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TURBINE FRAC PUMP - ASSEMBLY - HHP

TURBINE FRAC PUMP - ASSEMBLY - HHP

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<strong>HHP</strong> SummitHouston, TxGreen Field Energy ServicesNatural Gas Driven Turbine Frac Pumps


About Green Field Energy Services2Green Field is an oilfield services companyformed in 1969 with 3 lines of business:1. Hydraulic Fracturing ServicesA. Provide hydraulic fracturing servicesusing turbine-powered pressure pumpingequipment. All new and state-of-the art.Turbine Frac Pumps2. Well ServicesA. Provide cementing, coiled tubing,pressure pumping, acidizing and otherpumping services.Coil TubingCementing1. Proppant ProviderA. Provide proppant for internal use and forsale to 3 rd parties.Frac Sand Mine


Turbine Fracturing History• First use of turbines in oilfield in mid 1960s.• Early 1970’s Dowell and Western develop 1200 HP solar turbine engine.• Late 1980’s MTT successfully develops turbine fire fighting equipment.• 2005 MTT collaborated with HCI to develop turbine fracturing.• Built, packaged, and performed proof of concept in 2006.• Turbine System Technology invested $25M in R&D and field testingthrough 2009.• 3 Turbine Frac spreads [114,000 <strong>HHP</strong>] in operation today.CLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


4What Makes Us Different – Use Turbine Driven Frac Pumps1. Smaller Footprint4500 HP on singletrailer2. Less EmissionsMeets EPA Tier IV levelWith DieselThe NOx is86.9% lessThe CO is76.8% less3. Natural Gas Fuel CapabilityDieselEngineTurbineEngineDieselEngineTurbineEngineLNG CNG LPG Field GasCLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


Green Field Energy Services – TF- 40 TurbineCLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


Bobtail trailer withQuintuplex pump =2500 <strong>HHP</strong>Large trailer with twotriplex pumps=4,500 <strong>HHP</strong>


Dual Fuel Setup• Turbine fuel manifold will be configured to run either gas or diesel• Two separate fueling systems with different control valves but thesame IDEC FCU• Both fuel systems will run on the same software, no additionalprogramming or training is required.


Green Field Energy Services – Turbine Frac Pump (TFP)CLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


Natural Gas – TFP vs. Diesel Recip. EngineDescription GFES TFP Diesel Recip. CommentsFueling LogisticsUse of field gas, Norefueling required.No refueling logistics.Constant need torefuel betweenstages.Road transportrefueling required.GFES TFP runs 100% on field gas. Diesel Reciprocatingunits runs on a mix of gas and diesel fuel thus requiringconstant top-off of diesel fuel.GFES TFP is a far “greener” operation due to the lack ofroad transportation required for refueling.HSENo refueling required.Refueling requirespresence of a frachand on unit.Liquid fuel requires constant monitoring for both fuel leveland spills. Gas is cleaner and requires no suchmonitoring or cleanup after an unintended release.EngineModificationsStandard GFES units areDual Fuel / Class 1 Div 2.Recips require anaftermarket gasinjection system.Turbines operating on gas experience an increase ofpower and efficiency whereas reciprocating enginesexperience the exact opposite.Operating lifeOperating on gasincreases the life of theturbine.No data available(technology notproven).The turbine has fewer moving parts – designed for harshmilitary duty and high cycles.CLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


The Green Field Footprint – 25,000 HPCLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


In Summary• Our footprint is 1/3 rd the size of a conventional FracSpread.• Running on diesel fuel we meet Tier IV emissions.(ie: In comparison to reciprocating engines)• Running on gas, we are more efficient, run cleanerand have zero refueling logistics if running on fieldgas.• We can run on LNG, CNG, LPG or field gas.• Our dual fuel technology is proven and we have dualfuel units now.


Appendices


Turbine Frac Pump Overview• Turbine Drive Train: (1) 3,850 HP Lycoming T-55 or (2) 4,400 HP TF-40Gas Turbines.• Pump Range: 2,250 <strong>HHP</strong> Triplex to 2,500+ <strong>HHP</strong> Quint.• Control System: Data Van -- Full Instrumentation for Turbine andPump Control and Monitoring; On-Board Computerwith Data Acquisition.• Utility Range: (2) Triplex on a Trailer, or (1) 2,500+ Quint on SmallBobtail.• Portability: Skid base design (Land, Offshore, Air Cargo or HeavyLift Chopper).• Dry Weight: Approximately 32,000 lbs.• Dimensions: 8’ x 9’ x 11’• Fuel System: Natural Gas, Diesel, Biofuel, Jet A Fuel, etc.CLEAN <strong>TURBINE</strong> <strong>PUMP</strong>ING TECHNOLOGY


GFES Turbine Powered Frac Equipment vs.Reciprocating Frac Equipment- Dual Fuel -Description GFES Frac Recip Frac CommentsHP Comparison(per trailer)4,500 - 5,000 <strong>HHP</strong>2,000 – 2,500<strong>HHP</strong>The GFES trailer uses two TFP’s (turbine frac pumps) inlieu of the competition’s single pump application.Fueling LogisticsInexhaustible supply.No refueling required.No refueling logistics.Constant need torefuel betweenstages.Road transportrefueling required.GFES TFP runs 100% on field gas. Reciprocating unitsruns on a mix of gas and diesel fuel thus requiringconstant top-off of diesel fuel.GFES TFP is a far “greener” operation due to the lack ofroad transportation required for refueling.Exhaust HeatSafety /EnvironmentConsiderationsEngineModificationsMassive exhaust heatavailable.No refueling required.Standard GFES units areDual Fuel / Class 1 Div 2.No appreciablewaste heatavailable.Refueling requirespresence of a frachand on unit.Recips require anaftermarket gasinjection system.Emissions Approximately 75% Lower. Higher emissions.Operating lifeOperating on gasincreases the life of theturbine.No data available(technology notproven).The turbine produces ~20 lbs/sec of 1,000 F heat at 100%of power. Use for process work, including well waterevaporation.Liquid fuel requires constant monitoring for both fuel leveland spills. Gas is cleaner and requires no suchmonitoring or cleanup after an unintended release.Turbines operating on gas experience an increase ofpower and efficiency whereas reciprocating enginesexperience the exact opposite.The GFES TFP was certified on gaseous fuel, #2 dieseland B-100 bio-fuel. The GFES unit was ~75% lower Noxand CO than a recip.The turbine has fewer moving parts – designed for harshmilitary duty and high cycles.


Gas Supply within Turbine EnclosureAtmos/Continental Valve• Supply rail to Atmos Valve• Atmos valve to the continental valve• Hard piped from the continental valve to the fuelmanifold rail.Three (3) connection points..Dual Fuel Manifold

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