HM Catalogue - HansaMatrix
HM Catalogue - HansaMatrix
HM Catalogue - HansaMatrix
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Introduction<br />
1<br />
As one of the Nordic and Baltic premier contract electronics manufacturing companies serving leading OEM’s in<br />
their markets such as industrial, transportation, telecom, renewable energy, medical and defense <strong>HansaMatrix</strong><br />
has the biggest potential to make a difference. Building on over 30 years experience company makes itself available<br />
as valuable resource with mission to help customers to create world class market leading products.<br />
Our regional manufacturing concept that is based on reference manufacturing plant matrix with standardized<br />
process strategy creates cost effective, unique manufacturing operation characterized by excellence and innovation,<br />
compatibility, scalability, contingency and supply safety.<br />
We are making progress with exceptional engineering competence in all core technologies, starting from product,<br />
process engineering and extending to aftermarket support that is available through whole region from our<br />
competence centers.<br />
In these challenging economic times, our core values and commitment to sustainability remains unchanged.<br />
Now more than ever, this agenda holds the potential for the long-term and sustainable success of our business.<br />
I sincerely believe that businesses like <strong>HansaMatrix</strong> will be a positive force for knowledge based economy and<br />
regional competitiveness development, environment protection and such an approach is in the interests of all<br />
our stakeholders – our customers, our partners, our investors, our employees, and the communities where we<br />
operate.<br />
Ilmars Osmanis<br />
CEO<br />
Introduction
Corporate profile<br />
<strong>HansaMatrix</strong> offers turnkey manufacturing services to the North and Central Europe<br />
leading electronics and industrial companies. Company manufactures and<br />
assembles electronic printed circuit boards, electromechanical components, subsystems,<br />
and complete systems for a diverse range of original equipment manufacturers<br />
from industrial and commercial, networking and telecommunications, transportation<br />
and automotive, renewable energy, defence and medical industries.<br />
<strong>HansaMatrix</strong> manufacturing services comprise number of electronic printed board<br />
assembling processes – any complexity SMD and T/H, selective and wave soldering,<br />
conformal coating and encapsulation. Test solution ranging from automatic<br />
optical and x-ray inspection to in-circuit and flying probe testing, firmware downloading<br />
and functional testing.<br />
Company offers wide spectrum of product development, test system engineering,<br />
design for manufacturability and testability engineering services.<br />
Customer service and supply chain management solutions are based on order and<br />
forecast driven by just in time fulfilment process, with extensive use of product<br />
safety and consignment stock, inventory stock and supplier consignment stock solutions.<br />
<strong>HansaMatrix</strong> has consistently growing sales with volume reaching 40M Euros, and<br />
wide geography with sales activities in 9 countries. It operates 2 state of the art<br />
standardized manufacturing plants, both in low cost area.<br />
Quality management system certified to ISO9001:2008; ISO14001:2004.<br />
Profile & Markets<br />
2
Market sectors<br />
Industrial and commercial<br />
Many years of experience with diverse customers across<br />
various industries enables us to bring expertise and best<br />
practices to your business. Manufacturing Partnership<br />
with <strong>HansaMatrix</strong> can lower costs, improve time-tomarket<br />
and create advanced market leading products.<br />
Industrial customers can gain competitive advantage<br />
through engineering and design expertise, global supply<br />
chain management and volume purchasing power.<br />
Telecommunications, Wireless and<br />
Networking<br />
Telecommunication and networking products historically<br />
have been a core of manufactured products. <strong>HansaMatrix</strong><br />
offers number of solutions to meet various<br />
requirements, such as immediate scale, cost-effective<br />
business models.<br />
Our customers can gain from deep technical expertise in<br />
number of special technologies (wireless, RF, GPS, GSM/<br />
GPRS, Bluetooth, WiFi, etc).<br />
3<br />
Renewable energy<br />
The diffusion and deployment of newly developed renewable energy technologies<br />
