The Rexroth Training Program 2013 - Bosch

The Rexroth Training Program 2013 

Drive & Control Academy

Training program 2013 | Drive & Control Academy 

General information 

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My training planner 2013 

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* Holiday depends on the German Federal State

Drive & Control Academy | Training program 2013 General information 

1 

Foreword 

Qualification can only be replaced by more qualification. 

The frequently cited precious "raw material" education does not lose its relevance, 

it rather becomes an indispensable foundation, regardless whether in 

good or bad economic times. Only perfectly qualified personnel allow companies 

to react to the fluctuating economic climate in unsteady times in a sustainable 

and customer-oriented form. 

Fast, solution-oriented and flexible measures against the up and down of indicators 

require solid training and further education which is up-to-date and adjusted 

to the business need. 

New developments and advancements as well as refinement and optimization of 

technical drive and control solutions for ever increasing demands in increasingly 

faster development speed and short product life cycles are the specifications for 

the high-quality training and further education offer, also in 2013. 

The linking of classical and digitalized learning and teaching methods also allows 

for flexible planning of further education. For despite the mentioned shorter 

development and production cycles, you need enough time for the knowledge 

transfer in order to teach the people the necessary know-how. 

Trends and topics like energy efficiency and machine safety are only two of the 

future technologies which machine and system manufacturers cannot handle 

"without qualification". 

The new Rexroth training program 2013 comprises an extensive, current and customized 

offer for the qualification of your employees. 

Utilize the investment into safe values like the "raw material" education. Increasing 

returns and future-prove components of your company are the reward for the 

"investment risk". 

Thomas Berger Burkhard Fasshauer 

Bosch Rexroth. The Drive & Control Academy. 

General 

information 

eDrive&Control 

Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 

Electric Drives 

and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application

2 General information 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application


3 

Contents 

▶ General information 

Drive & Control Academy, training systems, media, knowledge portal, training, topic areas, Bosch Rexroth LearnWorld, 

eDrive & Control Academy, certifications, training locations, customer service, icons, FAQ, GT&C, registration 

▶ eDrive & Control Academy 

eLearning basic training 

▶ Industrial Hydraulics 

Basic training, practice with error analysis, project planning, special topics 

▶ Mobile Hydraulics 

Basic training, advanced training 

▶ Electric Drives and Controls 

Drive technology (IndraDrive, EcoDrive, DIAX04, REFUDrive), Sytronix, PLC (IndraWorks, IndraLogic), 

XLC/MLC, CNC (IndraMotion MTX), Motion Logic (Drivebased - IndraMotion MLD/IMH), resistance welding, 

tightening and pressfit technology, special training 

▶ Pneumatics 

Basic training, practice with error analysis, special topics 

▶ Mechatronics 

Basic training, practice with error analysis 

▶ Linear Motion and Assembly Technology 

Linear motion technology: Basic training, practice with error analysis 

Assembly technology: Practice with error analysis 

▶ Safety Technology 

Basic training, special topics 

▶ Energy Efficiency 

Basic training, special topics 

▶ Application 

Special topics 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Drive & Control Academy 

Knowledge – The decisive competitive 

advantage


5 

Bosch Rexroth is one of the globally leading specialists in drive and 

control technology and has unique technological know-how. The Drive 

& Control Academy passes this knowledge on and supports the customized 

training and further development as well as the qualification 

of technical experts. 

Knowledge is everything 

Technical knowledge and competence of the employees 

provide a company with the decisive advantage 

in global competition. Under the roof of the Drive & 

Control Academy, Rexroth offers an extensive portfolio 

of knowledge products in the area of drive and 

control technologies which is continuously based on 

the industrial practice. 

The Drive & Control Academy sets particularly standards 

in the didactic presentation of specialized and 

integrated know-how for customers, employees and 

facilities for training and further development. 

Our offers have been compiled according to the 

following principles: 

▶ Practice-oriented, state-of-the-art equipment 

▶ Target group-specific training offers 

▶ The latest training methods 

Training systems 

The training systems impart inexperienced and 

experienced users practice-oriented knowledge in 

the areas hydraulics, pneumatics, electric drive and 

control technology, mechatronics and automation. 

They comprise industrial serial components and have 

internationally standardized programming languages 

and open interfaces. 

Media 

Rexroth's software-based training and learning media 

distinguish themselves by high practical relevance 

and are adjusted exactly to the training courses and 

training systems. 

They contain eLearning modules, technology and 

application trainers, animations of components and 

systems as well as simulation-based learning units. 

Apart from that there are dictionaries, technical 

books, manuals for trainers and trainees as well as 

working equipment. 

Knowledge portal 

The Knowledge portal will become the multimedia 

contact point for all drive, control and movement 

technology topics in industrial and academic further 

education and training as well as qualification. 

This unique contact point on the Internet will offer 

the user access to high-quality information and 

structured exchange of knowledge and experience. 

Training 

New training courses and the continuous further 

development of the training methods guarantee that 

the knowledge transfer is always state-of-the-art. The 

method repertoire includes attendance training, 

eLearning, practical training and Blended Learning, 

combining the advantages of attendance training 

sessions and eLearning. With customer training 

sessions, the customer proximity principle is of 

utmost importance. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Rexroth's technical know-how and the solution competence in the area of industrial 

applications are smoothly integrated into the modularly structured training 

systems. In this way, they exactly meet the qualification levels requested by the 

industry and educational facilities. 

