8-4204 Bushing 1 NS T-1474 8-3029 Positive Lead 12-1/2’ 1 

NS T-1466 4-2615 Leads 12 1/2’ 1 NS T-1475 8-1500 Positive Lead 25’ 1 

NS T-1467 4-2624 Leads 25’ 1 NS T-1536 8-1074 Plasma Hose 12-1/2’ 1 

NS T-1468 2-2527 Torch 70° W/12 1/2’ Leads 1 NS T-1537 8-1496 Plasma Hose 25’ 1 

NS T-1469 2-2599 Torch 70° W/25’ Leads 1 NS T-1520 8-1075 Shield Hose 12-1/2’ 1 

NS T-4181 2-2111 Hand Torch 90° w/ 12.5’ Leads & QD 1 NS T-1521 8-1497 Shield Hose 25’ 1 

NS T-4013 2-2115 Hand Torch 90° w/ 25’ Leads & QD 1 NS T-1446 8-3138 Sleeving 12-1/2’ 1 

NS T-2953 2-2623 Hand Torch 90° w/ 25’ Leads w/o QD 1 NS T-1447 8-3139 Sleeving 25’ 1 

NS T-4031 2-2112 Hand Torch 180° w/ 12.5’ Leads & QD 1 NS T-1810 9-1810 Wrench/ Gage 1 

NS T-2868 2-2616 Hand Torch 180° w/ 12.5’ Leads w/o QD 1 





17





1. T-1449 8-4064 Shield Cup w/Lens 5 T-1303 8-4016 Offset Torch Head 1 

2. T-1450 9-1846 Tip, .046, 50 A 10 T-0075 8-4015 Torch Head 90° 1 

T-1451 9-1847 Tip, .062, 100 A 10 T-1461 8-4054 Machine Torch Head 1 

T-1452 9-1848 Tip, .093, 180 A 10 11. T-1462 8-0530 O-Ring 10 

T-1453 9-1849 Tip, .125, 220 A 10 12. T-1463 9-1876 Collet 1 

3. T-1454 9-1827 Electrode 5 13. T-2861 9-5731 Collet 1/8 1 

T-2109 8-4029* Electrode 10 NS T-0191 8-4158 Back Cap 1 

T-2134 9-1834 Electrode, Extended 5 NS T-2915 8-4002* O-Ring Removal Tool 1 

T-2105 8-4011 Liner 1 NS T-2916 8-4003* O-Ring Installation Tool 1 

4. T-1455 8-4012 Liner 1 NS T-2144 9-1877 Electrode Cap, Ext. 1 

5. T-1456 8-0560 O-Ring 10 NS T-1020 9-1890 Tip, .062, 100A, Ext. 10 

6. T-1457 8-0528 O-Ring 10 NS T-2145 9-1891 Tip, .093, 125A, Long 10 

7. T-0197 8-4069 Gasket 5 NS T-2355 9-1892 Tip, .125, 150A, Ext. 10 

8. T-1458 8-4024 Collar 1 NS T-2146 9-2204 Gas Distributor 1 

9. T-1459 8-4040 Shield Cup Adaptor 1 NS T-0780 9-5730 Gas Distributor 1 

10. T-1460 8-4014 Torch Head 70° 1 

ACCESSORIES 


1. T-0760* 9-5914 Handle 1 NS T-1436 2-2482 Machine Torch w/ Leads 12.5’ 1 

2. T-0157 8-4018 Nut 1 NS T-4897 2-2122 Machine Torch w/ 12.5’ Leads & QD 1 

3. T-0183* 9-1901 Adapter 1 NS T-1437 2-2592 Machine Torch w/ 25’ Leads 1 

4. T-0159 8-5005 Mounting Tube 1 NS T-1438 9-2079 Negative Lead 12-1/2’ 1 

5. T-0160* 7-2827 Pinion Assembly 1 NS T-1439 8-1398 Negative Lead 25’ 1 

6. T-0161 8-4204 Bushing 1 NS T-1440 9-2081 Positive Lead 12-1/2’ 1 

NS T-1432 4-2525 Leads 12-1/2’ 1 NS T-1441 8-1399 Positive Lead 25’ 1 

NS T-1433 4-2544 Leads 25’ 1 NS T-1442 8-0142 Plasma Hose 12-1/2’ 1 

NS T-1434 2-2821 Hand Torch 70° w/ 12-1/2’ Leads 1 NS T-1443 8-1505 Plasma Hose 25’ 1 

NS T-4092 2-2120 Hand Torch 70° w/ 12.5’ Leads & QD 1 NS T-1444 9-3086 Shield Hose 12-1/2’ 1 

NS T-1435 2-2820 Hand Torch 70° w/ 25’ Leads 1 NS T-1445 9-3088 Shield Hose 25’ 1 

NS T-4562 2-2125 Hand Torch 70° w/ 12.5’ Leads & QD 1 NS T-1446 8-3138 Sleeving 12-1/2’ 1 

NS T-4898 2-2121 Hand Torch 180° w/ 25’ Leads & QD 1 NS T-1447 8-3139 Sleeving 25’ 1 

NS T-4899 2-2129 Hand Torch 180° w/ 25’ Leads & QD 1 NS T-0811 9-1873 Wrench / Gage 1 

NS T-1436 2-2803 Machine Torch w/ 12-1/2’ Leads 1 

18 





PMW 300 WELDING TORCH 




1. 8-4373 T-2360 End Cap 1 7. T-2365 8-6651 Insulating Sleeve 1 

2. 8-4370 T-2361 Tip, .093, 200A 5 8. T-2366 8-6652* Shield Cup Diffuser 1 

8-4371 T-2362 Tip, .113, 250A 5 9. T-0230 8-6512 Gasket 5 

8-4372 T-2363 Tip, .125, 300A 5 10. T-0108 8-0531 O-Ring 10 

3. 9-2863 T-2152 O-Ring 10 11. T-2369 8-6649 Torch Body 1 

4. 9-1827 T-1454 Electrode 5 12. T-2082 8-0534 O-Ring 10 

5. 9-2956 T-1029 O-Ring 10 13. T-2367 8-6650 Collet 1 

6. 8-6509 T-2364 Liner (includes 5 and 10) 1 14. T-2368 8-6654* Electrode Cap 1 

ACCESSORIES 

MACHINE TORCH 


1. T-0157 8-4018 Nut 1 NS T-1441 8-1399 Positive Torch Lead, 25 ft. 1 

2. T-0183 9-1901* Adapter 1 NS T-1442 8-0142 Plasma Gas Hose, 12.5 ft. 1 

3. T-0159 8-5005 Mounting Tube 1 NS T-1443 8-1505 Plasma Gas Hose, 25 ft. 1 

4. T-0160 7-2827* Pinion Assembly 1 NS T-1444 9-3086 Shield Gas Hose, 12.5 ft. 1 

5. T-0161 8-4204 Bushing 1 NS T-1445 9-3088 Shield Gas Hose, 25 ft. 1 

NS T-1492 4-2525 Torch Leads, 12.5 ft. 1 NS T-0236 8-6517 Wrench 1 

NS T-1493 4-2544 Torch Leads, 25 ft. 1 NS T-0813 8-6653* Electrode Gage 1 

NS T-1438 9-2079 Negative Torch Lead, 12.5 ft. 1 NS T-2866 2-2845 PMW300 w/ 12.5’ Leads 1 

NS T-1439 8-1398 Negative Torch Lead, 25 ft. 1 NS T-2867 2-2846 PMW300 w/ 25’ Leads 1 

NS T-1440 9-2081 Positive Torch Lead, 12.5 ft. 1 





19


LINCOLN ELECTRIC ® 

MILLER ® 

LINCOLN ELECTRIC® 


MAGNUMPCT40/60/125 Pro-Cut®40,Pro-Cut®60,Pro-Cut®125 ........................................... 2 

PCT-20/PCT-80 Pro-Cut®25,Pro-Cut®55,Pro-Cut®80 ............................................. 3 

MILLER® 


CP40R®,APT-1000, 

3000,5000,7000,8000 PLAZCUT®,SPECTRUM®187D,SPECTRUM®250D 

SPECTRUM®500,SPECTRUM®750, SPECTRUM®1500 ............. 4 

ICE-12C/ICE-25C/ICE-27C Spectrum®125C,Spectrum®300CutMate,Spectrum®375 .......... 5 

ICE-40C/ICE-50/ICE-50C/ 

ICE-55C/ICE-55CM 

Spectrum®625,Spectrum®700,Spectrum®650CutForce, 

Spectrum®701,Spectrum®2050 ..................................................... 6 

ICE-70/ICE-70M/ICE70M/ 

ICE-80C/ICE-80CM/ICE-80T Spectrum®1000,Spectrum®3080 ................................................... 7 

ICE-100/ICE-100M Spectrum®1250 .............................................................................. 8 

LINCOLN®, MAGNUM, Pro-Cut®40, Pro-Cut®60, Pro-Cut®125, Pro-Cut®25, 

Pro-Cut®55, Pro-Cut®80 are registered trademarks of Lincoln Electric. 

MILLER®, CP40R®, PLAZCUT®, SPECTRUM®187D, SPECTRUM®250D, 

SPECTRUM®500, SPECTRUM®750, SPECTRUM®1500, SPECTRUM®125C, 

SPECTRUM®300CutMate, SPECTRUM®375, SPECTRUM®625, SPECTRUM®700, 

SPECTRUM®650CutForce, SPECTRUM®701,SPECTRUM®2050, 

SPECTRUM®1000, SPECTRUM®3080, SPECTRUM®1250 are registered trademarks 

of Miller Electric Mfg Co. 





MAG PCT-125 TORCH LINCOLN ELECTRIC ® 


1. T-0418 S19972 Standard Guide 5 6. T-0425 T-0425 Gas Diffuser 1 

2. T-0419 S19964 Retaining Cap 1 7. T-0426 T-0426 O-Ring 10 

3. T-0420 S19961-2 Nozzle, 1.4 mm 5 8. T-0427 L8680 Hand Torch w/handle movable PIP pins 1 

T-0421 S19961-3 Nozzle, 1.7 mm 5 NS T-4556 S19973 Contact Cutting Insulator 1 

T-0422 S19961-4 Nozzle, 1.9 mm 5 NS T-2208 S19974 Contact Cutting Attachment 1 

T-2207 S19961-5 Nozzle, 3.0 mm gouge 5 NS T-2209 S19975 Gouging Spacer 5 

4. T-0423 S19963 Swirl Ring 1 NS T-3562 EA131 O-Ring 10 

5. T-0424 S19962 Electrode 5 

PROCUT ® 40/60 TORCH 


1. T-2318 S24162 Shield Cup 5 T-1423 S18497-4 Tip, .078 10 

1a. T-2319 S24114 Crown Cup 5 3. T-1424 S18752 Electrode 10 

2. T-0502 S18497-1 Tip, .035 10 NS T-3346 M15616* Torch Head 1 

T-1422 S18497-2 Tip, .043 10 NS T-4112 S19837 Handle Kit 1 

T-2206 S-18497-5 Tip, .042 10 NS T-4111 S21002 Trigger Assembly 1 

T-0503 S18497-3 Tip, .052 10 NS T-2854 T-13483-36 O-Ring 10 

2 

LINCOLN ELECTRIC®, PROCUT® are the Registered Trademarks of LINCOLN ELECTRIC 




PROCUT ® 20, PROCUT ® 55, PROCUT ® 80 


LINCOLN ELECTRIC ® 

1 

3 4 

2 


1. T-2960 KP2065-1* Drag Cup 1 T-3544 KP2062-3B1* Nozzle .053 5 

2. T-3537 KP2064-1* Shield Cup 1 T-2980 KP2062-4B1* Nozzle .068 5 

3. T-3536 KP2062-1B1* Nozzle .028 5 T-4194 KP2062-5B1* Nozzle, Gouging .082 5 

T-3538 KP2062-2B1* Nozzle .043 5 4. T-3535 KP2063-1B1* Electrode 5 

LINCOLN ELECTRIC®, PROCUT® are the Registered Trademarks of LINCOLN ELECTRIC * OEM Manufactured Parts 




3


PLAZCUT ® , CP40R ® MILLER ® 


1. T-0431 095485 Guide Wire 5 3. T-0433 095482 Electrode 5 

2. T-0432 095483 Tip 5 NS T-1829 095793 Torch Head 1 

APT-1000, SPECTRUM ® 187D 


1. T-1402 125033 Cup 10 3. T-1400 125032 Electrode 10 

2. T-1401 125031 Tip 10 

APT-3000, SPECTRUM ® 250D 


1. T-1403 125071 Cup 10 3. T-1405 125069 Electrode 10 

2. T-1404 125070 Tip 10 

APT-5000, 7000, SPECTRUM ® 500, 750 


1. T-0435 123897 Shield Cup 5 4. T-0438 123899 Electrode 5 

2. T-0436 123898 Tip “S” 5 5. T-1866 134339 Shield Cup 5 

3. T-0437 134338 Tip “H” 5 6. T-1865 132658* Stand-Off Guide 2 

APT-8000, SPECTRUM ® 1500 


1. T-0439 125040 1 T-2855 125440* Torch Body 1 

2. T-0440 125038 10 T-1863 130035* Leads 50’ 1 

T-2356 138738 Tip, Gouging 10 T-1861 125008* Power Cable Assy. 1 

3. T-0441 125039 10 

4 

MILLER®, PLAZCUT®, SPECTRUM®, CP40R® are the Registered Trademarks of MILLER ELECTRIC * OEM Manufactured Parts 




ICE-12C 


MILLER ® 


1. T-2952 196928* Retaining Cup 1 NS T-4504 196931* Lead Set 20’ ICE12c 1 

T-3614 196929* Shield, Drag, 12A 1 NS T-3617 196923* ICE12c Hand Torch W/20’ Leads 1 