into markets are particularly important. <strong>HansaMatrix</strong> engineering<br />
team competence and well developed manufacturing processes allow our<br />
customers to leverage complexity and support creation of innovative products<br />
that are handling and converting renewable energy – sunlight, wind, or<br />
any other form of resource into usable energy.<br />
Medical<br />
Extensive engineering experience in number of specialized technologies<br />
across number of industries enables us to bring expertise and best practices<br />
to your business. In combination with certified medical quality management<br />
system <strong>HansaMatrix</strong> delivers production services that ensure product excellence<br />
and patient safety.<br />
Defence and Security<br />
With over 25 years experience delivering technically complex, long life cycle,<br />
high mix, low volume and high reliability products, engineering and manufacturing<br />
solutions, <strong>HansaMatrix</strong> is well positioned to provide cost effective,<br />
mission critical solutions to defence and security customers. Company is<br />
well suited to develop or deploy international programs with IP and offset<br />
commitments.<br />
Profile & Markets
Manufacturing<br />
Partnership<br />
It is everything about – how to help customers to create world class market leading products.<br />
Customer Service Philosophy<br />
Good customer service doesn’t just happen.<br />
We believe it is important that we commit to<br />
effective customer service, understand its objectives<br />
and follow certain principles.<br />
Customer service in our organization is committed<br />
with full focus on main objectives,<br />
which creates value to customers – competence,<br />
on time delivery, quality, and economical<br />
cost.<br />
Collaboration very much often starts with first<br />
contact. But in general this might be a simple<br />
exchange of information, but often action or<br />
corrective measures are required.<br />
In broader sense we are making ourselves<br />
available as valuable resources to our customers<br />
and will not be satisfied until we have met<br />
their needs and exceeded their expectations.<br />
By assisting our customers in their product<br />
development, we are enriching them through<br />
the advancement of knowledge and the innovations.<br />
5<br />
Core Principles in customer<br />
service<br />
→ Proactivity – causing something to<br />
happen rather than waiting to respond<br />
to it after it happens<br />
→ Accuracy – providing accurate diagnosis<br />
and solutions to issues that<br />
the client has risen<br />
→ Timeliness – resolving all issues as<br />
quickly as possible, and providing<br />
timely status updates when complex<br />
or time-consuming issues arise<br />
→ Professionalism – maintaining professional<br />
tone and courtesy in communication<br />
with clients and team<br />
members<br />
→ Advocacy – customer service team<br />
is the client’s voice inside of the<br />
company -our clients are the only<br />
reason we are in business<br />
Manufacturing Partnership
Product life cycle<br />
management (PLM)<br />
Product development support from early development stages<br />
till manufacturing can significantly decrease investment cost<br />
and time to market.<br />
<strong>HansaMatrix</strong> offers New Product Development support with<br />
extensive expertise in:<br />
→ Electronic components<br />
→ Electronic printed circuit board layout design<br />
→ Battery powered embedded system design<br />
→ Mechanic parts engineering support<br />
→ Test system engineering<br />
Our Product Data Management (PDM) information system<br />
provides a single version for all product and supplier data, delivering<br />
visibility and traceability, change control, quality and<br />
safety.<br />
Company’s extensive experience in technology and engineering<br />
provides the best support for New Product Introduction<br />
(NPI) through:<br />
→ Electronic and mechanical component supplier selection<br />
and qualification<br />
→ Product design quality and design for manufacturability<br />
(DFM) analysis<br />
→ Rapid prototyping service<br />
→ Configuring standard or developing custom manufacturing<br />
process<br />
Manufacturing Partnership<br />
Product Life cycle Engineering Support provides solutions for<br />
→ End of life and obsolete component replacement<br />
→ Electronic printed circuit board redesign to accommodate replacement<br />
→ Constant product and process improvement process<br />
With extensive engineering automated manufacturing competence we develop high efficiency<br />