Practical exercises, adjusted training and learning media as well as special training 

sessions impart the necessary technical knowledge and competencies to the 

employees and trainees. 

Hydraulics 

The Bosch Rexroth hydraulic 

training systems clearly 

show the operating behavior 

of modern, hydraulic 

circuits and perfectly 

prepare the trainees for 

their work in the company 

as industrial standard 

components are used. For 

the different practical 

applications, exercises and 

device kits e.g. for switching 

hydraulics, proportional 

technology, control technology 

or also for mobile 

applications are available. 

Pneumatics 

In the Pneumatics area, 

Bosch Rexroth offers exercises 

and device kits for 

standard pneumatics, 

electro-pneumatics, control 

technology and handling 

technology. The patented 

mounting system for the 

components offers flexibility 

and at the same time 

safe mounting of the components. 

The industrial 

standard components used 

provide direct reference to 

the practical application. 

Automation 

The training systems for 

automation technology 

integrate the Pneumatics, 

Sensor technology, Control, 

Handling and Drive 

technologies and in this 

way support the extensive 

mechatronics teaching 

offer. Rexroth consistently 

relies on industrial serial 

components and standards. 

For sensor technology, 

control technology 

and linear motion technology, 

separate training 

systems are available.


7 

Media 

Rexroth's extensive training and learning media make knowledge available and 

are exactly adjusted to training and training systems of the control and drive specialists. 

In this connection, digital media are becoming more and more important 

as both information medium and learning medium. 

References 

Despite the increasing 

importance of digital 

media, print products 

cannot be completely 

replaced. At Rexroth, dictionaries, 

technical books, 

manuals for trainers and 

trainees as well as training 

and working equipment in 

printed form will also 

round off the training and 

learning media portfolio in 

the future. 

Software 

Software, software-based 

training and learning media 

and apps complement our 

product offer and are a 

crucial part of competent 

knowledge transfer in drive 

and control technology. 

Videos and animations 

Our videos, 2D and 3D 

animations are perfectly 

suited to illustrate complex 

motion sequences and 

to clarify difficult technical 

connections. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Knowledge portal 

The Drive & Control Academy's newly developed knowledge portal will establish 

itself as the multimedia benchmark in the industrial and academic further education 

and training. It includes all essential topics and aspects of drive, control and 

movement technology. The knowledge portal has been developed for people 

dealing with technology, learning technology and teaching technology. 

The Drive & Control Academy for people who... 

... deal with technology 

The online platform with 

unique know-how in drive & 

control technologies. The 

learning and knowledge 

platform by experts 

for experts! 

... learn technology 

Learning with the Drive & 

Control Academy means 

learning from the best. The 

extensive learning offer 

covers all requirements of 

professional and academic 

training and further education 

and qualification. Contents 

didactically prepared 

with the help of multimedia, 

effective illustrations, animations 

and videos exemplify 

complex facts and make them 

quickly understandable. 

... teach technology 

Teaching using Rexroth's 

tried-and-tested and innovative 

teaching and learning 

material. Trainers, lecturers 

and teachers benefit from 

the innovative educational 

concepts. The decades of 

experience of the Rexroth 

training experts have been 

considered in the design 

and development of the 

offer. So training on a 

technically high level can be 

realized without problems.


9 


For a long time, Rexroth has established itself in the market as a competent partner 

for further training for numerous companies and institutions. The Training 

Program 2013 comprises customized offers for almost any educational requirement. 

The training courses impart the necessary knowledge in a practice-oriented 

form to the participants, suitable for the relevant target group. 

New training courses and the continuous further development of existing training 

courses as well as experienced and highly qualified trainers moreover guarantee 

that the qualification is always state-of-the-art. 

The combination of conventional and digitalized teaching and learning methods 

stands for customized realization of the employee qualification. 

@ 

Methods 

Attendance and practical training with personal contact, 

direct communication and particularly the "touching" 

of the components consolidate the theoretical 

knowledge. That is why the majority of the Rexroth 

training courses comprises practical exercises. With 

the support of the trainers, the participants set up 

exercises at practical training systems. The interaction 

of eLearning and attendance courses be it during the 

preparation, during and/or after the training or, however, 

the eLearning alone considerably extend(s) the 

set of methods with numerous advantages. 

Bosch trainer qualification 

Bosch's modular and certified trainer education 

guarantees high-quality, sustainable and 

refreshing training for the trainers regarding 

soft skills and technical topics. 

Even very experienced trainers hit the books 

again in order to be on the pulse of the times 

– so that the knowledge can be smoothly transferred 

from the trainers to the participants. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Topic areas 

Rexroth is one of the globally leading specialists in drive and control technology 

and has unique technological know-how with regard to products and their application 

as well as solutions. The company passes this knowledge on and supports 

the customized training and further development as well as the qualification of 

technical experts via the Drive & Control Academy. 

The huge store of technology knowledge which is available to Rexroth offers perfect 

preconditions for the transfer of technical knowledge. The extensive scope of 

electric drive and control solutions, hydraulics, pneumatics as well as linear 

motion and assembly technology allows for technology-spanning insights and 

comparative presentations.