T-2948 197567* Retaining Cup, Drag 1 NS T-3615 196933* O-ring, Swirl Ring 10 

2. T-2947 196926* Tip 12A 5 NS T-3616 196934* O-ring, Retaining Cup 10 

3. T-3620 196925* Electrode, 12A 5 NS T-3611 196935* O-ring, Torch Main Body 10 

4. T-3609 196927* Swirl Ring, 12A 1 

ICE-25C 


1. T-1605 176658 Shield Cup, 25A 1 4. T-1608 176657 Swirl Ring, 25A 2 

2. T-1606 176656 Tip, 25A 10 NS T-3799 195007* ICE-25C Torch Head 1 

3. T-1607 176655 Electrode, 25A 10 NS T-0038 169232 O-Ring 10 

ICE-27C 


1. T-2968 202808* Shield Cup, 27A 1 3. T-1607 176665 Electrode, 27A 10 

2. T-1606 176656 Tip, 27A 10 4. T-2969 202809* Swirl Ring, 27A 1 

MILLER® is the Registered Trademarks of MILLER ELECTRIC * OEM Manufactured Parts 




5

ICE-50, 

SPECTRUM ® 700 

TORCHES 


MILLER ® 


1. T-0043 169216 Cup 1 6. T-1410 169212 Electrode, Standard 10 

2. T-1406 174034 Tip, Standard 10 7. T-0095 020114-1 Torch Insulator 1 

3. T-1407 169214 Tip Extended 5 8. T-0038 169232 O-Ring 10 

4. T-1408 169215 Swirl Ring 2 9. T-1411 171258 Hand Torch 1 

5. T-1409 173895 Electrode, Extended 10 NS T-2858 171264 Lead Assy, 30’ 1 

ICE-50C 

TORCH 


1. T-0996 192053 Drag Shield 1 6. T-1703 192047* Electrode 5 

2. T-1699 180341* Machine Shield 1 7. T-1704 177876 Extended Tip 5 

3. T-1700 177888 Defl ector 1 8. T-0815 192048* Extended Electrode 5 

4. T-1701 192050 Cup, Retaining 1 9. T-0029 177886 Swirl Ring 1 

5. T-1702 177890 Tip, Standard 5 

ICE-40C, 55C, 

55CM TORCHES 


1. T-2505 192053* Shield, Drag 1 204332 Tip, Gouging, 55A 5 

T-4538 204323* Shield, Drag 1 8. T-2511 192056 Tip, Extended 5 

2. T-2506 192058* Shield, Machine 1 192052* Tip, Extended, 35A 5 

3. T-2507 192203* Shield, Gouging, 55A 1 9. T-2512 192047* Electrode, Standard, 55A 5 

4. T-1700 177888 Defl ector 1 10. T-2513 192048* Electrode, Extended, 35A 5 

5. T-2508 192050* Cup, Retaining 11. T-2514 192049 Swirl Ring 1 

6. T-2509 192051 Tip, Standard 5 12. T-0038 169232 O-Ring 10 

T-4537 204325* Tip 5 NS T-2515 192059* Hand Torch 1 

7. T-2510 192204 Tip, Gouging 5 NS T-2516 192060* Machine Torch 1 

6 

SPECTRUM®, MILLER® are the Registered Trademarks of MILLER ELECTRIC * OEM Manufactured Parts 




ICE-70, 70M, ICE-100, 100M, 

SPECTRUM ® 1000, SPECTRUM ® 3080 


MILLER ® 


1. T-0070 169225 Defl ector 1 8. T-1417 169222 Swirl Ring 2 

2. T-0071 169230* Machine Shield 1 9. T-1418 173816 Electrode, Extended 10 

3. T-0072 169224* Drag Shield 1 10. T-1419 169217 Electrode, Standard 5 

4. T-0073 169223* Cup 1 11. T-0074 169233 O-Ring 10 

5. T-1412 173814 Tip, Extended 1 12. T-0097 020189-1 Torch Insulator 1 

T-1874 173815 Tip, Extended, .050 5 13. T-1420 171257 Torch, ICE-70, ICE-100 1 

6. T-1413 169220 Tip, Non-shielded, 80 Amp 5 14. T-1421 171245 Torch, ICE-70M, ICE-100M 1 

T-1414 169227 Tip, Non-shielded, 100 Amp 5 NS T-2857 171253 Leads Assy, 30’ 1 

7. T-1415 169219 Tip, Shielded, 80 Amp 5 NS T-4113 171243 Leads, 30’, ICE70M 1 

T-1416 169226 Tip, Shielded, 100 Amp 5 NS T-2856 169203 Torch w/Leads Assy, 30’ 1 

ICE-80C, 80CM Torches 


1. T-2390 177899* Drag Shield 1 T-4543 212728* Extended Tip 80A 5 

2. T-2391 187292* Machine Shield 1 9. T-2399 177897* Swirl Ring 2 

3. T-2392 177900* Defl ector 1 10. T-2398 177895* Electrode, Standard 5 

T-4544 212736* Defl ector 80A 1 11. T-2500 187288* Electrode, Extended 5 

4. T-2393 177898* Retaining Cup 1 NS T-2501 177901* Tip, Gouging 5 

5. T-2394 187291* Retaining Cup, 40 Amp 1 NS T-2502 187293* Shield, Gouging 1 

6. T-2395 177896 Standard Tip 5 NS T-2503 187298* Torch Body, Hand 1 

7. T-2396 187290 40 Amp Tip 5 NS T-2504 187299* Torch Body, Machine 1 

8. T-2397 187289 Extended Tip 5 

SPECTRUM®, MILLER® are the Registered Trademarks of MILLER ELECTRIC * OEM Manufactured Parts 




7


PLASMA OTHER 

MANUFACTURERS 

MANUFACTURER 

PAGE 

CEBORA® ............................................................................................................. 2 

CENTURY® ........................................................................................................... 3 

DAIHEN®/OTC ...................................................................................................... 4 

KOMATSU® .......................................................................................................... 5 

PANASONIC®,P-TRON®,POWCON® ................................................................. 6 

SAF®,SNAP-ON®,SMITH-MERKLE® .................................................................. 7 

SOLAR® ................................................................................................................ 8 

WHITNEY® OW250®/IC300® .............................................................................. 9 

WHITNEY® TRUECUT® .................................................................................... 10 

CEBORA®is a registered trademark of Cebora, CENTURY® 

is a registered trademark of Century, Daihen® is a registered 

trademark of Daihen, Komatsu® is a registered trademark of 

Komatsu, Panasonic® is a registered trademark of Panasonic, 

P-tron® is a registered trademark of Plazma/Tech Systems, 

Powcon®is a registered trademark of Powcon, SAF® is a 

registered trademark of SAF, SNAP-ON® is a registered trademark 

of Snap-On, SMITH-MERKLE®is a registered trademark of Smith- 

Merkle, SOLAR® is a registered trademark of Solar, WHITNEY® is 

a registered trademark of Whitney, OW250®/IC300®/Truecut® are 

registered trademarks of Whitney. 




25, 30, 35 


CEBORA ® 



2. T-0388 1304 Nozzle 10 7. T-0393 1520 Electrode 10 

3. T-0389 1305 Conical Nozzle 10 8. T-0394 1519 Long Electrode 10 

4. T-0390 1370 Long Nozzle 10 9. T-0395 1350 Torch Head 1 

5. T-0391 1306 Long Conical Nozzle 10 

Prof 50 



2. T-0388 1304 Nozzle 10 7. T-0397 1521 Electrode 10 

3. T-0389 1305 Conical Nozzle 10 8. T-0398 1518 Long Electrode 10 

4. T-0390 1370 Long Nozzle 10 9. T-0399 1352 Torch Head 1 

5. T-0391 1306 Long Conical Nozzle 10 

Prof 90/120/150 


1. T-0400 1386 Spacer 5 5. T-0407 1377 Swirl Ring 2 


3. T-0402 1371 Nozzle, 1.1 mm 5 7. T-0409 1517 Long Electrode 10 

T-0403 1372 Nozzle, 1.3 mm 5 8. T-0410 1378 Air Diffuser 5 

T-0404 1373 Nozzle, 1.6 mm 5 9. T-0411 1398 O-Ring 10 

T-0405 1374 Nozzle, 1.8 mm 5 10. T-0412 1353 Hand Torch 1 

4. T-0406 1369 Long Nozzle, 1.1 mm 5 NS T-1043 1354 Machine Torch 1 

2 

CEBORA ® is the Registered Trademark of CEBORA 




20-40 


CENTURY ® 


1. T-0044 334-271-100 Retaining Cap, Tapered 1 6. T-0052 334-263-100 Electrode 10 

2. T-0043 334-266-100 Retaining Cap 1 7. T-0095 020114-1 Torch Insulator 1 

3. T-0048 334-270-100 Nozzle, Hi-Visibility 10 8. T-0038 512-087-100 O-Ring 10 

4. T-0045 334-265-100 Nozzle 10 9. T-0055 020114 Torch Head 1 

5. T-0051 334-264-100 Swirl Ring 5 

20-50 


1. T-0026 334-290-905 Retaining Cap 1 4. T-0029 334-288-905 Swirl Ring 2 

2. T-0027 334-289-905 Nozzle, 40 Amp 10 5. T-0038 512-087-100 O-Ring 10 

T-0028 334-295-905 Nozzle, .038 10 NS 238-456-000 Hand Torch w/25’ Leads 1 

3. T-0030 334-287-905* Electrode 5 

20-20 


1. T-0032 334-280-100 Retaining Cap 1 4. T-0035 334-278-100 Swirl Ring 2 

2. T-0033 334-279-100 Nozzle 10 5. T-0038 512-087-100 O-Ring 10 

3. T-0036 334-277-100 Electrode 10 

CENTURY ® is the Registered Trademark of CENTURY MFG. * OEM Manufactured Parts 




3

CT-1020 Torch 

M-1000 


DAIHEN ® /OTC 


1. T-1402 H692F04 Shield Cup 5 3. T-1400 H692F03 Electrode 5 

2. T-1401 H692F02 Tip 5 4. T-1042 H771B00 Torch Body 1 

CT-0302 Torch 

M-3000 


1. T-1403 H705F03 Shield Cup 5 3. T-1405 H705F05 Electrode 5 

2. T-1404 H705F04 Tip 5 4. T-1185 H705L00 Torch Body 1 

CT-0701, CTP-0701 Torches 

DT-6000 — A50/70 


1. T-0435 H669G04 Shield Cup 5 3. T-0438 H669G11 Electrode 5 

2. T-0436 H669G06 Tip “S” 5 4. T-1186 H669H00 Torch Body 1 

T-0437 H669G05 Tip “H” 5 

CTPW-0801 Torch 

D-8000 


1. T-0439 H767J00 Shield Cup 5 T-0440 H767F01 Tip, 80A 5 

2. T-0885 H767F03 Tip, 30A 5 3. T-0441 H758G03 Electrode 5 

T-0886 H767F02 Tip, 50A 5 4. T-0888 H758B00 Torch Body 1 

CTPW-1201, CTZW-1201 Torches 

D-12000 


1. T-1007 H839G02 Shield Cup 5 3. T-1012 H839G03 Tip, 120A 5 

2. T-1008 H839K03 Tip, 30A 5 4. T-1016 H839M00 Electrode 10 

T-1009 H839K02 Tip, 50A 5 T-1017 H840B00 Torch Body 1 

T-1011 H839K01 Tip, 80A 5 

DAIHEN ® is the Registered Trademark of DAIHEN. 

4 




G40 TORCH, 40A 

RASOR ® KCR-0448, 0451 


KOMATSU ® 


1. T-1548 65-0432-001 Cap, 7848-60-5110 1 3. T-1552 65-0432-006 Swirler, 7848-60-5360 2 

2. T-1549 65-0432-002 Nozzle, .6, 7848-60-5130 5 T-2053 65-0432-066 Swirler,CCW,7848-60-5860 2 

T-1550 65-0432-003 Nozzle, .4, 7848-60-5150 5 4. T-1553 65-0432-021 Guide 1 

T-1551 65-0432-013 Nozzle, .7, 7848-60-5160 5 5. T-1554 65-0432-005 Electrode 5 

T-2052 65-0432-008 Nozzle, .8 5 

G990 TORCH, 90A 

RASOR ® KCR-1251, 12714, 9714, 0951 


1. T-2057 65-0434-016 Cap #2, 7848-65-5311 1 6. T-2059 65-0434-018 Swirler, 7848-65-5360 2 

2. T-2060 65-0434-019 Shield Cap, 7848-65-5530 1 7. T-2061 65-0434-020 Ceramic Guide, 7848-5-5350 1 

3. T-2062 65-0434-022 Spacer Ring, 7848-65-5540 1 8. T-2055 65-0434-008 Electrode, 7848-65-5910 5 

4. T-2056 65-0434-015 Cap #1, 7848-65-5520 1 NS T-2355 65-0438-013 Cooling Tube 1 

5. T-2054 65-0434-007 Nozzle, 1.1, 7848-65-5180 5 NS T-2357 65-0434-021 O-Ring Kit, 7848-65-9850 1 

T-2058 65-0434-017 Nozzle, .8, 7848-65-5160 5 NS T-0713 65-0434-023 O-Ring Kit, 7848-65-9820 1 

120A TORCH 

RASOR ® KCR-1251, 12714 


1. T-2057 65-0434-016 Cap #2, 7848-65-5311 1 6. T-2360 65-0442-003 Swirler 2 

2. T-2358 65-0442-005 Shield Cap, 969-95-40270 1 7. T-2061 65-0434-066 Guide, 7848-65-5350 1 

3. T-2359 65-0442-004 Spacer Ring, 969-95-40250 1 8. T-2321 65-0442-001 Electrode, 969-95-40220 5 

4. T-2056 65-0434-015 Cap #1, 7848-65-5520 1 NS T-2361 65-0442-009 Cooling Tube, 120A 1 

5. T-2353 65-0442-002 Nozzle, 1.3, 969-95-40211 10 

KOMATSU®, RASOR® are the Registered Trademarks of KOMATSU 




5


PANASONIC ® — CALL FOR AVAILABILITY 

PZ-20 


P-TRON ® 


1. T-0106 26-5301 Shield Cup 2 10 10 26-5304 Electrode 10 

2. T-0105 26-5302 Tip 10 5. T-0102 8-3220 Hand Torch 1 

3. T-0104 26-5303 Gas Distributor 10 6. T-0108 8-0531 O-Ring 10 

PZ-75 


1. T-0504 24-7301 Shield Cup 1 3. T-0506 24-7302 Tip 10 

2. T-0505 24-7352 Crown Shield Cup 1 4. T-0507 24-7304 Electrode 10 

PZ-100 


1. T-0435 25-8301 Shield Cup 5 3. T-0103 25-8304 Tip “H” 5 

T-0296 25-8352 Crown Shield Cup 5 T-0150 25-8304 Electrode 10 

2. T-0436 25-8303 Tip ”S” 5 

PT 80 


POWCON ® 


1. T-1280 969007-513 Gas Cup 5 T-1545 969007-519 Tip, .048 5 

2. T-1281 969007-514 Standoff Cup 5 T-1546 969007-560 Tip, .060 5 

3. T-1543 969007-512 Tip, .055 5 4. T-1547 969007-011 Electrode 5 

T-1544 969007-518 Tip, .040 5 

6 

PANASONIC® is a Registered Trademark of PANASONIC. P-TRON® is a Registered Trademark of PLAZMA/TECH SYSTEMS. POWCON® is a Registered Trademark of POWCON. 





