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HM Catalogue - HansaMatrix

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Introduction<br />

1<br />

As one of the Nordic and Baltic premier contract electronics manufacturing companies serving leading OEM’s in<br />

their markets such as industrial, transportation, telecom, renewable energy, medical and defense <strong>HansaMatrix</strong><br />

has the biggest potential to make a difference. Building on over 30 years experience company makes itself available<br />

as valuable resource with mission to help customers to create world class market leading products.<br />

Our regional manufacturing concept that is based on reference manufacturing plant matrix with standardized<br />

process strategy creates cost effective, unique manufacturing operation characterized by excellence and innovation,<br />

compatibility, scalability, contingency and supply safety.<br />

We are making progress with exceptional engineering competence in all core technologies, starting from product,<br />

process engineering and extending to aftermarket support that is available through whole region from our<br />

competence centers.<br />

In these challenging economic times, our core values and commitment to sustainability remains unchanged.<br />

Now more than ever, this agenda holds the potential for the long-term and sustainable success of our business.<br />

I sincerely believe that businesses like <strong>HansaMatrix</strong> will be a positive force for knowledge based economy and<br />

regional competitiveness development, environment protection and such an approach is in the interests of all<br />

our stakeholders – our customers, our partners, our investors, our employees, and the communities where we<br />

operate.<br />

Ilmars Osmanis<br />

CEO<br />

Introduction


Corporate profile<br />

<strong>HansaMatrix</strong> offers turnkey manufacturing services to the North and Central Europe<br />

leading electronics and industrial companies. Company manufactures and<br />

assembles electronic printed circuit boards, electromechanical components, subsystems,<br />

and complete systems for a diverse range of original equipment manufacturers<br />

from industrial and commercial, networking and telecommunications, transportation<br />

and automotive, renewable energy, defence and medical industries.<br />

<strong>HansaMatrix</strong> manufacturing services comprise number of electronic printed board<br />

assembling processes – any complexity SMD and T/H, selective and wave soldering,<br />

conformal coating and encapsulation. Test solution ranging from automatic<br />

optical and x-ray inspection to in-circuit and flying probe testing, firmware downloading<br />

and functional testing.<br />

Company offers wide spectrum of product development, test system engineering,<br />

design for manufacturability and testability engineering services.<br />

Customer service and supply chain management solutions are based on order and<br />

forecast driven by just in time fulfilment process, with extensive use of product<br />

safety and consignment stock, inventory stock and supplier consignment stock solutions.<br />

<strong>HansaMatrix</strong> has consistently growing sales with volume reaching 40M Euros, and<br />

wide geography with sales activities in 9 countries. It operates 2 state of the art<br />

standardized manufacturing plants, both in low cost area.<br />

Quality management system certified to ISO9001:2008; ISO14001:2004.<br />

Profile & Markets<br />

2


Market sectors<br />

Industrial and commercial<br />

Many years of experience with diverse customers across<br />

various industries enables us to bring expertise and best<br />

practices to your business. Manufacturing Partnership<br />

with <strong>HansaMatrix</strong> can lower costs, improve time-tomarket<br />

and create advanced market leading products.<br />

Industrial customers can gain competitive advantage<br />

through engineering and design expertise, global supply<br />

chain management and volume purchasing power.<br />

Telecommunications, Wireless and<br />

Networking<br />

Telecommunication and networking products historically<br />

have been a core of manufactured products. <strong>HansaMatrix</strong><br />

offers number of solutions to meet various<br />

requirements, such as immediate scale, cost-effective<br />

business models.<br />

Our customers can gain from deep technical expertise in<br />

number of special technologies (wireless, RF, GPS, GSM/<br />

GPRS, Bluetooth, WiFi, etc).<br />

3<br />

Renewable energy<br />

The diffusion and deployment of newly developed renewable energy technologies<br />

into markets are particularly important. <strong>HansaMatrix</strong> engineering<br />

team competence and well developed manufacturing processes allow our<br />

customers to leverage complexity and support creation of innovative products<br />