11 

Bosch Rexroth LearnWorld 

Move around in your individual Bosch Rexroth LearnWorld. Make use of your training 

documentation and any information on your booked training before and after 

the training date. Keep an eye on the dates for the follow-up training. A voluntary 

knowledge check per training which is only available to you allows you to determine 

the knowledge location and ensures that the selected training corresponds 

to your target expectations. 

▶ Personal login to the Bosch Rexroth LearnWorld 

▶ Availability of the personal learning documentation 

in eBook format 

▶ Course-oriented eLearning modules 

▶ Personal knowledge check 

▶ Training catalog 2013 

Training courses with your personal LearnWorld login are marked with LW ! 

Bosch Rexroth training LearnWorld 

Practical training 

Face-to-face training 

Train the Trainer 

Training customers 

get a 

personal login 

to the Rexroth 

LearnWorld 

▶ Depending on the training: 

- Software and configuration tools 

- Information about the training: Hotel list, 

directions sketch, location information, training 

description 

- Technical books 

- Access duration up to at least six months after 

the end of the training 

- Bosch Rexroth NewsLetter upon request 

- Various knowledge documents 

Prerequisites for the use are Internet access as well as a personal email address. 

eTraining Virtual 

Classroom 

Handout 

eBook 

Technical books 

eBook 

Rexroth LearnWorld 

WebBasedTrainings + 

knowledge check 

LW 

Training program 2013 

… Information 

… NewsLetter 

… more 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

eDrive & Control Academy 

eLearning, virtual classroom, videos, online meetings, eTutoring, mobile learning: 

Terms which are no longer dispensable in the modern LearnWorld. 

In the eDrive & Control Academy (eDCA), Rexroth offers electronic knowledge 

transfer sequences. Often available irrespective of time and place, in different 

languages and 24 hours a day. Use the offer as alternative learning method, as 

amendment and preparation for the classical face-to-face or practical training or 

also as straightforward knowledge transfer variant for autodidactic qualification. 

▶ Reduction of the travel costs 

▶ Reduction of the employee absence due to fewer 

attendance days 

▶ Perfect time management for employees who are 

away on a construction job 

▶ Learning irrespective of place and time 

▶ Learning with latest and didactically valuable 

media 

▶ More efficient attendance seminars due to a more 

uniform level of knowledge of the group, ensured 

by eLearning in advance 

Facts 

▶ eLearning developed and prepared by the 

globally leading hydraulic manufacturer 

▶ State-of-the-art contents 

▶ Development with specialized departments 

and experienced trainers 

▶ Developed from more than 50 years of 

training experience of Rexroth 

▶ Tried and tested qualification concepts and 

integration of highly experienced 

Rexroth trainers 

▶ Firsthand knowledge 

▶ eLearning trend learning method 

▶ "Unlimited" repeatability and availability, worldwide 

▶ Individual learning speed 

▶ Use in attendance teaching 

▶ Electronic reference work for trainees 

▶ Multitude of languages, global use 

▶ Solid basic knowledge of hydraulics after successful 

completion 

Target groups/contact partners at the customer 

▶ Persons responsible for the qualification 

▶ Persons responsible for the training 

▶ Persons responsible for the further education 

▶ Persons responsible for maintenance 

▶ Persons responsible for service 

▶ Managers 

▶ Operations managers 

▶ Trainers


13 

Certifications 

We satisfy the requirements and are certified according to: 

▶ DIN EN ISO 9001:2008 

ZERTIFIKAT 

Die Zertifizierungsstelle 

der TÜV SÜD Management Service GmbH 

bescheinigt, dass das Unternehmen 

Bosch Rexroth AG 

Business Unit Industrial Applications 

Drive and Control Academy 

Bahnhofsplatz 2 

D-97070 Würzburg 

für den Geltungsbereich 

Durchführung von Kundenschulungen sowie 

Entwicklung und Vertrieb von Trainingssystemen und Medien 

ein Qualitätsmanagementsystem 

eingeführt hat und anwendet. 

Durch ein Audit, Bericht-Nr. 70777215 

wurde der Nachweis erbracht, dass die Forderungen der 

ISO 9001:2008 

erfüllt sind. Dieses Zertifikat ist gültig in Verbindung 

mit dem Hauptzertifikat bis 2014-08-08 

Zertifikat-Registrier-Nr. 12 100 41247/11 TMS 

München, 2011-08-10 

QMS-TGA-ZM-07-92 

ZERTIFIKAT 


Bahnhofplatz 2 

D-97070 Würzburg 

einschließlich den Weiterbildungsmaßnahmen gemäß Anlage 

Zugelassene Weiterbildungsmaßnahme 

für die Förderung der beruflichen Weiterbildung 

nach dem Recht der Arbeitsförderung zugelassen durch 

die Zertifizierungsstelle 

der TÜV SÜD Management Service GmbH 

von der Anerkennungsstelle der Bundesagentur für Arbeit 

anerkannte Zertifizierungsstelle. 