SAF ® 


1. T-0431 0408-2053 Guide Wire 5 3. T-0433 0408-2404 Electrode, Hf 5 

2. T-0464 0408-2052 Tip 20/40 5 NS T-1829 0408-2056 Torch Body 1 

T-0465 0408-2261 Tip, 1.0 mm 5 NS T-0295 0408-2051 Electrode, Zr 10 

T-0466 0408-2262 Tip, 1.2 mm 5 NS T-0434 0408-2054 Drill Plate 5 

T-0467 0408-2385 Tip, 1.6 mm 5 

SYA5550 


SNAP-ON ® 


1. T-0026 334-290-110 Retaining Cap 1 3. T-0030 334-287-100* Electrode 5 

2. T-0027 334-295-100 Nozzle, LC 5 4. T-0029 334-288-100 Swirl Ring 2 

T-0028 334-289-100 Nozzle, HC 10 5. T-0038 044106 O-Ring 10 


SMITH MERKLE ® 


1. T-1538 30812-5 Tip, 1.0, 20A 5 T-1603 30344-5 Tip, Gouging 5 

T-1539 30813-5 Tip, 1.2, 40A 5 2. T-1542 30808-5 Electrode 5 

T-1540 30814-5 Tip, 1.4, 50A 5 NS T-1995 30880-1 Shield Cup 1 

T-1541 30815-5 Tip, 1.6, 80A 5 NS T-1996 30881-1 Shield Cup, Standoff 1 

SAF® is a Registered Trademark of SAF. SNAP-ON® is a Registered Trademark of SNAP-ON. SMITH MERKLE® is a Registered Trademark of SMITH MERKLE. * OEM Manufactured Parts 




7

20-20 


SOLAR ® 



2. T-0033 4421 Nozzle 10 5. T-0038 044106 O-Ring 10 

3. T-0036 4420 Electrode 10 

20-40 


1. T-0044 4414 Retaining Cap, Tapered 1 5. T-0051 4403 Swirl Ring 2 


3. T-0048 4411 Nozzle, Hi-Visibility 10 7. T-0095 020114-1 Torch Insulator 1 

4. T-0045 4401 Nozzle 10 8. T-0038 044016 O-Ring 10 

20-50 


1. T-0026 4453 Retaining Cap 1 3. T-0030 4450* Electrode 5 

2. T-0028 4454 Nozzle, .038 10 4. T-0029 4452 Swirl Ring 2 

T-0027 4451 Nozzle, 40 Amp 10 5. T-0038 044016 O-Ring 10 

8 

SOLAR® is a Registered Trademark of SOLAR. * OEM Manufactured Parts 




OW250 ® , IC 300 ® TORCH 


WHITNEY ® 

IC 300 ® TORCH 


1. T-0468 648332 Nose Piece 1 8. T-1729 648281 Gas Guide Ring 1 

T-0825 650165 Nose Piece 1 9. T-1730 648286 Lower Gasket 5 

2. T-0469 648331 Nozzle, L2, 250 A 5 10. T-1731 648285 Hole Guide 4 

T-0470 648330 Nozzle, 150 A 5 11. T-1732 649959 Insulating Spacer 1 

T-0826 650186 Nozzle 1 12. T-1733 648288 Middle Gasket 5 

3. T-0471 648329 Distributor, Gas 1 13. T-1734 649960 Torch Manifold 1 

4. T-0472 648327 Electrode, K2, 250 A 5 14. T-1735 649964 Upper Body 1 

T-0473 648328 Electrode, K1, 150 A 5 NS T-1736 649961 Head Cover Assý 1 

5. T-1726 649794 Cooling Tube 1 NS T-1737 649962 HF Socket 1 

6. T-1727 648280 Nozzle Holder 1 NS T-1738 649963 HF Pin 1 

7. T-1728 648282 Gasket Spacer 5 NS T-1299 649795 Torch, Complete 1 

OW 250 ® TORCH 


1. T-0468 648332 Nose Piece 1 7. T-1728 648282 Gasket Spacer 5 

2. T-0469 648331 Nozzle, L2, 250 A 5 8. T-1729 648281 Gas Guide Ring 1 

T-0470 648330 Nozzle, 150 A 5 9. T-1730 648286 Lower Gasket 5 

3. T-0471 648329 Distributor, Gas 1 10. T-1731 648285 Hole Guide 4 

4. T-0472 648327 Electrode, K2, 250 A 5 11. T-1740 648287 Insulating Spacer 1 

T-0473 648328 Electrode, K1, 150 A 5 12. T-1733 648288 Middle Gasket 5 

5. T-1739 648326 Cooling Tube 1 13. T-1741 648290 Manifold 1 

6. T-1727 648280 Nozzle Holder 1 

WHITNEY®, OW250®. IC300® are Registered Trademarks of WHITNEY. 




9

TRUECUT ® 


WHITNEY ® 


1. T-3874** Shield, Mach,Air/Oxy,200A,TMT 1 T-2544** Swirl Ring,40A Air,Oxy 100A 1 

T-3948** Shield, Mach,Air/Oxy,100A,TMT 1 T-0379 631-462* Swirl Ring,40A Air,Oxy 100A 1 

T-0365 631-452* Shield,Mach,200A 1 T-2801** Swirl Ring,AirN2,200A 1 

T-0366 631-453* Shield,100A 1 T-1047 632-455* Swirl Ring,AirN2,200A 1 

T-0368 631-454 Shield,40A,Mach 1 5. T-3561** 631-465 Electrode,Air/Oxy,SL 5 

2. T-4110** Retaining Cap, Super Duty, TMT 1 T-0382 632-458 Electrode,N2,ArH2 5 

T-0370 631-455* Retaining Cap 1 T-0381** 632-457 Electrode,Air/Oxy,SL 5 

3. T-0371 631-459 Nozzle,Oxy,.082,200A 5 T-4901** Electrode,Silver-EX 5 

T-0372 631-456 Nozzle, Air N2ArH2,.086,200A 5 T-0773 633-706 Electrode,Oxy,100A 5 

T-0373 631-457 Nozzle,Air,.059,100A 5 6. T-0383 632-597 O’Ring 10 

T-0376 631-458 Nozzle,Air,.038,40A 5 T-3717** 632-599 Machine Torch,TMT 1 

T-1045 632-459 Nozzle, Oxy,.055,100A 5 8. T-4119 Water Tube,TMT 1 

4. T-2543** Swirl Ring, Air,N2,ArH2,200A 1 T-1813 632-870* Water Tube 1 

T-0378* N/A Swirl Ring, Air,N2,ArH2,200A 1 NS T-1397 Water Tube Wrench, TMT 1 

T-2799** Swirl Ring, Oxy,200A 1 NS T-1816* 027347 Water Tube Wrench 1 

T-1046 632-456* Swirl Ring, Oxy,200A 1 

10 

WHITNEY®, TREUCUT® are the Registered Trademarks of WHITNEY. * OEM Manufactured Parts 





MIG-TIG WELDING 

MANUFACTURER 

PAGE 

MIG 

BERNARD® ....................................................................................................... 2,3 

COBRAMATIC® .................................................................................................... 4 

ESAB® .................................................................................................................. 5 

LINCOLN® ......................................................................................................... 6,7 

MILLER® ............................................................................................................ 8,9 

TREGASKISS® ................................................................................................... 10 

TWECO® ............................................................................................................ 16 

Back-end Plugs ................................................................................................... 17 

TIG 

TUNGSTENS ...................................................................................................... 18 

TORCHES 9,20,24,25 .................................................................................... 19,20 

TORCHES 17,18,26 ....................................................................................... 21,22 

BACK CAPS,INSULATORS ...........................................................................23-25 

COLLETS, COLLET BODIES, GAS LENSES, 

PWR CBLE ADAPTERS, ALUMINA CUPS 

BERNARD® is a registered trademark of Bernard, COBRAMATIC® is a 

registered trademark of MK Products,ESAB® is a registered trademark 

of Esab,Inc., LINCOLN® is a registered trademark of Lincoln Electric, 

MILLER® is a registered trademark of Miller Electric Mfg, TREGASKISS® 

is a registered trademark of Tregaskiss Inc, TWECO® is a registered 

trademark of Tweco Products,Inc. 




200A, 300A, 400A, 500A GUN 


BERNARD ® 

4780 

Neck Insulator 

1880004 

Screw Kit 

4426(500A) 

1780006 

Handle Kit /w Screws & Lock Nut 

4408(500A) 

See next page 

Swan Neck 

4786 

4790(400A) 

4794(500A) 

BE1523-T 

Trigger Terminals 

BE1523-1(500A) 

4213B 

End Fitting 

4513B(550A) 

R4305 

Cone Nut 

R4416(500A) 

Nozzle 

Tip 

Diffuser 

Cap 

136 

Gas Hose Clamp 

1790002 

Hanger Hook Kit 

4434(500A) 

5662 

Trigger Switch 

4422BE(500A) 

48549042 

Clamp Outer Jacked 

48550083 (400A) 

48540125 (500A) 

T3659 

Cable 

Support 

T2841(200A) 

T8004 

Handle 

Lock Nut 

224 

O- Ring 

225(500A) 

T1575 

Plug Body,TWC Style 

T1576(500A) 

4M-S 

Plug Screw 

P5022 

Plug Housing w/Nut 

35-350-1 

Terminal Female 

10 ‘ Cable 

T200-10 

T300-10 

T400-10 

T500-10 

15’ Cable 

T200-15 

T300-15 

T400-15 

T500-15 

174EX-1 

Plug O- Ring 

See Liner Chart 

35-350-1 


T1539 

Cable Terminal 

4M-S 

Plug Screw 

T1522 

Terminal Male 

T1542 

Lock Nut 

T1543(500A) 

1199E 

(5060= B-Euro) 

Europlug Body 

/w Spring Pins 

174X-2 

Plug Nut 

GUN w/ CABLE 

Gun Size 2, 3, 4, 5 

B2 xx-x-x 

Liner Size 

B=.023-.030(not 500A) 

E=.035-.045 

F=1/16(400A,500A) 

H=3/32(500A) 

Cable Length Plug Style 

(10´,15´) (Beu, BQ, E, Eu, H, L, M, T) 

plug details on Page 16 

Ml1518 

Plug Housing w/Nut 

Model 

B515ET 

B510ET 

B415ET 

B410ET 

B315ET 

B310ET 

B215ET 

B210ET 

B8028 

Nut 

B8026 

Cable 

Support 

Description 

500A Gun w/ 15’ Cable, TWC Plug 








2 

BERNARD® is the Registered Trademark of BERNARD. 




200A, 300A, 400A, 500A GUN 


BERNARD ® 

NOZZLES 1 

CONTACT TIPS DIFFUSERS 

74 Series 

4592 

9 

10 

2 

4435 

4492 

4491 

4591 

3 

4 

15 Series 

7 

15 Series 

7 

11 

12 

4635 

4635T 

4235 

14 

Cap 

4323R 

4423R 

4392 

4394 

74 Series 

5 

9 

4391 

4393 

6 

42 Series 

8 

13 

4335 

15 

LINERS 

4295 

Item Part No. Description Std. Pkg Item Part No. Description Std. Pkg. 