that are handling and converting renewable energy – sunlight, wind, or<br />

any other form of resource into usable energy.<br />

Medical<br />

Extensive engineering experience in number of specialized technologies<br />

across number of industries enables us to bring expertise and best practices<br />

to your business. In combination with certified medical quality management<br />

system <strong>HansaMatrix</strong> delivers production services that ensure product excellence<br />

and patient safety.<br />

Defence and Security<br />

With over 25 years experience delivering technically complex, long life cycle,<br />

high mix, low volume and high reliability products, engineering and manufacturing<br />

solutions, <strong>HansaMatrix</strong> is well positioned to provide cost effective,<br />

mission critical solutions to defence and security customers. Company is<br />

well suited to develop or deploy international programs with IP and offset<br />

commitments.<br />

Profile & Markets


Manufacturing<br />

Partnership<br />

It is everything about – how to help customers to create world class market leading products.<br />

Customer Service Philosophy<br />

Good customer service doesn’t just happen.<br />

We believe it is important that we commit to<br />

effective customer service, understand its objectives<br />

and follow certain principles.<br />

Customer service in our organization is committed<br />

with full focus on main objectives,<br />

which creates value to customers – competence,<br />

on time delivery, quality, and economical<br />

cost.<br />

Collaboration very much often starts with first<br />

contact. But in general this might be a simple<br />

exchange of information, but often action or<br />

corrective measures are required.<br />

In broader sense we are making ourselves<br />

available as valuable resources to our customers<br />

and will not be satisfied until we have met<br />

their needs and exceeded their expectations.<br />

By assisting our customers in their product<br />

development, we are enriching them through<br />

the advancement of knowledge and the innovations.<br />

5<br />

Core Principles in customer<br />

service<br />

→ Proactivity – causing something to<br />

happen rather than waiting to respond<br />

to it after it happens<br />

→ Accuracy – providing accurate diagnosis<br />

and solutions to issues that<br />

the client has risen<br />

→ Timeliness – resolving all issues as<br />

quickly as possible, and providing<br />

timely status updates when complex<br />

or time-consuming issues arise<br />

→ Professionalism – maintaining professional<br />

tone and courtesy in communication<br />

with clients and team<br />

members<br />

→ Advocacy – customer service team<br />

is the client’s voice inside of the<br />

company -our clients are the only<br />

reason we are in business<br />

Manufacturing Partnership


Product life cycle<br />

management (PLM)<br />

Product development support from early development stages<br />

till manufacturing can significantly decrease investment cost<br />

and time to market.<br />

<strong>HansaMatrix</strong> offers New Product Development support with<br />

extensive expertise in:<br />

→ Electronic components<br />

→ Electronic printed circuit board layout design<br />

→ Battery powered embedded system design<br />

→ Mechanic parts engineering support<br />

→ Test system engineering<br />

Our Product Data Management (PDM) information system<br />

provides a single version for all product and supplier data, delivering<br />

visibility and traceability, change control, quality and<br />

safety.<br />

Company’s extensive experience in technology and engineering<br />

provides the best support for New Product Introduction<br />

(NPI) through:<br />

→ Electronic and mechanical component supplier selection<br />

and qualification<br />

→ Product design quality and design for manufacturability<br />

(DFM) analysis<br />

→ Rapid prototyping service<br />

→ Configuring standard or developing custom manufacturing<br />

process<br />

Manufacturing Partnership<br />

Product Life cycle Engineering Support provides solutions for<br />

→ End of life and obsolete component replacement<br />

→ Electronic printed circuit board redesign to accommodate replacement<br />

→ Constant product and process improvement process<br />

With extensive engineering automated manufacturing competence we develop high efficiency<br />

integrated manufacturing solutions to satisfy volume production requirements.<br />