integrated manufacturing solutions to satisfy volume production requirements.<br />
Engineering<br />
Services<br />
Design, DFM,<br />
DFT, CAD, ...<br />
Prototyping<br />
Development<br />
Industrializa�on<br />
Component<br />
engineering<br />
Produc�on<br />
Ramp-up<br />
Manufacturing<br />
Services<br />
Cost reduc�on programs<br />
Supply Chain Management Services<br />
Op�mal fulfilment of customer requirements,<br />
(Price, Quality, OTD, Flexibility, etc.)<br />
Productre-launch<br />
A�er Sales<br />
Services<br />
Produc�on<br />
Ramp-down Product-Care<br />
Availability &<br />
alterna�ve parts<br />
6
Supply chain<br />
management<br />
(SCM)<br />
Supply chain solutions that provide high order fulfillment accuracy allow customers<br />
to reduce inventory and engaged working capital levels.<br />
Company provides Strategic purchasing with extensive expertise in:<br />
→ Global vendor development, sourcing and procurement<br />
→ Focused regional vendor development in EU low cost countries – Baltic<br />
and East Europe<br />
→ Management of sourcing relationships across whole supplier network<br />
Our Product Data Management information system provides verification of<br />
purchasing information and keeps whole track record of all purchasing data.<br />
Operational purchasing and scheduling set up utilises all benefits of:<br />
→ Vendor managed inventory solutions<br />
→ Forecast based ordering and call-offs solutions<br />
→ Fully traceable inventory management and redistribution<br />
→ EDI communication network<br />
Our order and forecast driven Customer service, planning and logistics operation<br />
provides one of highest in industry delivery accuracy and customer<br />
service level.<br />
7<br />
..Manufacturing Partnership
Manufacturing<br />
services (EMS)<br />
Combination of solid experiences with innovative solutions characterizes<br />
<strong>HansaMatrix</strong> way of developing electronic system manufacturing services.<br />
Company makes available for customers whole manufacturing process matrix<br />
that comprises standard factory layouts allowing easy cross factory balancing<br />
of resources, backup, safety and supply contingency. One product<br />
introduction (NPI) and process setup fits all manufacturing sites.<br />
Our company has common technological strategy over several manufacturing<br />
sites:<br />
→ Excellence and innovation – state of the art technologies combined<br />
with lean perspective<br />
→ Standardization and compatibility at manufacturing process level<br />
→ Scalability – same product can be manufactured from prototypes to<br />
volume at best economical way<br />
→ Backup, safety and contingency – available substitute manufacturing<br />
locations<br />
Electronic system manufacturing core competence areas:<br />
→ Automated high mix, high complexity, low to high volume printed circuit<br />
board (PCB) assembling, soldering and complementing technologies<br />
→ Low to high volume box build processes, including robotic and automated<br />
solutions<br />
Manufacturing Partnership..<br />
8
Quality management system<br />
(QMS)<br />
We live in an age of global business competition where brand value is created by superior<br />
quality, product performance and design. In our markets business customers<br />
perceive Nordic suppliers as manufacturers with distinctive engineering excellence and<br />
quality.<br />
We have full commitment to be number One, to be leading Nordic supplier of technically<br />
excellent and highest quality engineering, logistical and manufacturing services<br />
and products in our business – Development and manufacture of electronic components<br />
and systems including printed circuit board and final product assemblies.<br />
The name “<strong>HansaMatrix</strong>” is synonymous with Quality and our ultimate aim is to deliver<br />
products with so few defects that customers consider it to be defect-free. Core values of<br />
our quality system are satisfied customer, professional and committed people, elimination<br />
of waste, lean production and six sigma methods. Predictive quality control philosophy<br />
and high speed of business operation are some of principles to prevent problems<br />
rather than correct them.<br />
Quality Management system – processes, procedures, documents, workflows, records<br />
and data has been developed as integrated part of Digital Manufacturing environment<br />
and accessible for all employees. Concept of predictive quality control has been widely<br />
used.<br />
We believe that certifications to ISO9001:2008 for quality; ISO14001:2004 for environment<br />