1. 4592 Nozzle Copper, 1/2” 5 7490 Contact Tip, .045 25 

2. 4492 Nozzle Tapered Brass, 5/8” 5 7491 Contact Tip, 1/16” 25 

3. 4491 Nozzle Brass, 3/4” 5 7492 Contact Tip, 5/64” 25 

4591 Nozzle Copper, 3/4” 5 7493 Contact Tip, 3/32” 25 

4. 4392 Nozzle Tapered Brass, 1/2” 5 7494 Contact Tip, 7/64” 25 

4394 Nozzle Tapered Copper, 1/2” 5 7495 Contact Tip, 1/8” 25 

5. 4391 Nozzle Brass, 5/8” 5 7497 Contact Tip, .023 25 

4393 Nozzle Copper, 5/8” 5 7498 Contact Tip, .052 25 

6. 4295 Nozzle Tapered Brass, 3/8” 5 10. 4435 Gas Diffuser + 5 

7. 1588 Contact Tip, .030 25 11. 4635 Gas Diffuser 5 

1589 Contact Tip, .035 25 4635T TWC Conversion Head 5 

1590 Contact Tip, .045 25 12. 4235 Gas Diffuser 5 

1598 Contact Tip, .052 25 13. 4335 Gas Diffuser 5 

1591 Contact Tip, 1/16” 25 14. 4323R Cap, 200,350 5 

1592 Contact Tip, 5/64” 25 4423R Cap, 500 5 

1593 Contact Tip, 3/32” 25 15. 43015 Liner 15´,.023 -.030(200A) 5 

1594 Contact Tip, 7/64” 25 43115 Liner 15´,.035 -.045(200A) 5 

1595 Contact Tip, 1/8” 25 43115T Liner S 15’,.035 -.045(200A) 10 

8. 4284 Contact Tip, .023 25 43215 Liner 15’ 1/16” (200A) 10 

4285 Contact Tip,.030 25 44115 Liner 15’, .035-.045 10 

4281 Contact Tip,.035 25 44115T Liner S 15’,.035-.045 10 

4282 Contact Tip,.045 25 44215 Liner 15’, 1/16” 10 

4283 Contact Tip,.052 25 44215X Liner Alu 15’, 1/16” 10 

4280 Contact Tip, 1/16” 25 44315 Liner S 15’, 5/64” (500A) 10 

9. 7488 Contact Tip, .030 25 45415 Liner S 15’, 3/32” (500A) 10 

7489 Contact Tip, .035 25 

BERNARD® is the Registered Trademark of BERNARD. 




3

COBRA AND PRINCE GUNS 


COBRAMATIC ® 

2 

Tips Spray Arc 

4 

Tip Extender 

1 

Nozzles 

621-0017 1-11/16" 

3 

Tips Short Arc 

5 

Tip Extender 

003-0566 1-15/16” 

Liners 

6 7 

Cables 


001-0137 Nozzle #6, 3/8 10 621-0326 Contact Tip, .030 25 

001-0138 Nozzle #8, 1/2 10 621-0017 Tip Extender 1 - 11/16 25 

001-139 Nozzle #10, 5/8 10 003-0566 Tip Extender 1 - 15/16 25 

621-0001 Contact Tip, .035(Tip ID .044) 25 001-0007 Liner 15’, .030 -1/16 10 

621-0003 Contact Tip, .045(Tip ID .060) 25 001-0008 Liner 25’, .030 -1/16 10 

621-0075 Contact Tip, 1/16(Tip ID .073) 25 001-0563 Liner 30’, .030 -1/16 10 

621-0076 Contact Tip, .030(Tip ID .040) 25 615-0055 Liner Teflon 5 3/4, Short 10 

621-0153 Contact Tip, 1/16(Tip ID .085) 25 615-0058 Liner Teflon 6 3/4, Medium 10 

621-0325 Contact Tip, .030(Tip ID .036) 25 001-0149 Power/Water Cable 15’ 10 



621-0077 Contact Tip, .030(Tip ID .040) 25 003-0302 Trigger w/Sleeve Assy. 1 

621-0154 Contact Tip, 1/16(Tip ID .085) 25 161-0002 Limit Switch 1 

621-0286 Contact Tip, .052(Tip ID .060) 25 

KING COBRA GUNS 

Item Part No. Description Std. Pkg 

1. 621-0157 Contact Tip, .035 25 

621-0161 Contact Tip, .045-3/64 25 

621-0162 Contact Tip, 3/94(Tip ID .060) 25 

621-0163 Contact Tip, 1/16(Tip ID .075) 25 

621-0164 Contact Tip, .1/16(Tip ID .085) 25 

2. 621-0166 Contact Tip, .035 25 

621-0167 Contact Tip, .045-3/64 25 

621-0168 Contact Tip, 3/64-.052 25 

621-0169 Contact Tip, 1/16 25 

NS 615-0007 Liner, 15’ 10 

615-0008 Liner, 25’ 10 

615-0055 Liner, Tefl on 5 3/4 Short 10 

615-0058 Liner, Tefl on 6 3/4 Medium 10 

3/8" 

3/8" 

5/16-18” Thd. 

1-5/8" 

5/16-18” Thd. 

1-7/8" 

1 

2 

4 

COBRAMATIC® is the Registered Trademark of MK PRODUCTS. 




GAS COOLED GUNS 

MT-150/200/400, ST23A & 41A 

1/4-20 Thd. 

Contact Tips 

6 

Tip Adaptor 


7 Nozzle Adaptor 

ESAB ® 

1 

Nozzles 

1/4" 

1-13/32” 

3 

Short 

8 

Liners 

5/8" I.D. 

2 

2-27/32" 

Heavy Duty 

1/4" 

1/4" 

1/4-20 Thd. 

1-5/8” 

1/4-20 Thd. 

1-29/32” 

4 

Medium 

5 

Long 


1. 998893 Nozzle, 1/2”, #8 5 

998894 Nozzle, 5/8” , #10 5 

998895 Nozzle, 3/8”, #6 5 

2. 999471 Nozzle, 1/2” HD, #8 5 

999472 Nozzle, 5/8” HD, #10 5 

999473 Nozzle, 3/4” HD, #10 5 


3. 2075230 Contact Tip 5/64” Cored 25 

948340 Contact Tip .052 Cored 25 

948341 Contact Tip 1/16” Cored 25 

999578 Contact Tip .045-3/64 Cored 25 

4. 20544 Contact Tip .030 Hard 25 

2075349 Contact Tip .052 Hard 25 


996997 Contact Tip 1/16” Hard 25 


5. 996994 Contact Tip .030 Hard 25 




6. 17983 Tip Adaptor 5 

7. 999452 Nozzle Adaptor 5 

8. 2075238 Liner S 15’, .035-.045 10 

WATER COOLED GUNS 

ST16/21 & 41 


1. 632795 Contact Tip, .035 25 

NS 632796 Contact Tip, .045, 1-3/4” Lg 25 

NS 598721 Nozzle #10 ST16/21 5 

NS 598739 Nozzle #8 ST16/21 5 

NS 632811 Collet Nutr ST16/21 1 

NS 632797 Contact Tip 1/16” 25 

MISCELLANEOUS 


1. 61N39 Contact Tip 1/8” 25 

2360-0300 Contact Tip 1/16” 25 

2360-2115 Contact Tip .035-.047 25 

GUNMASTER 250 TM 


NS 0558001599* Nozzle 5/8 HD 1/8” Recess 2 

NS 0558001608* Tip Adaptor 2 

NS 0558001611* Nozzle 1/2 Std Flush (2) 2 

NS 0558001612 Nozzle 1/2 Std 1/8” Recess 5 

NS 0558001613 Nozzle 1/2 Std 1/8” St Out 5 

NS 0558001614 Nozzle 5/8 Std Flush 5 

NS 0558001615 Nozzle 5/8 Std 1/8” St Out 5 

NS 0558001888 Nozzle Retainer 5 

NS 37032* Liner .035-.045, 15’ 1 

NS 948835* Contact Tip Mt HD 1/16s 5 

NS 952669* Switch Assembly 1 

NS 952755 Shock Washer 5 

NS 598721 Nozzle #10 St16/21 5 

NS 598739 Nozzle #8 St16/21 5 

NS 632811 Collet Nut St16/21 1 

NS 2360-0300 Contact Tip 1/16 25 

NS 2360-2115 Contact Tip .035-.047 

ESAB®, GUNMASTER 250 TM are the Registered Trademarks of ESAB INC. * OEM Manufactured Parts 




5

MAGNUM ® SPOOL GUN 


LINCOLN ® 

Nozzles 

1 2 

Replacement Parts Suitable For: 

LINCOLN 

Insulator 

S19394-1 

3 

Tips 

4 

Diffuser 

S18697-47 

M16082-1 5/8" 

M16082-2 1/2" 


1. M16082-1 Nozzle Adjustable, Slip-On 5/8” 5 

M16082-2 Nozzle Adjustable, Slip-On 1/2” 5 

2. S19394-1 Nozzle Insulator 5 

3. S18697-44 Contact Tip, Notched, .030 25 

S18697-45 Contact Tip, Notched, .035 25 

S18697-46 Contact Tip, Notched, 3/64” 25 

S18697-52 Contact Tip, .023 25 

4. S18697-47 Gas Diffuser 5 

Tips 

3 

Std. 

1 

Nozzles 

M16093-2 1/2" 

M16093-1 5/8" 

2 

Insulator 

S19417-1 

4 

H.D. 

6 

Diffuser 

S19418-2 .025-.030 

S19418-1 .035-.045 

Tapered 

5 

7 

Liners 


1. M16093-1 Nozzle , 5/8” 5 S19392-6 Contact Tip .040 HD 25 

M16093-2 Nozzle , 1/2” 5 5. S19393-1 Contact Tip .035, Tapered 25 

2. S19417-1 Insulator 200 5 S19393-2 Contact Tip .045, Tapered 25 

3. S19391-1 Contact Tip .035 25 S19393-5 Contact Tip .025, Tapered 25 

S19391-2 Contact Tip .045 25 S19393-6 Contact Tip .030, Tapered 25 

S19391-6 Contact Tip .025 25 S19393-7 Contact Tip .040, Tapered 25 

S19391-7 Contact Tip .030 25 6. S19418-1 Diffuser .025-.030 5 

S19391-8 Contact Tip .040 25 S19418-2 Diffuser .035-.045 5 

4. S19392-1 Contact Tip .035 HD 25 7. M16087-1 Liner 15’, .035-.045 10 

S19392-2 Contact Tip .045 HD 25 M16087-2 Liner 15’, .025-.030 10 

6 

LINCOLN®, MAGNUM® are the Registered Trademarks of LINCOLN ELECTRIC. 




MAGNUM ® 300 & 400 GUNS 


LINCOLN ® 

1 

2 

Nozzles 

M16082-1 

M16082-2 Tips 

S19391-Series 

M16082-3 

M16082-4 

9 

Insulator 

S19394-1 

6 

S19392-Series 

7 

11 

Diffuser 

S19395-1 

M16080 Series 

S19393-Series 

3 

8 

M16081 Series 

4 

12 

Liners 

10 

Insulator 

5 

M16830-1 

M16830-2 

M16937-1 


1. M16082-1 Nozzle, Adj. Slip-On 5/8” 5 7. S19392-1 Contact Tip .035 HD 25 

M16082-2 Nozzle, Adj. Slip-On 5/8” 5 S19392-2 Contact Tip .045 HD 25 

2. M16082-3 Nozzle, Adj. Slip-On 5/8” Recess 5 S19392-3 Contact Tip .052 HD 25 

M16082-4 Nozzle, Adj. Slip-On 5/8” Recess 5 S19392-4 Contact Tip 1/16” HD 25 

3. M16080-1 Nozzle 3/8” Insul., 1/8” Recess 5 S19392-5 Contact Tip 5/64” HD 25 

M16080-2 Nozzle 1/2” Insul., 1/8” Recess 5 S19392-6 Contact Tip .040 HD 25 

M16080-3 Nozzle 5/8” Insul., 1/8” Recess 5 8. S19393-1 Contact Tip .035 Tapered 25 

M16080-4 Nozzle 3/4” Insul., 1/8” Recess 5 S19393-2 Contact Tip .045 Tapered 25 

4. M16081-1 Nozzle, 3/8” Flush 5 S19393-3 Contact Tip .052 Tapered 25 

M16081-2 Nozzle, 1/2” Flush 5 S19393-4 Contact Tip 1/16 Tapered 25 

M16081-3 Nozzle, 5/8” Flush 5 S19393-5 Contact Tip .025 Tapered 25 

M16081-4 Nozzle, 3/4” Flush 5 S19393-6 Contact Tip .030 Tapered 25 

5. M16830-1 Nozzle 5/8” Course,1/8” Recess 5 S19393-7 Contact Tip .040 Tapered 25 

M16830-2 Nozzle 3/4” Course,1/8” Recess 5 9. S19394-1 Nozzle Insulator 5 

M16830-3 Nozzle 5/8” Course, #2,3,4 5 10. M16937-1 Insulator 5 

6. S19391-1 Contact Tip .035 25 11. S19395-1 Diffuser, 330/400 5 

S19391-2 Contact Tip .045 25 12. M16083-1 Liner Assy. 15’ .035 - .045 10 

S19391-3 Contact Tip .052 25 M16083-2 Liner Assy. 15’ 1/16” 10 

S19391-4 Contact Tip 1/16” 25 M16083-3 Liner Assy. 15’ 5/64” 10 

S19391-5 Contact Tip 5/64” 25 M16083-7 Liner Assy. 25’ .035 - .045 10 



S19391-8 Contact Tip .040 25 

LINCOLN®, MAGNUM® are the Registered Trademarks of LINCOLN ELECTRIC. 