Durch ein Audit, Bericht-Nr. 70752879 

wurde der Nachweis erbracht, dass die Forderungen der 

Anerkennungs- und Zulassungsverordnung – 

Weiterbildung - AZWV 

erfüllt sind. Dieses Zertifikat ist gültig bis 2013-03-21 

Zertifikat-Registrier-Nr. 12 720 36619/01 TMS 

München, 2010-03-22 

Seite 1 von 3 

Die TÜV SÜD Management Service GmbH 

ist von der Anerkennungsstelle 

der Bundesagentur für Arbeit anerkannt: 

BA-Registriernummer: 08 / 04 / 02. 

▶ Educational institution according to AZWV 

(in the future AZAV) 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Training locations 

Ede (Netherlands) 

Gütersloh 

Bochum 

Dusseldorf 

Witten 

Ketsch 

Würzburg 

Erbach 

Waldkirch 

Lohr 

Buttikon (Switzerland) 

Hamburg 

Saalfeld 

Würzburg 

Murrhardt 

Waiblingen 

Stuttgart 

Deggendorf 

Horb Elchingen 

Munich 




97070 Würzburg 

Phone: +49 9352 18-1920 

Fax: +49 9352 18-1040 

training@boschrexroth.de 

Linz (Austria) 

Dusseldorf 

SICK Vertriebs-GmbH 

Training & Education 

Willstätterstraße 30 

40549 Düsseldorf 

Phone: +49 211 5301-301 

schulung@sick.de 

Gütersloh 

Nölle + Nordhorn GmbH 

Carl-Bertelsmann-Straße 56 

33332 Gütersloh 

Phone: +49 5241 8606-0 

info@nngt.de 


Linz (Austria) 

Bosch Rexroth GmbH 

Petzoldstraße 12 

4021 Linz 

Austria 

Phone: +49 9352 18-1920 


Murrhardt 


Training center 

Fornsbacher Straße 92 

71540 Murrhardt 

Phone: +49 7192 22-0 

training.dcc@boschrexroth.de 

Waiblingen 


Service Center Waiblingen 

Stuttgarter Straße 130 

71332 Waiblingen 

Phone: +49 9352 18-1920 

training@boschrexroth.de


15 

Bochum 


Harpener Feld 8 

44805 Bochum 

Phone: +49 9352 18-1920 


Ede (Netherlands) 

Institut PTC+ 

Zandlaan 25-29 

6710 BA Ede 

Netherlands 

Phone: +31 318 697111 

training.elchingen@boschrexroth.de 

Hamburg 


Service Center Hamburg 

Essener Straße 4 

22419 Hamburg 

Phone: +49 9352 18-1920 


Lohr 


Bgm.-Dr.-Nebel-Straße 2 

97816 Lohr a. Main 

Phone: +49 9352 18-1920 


Saalfeld/Unterwellenborn 

bz-Saalfeld 

Am Gewände 7 

07333 Unterwellenborn 

Phone: +49 3671 6760-0 


Witten 


Mannesmannstraße 29 

58455 Witten 

Phone: +49 9352 18-1920 


Buttikon (Switzerland) 


Hemrietstraße 2 

8863 Buttikon 

Switzerland 

Phone: +41 55 46 46-379 

didactic@boschrexroth.ch 

Elchingen 


Mobile Applications 

Glockeraustraße 2 

89275 Elchingen 

Phone: +49 7308 8170-2111 

training.elchingen@boschrexroth.de 

Horb 


An den Kelterwiesen 14 

72160 Horb am Neckar 

Phone: +49 7451 92-1424 

training.horb@boschrexroth.de 

Lohr 


Zum Eisengießer 1 

97816 Lohr am Main 

Phone: +49 9352 18-1920 


Stuttgart / Bad Canstatt 


Loewentorstraße 68-70 

70376 Stuttgart/Bad Cannstatt 

Phone: +49 9352 18-1920 


Deggendorf 

Hans Pregler GmbH & Co. KG 

Kreuzäcker 6 

94469 Deggendorf/Rettenbach 

Phone: +49 9931 8963-0 


Erbach 


Training Center Erbach 

Berliner Straße 25 

64711 Erbach/Odenwald 

Phone: +49 6062 78-600 


Ketsch 

Bosch Rexroth 

Filtration Systems GmbH 

Hardtwaldstraße 43 

68775 Ketsch/Rhein 

Phone: +49 9352 18-1920 


Munich 


Service Center München 

Parkring 4 

85748 Garching b. München 

Phone: +49 9352 18-1920 


Waldkirch 

Sick AG 

Training & Education 

Erwin-Sick-Straße 1 

79183 Waldkirch 

Phone: +49 211 5301-301 

schulung@sick.de 

For more detailed information on our 

training locations please refer to: 

www.boschrexroth.com/trainingsorte 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Customer service 

We would be happy to advise you regarding our training! Answers to frequently 

asked questions are available in the FAQ section (pages 217 - 220). 