is not only demonstration of implementation of good business practices. It is good<br />
life practices. Organized, thoughtful, meaningful and continuous improvement, couldn’t<br />
we all benefit from a little more of that?<br />
9<br />
..Manufacturing Partnership
Digital Manufacturing<br />
environment<br />
At <strong>HansaMatrix</strong> we virtually define, plan, create, monitor and control all production<br />
across multiple plants thus ensuring excellence in each of the seamlessly integrated<br />
steps and securing maturity and repeatability of our processes.<br />
Company transfers product that initially exists in a designer’s imagination to digital<br />
product data and manufacturing processes necessary to make that product – everything<br />
involved in the actual manufacturing – BOM, production route, adequate labor<br />
competence, tooling, processes, and work instructions.<br />
Our Digital Manufacturing environment provides our customers with:<br />
→ Agility – rapid generation of product engineering data and documented collaboration<br />
with plant operators enables quick production startup and introduction of<br />
change management<br />
→ Efficiency – engineers can analyze and identify bottlenecks in existing manufacturing<br />
routes and simulate optimized production setup<br />
→ Traceability – completeness of the information about every step in a process chain<br />
provides full insight into manufacturing throughout product lifecycle<br />
→ Repeatability – comprehensive product data warehouse and knowledge database<br />
integration with Manufacturing Execution System has minimized human factor impact<br />
to manufacturing process<br />
→ Quality – the highest level of defect detection and real-time alerting ensures both<br />
– quality management at shop-floor level as well as statistical data for continues<br />
improvements<br />
Manufacturing Partnership..<br />
10
Manufacturing facilities<br />
(Manufacturing Matrix)<br />
Ogre manufacturing plant<br />
(LATVIA)<br />
Manufacturing plant established at 2001. Was<br />
pioneering in introduction of various advanced<br />
technologies. One of most modern manufacturing<br />
sites in Nordic and Baltic countries.<br />
→ Reference high mix low to medium volume<br />
low cost manufacturing site<br />
→ Engineering team with substantial experience<br />
in all core technologies<br />
→ Fast and flexible prototype shop by use of<br />
specialized assembling lines<br />
→ Product development support team with<br />
component engineering, PCB layout, DFX<br />
analysis expertise<br />
→ Software development team<br />
Facilities & Technology<br />
Ventspils manufacturing plant<br />
(LATVIA)<br />
Manufacturing plant established at 2007 as backup<br />
manufacturing site. State of the art technology<br />
and lean manufacturing layout.<br />
→ Backup and capacity sharing medium volume<br />
low cost manufacturing site<br />
→ All technologies standardized and identical<br />
to the plant in Ogre<br />
12
Ogre (Latvia)<br />
13<br />
Ventspils (Latvia)Customer Locations<br />
Facilities & Technology
Service, Engineering and<br />
Manufacturing capabilities<br />
Engineering<br />
Services<br />
Design, DFM,<br />
DFT, CAD, ...<br />
Prototyping<br />
Development<br />
Industrializa�on<br />
Component<br />
engineering<br />
Produc�on<br />
Ramp-up<br />
Manufacturing<br />
Services<br />
Cost reduc�on programs<br />
Supply Chain Management Services<br />
Op�mal fulfilment of customer requirements,<br />
(Price, Quality, OTD, Flexibility, etc.)<br />
Productre-launch<br />
A�er Sales<br />
Services<br />
Produc�on<br />
Ramp-down Product-Care<br />
Product Lifetime Support<br />
Availability &<br />
alterna�ve parts<br />
→ Manufacturing experience based product<br />
development engineering support and<br />
services<br />
→ Test program development and test system<br />
engineering<br />
→ New product introduction services<br />
→ End of life and obsolete component replacement<br />
and related product redesign<br />
→ Continuous product and process improvement<br />
as well as cost reduction process<br />
→ Single version of product data maintenance,<br />
as well as traceability, change and<br />
revision control solution<br />
Facilities & Technology<br />
Supply chain management<br />
→ Supplier network development and qualification<br />
over whole spectrum of types of<br />
materials and geography<br />
→ Purchasing data track record maintenance<br />
→ Vendor managed inventory solutions<br />
→ Customer issue material inventory solution<br />
→ Forecast based ordering and call-offs solution<br />
→ Fully traceable inventory management<br />