Engineering<br />

Services<br />

Design, DFM,<br />

DFT, CAD, ...<br />

Prototyping<br />

Development<br />

Industrializa�on<br />

Component<br />

engineering<br />

Produc�on<br />

Ramp-up<br />

Manufacturing<br />

Services<br />

Cost reduc�on programs<br />

Supply Chain Management Services<br />

Op�mal fulfilment of customer requirements,<br />

(Price, Quality, OTD, Flexibility, etc.)<br />

Productre-launch<br />

A�er Sales<br />

Services<br />

Produc�on<br />

Ramp-down Product-Care<br />

Availability &<br />

alterna�ve parts<br />

6


Supply chain<br />

management<br />

(SCM)<br />

Supply chain solutions that provide high order fulfillment accuracy allow customers<br />

to reduce inventory and engaged working capital levels.<br />

Company provides Strategic purchasing with extensive expertise in:<br />

→ Global vendor development, sourcing and procurement<br />

→ Focused regional vendor development in EU low cost countries – Baltic<br />

and East Europe<br />

→ Management of sourcing relationships across whole supplier network<br />

Our Product Data Management information system provides verification of<br />

purchasing information and keeps whole track record of all purchasing data.<br />

Operational purchasing and scheduling set up utilises all benefits of:<br />

→ Vendor managed inventory solutions<br />

→ Forecast based ordering and call-offs solutions<br />

→ Fully traceable inventory management and redistribution<br />

→ EDI communication network<br />

Our order and forecast driven Customer service, planning and logistics operation<br />

provides one of highest in industry delivery accuracy and customer<br />

service level.<br />

7<br />

..Manufacturing Partnership


Manufacturing<br />

services (EMS)<br />

Combination of solid experiences with innovative solutions characterizes<br />

<strong>HansaMatrix</strong> way of developing electronic system manufacturing services.<br />

Company makes available for customers whole manufacturing process matrix<br />

that comprises standard factory layouts allowing easy cross factory balancing<br />

of resources, backup, safety and supply contingency. One product<br />

introduction (NPI) and process setup fits all manufacturing sites.<br />

Our company has common technological strategy over several manufacturing<br />

sites:<br />

→ Excellence and innovation – state of the art technologies combined<br />

with lean perspective<br />

→ Standardization and compatibility at manufacturing process level<br />

→ Scalability – same product can be manufactured from prototypes to<br />

volume at best economical way<br />

→ Backup, safety and contingency – available substitute manufacturing<br />

locations<br />

Electronic system manufacturing core competence areas:<br />

→ Automated high mix, high complexity, low to high volume printed circuit<br />

board (PCB) assembling, soldering and complementing technologies<br />

→ Low to high volume box build processes, including robotic and automated<br />

solutions<br />

Manufacturing Partnership..<br />

8


Quality management system<br />

(QMS)<br />

We live in an age of global business competition where brand value is created by superior<br />

quality, product performance and design. In our markets business customers<br />

perceive Nordic suppliers as manufacturers with distinctive engineering excellence and<br />

quality.<br />

We have full commitment to be number One, to be leading Nordic supplier of technically<br />

excellent and highest quality engineering, logistical and manufacturing services<br />

and products in our business – Development and manufacture of electronic components<br />

and systems including printed circuit board and final product assemblies.<br />

The name “<strong>HansaMatrix</strong>” is synonymous with Quality and our ultimate aim is to deliver<br />

products with so few defects that customers consider it to be defect-free. Core values of<br />

our quality system are satisfied customer, professional and committed people, elimination<br />

of waste, lean production and six sigma methods. Predictive quality control philosophy<br />

and high speed of business operation are some of principles to prevent problems<br />

rather than correct them.<br />

Quality Management system – processes, procedures, documents, workflows, records<br />

and data has been developed as integrated part of Digital Manufacturing environment<br />

and accessible for all employees. Concept of predictive quality control has been widely<br />

used.<br />

We believe that certifications to ISO9001:2008 for quality; ISO14001:2004 for environment<br />

is not only demonstration of implementation of good business practices. It is good<br />

life practices. Organized, thoughtful, meaningful and continuous improvement, couldn’t<br />

we all benefit from a little more of that?<br />

9<br />

..Manufacturing Partnership


Digital Manufacturing<br />

environment<br />

At <strong>HansaMatrix</strong> we virtually define, plan, create, monitor and control all production<br />

across multiple plants thus ensuring excellence in each of the seamlessly integrated<br />