97070 Würzburg 

Phone: +49 9352 18-1920 

Fax: +49 9352 18-1040 


Please imperatively observe our current 

training offer on the Internet at: 

www.boschrexroth.com/academy


17 

Icons 

In this training catalog, we use the following icons as guidelines for our training 

methods, products and general information: 


D C A 

3 

LW 

Drive & Control 

Academy 

Training methods 

Duration of the 

training in days 

eLearning 

Project 

planning 

Drive & Control Academy products 

Bosch Rexroth 

LearnWorld 

References 

@ 

General 

information 

Trainer 

Blended 

learning 

Theoretical 

training 

Media 

Software 

New training 

Trainees 

Practical 

training with 

error analysis 

Attendance 

training 

Animations 


systems 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Eficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Notes

Drive & Control Academy | Training program 2013 eDrive & Control Academy 

19 

Contents 

eDrive & Control Academy 

Today, independent learning at the computer is an integral part of the knowledge transfer. 

Learning that is not bound by place or time, unlimited repeatability, individual 

speed of learning and interactive learning contents make this method an indispensable 

learning instrument. 

Specifying the desired order number and invoice address, please send orders to the 

sales channel known to you or to elearning@boschrexroth.de. 

Try our eLearning using 

the free guest account: 

www.boschrexroth.com/eLearning 

eLearning basic training 

20 eHTG Basic knowledge of hydraulics (eLearning) 

21 ePTG Basic knowledge of pneumatics (eLearning) 

22 eLTG Basic knowledge of linear motion technology (eLearning) 

23 eFSi Basic knowledge of functional safety (eLearning) 

24 NEW e4EE Basic knowledge of energy efficiency (eLearning) 

25 NEW e4EE Sytronix Energy efficiency of variable-speed pump drives (eLearning) 

26 More eLearning courses 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

20 eDrive & Control Academy 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

eHTG 

Basic knowledge of hydraulics 

(eLearning) 

From the function and the properties of selected components to the set-up of 

hydraulic diagrams – Many basics that hydraulic engineers need to know. The 

training is recommended to anybody who wants to attend more advanced training 

courses. The eHTG training contents are identical with the contents of the conventional 

four-day HTG attendance training. 

Contents 

▶ Hydraulics in general, properties of hydraulics 

▶ Set-up and function of a hydraulic system 

▶ Physical bases and their meaning in hydraulics 

▶ Symbols according to DIN ISO 1219 

▶ Hydraulic fluids 

▶ Hydraulic pumps, hydraulic motors and cylinders 

▶ Control technology (isolator, directional, pressure 

and flow control valves) 

▶ Preparing and reading simple circuit diagrams 

Learning targets 

▶ Understanding the basic set-up of a hydraulic system 

▶ Understanding the function and set-up of selected 

hydraulic components 

▶ Preparing a hydraulic diagram 

▶ Effectively using technical documentation (catalog 

sheets, DIN ISO 1219, etc) 

▶ Handling hydraulic systems during planning and in 

the operational everyday life 

Prerequisites 

▶ Technical understanding 

▶ PC with Internet access and email address for 

personal login. You will get your personal login 

approx. three to four days after receipt of your 

registration (receipt of order). 

You are then released for participation in 

the eLearning. 

Target group 

People interested in hydraulics, planning, operating, 

maintenance, assembly personnel, design engineers 

Training times 

During the license period (one year), the training 

contents are available 24 hours a day. 

Price 

The eHTG eLearning training is available as single- or 

multi-user license. With its attractive price/performance 

ratio, the multi-user license is particularly 

suitable for the further education of employees and 

trainees in industrial companies, further education 

institutions, schools and universities. 

Industrial companies Order no. 

Individual license € 940.00/year R961006626 

6 licenses € 2,217.00/year R961006637 






Educational institutions/schools/universities: 






500 licenses € 6,141.00/year R961006648


21 

ePTG 

Basic knowledge of pneumatics 

(eLearning) 

From the function and the properties of selected components to the set-up of 

pneumatic diagrams – Many basics that pneumatic engineers need to know. The 

training is recommended to anybody who wants to attend more advanced training 

courses. The ePTG training contents are identical with the contents of the conventional 

four-day PTG attendance training. 

Contents 

▶ Physical bases and connections 

▶ Features of pneumatics 

▶ Compressed air generation, compressor types 

▶ Introduction to the compressed air conditioning, 

drying, distribution and vacuum technology 

▶ Directional, flow, pressure and isolator valves 

▶ Single- and double-acting cylinders 

▶ Holding element control, impulse valve 

▶ Velocity and stop control 

▶ Distance-dependent controls, limit switches 

▶ Time- and pressure-dependent controls 

▶ Basic circuits of electro-pneumatic systems 

▶ Symbols and circuit diagrams according 

to DIN ISO 1219 

▶ Bases of the component design 


▶ Understanding the basic set-up of a pneumatic system 


pneumatic components 

▶ Being able to prepare pneumatic diagrams 

▶ Handling pneumatic systems during planning and 

in the operational everyday life 

Prerequisites 

See "eHTG", page 20 

Target group 

People interested in pneumatics, planning, operating, 

maintenance and assembly personnel, design engineers 




Price 

The ePTG eLearning training is available as single- or 
















12 licenses € 608.00/year R961007065 





Notice 

Try our eLearning using the free guest account: 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

eLTG 

Basic knowledge of linear motion 

technology (eLearning) 

From the physical bases to the products and the applications and bases of the design – 

This training is recommended to anybody who wants to attend more advanced training 

courses. The eLTG training contents are identical with the contents of the conventional 

two-day LTG attendance training. 