7

Tips 

4 

Short 


MILLER ® 

1 

Nozzles 

3 

Insulator 

5 

Standard 

7 

Diffusers 

8 

Ret. Nut 

2 

6 

Long 

9 

Liner 

AIR COOLED GA-17C 170 AMP GUN 


1. 128-535 Nozzle 9/16 5 087-299 Contact Tip .025 25 

NS 118-267 Contact Tube Adaptor 5 5. 054-202 Contact Tip .035 25 

4. 000-067 Contact Tip .030 25 071-825 Contact Tip .030, Long 25 

000-068 Contact Tip .035 25 

AIR COOLED GA-17C 170 AMP GUN 


1. 049-098 Nozzle 7/16 5 054-202 Contact Tip .035 25 

049-099 Nozzle 1/2 5 071-825 Contact Tip .030 Long 25 

2. 049-929 Nozzle 5/8 5 087-300 Contact Tip .025 Long 25 

3.5. 082-241 Insulator 4 7. 146-425 Diffuser .030 -.045 5 

000-067 Contact Tip .030 25 146-426 Diffuser .023 -.025 5 

000-068 Contact Tip .035 25 8. 082-063 Nut, Retaining 1 

000-069 Contact Tip .045 25 9. 083-891 Liner S 15’, .045 1 

087-299 Contact Tip .025 25 083-885 Liner 15’, .030 -.035 1 

6. 054-201 Contact Tip .045 Long 25 

AIR COOLED GA-21/CM GUN 


1. 149-147 Nozzle 7/16” 5 6. 054-157 Contact Tip .045 Long 25 

149-148 Nozzle 1/2” 5 054-183 Contact Tip .035 Long 25 

2. 149-146 Nozzle 5/8” 5 149-150 Contact Tip .025 Long 25 

3. 082-241 Insulator 4 7. 146-425 Diffuser .030 -.045 5 

6. 054-201 Contact Tip .045 Long 25 146-426 Diffuser .023 -.025 5 

054-202 Contact Tip .035 25 8. 082-063 Nut, Retaining 1 

071-825 Contact Tip .030 Long 25 NS 000-069 Contact Tip .045 25 

NS 087-300 Contact Tip .025 Long 25 NS 087-299 Contact Tip .025 25 

NS 000-068 Contact Tip .030 25 

AIR COOLED GA-21/CM GUN 


1. 071-214 Nozzle 3/8” 5 054-202 Contact Tip .035 Short 25 

2. 045-638 Nozzle 13/16” 5 5. 054-157 Contact Tip .045 Flush 25 

047-957 Nozzle 5/8” 5 054-183 Contact Tip .035 Flush 25 

047-959 Nozzle 1/2” 5 057-730 Contact Tip .052 Flush 25 

3. 094-986 Insulator 4 7. 094-985 Diffuser .030-.045 5 

4. 044-006 Contact Tip .052 Short 25 109-805 Diffuser 3/4” Al 5 

054-201 Contact Tip .045 Short 25 8. 047-603 Nut, Retaining 5 

8 

MILLER® is the Registered Trademark of MILLER ELECTRIC. 




SPOOLMATIC 1, 2, 3 GUNS 


MILLER ® 

1 

Nozzles 

Nozzle Extension 

2 3 

Barrel Ext. 

4 

Tips 

5 

Nut 

9 

Liners 

6 

Diffuser 

7 

Barrel 

8 

Jam Nut 


1. 050-115 Nozzle 1/2” 5 135-426 Contact Tip .062 25 

050-116 Nozzle 13/16” 5 135-428 Contact Tip .030 25 

050-622 Nozzle 5/8” 5 135-429 Contact Tip .047 25 

2. 053-784 Nozzle Extension 5 135-430 Contact Tip .035 25 

3. 053-785 Barrel Extension 5 147-314 Contact Tip .035 25 

4. 050-637 Contact Tip 1/16” 4 Long Bent 25 5. 058-676 Brass Nut 5 

050-638 Contact Tip .030 25 6. 058-678 Contact Tip Adaptor 5 

094-259 Contact Tip .035 25 7. 009-541 Barrel Adaptor 5 

094-260 Contact Tip 3/64” 25 8. 058-685 Brass Jam Nut 5 

050-626 Contact Tip 3/64” 25 9. 136-682 Liner, Tefl on .023-.035 7” Lg 10 

135-424 Contact Tip .047 25 136-683 Liner, Tefl on .045 7” Lg 10 

135-425 Contact Tip .062 25 

M15, M25/25M, M40/40AL GUNS 

Nozzles 

1 

Tips 

3 

4 

Gas Diffuser 

5 

Retainer 

6 

Adaptor 

7 

Washer 

8 

Liners 

2 


1. 169-715 Nozzle 1/2” Flush 5 172-025 Contact Tip 5/64” SCR 25 

2. 169-724 Nozzle 1/2”, 1/8 Recess 5 172-034 Contact Tip 3-64” SCR 25 

169-725 Nozzle 5/8”, 1/8 Recess 5 4. 169-728 Gas Diffuser 5 

169-726 Nozzle 5/8”, Flush 5 5. 169-716 Retainer 5 

169-727 Nozzle 5/8”, 1/8” Stick-Out 5 6. 169-729 Nozzle Adaptor 5 

3. 000-067 Contact Tip .030 25 7. 169-730 Shock Washer 5 

000-068 Contact Tip .035 25 8. 172-258 Liner 15’, .030-035 10 

000-069 Contact Tip .045 25 172-259 Liner 15’, .035-045 10 

087-299 Contact Tip .025 25 172-260 Liner 15’, 1/16-5/64” 10 

172-024 Contact Tip 1/16” SCR 25 172-261 Liner 15’, 3-64” Alu 10 

MILLER® is the Registered Trademark of MILLER ELECTRIC. 




9

TOUGH ® GUNS 200, 300, 400, 500 


TREGASKISS ® 

Nozzles 

401-4-38 

1 

Tips 

403- Series 

5 

8 

Gas Diffuser 

401-4 Series 

403-3 

403-2 Series 

10 

Retainer 

12 

Washer 

13 

Gooseneck 

2 

401-5 Series 

6 

403-1 Series 

9 

Gas Diffuser 

3 

7 

11 

Retainer 

401-6 Series 

4 

401-7-62 

14 

Liner 


1. 401-4-38 Nozzle Insul. 3/8”, Flush 5 403-1-364 Contact Tip3/64” HD 25 

2. 401-4-50 Nozzle Insul. 1/2”, 1/8” Recess 5 403-1-40 Contact Tip.040” HD 25 

401-4-62 Nozzle Insul. 5/8”, 1/8” Recess 5 403-1-45 Contact Tip.045” HD 25 

401-4-75 Nozzle Insul. 3/4”, 1/8” Recess 5 403-1-52 Contact Tip.052” HD 25 

3. 401-5-62 Nozzle HD Insul. 5/8”,1/4” Recess 5 403-1-564 Contact Tip 5/64” HD 25 

401-5-75 Nozzle HD Insul. 3/4”,1/4” Recess 5 8. 404 Gas Diffuser 5 

4. 401-6-62 Nozzle HD Insul. 5/8”,1/8” Recess 5 404-10 Gas Diffuser 5 

401-6-75 Nozzle HD Insul. 3/4”,1/8” Recess 5 9. 404-1 Gas Diffuser HD 5 

401-7-62 Nozzle 5/8” 5 10. 402-3 Nozzle Retaining Ring 5 

451-1-62 Nozzle 5/8” HD 25 11. 402-4 Retaining Ring 5 

5. 403-116 Contact Tip 1/16 25 404-3 Retainer 5 

403-23 Contact Tip .023 25 404-13 Retaining Head w/Setscrew 5 

403-30 Contact Tip .030 25 12. 402-5 Shock Washer HD 5 

403-35 Contact Tip .035 25 402-7 Shock Washer 5 

403-1.0 Contact Tip .040 25 13. 205-60 Gooseneck 200A 1 

403-45 Contact Tip .045 25 305-60 Gooseneck 300A 1 

6. 403-52 Contact Tip .052 25 405-45 Gooseneck 400A 1 

403-2-30 Contact Tip Tapered .030 25 405-60 Gooseneck 400A 1 

403-2-35 Contact Tip Tapered .050 25 505-60 Gooseneck 500A 1 

403-2-45 Contact Tip Tapered .045 25 14. 415-116-15 Liner 15’, .045 -1/16 10 

403-2-52 Contact Tip Tapered .052 25 415-116-25 Liner 25’, .045 -1/16 10 

403-3-35 Contact Tip HD Tapered .035 25 415-332-15 Liner 15’, 3/32” 10 

7. 403-3-45 Contact Tip HD Tapered .045 25 415-332-25 Liner 25’, 3/32” 10 

403-1-116 Contact Tip 1/16” HD 25 415-35-15 Liner 15’, .035 10 

403-1-332 Contact Tip 3/32” HD 25 415-35-25 Liner 25’, .035 10 

403-1-35 Contact Tip .035 HD 25 10 

10 

TREGASKISS®, TOUGH GUNS® are the Registered Trademarks of TREGASKISS, INC. 




#1, #2 and #3 GUNS 

See Pages 12, 13, 14 

Insulation 


TWECO ® 

Nozzle 

Insulator 

Tip 

Diffuser 

Conductor Tube 

B92 

Trigger c/w 

Switch Blades 

92C 

Switch Blades 

B83 

Handle /w Screws & Lock Nut 

102 

Block c/w Spacer 

P152 

Hanger 

1MBP-10 

Grub Screw 

Liner 

See next Page 

244T 

Terminals 

Cable Clamp 

48549006 #1 

48549042 #2 

48549083 #3 

224 

Ó´ Ring 

T1575 

Plug Body, TWC Style 

4M-S 

Plug Screw 

Ml1518 

Plug Housing c/w Nut 

35-350-1 

Terminal 

Female 

Cable Support 

B1841 #1 

T 2841 #2 

T 3659 #3 

T 100-10 

10´ Cable 

T 100-15 

15´ Cable 

T 8004 


Lock Nut 

10 ‘ Cable 

T200-10 

T300-10 

T400-10 

T500-10 

174EX-IC 

Liner 

Retaining Nut 

174EX-IG 

Plug Ó´ Ring 

35-350-1 


T1539 


4M-S 

Plug Screw 

B 8026 

Cable 

Support 

15’ Cable 

T200-15 

T300-15 

T400-15 

T500-15 

(For OEM Cables 

omit the T) 

174EX-1 

Plug Body 


174X-2 

Plug Nut 

GUN w/ CABLE 

Gun Size 1,2,3 

TX xx-x-x 

Cable Length 

(10´,15´) 

X6RC 


Liner Size 

A=.023 

B=.030-.035 

C=.040-.045 

E=.035-.045 

F= 1/16 

G= 5/64 

Plug Style 

(Beu, BQ, E, Eu, H, L, M, T) 


Model 

T110BT 

T115BT 

T210BT 

T215BT 

T225BT 

T310BT 

T315BT 

T325BT 

B8026 

Nut 

T1522 

Terminal Male 

T1542 

Lock Nut 

Description 

#1 Gun w/ 10’ Cable, TWC Plug 








TWECO® is the Registered Trademark of TWECO PRODUCTS, INC. 




11

#4 AND #5 GUNS 

See Pages 12,13,14 


Insulation 

TWECO ® 

Nozzle 

Insulator 

Tip 

Diffuser 


B94R 

Trigger /w 

Switch Blades 

94C 

Switch Blades 

B84A 

Handle /w Screws & Lock Nut 

104 

Block c/w Spacer 

P152 

Hanger 

A-532-24 

Grub Screw 

Liner 

See next Page 

244T 

Terminals 

Cable Clamp 

48549083 #4 

48549125 #5 

224 

Ó´ Ring 

174EX-IC 

Liner 

Retaining Nut 

T1575#4 

Plug Body, TWC Style 

174EX-IG 

Plug Ó´ Ring 

4M-S 

Plug Screw 

35-350-1 


T1539 


4M-S 

Plug Screw 

Ml1518 


35-350-1 

Terminal 

Female 

Cable Support 

T 3659 T 8005 


Lock Nut 

B 8026 

Cable 

Support 

T 100-10 

10’ Cable 

T 100-15 

15’ Cable 

10’ Cable 

T400-10 

T500-10 

15’ Cable 

T400-15 

T500-15 

25’ Cable 

T400-25 

T500-25 

(For OEM Cables 

omit the T) 

GUN w/ CABLE 

Gun Size 4 or 5 

174EX-1 

Plug Body 


TX xx-x-x 

Cable Length 

(10’,15’) 

174X-2 

Plug Nut 

Liner Size 

E=.035-.045 

F= 1/16 

G= 5/64 

H= 3-32 

I/64 

Plug Style 

(Beu, BQ, E, Eu, H, L, M, T) 