and redistribution<br />
→ Safety stock product delivery solution<br />
Manufacturing services<br />
→ Fast assembling service of electronic<br />
printed circuit board (PCB) engineering<br />
prototype and qualification sample production<br />
→ Flexible low volume electronic PCB assembling<br />
service<br />
→ High quality high complexity and yield<br />
electronic PCB volume production by<br />
standardized assembly line layouts<br />
→ Flexible automated and manual low to<br />
high volume box build services<br />
→ Automated high volume manufacturing<br />
services<br />
14
Quality Management system<br />
→ Product quality control plan development,<br />
use of FMEA and P-FMEA analysis<br />
tools<br />
→ Use of production simulation and DFX<br />
analysis tools vPlan in order to reduce<br />
any potential cause for manufacturing<br />
defects<br />
→ Integrated system for continuous monitoring<br />
of key measurements in all process,<br />
use of statistical failure analysis<br />
methods.<br />
→ IPC workmanship standard based employee<br />
competence management system<br />
for both commercial and defense standards<br />
and regular training schedule<br />
15<br />
Digital Manufacturing<br />
→ CAD and BOM data verification prior creating<br />
product data sets in manufacturing<br />
environment<br />
→ Creating and maintaining of product data<br />
sets with whole revision control and overall<br />
electronic document and record control<br />
→ Product unit manufacturing traceability<br />
information including integration of customer<br />
developed test systems into product<br />
traceable digital environment
Printed<br />
Circuit Board<br />
Assembling<br />
(PCBA)<br />
Process (or – definition)<br />
Printed Circuit Board Assembling – process<br />
that produces functional electronic<br />
circuit, by means of surface mount assembling,<br />
where electronic components<br />
are placed on pads on outer surfaces of<br />
printed wired board, and through hole<br />
construction, where component leads<br />
are inserted in holes, and in both kinds<br />
of construction, component leads are<br />
electrically and mechanically fixed to<br />
the board with molten metal solder.<br />
Competitive advantages<br />
→ Best in a class in terms of quality and price high complexity and yield<br />
volume production capabilities by scalable, flexible, surface mount<br />
FUJI NXT platform based standardized assembly line layouts<br />
→ Fast and efficient service of low volume and single unit prototype<br />
production by small volume flexible surface mount MYDATA platform<br />
based assembling lines<br />
→ Flexible automated volume and low cost manual through hole assembling<br />
lines utilizing selective and wave soldering processes<br />
→ Environment safe and RoHS compliant technological soldering process<br />
→ Available variety of selective or whole product conformal coating and<br />
encapsulation process to full fill any environmental protection requirements,<br />
including most advanced UV cure and water based systems<br />
→ Preventive defect free quality management system with integrated<br />
CAD and BOM data verification, DFX analysis, assembling simulation<br />
and Machine program generation developed as part of Digital Manufacturing<br />
environment<br />
→ Component verification and assembly traceability system has been<br />
covering entire manufacturing process<br />
Facilities & Technology<br />
Deliverables<br />
→ CAD and BOM data setup and verification,<br />
DFX analysis and engineering<br />
review report<br />
→ Production tooling and setup<br />
→ Engineering prototypes<br />
→ Qualification samples and zero series<br />
→ Volume production of assembled<br />
and tested printed circuit board assemblies<br />
→ Assembled printed circuit boards<br />
with various types of conformal<br />
coating<br />
→ Encapsulated printed circuit boards<br />
and modules<br />
→ Miniature electronic modules assembled<br />
on boards or substrates,<br />
taped for further system assembly<br />
automation<br />
16
Test<br />
technologies<br />
Process (or – definition)<br />
Assembled electronic PCB and system<br />
Testing – process that by means<br />
of visual inspection, automated optical<br />
inspection, analog signature<br />
analysis, power-off, in-circuit, functional<br />
and other ways of measurement<br />
examining the characteristics<br />
of product.<br />
17<br />
Competitive advantages<br />
→ Complete test engineering resource including test strategy,<br />
program and hardware development<br />
→ Comprehensive multi stage automated optical inspection (AOI/<br />