steps and securing maturity and repeatability of our processes.<br />

Company transfers product that initially exists in a designer’s imagination to digital<br />

product data and manufacturing processes necessary to make that product – everything<br />

involved in the actual manufacturing – BOM, production route, adequate labor<br />

competence, tooling, processes, and work instructions.<br />

Our Digital Manufacturing environment provides our customers with:<br />

→ Agility – rapid generation of product engineering data and documented collaboration<br />

with plant operators enables quick production startup and introduction of<br />

change management<br />

→ Efficiency – engineers can analyze and identify bottlenecks in existing manufacturing<br />

routes and simulate optimized production setup<br />

→ Traceability – completeness of the information about every step in a process chain<br />

provides full insight into manufacturing throughout product lifecycle<br />

→ Repeatability – comprehensive product data warehouse and knowledge database<br />

integration with Manufacturing Execution System has minimized human factor impact<br />

to manufacturing process<br />

→ Quality – the highest level of defect detection and real-time alerting ensures both<br />

– quality management at shop-floor level as well as statistical data for continues<br />

improvements<br />

Manufacturing Partnership..<br />

10


Manufacturing facilities<br />

(Manufacturing Matrix)<br />

Ogre manufacturing plant<br />

(LATVIA)<br />

Manufacturing plant established at 2001. Was<br />

pioneering in introduction of various advanced<br />

technologies. One of most modern manufacturing<br />

sites in Nordic and Baltic countries.<br />

→ Reference high mix low to medium volume<br />

low cost manufacturing site<br />

→ Engineering team with substantial experience<br />

in all core technologies<br />

→ Fast and flexible prototype shop by use of<br />

specialized assembling lines<br />

→ Product development support team with<br />

component engineering, PCB layout, DFX<br />

analysis expertise<br />

→ Software development team<br />

Facilities & Technology<br />

Ventspils manufacturing plant<br />

(LATVIA)<br />

Manufacturing plant established at 2007 as backup<br />

manufacturing site. State of the art technology<br />

and lean manufacturing layout.<br />

→ Backup and capacity sharing medium volume<br />

low cost manufacturing site<br />

→ All technologies standardized and identical<br />

to the plant in Ogre<br />

12


Ogre (Latvia)<br />

13<br />

Ventspils (Latvia)Customer Locations<br />

Facilities & Technology


Service, Engineering and<br />

Manufacturing capabilities<br />

Engineering<br />

Services<br />

Design, DFM,<br />

DFT, CAD, ...<br />

Prototyping<br />

Development<br />

Industrializa�on<br />

Component<br />

engineering<br />

Produc�on<br />

Ramp-up<br />

Manufacturing<br />

Services<br />

Cost reduc�on programs<br />

Supply Chain Management Services<br />

Op�mal fulfilment of customer requirements,<br />

(Price, Quality, OTD, Flexibility, etc.)<br />

Productre-launch<br />

A�er Sales<br />

Services<br />

Produc�on<br />

Ramp-down Product-Care<br />

Product Lifetime Support<br />

Availability &<br />

alterna�ve parts<br />

→ Manufacturing experience based product<br />

development engineering support and<br />

services<br />

→ Test program development and test system<br />

engineering<br />

→ New product introduction services<br />

→ End of life and obsolete component replacement<br />

and related product redesign<br />

→ Continuous product and process improvement<br />