X6RC 


Model 

T410ET 

T415ET 

T425ET 

T510ET 

T515FT 

T525FT 

B8026 

Nut 

Lock Nut 

T1542 #4 

T1543 #5 

T1522 

Terminal Male 

Description 







12 





MINI & #1 GUNS 


TWECO ® 

1 

Nozzles 

21-Series 

Tips 

11-Series 

4 

7 

Gas Diffuser 

35-50 

9 

Insulation MINI Gun 

35-70 

2 

21-F-Series 

11H- Series 

5 

8 

Gas Diffuser 


MINI Gun 

35-60-45 10 

35-60-60 

21T-37 

3 

11T-Series 51-1 

6 


61-45, 61-60, 61-180 

11 

13 

Liners - MINI Gun 

14 

Liners - #1 Gun 

12 

Insulation 

71 


1. 21-37 Nozzle 3/8” Insulated 5 51-23 Gas Diffuser,#1 .023 MINI 5 

21-50 Nozzle 1/2” Insulated 5 9. 35-70 Insulation, Mini 5 

21-62 Nozzle 5/8” Insulated 5 10. 35-60-45 Conductor Tube 60/45° 5 

2. 21-37F Nozzle Flush 3/8”, Insulated 5 35-60-60 Conductor Tube 60/60° 5 

21-50F Nozzle Flush 1/2”, Insulated 5 11. 61-180 Conductor Tube 180° 5 

21-62F Nozzle Flush 5/8”, Insulated 5 61-45 Conductor Tube 45° 5 

3. 21T37 Nozzle Taper, 1/8” Recess 5 61-60 Conductor Tube 60° 5 

4. 11-23 Contact Tip .023 5 12. 71 Insulation #1 Gun 10 

11-30 Contact Tip .030 5 13. 42-23-15 Liner 15’, .023 10 

11-35 Contact Tip .035 25 42-3035-15 Liner 15’, .030 -.035 10 



5. 11AH364 Contact Tip HD 3/64” Alu 25 42-4045-25 Liner 25’, .040 -.045 10 

11H35 Contact Tip HD .035 25 42N-3545-15 Liner Nylon 15’ .035 -.045 10 

11H45 Contact Tip HD .045 25 14. 23-40-15 Liner 15’ .023 10 

6. 11T23 Contact Tip .023, Tapered 25 35-40-15 Liner 15’ .030 -.035 10 

11T30 Contact Tip .030, Tapered 25 35TF-40-10 Liner 15’ Tefl on 10’ .035 10 

11T35 Contact Tip .035, Tapered 25 45-40-15 Liner 15’, .045 10 

11T40 Contact Tip .040, Tapered 25 45TF-40-10 Liner 10’, Tefl on .045 10 

11T45 Contact Tip .045, Tapered 25 45TF-40-15 Liner 15’, Tefl on .045 10 

7. 35-50 Gas Diffuser, Mini 5 122FM Binder Screw & Post 5 

8. 51 Gas Diffuser #1 .035 -.045 5 





13

Nozzles 

Insulator Tips 

32 

3 

10 14T-Series 

22-Series 

9 14-Series 

1 

32 

14T-Series 

22-SS-Series 

10 

2 

11 14H-Series 

24A-Series 

#2 GUN 22T-37-SS 

12 

12a 

4 

34A 

Gas Diffuser 

13 

52 

52-23 

15 

Insulation 

72A 

14 


Conductor Tubes 

62A45 

62A60 

62A80 

62A180 

TWECO ® 

5 

24A-SS-Series 

9 

14-Series 

13a 

52FN 

16 

Liners 

6 

7 

8 

23-Series 

23-F-Series 

24CT-Series 

12b 

Insulator 

34CT 

14T-Series 

10 

14H- Series 


1. 22-50 Nozzle 1/2”, #2 5 

22-62 Nozzle 5/8”, #2 5 

2. 22-50SS Nozzle Short 1/2”, #2 5 

22-62SS Nozzle Short 5/8”, #2 5 

3. 22T37SS Nozzle Tapered,3/8”, #2 5 

4. 24A50 Nozzle 1/2”, #2,3,4 5 

24A62 Nozzle 5/8”, #2,3,4 5 

24A75 Nozzle 3/4”, #2,3,4 5 

5. 24A37SS Nozzle Short Stop 3/8”, #2,3,4 5 

24A50SS Nozzle Short Stop 1/2”, #2,3,4 5 



24AT37SS Nozzle 3/8”, #2,3,4 5 

6. 23-37 Nozzle Insul. 3/8”, #2,3,4 5 

23-50 Nozzle Insul. 1/2”, #2,3,4 5 

23-62 Nozzle Insul. 5/8”, #2,3,4 5 

23-75 Nozzle Insul. 3/4”, #2,3,4 5 

23T37 Nozzle 3/8”, #2,3,4 5 

7. 23-37F Nozzle Insul. 3/8”, Flush 5 

23-50F Nozzle Insul. 1/2”, Flush 5 



23T37F Nozzle Insul. Taper 3/8” Flush 5 

8. 24CT37S Nozzle 3/8”, #2,3,4 5 

24CT50S Nozzle 1/2”, Coarse, #2,3,4 5 

24CT62R Nozzle 5/8”, Coarse, #2,3,4 5 



11 


14-23 Contact Tip .023 25 

14-30 Contact Tip .030 25 

14-35 Contact Tip .035 25 

14-40 Contact Tip .040 25 

14-45 Contact Tip .045 25 

14-52 Contact Tip .052 25 

14A364 Contact Tip 3/64” 25 

14T23 Contact Tip Tapered .023 25 





14AH364 Contact Tip 3/64” 25 

14H35 Contact Tip .035 HD 25 



32 Insulator #2 5 

34A Insulator #2,3,4 5 

34FN Insulator, Fine Thread 5 

34CT Insulator, Coarse Thread 5 

52 Gas Diffuser, .030-.045 5 

52-23 Gas Diffuser, .023 5 

52FN Gas Diffuser, Fixed Nozzle 5 

62A180 Conductor Tube 180° 1 




72A Insulation #2 Gun 5 

42-23-15 Liner 15’, .023 10 

42-3035-15 Liner 15’, .030.-.035 10 

42-3035-25 Liner 25’, .030-.035 10 

42-4045-15 Liner 15’, .040-.045 10 

42-4045-25 Liner 25’, .040-.045 10 

42N-3545-15 Liner Nylon 15’, .035-.045 10 

144-12 Cable, 12’ 1 

144-6 Hose Support Handle 1 

224 O-Ring 10 

62N Gas Hose Nipple 5 

14 





#3 & #4 GUNS 

1 

2 

3 

4 

5 

Nozzles 

24A-Series 

24A-SS-Series 

23-Series 

23-F-Series 

24CT-Series 

9a 

Insulator Tips 

Gas Diffuser Conductor Tubes 

6 14-Series 

11 #3 Gun 

9 

63-45 

63-60 

10 

63-80 

34A 

14T-Series 

63-180 

7 

54A 

12 #4 Gun 

64A-45 

14H-Series 

64A-60 

64A-80 

8 

64A-180 

Insulator 

34CT 

14 

Liners 

13 Insulation 

74A 


TWECO ® 


1. 24A50 Nozzle 1/2, #2,3,4 5 14T52 Contact Tip Tapered .052 25 

24A62 Nozzle 5/8, #2,3,4 5 14AH116 Contact Tip 1/16” 25 

24A75 Nozzle 3/4,#2,3,4 5 14AH364 Contact Tip 3/64” 25 

24AH50 Nozzle HD 1/2 5 8. 14H116 Contact Tip 1/16” HD 25 

24AH62 Nozzle HD 5/8 5 14H35 Contact Tip .035 HD 25 

24AH75 Nozzle HD 3/4 5 14H40 Contact Tip .040 HD 25 

2. 24A37SS Nozzle Short Stop 3/8 5 14H45 Contact Tip .045 HD 25 

24A50SS Nozzle Short Stop 1/2 5 14H52 Contact Tip .052 HD 25 

24A62SS Nozzle Short Stop 5/8 5 14H564 Contact Tip 5/64” HD 25 

24A75SS Nozzle Short Stop 3/4 5 9. 34A Insulator #2,3,4 Gun 5 

24AT37SS Nozzle Short Stop 3/8, Taper 5 9a. 34CT Insulator #2,3,4 Gun CT 5 

3. 23-37 Nozzle Insul. 3/8 5 10. 54A Gas Diffuser 5 

23-50 Nozzle Insul. 1/2 5 11. 63-180 Conductor Tube 180° 1 

23-62 Nozzle Insul. 5/8 5 63-45 Conductor Tube 45° 1 

23-75 Nozzle Insul. 3/4 5 63-60 Conductor Tube 60° 1 

23T37 Nozzle 3/8, Taper 5 63J60 Conductor Tube, Metal Jacketed 1 

4. 23-37F Nozzle Insul. 3/8, Flush 5 63-80 Conductor Tube 80° 1 

23-50F Nozzle Insul. 1/2, Flush 5 12. 64A180 Conductor Tube 180° 1 

23-62F Nozzle Insul. 5/8, Flush 5 64A45 Conductor Tube 45° 1 

23-75F Nozzle Insul. 3/4, Flush 5 64A60 Conductor Tube 60° 1 

23T37F Nozzle Insul. Taper 3/8 Flush 64A60J Conductor Tube, Metal Jacketed 1 

5. 24CT37S Nozzle 3/8 13. 74A Insulation 10 

24CT50S Nozzle 1/2, Coarse Thread 5 14. 44-116-15 Liner 15’ 1/16” 10 

24CT62R Nozzle 5/8 5 44-116-25 Liner 25’ 1/16” 10 

24CT62S Nozzle 5/8, Coarse Thread 5 44-3545-15 Liner 15’ .035.-.045 10 

24CT75S Nozzle 3/4, Coarse Thread 5 44-3545-25 Liner 25’ .035-.045 10 

6. 14-116 Contact Tip 1/16 5 44-564-15 Liner 15’ 5/64” 10 

14-23 Contact Tip .023 5 44-564-25 Liner 25’ 5/64” 10 

14-30 Contact Tip .030 25 44N-116-15 Liner Nylon 15’ 1/16” 10 

14-35 Contact Tip .035 25 44N3545-15 Liner Nylon 25’ .035-.045 10 

14-40 Contact Tip .040 25 NS 144-12 Cable, 12’ 1 

14-45 Contact Tip .045 25 NS 144-6 Hose Support Handle 5 

14-52 Contact Tip .052 25 NS 224 O-Ring 10 

14-564 Contact Tip 5/64 25 NS 34FN Insulator, Fine Thread 5 

14A116 Contact Tip1/16 25 NS 24FN50S Nozzle 1/2”, Fine Thread 5 

14A364 Contact Tip 3/64 25 NS 24FN62S Nozzle 5/8”, Fine Thread 5 

7. 14T116 Contact Tip Tapered 1/16 25 NS 24FN75S Nozzle 3/4”, Fine Thread 5 

14T23 Contact Tip Tapered .023 25 NS 400-10 OEM #4 Hose Cable Assy,10’ 1 

14T30 Contact Tip Tapered .030 25 NS 400-15 OEM #4 Hose Cable Assy,15’ 1 

14T35 Contact Tip Tapered .035 25 NS 84A Handle w/ Screws 1 

14T40 Contact Tip Tapered .040 25 NS 94C Switch Blades 1 

14T45 Contact Tip Tapered .045 25 NS 94R Switch Assembly 1 





15

#5 GUN 

1 

Nozzles 

25-CT Series 

Insulator 

35CT 

3 

5 

Tips 

15-HFC-Series 

Gas Diffuser 

7 


8 

Insulation 

75 

TWECO ® 

2 

25-Series 

4 

Insulator 

35 

11 

Liners 

15-H- Series 

6 

55 

55H 

55SW 

9 


65-45 

65-60 

65-80 

65-180 10 65-45-3R 

65-60-3R 

65-80-3R 


1. 25CT50 Nozzle 1/2”, Coarse Thread 5 

25CT62 Nozzle 5/8”, Coarse Thread 5 

25CT75 Nozzle 3/4”, Coarse Thread 5 

2. 25-50 Nozzle 1/2”, Fine Thread 5 

25-62 Nozzle 5/8”, Fine Thread 5 

25-75 Nozzle 3/4”, Fine Thread 5 

3. 35CT Insulator Coarse, #5 5 

4. 35 Insulator #5 Standard 5 

5. 15AH364 Contact Tip 3/64” HD 25 

15H116 Contact Tip, 1/16” HD 25 

15H18 Contact Tip 1/8” HD 25 







6. 15AHFC116 Contact Tip 1/16” HD Fix.-Cor.Al. 25 

15AHFC364 Contact Tip 3/64” HD Fix.-Cor.Al. 25 

15HFC116 Contact Tip 1/16” HD Fix.-Cor. 25 



15HFC35 Contact Tip .035 HD Fix.-Cor. 25 





7. 55 Gas Diffuser (use w/45N-116,45-564 Liner) 5 

55H Gas Diffuser (use w/45-3545,45-116 Liner) 5 

55SW Gas Diffuser (use w/45H-332,45H-764 Liner) 5 


8 75 Insulation Conductor Tube 5 

9. 65-180 Conductor Tube 180° 5 

65-45 Conductor Tube 45° 5 



10. 65-45 Conductor Tube 45° 5 


65J60 Conductor Tube, Metal Jacketed 1 


11. 45-116-15 Liner 15’ 1/16” 10 

45-116-25 Liner 25’ 1/16” 10 

45-3545-15 Liner 15’ .035.-.045 10 

45-3545-25 Liner 25’ .035-.045 10 

45-564-15 Liner 15’ 5/64” 10 

45-564-25 Liner 25’ 5/64” 10 

45H-332-15 Liner 15’ 3/32” 10 

45H-764-15 Liner 15’ 7/64” 10 

45N-116-15 Liner Nylon 15’ 1/16” 10 

45N-3545-15 Liner Nylon 25’ .035-.045 10 

SPRAYMASTER TM 


NS 16AS-116 Contact Tip 1/16”, Aluminum 25 

NS 16S-116 Contact Tip 1/16” (1.6mm) 25 

NS 16S-35 Contact Tip .035” (0.9mm) 25 

NS 16S-45 Contact Tip .045 (1.2mm) 25 

NS 16S-564 Contact Tip 5/64” (2.0mm) 25 

NS 16S-52 Contact Tip .052 25 

NS HD24-62 Nozzle 5/8” 5 

NS HD24L-62 Nozzle, Heavy Duty 5 

NS HD54-16 Gas Diffuser 5 

16 

TWECO®, SPRAYMASTER® are the Registered Trademarks of TWECO PRODUCTS, INC. 




MIG GUN PLUGS 


TWECO ® 

® 

BQ = Bernard Quick Disconnect 

® 

Eu = Euro (Tweco ) 

® 

BEu = Bernard Euro 

(not shown) 

E = Esab ® 

® 

L = Lincoln 

® 

L2 = Lincoln 2 

® 

L3 = Lincoln 3 

M = Miller ® 

T = Tweco ® 

BERNARD® is the Registered Trademark of BERNARD. ESAB® is the Registered Trademark of ESAB. MILLER® is the Registered Trademark of MILLER 

ELECTRIC MFG. LINCOLN® is the Registered Trademark of LINCOLN ELECTRIC. TWECO® is the Registered Trademark of TWECO PRODUCTS. 