Contents 

▶ Introduction to the linear motion technology 

▶ Set-up, function and fields of application of profiled 

rail systems 

▶ Set-up, function and fields of application of linear 

bushings and shafts 

▶ Set-up, function and fields of application of ball 

screw assemblies 

▶ Set-up of the linear systems 

▶ Overview of the ready-to-use linear systems 


▶ Getting to know the physical and theoretical bases 

of linear motion technology 

▶ Knowledge of structure, function and areas of application 

of linear motion technology components 

Selection of suitable components of linear 

motion technology 

Prerequisites 

▶ Technical understanding 







Target group 

Planning, operating, maintenance and assembly 

personnel, design engineers 




Price 

The eLTG eLearning training is available as single- or 





















Notice 


www.boschrexroth.com/eLearning


23 

eFSi 

Basic knowledge of functional safety 

(eLearning) 

In the eFSi eLearning modules on functional safety we will provide you with learning 

contents which have been prepared according to the latest didactic findings in 

a multimedia form; the topics are "Bases of machine safety" as well as "10 Steps to 

Performance Level". 

Contents 

▶ Bases of machine safety 

▶ Machinery Directive, laws, standards 

▶ 10 Steps to Performance Level 


▶ Getting to know the Machinery Directive and 

relevant standards 

▶ Bases of functional safety according to ISO 13849 

Prerequisites 

▶ Founded knowledge of automation technology 







Target group 

Developers, design engineers, planners, safety officers 

in mechanical engineering 




Price 

The eFSi eLearning training is available as single- or 





















Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

e4EE 

Basic knowledge of energy efficiency 

(eLearning) 

Energy becomes increasingly scarce and more expensive. At the same time, the 

global demand increases. So one focuses more and more on technologies helping 

to solve the problem. Intelligent automation solutions make a decisive contribution. 

Prerequisites are the awareness of the topic Energy Efficiency and its effective realization. 

In this eLearning module, we provide you with the necessary basic knowledge 

of energy efficiency. 

Contents 

▶ Energy, a scarce resource 

▶ Definition of energy efficiency 

▶ Basic conditions 

▶ Energy efficiency in the company 

▶ Rexroth 4EE systematics 

▶ Useful things regarding energy efficiency 


▶ Recognizing the meaning of energy efficiency for 

society and companies 

▶ Knowing the Rexroth 4EE concept for the optimization 

of energy efficiency 

▶ Knowing the typical approaches for optimizing 

a system 

▶ Understanding costs and benefits of energyefficient 

solutions 

Prerequisites 

▶ Interest in the Energy Efficiency topic 







Target group 

Commercial and technical professions 




Price 

The e4EE eLearning training is available as single- or 




















500 licenses € 451.00/year R961006930


25 

e4EE Sytronix 

Energy efficiency of variable-speed 

pump drives (eLearning) 

With Rexroth's variable-speed Sytronix pump drives, the reliability of powerful 

hydraulics and the energy efficiency and dynamics of compact electronics go 

hand in hand. 

In the e4EE Sytronix eLearning training, we provide you with the necessary basic 

knowledge and technical backgrounds and technical knowledge of "Smart Interplay 

of Hydraulics and Electronics". 

Contents 

▶ Valve and displacer control 

▶ Demand control 

▶ Components of variable-speed pump drives 

▶ Parameters for selecting such drive 


▶ Basic knowledge energy efficiency 

▶ System knowledge 

▶ Adjustment to operating behavior of the individual 

components 

▶ Project planning aids for the design of overall systems 

▶ Knowledge of the work cycles and possibilities of 

energy recovery 

▶ Selection of the drive components 

Prerequisites 

▶ Participation in the HTG/eHTG, EATG-1 and HTPPu 

training sessions or comparable knowledge 







Target group 

Service engineers and engineers from the areas 

operational maintenance and commissioning 




Price 

The e4EE Sytronix eLearning training is available as 

single- or multi-user license. 

With its attractive price/performance ratio, the 

multi-user license is particularly suitable for the 

further education of employees and trainees in 

industrial companies, further education institutions, 

schools and universities. 
















General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

More eLearning courses 

This training program contains the currently available eLearning offer. 

The following eLearning courses are in preparation: 

▶ eEATG Basic knowledge of the Electric drive technique (eLearning) 

▶ eESTG Basic knowledge of the Electric control technology (eLearning) 

For the availability of the training courses please refer to our website: 