as well as cost reduction process<br />

→ Single version of product data maintenance,<br />

as well as traceability, change and<br />

revision control solution<br />

Facilities & Technology<br />

Supply chain management<br />

→ Supplier network development and qualification<br />

over whole spectrum of types of<br />

materials and geography<br />

→ Purchasing data track record maintenance<br />

→ Vendor managed inventory solutions<br />

→ Customer issue material inventory solution<br />

→ Forecast based ordering and call-offs solution<br />

→ Fully traceable inventory management<br />

and redistribution<br />

→ Safety stock product delivery solution<br />

Manufacturing services<br />

→ Fast assembling service of electronic<br />

printed circuit board (PCB) engineering<br />

prototype and qualification sample production<br />

→ Flexible low volume electronic PCB assembling<br />

service<br />

→ High quality high complexity and yield<br />

electronic PCB volume production by<br />

standardized assembly line layouts<br />

→ Flexible automated and manual low to<br />

high volume box build services<br />

→ Automated high volume manufacturing<br />

services<br />

14


Quality Management system<br />

→ Product quality control plan development,<br />

use of FMEA and P-FMEA analysis<br />

tools<br />

→ Use of production simulation and DFX<br />

analysis tools vPlan in order to reduce<br />

any potential cause for manufacturing<br />

defects<br />

→ Integrated system for continuous monitoring<br />

of key measurements in all process,<br />

use of statistical failure analysis<br />

methods.<br />

→ IPC workmanship standard based employee<br />

competence management system<br />

for both commercial and defense standards<br />

and regular training schedule<br />

15<br />

Digital Manufacturing<br />

→ CAD and BOM data verification prior creating<br />

product data sets in manufacturing<br />

environment<br />

→ Creating and maintaining of product data<br />

sets with whole revision control and overall<br />

electronic document and record control<br />

→ Product unit manufacturing traceability<br />

information including integration of customer<br />

developed test systems into product<br />

traceable digital environment


Printed<br />

Circuit Board<br />

Assembling<br />

(PCBA)<br />

Process (or – definition)<br />

Printed Circuit Board Assembling – process<br />

that produces functional electronic<br />

circuit, by means of surface mount assembling,<br />

where electronic components<br />

are placed on pads on outer surfaces of<br />

printed wired board, and through hole<br />

construction, where component leads<br />

are inserted in holes, and in both kinds<br />

of construction, component leads are<br />

electrically and mechanically fixed to<br />

the board with molten metal solder.<br />

Competitive advantages<br />

→ Best in a class in terms of quality and price high complexity and yield<br />

volume production capabilities by scalable, flexible, surface mount<br />

FUJI NXT platform based standardized assembly line layouts<br />

→ Fast and efficient service of low volume and single unit prototype<br />

production by small volume flexible surface mount MYDATA platform<br />

based assembling lines<br />

→ Flexible automated volume and low cost manual through hole assembling<br />

lines utilizing selective and wave soldering processes<br />

→ Environment safe and RoHS compliant technological soldering process<br />

→ Available variety of selective or whole product conformal coating and<br />

encapsulation process to full fill any environmental protection requirements,<br />