AXI) that ensures high quality of PCB assembling process<br />
→ Long experience and well developed capabilities in Flying<br />
probe and In circuit testing (ICT) of assembled electronic circuits<br />
→ Broad functional test and system development knowledge including<br />
deep competence in numerous special applications,<br />
for example Bluetooth, GPS and GSM/GPRS and using various<br />
methods such as LabView programming, use of Boundary<br />
scan, JTAG and others<br />
→ Advanced expertise in developing of traceable test data warehouse<br />
solutions that are part of our Digital Manufacturing environment<br />
Deliverables<br />
→ Development of product testing strategy as well<br />
as quality control plan<br />
→ Automatic optical inspection (AOI/AXI) comes as<br />
standard quality control tool with PCB production<br />
process<br />
→ Development of customized test solutions including<br />
software, test programs, fixtures and<br />
complete measurement and processing systems<br />
→ Customized environment tests for various requirements<br />
including temperature shock and<br />
other options<br />
→ Traceable product test data in on-line or off-line<br />
database formats<br />
Facilities & Technology
Box Build<br />
Process (or – definition)<br />
Box build – process that sometimes,<br />
also called systems integration, assembly<br />
work other than printed<br />
circuit board (PCB) production. The<br />
electromechanical assembly process<br />
involving enclosure fabrication, installation<br />
of subassemblies and components,<br />
and installation and routing<br />
of cabling or wire harnesses.<br />
Competitive advantages<br />
→ Flexible manufacturing setup using short lead time<br />
parts supplier network<br />
→ Well developed and quality approved supplier network<br />
of various mechanical (machined parts, processed<br />
sheet metal, plastic components, enclosures<br />
and other types) parts within Nordic, Baltic countries<br />
as well as Far East<br />
→ Experienced and well trained engineering and production<br />
assembly staff with over 20 years of expertise<br />
→ Assembly process automation expertise by using various<br />
standard or customized robotics assembly cells as<br />
well as assembly conveyors<br />
→ Competence in box build solutions for various demanding<br />
environment and equipment protection levels<br />
→ Wholly transparent traceability of product through to<br />
components and operators by units and batches<br />
Facilities & Technology<br />
Deliverables<br />
→ Development of product assembling concept as well as<br />
various tooling setups<br />
→ Development of lean process as well as cost reduction<br />
strategies<br />
→ Preassembled parts or complete product build up<br />
→ Manual low to high complexity flexible electromechanical<br />
assembly and integration<br />
→ Automated robotic box build assembly<br />
→ Cable or wire harness products<br />
18
Automation<br />
Process (or – definition)<br />
Automation – the techniques and<br />
equipment used in manufacturing<br />
to achieve automatic operation or<br />
control of equipment, process, or a<br />
system.<br />
Automation – high efficiency integrated<br />
manufacturing solutions to<br />
satisfy volume production requirements,<br />
both semi- and fully automated<br />
processes.<br />
19<br />
Competitive advantages<br />
→ Engineering team with exceptional expertise that can provide outstanding<br />
product development support for Automation<br />
→ Our distinctive engineering experience in automation provides ability<br />
to create high productivity assembly lines, with automated mounting,<br />
testing, personalizing, firmware programming, packaging and other<br />
operational steps<br />
→ Well trained production assembly staff with over 20 years of experience<br />
and experienced automation equipment industrial supplier network<br />
Deliverables<br />
Facilities & Technology<br />
→ Development of product for<br />
automated assembling and process<br />
concept itself<br />
→ Development and integration of<br />
tailor made product specific automation<br />
production lines<br />
→ High productivity, repeatable<br />
process quality and cost effective<br />
production
For sales<br />
enquiries<br />
Contacts<br />
Hanzas Elektronika SIA - Headquarters, Sales<br />
Akmenu iela 72, Ogre, LV-5001, Latvia<br />
Phone: +371 650 490 88, Fax: +371 650 490 87<br />
sales@hansamatrix.com<br />
http://www.hansamatrix.com<br />
Ventspils Elektronikas Fabrika SIA - Ventspils Manufacturing Plant<br />
Kaiju iela 9, Ventspils, LV-3602, Latvia<br />
Phone: +371 636 209 02, Fax: +371 636 209 01<br />
20