www.boschrexroth.com/eLearning

Drive & Control Academy | Training program 2013 Industrial Hydraulics 

27 

Contents 

Industrial Hydraulics 

Basic training 

30 HTG Basic knowledge of hydraulics 

32 HTSG-1 Basic knowledge of system technology 

Practice with error analysis 

33 EHG Electrical engineering for hydraulic engineers 

34 HTP-1 Industrial hydraulics – on/off valves 

36 HTP-2 Proportional servo valve technology 

38 HTP-4 System technology at complex control systems 

39 HTP-5 Developing and optimizing hydraulic control systems 

40 HTP-MA Measuring and analyzing 

41 HNC Introduction to the NC control HNC 100-3x – 

Handling, diagnosis, optimization 

42 HTRP Practical control technology in hydraulics 

43 HTPPu Hydraulic training Pumps 

44 HT-Sp Accumulators in hydraulic systems 

Project planning 

45 HTSY Planning and project planning of hydraulic control systems 

46 HTSG-2 Project planning with proportional servo valves 

47 HYV-1 Simulation with HYVOS 7.0 

48 


HTEV Technology of the 2-way cartridge valves – Logic elements 

49 HT-FCM Filtration and oil treatment in hydraulic systems 

50 HT-Fluid Hydraulic fluids 

52 NEW HT-WI Maintaining and servicing hydraulic systems 

54 NEW HTP-MLC-1 IndraMotion MLC for hydraulic drives – Part 1 

56 NEW HTP-MLC-2 IndraMotion MLC for hydraulic drives – Part 2 

58 NEW 

DC-MRL@ Machinery Directive 

60 DC-FSi-RB@ Risk assessment and reduction according to ISO 12100 

62 DCP-FSi@ Practical evaluation of functional safety with Sistema – 

Safely implementing EN ISO 13849-1 

64 DC-FSi@ Certified experts – Functional safety according to 

EN ISO 13849 (TÜV®) 

66 HT-Si Safety during commissioning and maintenance 

of hydraulic systems 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

28 Industrial Hydraulics 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Industrial Hydraulics 

Basic training Advanced training 

4 LW 5 LW 5 LW 5 LW 5 LW 

HTG 

Basic knowledge 

of hydraulics 

eHTG 


of hydraulics 

(eLearning) 

3 

LW 

HTSG-1 

Basic knowledge of 

system technology 

HTP-1 

Industrial hydraulics 

On/off valves 

EHG 

Electrical engineering 

for hydraulic 

engineers 

HTEV 

Technology of the 

2-way cartridge 

valves 

HT-FCM 

Filtration and oil 

treatment in 

hydr. systems 

HTP-2 

Proportional servo 

valve technology 

LW 

HTPPu 

Hydraulic training 

Pumps 

3 LW 

1 LW 

4 

HT-Sp 

Accumulators in 

hydraulic systems 

2 LW 2 LW 

3 LW 

4 

HTSG-2 


with proportional 

servo valves 

3 

HTSY 

Planning and project 

planning of hydr. 

control systems 

4 

LW 

3 

HT-Fluid 

Hydraulic fluids 

LW 

HTRP 

Practical control 

technology 

in hydraulics 

HTP-4 

Control technology 

at complex control 

systems 

4 

LW 

HTP-MA 

Measuring and 

analyzing 

LW 

HNC 

Introduction to 

the NC control 

HNC 100-3x 

4 

LW 

HTRP 

Practical control 

technology 

in hydraulics 

HTP-5 

Developing and 

optimizing hydr. 

control systems


29 

eFSi 


of functional safety 

(eLearning) 

1 

@ 

DC-MRL@ 

Machinery Directive 


2 LW 

HYV-1 

Simulation with 

HYVOS 7.0 

3 

HT-WI 

Maintaining and 

servicing hydraulic 

systems 

2 

LW 

LW 

@ 

DC-FSi-RB@ 

Risk assessment and 

reduction according 

to ISO 12100 

2 

5 

LW 

@ 

eLearning 

Theory 

LW 

HTP-MLC-1 

IndraMotion MLC for 

hydraulic drives, 

Part 1 

DCP-FSi@ 

Practical evaluation of 

functional safety 

with Sistema 

Practice with 



5 

HTP-MLC-2 

IndraMotion MLC for 

hydraulic drives, 

Part 2 

LW 

@ 

3 

LW 

@ 

5 LW 

DC-FSi@ 

Certified expert – 

Functional safety 

according to 


New training 

LearnWorld 

Blended learning 

Software 

Training duration 

in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTG 


From the function and the properties of selected components to the set-up of hydraulic 

diagrams – Many basics that hydraulic engineers need to know. The training is recommended 

to anybody who wants to attend more advanced training courses. 

Contents 

▶ Requirements on the fluid technology 

▶ Basic properties of hydraulics 

▶ Set-up and function of a hydraulic system and 

typical components of industrial hydraulics 

▶ Physical bases and their laws in fluid technology 


▶ Fluids 

▶ Hydraulic pumps, hydraulic motors and cylinders 

▶ Control technology (isolator, directional, pressure 

and flow control valves) 

▶ Reading and understanding circuit diagrams 


▶ Understanding the basic set-up of a hydraulic system 


hydraulic components 

▶ Understanding circuit diagram functions 

▶ Effectively using technical documentation (data 

sheets, DIN ISO 1219, etc) 

▶ Handling hydraulic systems during planning and in 


▶ Criteria for the planning and design of hydrau- 

lic systems 

Prerequisites 

Technical understanding 

Target group 

People interested in hydraulics, personnel involved in 

the planning, operating, maintenance and assembly 

personnel, design engineers, project engineers, field 

employees and technical indoor service 

HTG attendance training 

The most common knowledge transfer method 

is still attendance training. The personal contact 

and the direct communication consolidate 

the theoretical knowledge. 