including most advanced UV cure and water based systems<br />

→ Preventive defect free quality management system with integrated<br />

CAD and BOM data verification, DFX analysis, assembling simulation<br />

and Machine program generation developed as part of Digital Manufacturing<br />

environment<br />

→ Component verification and assembly traceability system has been<br />

covering entire manufacturing process<br />

Facilities & Technology<br />

Deliverables<br />

→ CAD and BOM data setup and verification,<br />

DFX analysis and engineering<br />

review report<br />

→ Production tooling and setup<br />

→ Engineering prototypes<br />

→ Qualification samples and zero series<br />

→ Volume production of assembled<br />

and tested printed circuit board assemblies<br />

→ Assembled printed circuit boards<br />

with various types of conformal<br />

coating<br />

→ Encapsulated printed circuit boards<br />

and modules<br />

→ Miniature electronic modules assembled<br />

on boards or substrates,<br />

taped for further system assembly<br />

automation<br />

16


Test<br />

technologies<br />

Process (or – definition)<br />

Assembled electronic PCB and system<br />

Testing – process that by means<br />

of visual inspection, automated optical<br />

inspection, analog signature<br />

analysis, power-off, in-circuit, functional<br />

and other ways of measurement<br />

examining the characteristics<br />

of product.<br />

17<br />

Competitive advantages<br />

→ Complete test engineering resource including test strategy,<br />

program and hardware development<br />

→ Comprehensive multi stage automated optical inspection (AOI/<br />

AXI) that ensures high quality of PCB assembling process<br />

→ Long experience and well developed capabilities in Flying<br />

probe and In circuit testing (ICT) of assembled electronic circuits<br />

→ Broad functional test and system development knowledge including<br />

deep competence in numerous special applications,<br />

for example Bluetooth, GPS and GSM/GPRS and using various<br />

methods such as LabView programming, use of Boundary<br />

scan, JTAG and others<br />

→ Advanced expertise in developing of traceable test data warehouse<br />

solutions that are part of our Digital Manufacturing environment<br />

Deliverables<br />

→ Development of product testing strategy as well<br />

as quality control plan<br />

→ Automatic optical inspection (AOI/AXI) comes as<br />

standard quality control tool with PCB production<br />

process<br />

→ Development of customized test solutions including<br />

software, test programs, fixtures and<br />

complete measurement and processing systems<br />

→ Customized environment tests for various requirements<br />

including temperature shock and<br />

other options<br />

→ Traceable product test data in on-line or off-line<br />

database formats<br />

Facilities & Technology


Box Build<br />

Process (or – definition)<br />

Box build – process that sometimes,<br />

also called systems integration, assembly<br />

work other than printed<br />

circuit board (PCB) production. The<br />

electromechanical assembly process<br />

involving enclosure fabrication, installation<br />

of subassemblies and components,<br />

and installation and routing<br />

of cabling or wire harnesses.<br />

Competitive advantages<br />

→ Flexible manufacturing setup using short lead time<br />

parts supplier network<br />

→ Well developed and quality approved supplier network<br />

of various mechanical (machined parts, processed<br />

sheet metal, plastic components, enclosures<br />

and other types) parts within Nordic, Baltic countries<br />

as well as Far East<br />

→ Experienced and well trained engineering and production<br />

assembly staff with over 20 years of expertise<br />

→ Assembly process automation expertise by using various<br />

standard or customized robotics assembly cells as<br />

well as assembly conveyors<br />

→ Competence in box build solutions for various demanding<br />

environment and equipment protection levels<br />

→ Wholly transparent traceability of product through to<br />

components and operators by units and batches<br />

Facilities & Technology<br />

Deliverables<br />

→ Development of product assembling concept as well as<br />

various tooling setups<br />

→ Development of lean process as well as cost reduction<br />

strategies<br />

→ Preassembled parts or complete product build up<br />

→ Manual low to high complexity flexible electromechanical<br />

assembly and integration<br />

→ Automated robotic box build assembly<br />

→ Cable or wire harness products<br />

18


Automation<br />

Process (or – definition)<br />

Automation – the techniques and<br />

equipment used in manufacturing<br />

to achieve automatic operation or<br />

control of equipment, process, or a<br />

system.<br />

Automation – high efficiency integrated<br />

manufacturing solutions to<br />

satisfy volume production requirements,<br />

both semi- and fully automated<br />

processes.<br />

19<br />

Competitive advantages<br />

→ Engineering team with exceptional expertise that can provide outstanding<br />

product development support for Automation<br />

→ Our distinctive engineering experience in automation provides ability<br />

to create high productivity assembly lines, with automated mounting,<br />

testing, personalizing, firmware programming, packaging and other<br />

operational steps<br />

→ Well trained production assembly staff with over 20 years of experience<br />

and experienced automation equipment industrial supplier network<br />

Deliverables<br />

Facilities & Technology<br />

→ Development of product for<br />

automated assembling and process<br />

concept itself<br />

→ Development and integration of<br />

tailor made product specific automation<br />

production lines<br />

→ High productivity, repeatable<br />

process quality and cost effective<br />

production


For sales<br />

enquiries<br />

Contacts<br />

Hanzas Elektronika SIA - Headquarters, Sales<br />

Akmenu iela 72, Ogre, LV-5001, Latvia<br />

Phone: +371 650 490 88, Fax: +371 650 490 87<br />

sales@hansamatrix.com<br />

http://www.hansamatrix.com<br />

Ventspils Elektronikas Fabrika SIA - Ventspils Manufacturing Plant<br />

Kaiju iela 9, Ventspils, LV-3602, Latvia<br />

Phone: +371 636 209 02, Fax: +371 636 209 01<br />

20

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