17

TIG WELDING 

What you need to know about Tungsten…. 

How Quality Control is addressed 

with Thermacut Tungsten 

“Centerless Ground, 

Precision Centerless Ground, or Ground” 

All the terms mean the same thing As a requirement of 

the ISO and AWS specifi cations, good quality tungsten is 

centerless ground, precision centerless ground or ground. 

Our electrodes are centerless ground. 

“Annealed” 

Annealing is analogous to the heatiing-treating processes 

whereby the electrodes are heated in an oven to a 

specifi ed temperature, rate and duration to inspire atomic 

settling where the grain structue Tungsten becomes more 

consistent and facilitating electron migration. 

Our electrodes are annealed. 

“100% Eddy Current Tested” 

Eddy current testing monitors the electrical field properties 

surrounding the electrode as current passes through it. 

This test verifies proper current flow and detects any voids, 

cracks or other physical imperfections that would impede 

performance. Since ISO requires a lot control, a failed lot 

can then be controlled, segregated, re-tested and scrapped 

if necessary. All our tungsten is eddy current tested. 

Sharpening Your Tungsten 

A common mistake by most companies is using am 

contaminated grinding wheel. By not using a dedicated 

sytem any impurities left on the grinding wheel from your 

last use are now imbedded into the tungsten. The end 

result is a poor weld. 

Call today to learn more 

about our Tungsten Grinder 

Pure — color coded Green 

Part No. Description Std. Pkg 

T040-7-PUR Tungsten, .040x7, GND, PUR 10 

T1/16-3-PUR Tungsten, 1/16 x3, GND, PUR 10 

T1/16-7-PUR Tungsten, 1/16x7, GND, PUR 10 

T1/4-7-PUR Tungsten, 1/4x7, GND PUR 5 








2% Cerium — color coded Orange 


T040-7-CER Tungsten, .040x7, GND, 2% CER 10 

T1/16-3-CER Tungsten, 1/16 x3, GND, 2% CER 10 

T1/16-7-CER Tungsten, 1/16x7, GND 2% CER 10 









1.5% Lanthanum — color coded Gold 


T040-7-LAN Tungsten, .040x7, GND, 1.5% LA 10 

T1/16-3-LAN Tungsten, 1/16 x3, GND, 1.5% LA 10 

T1/16-7-LAN Tungsten, 1/16x7, GND 1.5% LA 10 




T3/16-7LAN Tungsten, 3/16x7, GND 1.5% LA 5 





Zirconium — color coded Brown 


T040-7-ZIR Tungsten, .040x7, GND, ZIR 10 

T1/16-3-ZIR Tungsten, 1/16 x3, GND, ZIR 10 

T1/16-7-ZIR Tungsten, 1/16x7, GND, ZIR 10 






2% Thorium — color coded Red 


T040-7-THO Tungsten, .040x7, GND, 2% THO 10 

T1/16-18-THO Tungsten, 1/16x18, GND 2% THO 20 

T1/16-3-THO Tungsten, 1/16 x3, GND, 2% THO 10 






T-3/32-18-THO Tungsten, 3/32x18 GND 2% THO 20 





18 




125 AMP AIR COOLED MODEL 9 


TIG TORCHES 9, 20, 24, 25 

12 

1 2 

11 

10 

9 

8 

7 

6 

1a 

5 

3 

4 

10a 

23 

13 

15 

17 

14 

16 

250 AMP WATER COOLED MODEL 20 

13a 

18 

19 

1b 

20 

21 

18 

14a 

22 




19

Item Part No. Description Torch Std. Pkg 

1. HP-9 125A Torch Body 9 1 

HP-9-12R 125A Torch Pkg., 12’ 9 1 

HP-9-25R 125A Torch Pkg., 25’ 9 1 

SR-9 125A Torch Body 9 1 

SR-9-12R 125A Torch Pkg., 12’ 9 1 

SR-12-2 125A Torch Pkg., 2 pc, 12’ 9 1 

SR-9-25R 125A Torch Pkg., 25’ 9 1 

SR-9F 125A Torch Body, Flexible 9 1 

SR-9F-25R 125A Torch Pkg., 25’ 9 1 

1a. SR-9FV 125A Torch Body, Flex w/Valve 9 1 

SR-9FV-12R 125A Torch Pkg,12’ w/Valve 9 1 

SR-9FV-25R 125A Torch Flex 25’ w/Valve 9 1 

SR-9V 125A Torch Body, w/Valve 9 1 

SR-9V-12-2 125A Torch Pkg., 12’ w/Valve 9 1 

SR-9V-12R 125A Torch Pkg., 12’ w/Valve 9 1 

SR-9V-25R 125A Torch Pkg., 25’ w/Valve 20 1 

1b. HP-20 250A Torch Body 20 1 

HP-20-12 250A Torch Pkg., 12’ 20 1 

HP-20-25 250A Torch Pkg., 25’ 20 1 


SR-20-12 250A Torch Pkg., 12’ 20 1 

SR-20-12R 250A Torch Pkg., 25’ 20 1 

SR-20-25 250A Torch Pkg., 25’ 20 1 

SR-20-25R 250A Torch Pkg., 25’ 24 1 

HP-24 80 Amp Air-Cooled Torch 9,20 1 

2. 41V33 Back Cap, Short 9,20 5 

3. 41V35 Back Cap, Medium 9,20 5 

4. 41V24 Back Cap, Long 9,20 5 

5. 98W77 O-Ring 9,20 10 

6. 598882 Cup Gasket 9,20 1 

7. 13N20 Collet .020 9,20 5 

13N21 Collet .040 9,20 5 

13N22 Collet 1/16 9,20 5 

12N23 Collet 3/32 9,20 5 

13N24 Collet 1/8 24 5 

53N14 Collet 1/16 24 5 

53N15 Collet .020 24 5 

53N16 Collet .040 9 5 

84Z33 Collet 1/16 24 1 

53N62 Gas Lens Collet .020 24 5 

53N63 Gas Lens Collet .040 24 5 

53N64 Gas Lens Collet 1/16 9,20 5 

24GLC332 Gas Lens Collet, 3/32 9,20 5 

8. 13N25 Collet Body .020 9,20 5 

13N26 Collet Body .040 9,20 5 

13N27 Collet Body 1/16 24 5 

13N28 Collet Body 3/32 9,20 5 

24CB3/32 Collet Body 3/32 24 5 

13N29 Collet Body 1/8 24 5 

53N17 Collet Body .020 24 5 

53N18 Collet Body .040 9,20 5 

53N19 Collet Body 1/16 9,20 5 

9. 45V41 Gas Lens .020 9,20 5 

45V42 Gas Lens .040 9,20 5 

45V43 Gas Lens 1/16 9,20 5 

45V44 Gas Lens 3/32 9,20 5 


TIG TORCHES 9, 20, 24, 25 


45V45 Gas Lens 1/8 9,20 5 

10. 13N08 Alumina Cup #4 9,20 10 

13N09 Alumina Cup #5 9,20 10 

13N10 Alumina cup #6 9,20 10 

13N11 Alumina Cup #7 9,20 10 

13N12 Alumina Cup #8 9,20 10 

13N13 Alumina Cup #10 9,20 10 

10a. 13N14 Ceramic Cup #4 9,20 10 

13N15 Ceramic Cup #5 9,20 10 

13N16 Ceramic Cup #6 9,20 10 

13N17 Ceramic Cup #7 9,20 10 

13N18 Ceramic Cup #8 9,20 10 

13N19 Ceramic Cup #10 9,20 10 

53N23 Ceramic Cup .625 24 10 

53N24 Ceramic Cup #4 24 10 



11. 14N65 Alumina Cup #4 9 10 

53N58 Alumina Cup #4 9,20,24,25 10 

53N59 Alumina Cup #5 9,20,24,25 10 

53N60 Alumina Cup #6 9,20,24,25 10 

53N61 Alumina Cup #7 9,20,24,25 10 

53N61S Alumina Cup #8 9,20,24,25 10 

12. 57N75 Alumina Cup #6 9,17,18,20 10 

57N74 Alumina Cup #8 9,17,18,20 10 

53N87 Alumina Cup #12 9,17,18,20 10 

53N88 Alumina Cup #10 9,17,18,20 10 

53N89 Alumina Cup, Short 9,17,18,20 10 

13. H-100R Handle Ribbed SR9,SR17 1 

13a. 53N06R Handle, Ribbed HP9,HP20 1 

14. H-100 Handle, Smooth SR9,SR17 1 

14a. 53N06 Handle, Smooth HP9,HP20 1 

15. 57Y01R Power Cable 12.5’ 9V,17,17V 1 

57Y03R Power Cable 25’ 9V,17,17V 1 

16. 57Y01-2 Power Cable 12.5’ (2 piece) 9,17 1 

57Y03-2 Power Cable 25’ (2 piece) 9,17 1 

17. 105Z57 Power Cable Adapter 9,17 10 

18. 53N04 Hose Clamp 24 1 

19. 45V09 Gas Hose 12.5’ 20,24W,25 1 

45V10 Gas Hose 25’ 20,24W,25 1 

40V77 Gas Hose Extension 12.5’ 18,20,25 1 

40V77L Gas Hose Extension 25’ 18,20,25 1 

40V77LR Argon Hose Extension 25’ 18,20,25 1 

20. 45V03 Power Cable 12.5’ 20,24W,25 1 

45V04 Power Cable 25’ 20,24W,25 1 

40V78L Extended Power Cable 25’ 18,20,25 1 

21. 45V07 Water Hose 12.5’ 20,24W,25 1 

45V08 Water Hose 25’ 20,24W,25 1 

40V76 Water Hose Extension 12.5’ 18,20,25 1 

40V76L Water Hose 25’ 18,20,25 1 

22. 45V11 Power Cable Adapter 18,20,24W 1 

23. VS-2 Valve Knob & Stem 9V,17V 5 

NS S-008 O-Ring 9,17,18,26 10 

NS 9-4 Insert for 9,20 9,20 5 

NS 53N66 Gas Lens Insulator 24 5 

NS 53N22 Nozzle Gasket 24 5 

20 




150 AMP AIR COOLED MODEL 17 

200AMP AIR COOLED MODEL 26 

7 


TIG TORCHES 17, 18, 26 

14 

11 

1 2 

13 

10 

8 

6 

1a 

4 

3 

12 

5 

19 

12a 

9 

15 

25 

16 

17 

18 

350 AMP WATER COOLED MODEL 18 

1b 

15a 

21 

22 

1c 

16a 24 

20 

21 

23 

26 




21


TIG TORCHES 17, 18, 26 


1. HP-17 150A Torch Body 17 1 

HP-17-12R 150A Torch Pkg., 12’ 17 1 

HP-17-25R 150A Torch Pkg., 25’ 17 1 


SR-17-12R 150A Torch Pkg., 12’ 17 1 

SR-17-25-2 150A Torch Pkg,25’ 2pc Hose 17 1 

SR-17-25R 150A Torch Pkg., 25’ 17 1 

SR-17F 150A Flexible Torch Body 17 1 

HP-26 200A Torch Body 26 1 

HP-26V 200 A Torch Body, w/Valve 26 1 


SR-26-12R 200A Torch Pkg., 12’ 26 1 

SR-26-25-2 200A Torch Pkg.25’ 2pc Hose 26 1 

SR-26-25R 200A Torch Pkg., 25’ 26 1 

SR-26F 200A Flexible Torch Body 26 1 

1a. HP-17V 150A Torch body w/Valve 17 1 

HP-17V-12R 150A Torch Pkg,12’w/Valve 17 1 

HP-17V-25R 150A Torch Pkg,25’w/Valve 17 1 

SR-17FV-12-2 150A Torch Pkg.12’2pc Hose/Valve 17 1 

SR-17FV-12R 150A Torch Pkg.12’, w/Valve 17 1 

SR-17FV-25-2 150A Torch Pkg.25’,2pc Hose/Valve 17 1 

SR-17FV 150A Torch Body Flex w/Valve 17 1 

SR-17FV-25R 150A Torch Flex, 25’ w/Valve 17 1 

SR-17V 150A Torch Body w/Valve 17 1 

SR-17V-12-2 150A Torch Pkg, 12’ 17 1 

SR-17V-12R 150A Torch Pkg, 12’ w/Valve 17 1 

SR-17V-25-2 150A Torch Pkg, 25’ 2 pc Hose 17 1 


SR-26V 200A Torch Body w/Valve 26 1 


SR-26V-12-2 200A Torch Pkg., W/Valve 26 1 

SR-26-12-2 200A Torch Pkg., 20c Cable 26 1 


SR-26FV 200A Torch Body,Flex w/Valve 26 1 

SR-26FV-25R 200A Torch Pkg, 25’ w/Valve 26 1 

SR-26FV-25-2 200A Torch Pkg., 25’, w/Valve 26 1 

1b. HP-18-12 350A Torch Pkg, 12’ 18 1 

HP-18-25 350A Torch Pkg, 25’ 18 1 

HP-18 350A Torch Body 18 1 


SR-18-12 350A Torch Pkg, 12’ 18 1 

SR-18-25 350A TorchPkg, 25’ 18 1 

1c. SR-18V 350A Torch Body w/Valve 18 1 

SR-18V-12 350A Torch Pkg, w/Valve,12’ 18 1 

SR-18V-25 350A Torch Pkg, w/Valve, 25’ 18 1 

2-3 Back Caps 17,18,26 5 


4. O-Ring 17,18,26 10 

5. Cup Gasket 17,18,26 5 

6-7. Gas Lens Insulators 17,18,26 5 

8. Collets 17,18,26 5 

9. Collet Bodies 17,18,26 5 

10-11 Gas Lenses 17,18,26 5 

12-14 Alumina & Ceramic Cups 17,18,26 5 

15. H-100R Handle, Ribbed SR9,SR17 1 

105Z55R Handle, Ribbed HP17 1 

15a. H-200R Handle, Ribbed SR18,SR26 1 

10N15R Handle, Ribbed SR18,SR26 1 

16. H-100 Handle, Smooth SR9,SR17 1 

105Z55 Handle, Smooth HP17 1 

16a. H-200 Handle, Smooth SR18,SR26 1 

10N15 Handle, Smooth SR18,SR26 1 

54N84R Handle, Ribbed HP26 1 

17. 57Y01R Power Cable, 12.5’ 9V,17,17V 1 

57Y03R Power Cable, 25’ 9V,17,17V 1 

56Y38R Power Cable, 12.5’ 9 1 

46V28R Power Cable, 12.5’ 26 1 

46V30R Power Cable, 25’ 26 1 

40V64R Rubber Power Cable,12.5’ 18 1 

18. 57Y01-2 Power Cable, 12.5’ (2 pc) 9,17 1 

57Y03-2 Power Cable, 25’ (2 pc) 9,17 5 

19. VS-2 Valve Knob & Stem 9V,17V 5 

20. VS-1 Valve Knob & Stem 26V 10 

21. 53N04 Hose Clamp 24 1 

22. 40V74 Water Hose, 12.5’ 18 1 

40V76 Water Hose Ext., 12.5’ 18,20,25 1 

41V32 Water Hose, 25’ 18 1 

40V76L Water Hose, 25’ 18,20,25 1 

23. 40V75 Gas Hose, 12.5’ 18 1 

41V30 Gas Hose, 25’ 18 1 

41V30R Gas Hose, 25’ Rubber 18 1 

40V75R Gas Hose,12.5’ Rubber 18 1 

45V09R Gas Hose,12.,5’(2 pc) 17 1 

45V10R Gas Hose 25’, Rubber 17 1 

24. 46V30-2 Pwr Cable&Gas Hose (2pc) 26 1 

40V64 Power Cable 12.5’ 18 1 

41V29 Power Cable 25’ 18 1 

41V29R Power Cable 25’ 18 1 

25. 45V11 Power Cable Adapter 18,20,24W 1 

26. 45V62 Power Cable Adapter 26 1 

NS 18CG20 Stubby Cup Gasket 17,18,26 5 

NS 18-7 Insert 17,18,26 5 

NS LDT26R DINSE Connector 26 1 

22 




BACK CAPS 


TIG TORCHES 

Part No. Description Torches 

57Y02 Long Back Cap 17,18.26 

57Y04 Short Back Cup 17,18.26 

98W18 O-Ring 17,18.26 


41V33 Short Back Cup 9,20 

41V35 Medium Back Cup 9,20 

41V24 Long Back Cap 9,20 

98W77 O-Ring 9,20 

INSULATORS 


54N01 Gas Lens Insulator 17,18,26 


54N63 Large Diameter Gas Lens Insulator 17,19,26 


53N66 Gas Lens Insulator 24,24W 


598882 Cup Gasket 9,20,25 


9-4 Insert 9,20 


18CG Cup Gasket 17,18,26 


18-7 Insert 17,18,26 




23

COLLETS Qty per pkg: 5 

Size Part No. Torch 

.020 10N21 17,18,26 

.040 10N22 17,18,26 

1/16 10N23 17,18,26 

3/32 10N24 17,18,26 

1/8 10N25 17,18,26 

5/32 54N20 17,18,26 


.040 10N22S 17,18,26 

1/16 10N23S 17,18,26 

3/32 10N24S 17,18,26 

1/8 10N25S 17,18,26 


.020 13N20 9,20,25 

.040 13N21 9,20,25 

1/16 13N22 9,20,25 

3/32 13N23 9,20,25 

1/8 13N24 9,20,25 


.020 53N15 24,24W 

.040 53N16 24,24W 

1/16 53N14 24,24W 

3/32 24C332 24,24W 

1-31/32" 

1-5/32" 

Stubby 

1-1/64" 

17/32" 

COLLET BODIES 

Qty per pkg: 5 


.020 10N29 17,18,26 

.040 10N30 17,18,26 

1/16 10N31 17,18,26 

3/32 10N32 17,18,26 

1/8 10N28 17,18,26 

5/32 406488 17,18,26 


.020 13N25 9,20,25 

.040 13N26 9,20,25 

1/16 13N27 9,20,25 

3/32 13N28 9,20,25 

1/8 13N29 9,20,25 


.020 53N17 24,24W 

.040 53N18 24,24W 

1/16 53N19 24,24W 

3/32 24CB332 24,24W 


TIG TORCHES 

3/8-32 Thd. 

1-27/32" 

3/8-24 Thd. 5/16-24 Thd. 

13/16" 

1/2" 

5/16-24 Thd. 


.020 53N62 24,24W 

.040 53N63 24,24W 

1/16 53N64 24,24W 

POWER CABLE ADAPTERS 


Part No. Torch 

45V11 18,20 

2-1/2" 

5/8 - 18 L.H. Thd 

2” 

29/32" 

7/8 - 14 L.H.Thd 

GAS LENSES 



.020 45V29 17,18,26 

.040 45V24 17,18,26 

1/16 45V25 17,18,26 

3/32 45V26 17,18,26 

1/8 45V27 17,18,26 

5/32 45V28 17,18,26 


3/32 45V64 17,18,26 

1/8 995795 17,18,26 

5/32 45V63 17,18,26 

3/4-16 Thd. 

3/8-32 Thd. 

1-15/16" 

X-Large 

1-16 Thd. 

3/8-32 Thd. 


45V62 26 


105Z57 17 

2-1/2” 

5/8 - 18 Thd 

5/8 - 18 Thd 

2” 

7/8 - 14 Thd 

3/8 - 24 Thd 


.020 45V41 9,20,24,25 

.040 45V42 9,20,24,25 

1/16 45V43 9,20,24,25 

3/32 45V44 9,20,24,25 

1/8 45V45 9,20,24,25 

1-15/16" 

9/16-18 Thd. 

5/16-24 Thd. 

1-15/16" 

24 




ALUMINA CUPS Qty per package: 10 

Part No. I.D. Size Torches 

10N50 1/4” 4 17,18.26 

10N49 5/16” 5 17,18.26 

10N49L Long 5/16” 5L 17,18.26 

10N48 3/8” 6 17,18.26 

10N48L Long 3/8” 6L 17,18.26 

10N47 7/16” 7 17,18.26 

10N47L Long 7/16” 7L 17,18.26 

10N46 1/2” 8 17,18.26 

10N45 5/8” 10 17,18.26 

10N44 3/4” 12 17,18.26 

54N18 1/4” 4 17,18.26 

54N17 5/16” 5 17,18.26 

54N16 3/8” 6 17,18.26 

54N15 7/16” 7 17,18.26 

54N14 1/2” 8 17,18.26 

54N19 11/16” Short 17,18.26 

13N08 1/4” 4 9, 20, 25 

13N09 5/16” 5 9, 20, 25 

13N10 3/8” 6 9, 20, 25 

13N11 7/16” 7 9, 20, 25 

13N12 1/2” 8 9, 20, 25 

13N13 5/8” 10 9, 20, 25 

53N58 1/4” 4 9, 20, 24 

53N59 5/16” 5 9, 20, 24 

53N60 3/8” 6 9, 20, 24 

53N61 7/16” 7 9, 20, 24 

53N23 .165 .625 24 

53N24 1/4” #4 24 

53N25 5/16” #5 24 

53N27 3/8” #6 24 

57N75 3/8” 6 17, 18, 26 

57N74 1/2’ 8 17, 18, 26 

53N88 5/8” 10 17, 18, 26 

53N87 3/4” 12 17, 18, 26 

53N89 15/16” Short 17, 18, 26 

54N35 1/4” 4 17,18.26 

54N34 5/16” 5 17,18.26 

54N33 3/8” 6 17,18.26 

54N32 7/16” 7 17,18.26 

54N31 1/2” 8 17,18.26 

54N36 11/16” Short 17,18.26 

105Z43 1/4” 4 17,18.26 

105Z42 5/16” 5 17,18.26 

105Z44 3/8” 6 17,18.26 

105Z45 7/16” 7 17,18.26 

08N78 1/2” 8 17,18.26 

08N79 5/8” 10 17,18.26 

08N80 3/4” 12 17,18.26 

13N14 1/4” 4 9, 20, 25 

13N15 5/16” 5 9, 20, 25 

13N16 3/8” 6 9, 20, 25 

13N17 7/16” 7 9, 20, 25 

13N17 1/2” 8 9, 20, 25 

13N19 5/8” 10 9, 20, 25 

I.D. 

I.D. 

I.D. 

I.D. 

I.D. 

I.D. 

I.D. 

I.D. 

I.D. 

1" 


TIG TORCHES 

1-27/32" 

(3” for Long ) 

1-5/8" 

1-5/32" 

5/8” 

1-7/8" 

1-5/8" 

1-27/32" 

1-5/32" 

7/16 - 16 Thd 

3/4 - 16 Thd 

3/8 - 24 Thd 

9/16 - 18 Thd 

9/16 - 18 Thd 

1 - 16 Thd 

3/4 - 16 Thd 

3/8 - 24 Thd 

7/16-16 Thd 




25


LASER PRODUCTS 

Part No. Ref. No. Description Torch 

T-6078 3-01910-A Nozzle 1.0mm Bystronic® 




T-6087 3-01907-B Nozzle 1.5mm Bystronic® 



T-6073 3-01905-A Nozzle 1.0 mm Bystronic® 





T-6130 909660 Nozzle 1.5mm NC Cincinnati® 

T-6434 909661 Nozzle 2.0mm Nc Cincinnati® 

N/A L223 Nozzle 2.0mm Std (920006) Cincinnati® 

T-6125 907470 Nozzle 1.5mm Std Cincinnati® 

N/A 46683300230 Copper Nozzle Holder Mazak® 

T-6423 46683301170 Contact Kit Mazak® 

N/A AL84 Brass Base Mazak® 

T-6395 46683300850 Nozzle Body, Copper Mazak® 

N/A AL80 Tefl on Spacer 27x5.5 Mazak® 

T-5186 46602350080 Stylus Foot, Brass, H9 Mazak® 

N/A AL83 Copper Nut (46683301100/2) Mazak® 

N/A AL77 Tefl on Spacer 24x3 Mazak® 

N/A AL79 Tefl on Spacer 30x4 Mazak® 

T-6329 46683301140 Aluminum Nozzle Body Mazak® 

N/A AL74 Bracket (46683301110) Mazak® 

T-6167 46603350520-A Nozzle 1.5mm Mazak® 

T-6173 46603350520-B Nozzle 1.5mm Mazak® 

T-6169 46603350522-A Nozzle 2.0mm Mazak® 

T-6176 46603350522-B Nozzle 2.0mm Mazak® 

T-6325 46683301930 Tefl on Spacer Mazak® 

N/A AL82 Ring (46683301160) Mazak® 

T-6222 W1256 Nozzle, Shield 1.2mm Mitsubishi® 

T-6211 W269 Double Nozzle Tip Mitsubishi® 

N/A L356 Nozzle 2.0 Mm (W267) Mitsubishi® 

T-6207 W270 Double Nozzle, 8 Hole Mitsubishi® 

T-6206 W390 Double Nozzle, 4 Hole Mitsubishi® 

T-6214 W266 Nozzle 1.5mm Mitsubishi® 

T-6265 124561 Nozzle 0.8mm, Standard Trumpf® 

T-6273 126933 Nozzle 2.3mm HD Trumpf® 

T-6271 237501 Nozzle 1.7mm HD Trumpf® 

T-6266 124562 Nozzle 1.0mm, Standard Trumpf® 

T-6270 237497 Nozzle 1.4mm, HD Trumpf® 

T-6290 258809 Nozzle Holder, Ceramic Trumpf® 

T-6442 260432 Nozzle Holder Trumpf® 

BYSTRONIC® is a registered trademark or BYSTRONIC. CINCINNATI® is a registered trademark of CINCINNATI. 

MAZAK® is a registered trademark of MAZAK. MITSUBISHI® is a registered trademark of MITSUBISHI. 

TRUMPF® is a registered trademark of TRUMPF. 




1


OXY-FUEL TIPS 

Part No. Description Torch 

COF 62901 2 Pc Cutting, Fuel Gas/O2 Harris® 




COF 62904 2pc Cutting,fuel Gas/O2, plated Harris® 

COF 6290VVC0 2 Pc Cutting, Fuel Gas/O2 Harris® 

COF 6290VVC0.5 2pc Cutting,fuel Gas/O2, plated Harris® 

COF 6290VVC00 2pc Cutting,fuel Gas/O2, plated Harris® 


COF 6290VVC1.5 2pc Cutting,fuel Gas/O2, plated Harris® 



COF 6290VVC4 2 Pc Cutting, Fuel Gas/O2 Victor® 

OF GPN-0 2 Pc Cutting, Fuel Gas/O2 Victor® 




OF GPN-3 1 Pc Cutting, Acetylene/O2 Victor® 

OF 1-101-0 1 Pc Cutting, Acetylene/O2 Victor® 










HARRIS® is a registered trademark of Harris. VICTOR® is a registered trademark of Thermadyne. 

2

Providers of Advanced Cutting and Welding Consumables ... - dpiaca

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