Timetable (German) Training locations 

08.01.2013 - 11.01.2013 Gütersloh 

14.01.2013 - 17.01.2013 Würzburg 

28.01.2013 - 31.01.2013 Waiblingen 



12.03.2013 - 15.03.2013 Hamburg 


09.04.2013 - 12.04.2013 Garching b. München 

15.04.2013 - 18.04.2013 Erbach/Odenwald 


03.06.2013 - 06.06.2013 Deggendorf 

11.06.2013 - 14.06.2013 Linz (Austria) 


01.07.2013 - 04.07.2013 Unterwellenborn 

08.07.2013 - 11.07.2013 Bochum 









09.12.2013 - 12.12.2013 Würzburg


31 

Timetable (English) Training location 


Please ask us for more dates and individual training 

courses. We will be willingly prepared to help you. 


4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

4th day 8.00 am - 12.30 pm 

Price 

€ 1,220.00 

Advanced training courses 

HTP-1, EHG, HTPPu, HT-Fluid 

Notices 

LW 

We also offer this training in our Buttikon subsidiary 

in Switzerland. Related information is also available 

on the Internet at: www.boschrexroth.ch 

The eHTG training contents are identical with those 

of the conventional four-day HTG attendance training. 

For more detailed information on the eHTG 

eLearning – Basic knowledge of hydraulics, please 

refer to page 20. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTSG-1 

Basic knowledge of system technology 

This training focuses on the system as a whole. The participants get to know the 

basic principles of hydraulics. The training focuses on the proportional servo valve 

technology. Examples from the practice clarify and deepen the acquired knowledge. 

Contents 

▶ Assessment of the operating behavior of 

- Pump-controlled systems 

- Motor-controlled systems 

- Valve-controlled systems 

▶ Control of positions, velocities and pressures 

▶ Proportional servo or proportional valves 

▶ Selection of cylinders and valves according to 

static and dynamic aspects 

▶ Information for design engineers 

▶ Information for the commissioning 

▶ Practical examples 

▶ Electro-hydraulically controlled drives (introduction) 


▶ Knowing all three basic principles of hydraulics 

▶ Selecting and calculating cylinders and continuous 

control valves 

▶ Applying tried and tested construction directives 

▶ Applying important methods for system improvement 

▶ Creating the basis for the later participation in 

training HTSG-2 

Prerequisites 

Participation in the HTG/eHTG training or comparable 

knowledge 

Target group 

Anybody requiring practice-oriented basic knowledge 

of the system behavior of hydraulic drives, e.g. 

design engineers, planners, operating personnel 

and commissioners 











3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 3.30 pm 

Price 

€ 1,140.00 


HTSG-2, HTRP 

LW


33 

EHG 

Electrical engineering for hydraulic engineers 

The basic training for all those who want to refresh and deepen their knowledge 

of electric controls. The training focuses on the error analysis, both in the electric 

and in the hydraulic control. 

Contents 

▶ Electrical engineering bases 

▶ Electrical parts 

▶ Device technology (electrical and hydraulic components) 

▶ Protective measures 

▶ Analog and digital signals 

▶ Electro-hydraulic basic circuits 

▶ Notes on sources of interference 

▶ Practical exercises 


▶ Refreshing and deepening the knowledge of 

electric controls 

▶ Knowledge of the function and particularities of 

the hydraulic components 

▶ Working out electro-hydraulically controlled 

motion sequences 

▶ Ability to simulate these processes at the training 

system 

▶ Error analysis in the electric control and in the 

hydraulic part of the control 

▶ Knowledge of sensor technology and proportional 

servo valve technology 

Prerequisites 

Technical understanding and participation in the 

HTG/eHTG training or comparable knowledge 

Target group 

People interested in electro-hydraulics, personnel 

involved in the planning, operating, maintenance and 

assembly personnel 

Timetable (German) Training location 










4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

4th day 8.00 am - 3.30 pm 

Price 

€ 1,520.00 


HTP-1, HTP-2 

Notice 

You can find the current offer on the Internet at: 

www.boschrexroth.com/academy 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-1 

Industrial hydraulics – on/off valves 

This practical training allows the participants to test the operating behavior of 

industrial components in experiments. Even the effects of faulty installations can 

be demonstrated here "without consequences". 

Contents 

▶ Brief repetition of the bases 

▶ Analysis of system functions by reading circuit diagrams 

▶ Operating behavior of control components 

▶ Setting up practice-oriented basic circuits, setting 

them and analyzing possible malfunctions 

▶ Notices and ways for the systematic troubleshooting 

and error analysis 

▶ Information on 

- Sources of interference 

- Commissioning 

- Inspection and maintenance 

- Repair 

- Assembly and piping 

- Occupational safety and accident prevention 

▶ Introduction to more far-reaching practical training 

courses 


▶ Understanding hydraulic components and their 

operating behavior in practice 

▶ Evaluation of hydraulic functional sequences by 

means of targeted measurement and analysis using 

a pressure gauge 

▶ Gaining knowledge of commissioning, maintenance, 

error analysis, error avoidance and accident 

prevention 

Prerequisites 


knowledge 

Target group 

Commissioning, assembly and maintenance personnel 





















Timetable (English) Training locations 




courses. We will be willingly prepared to help you.


35 


5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 1,790.00 


HTP-2, HTPPu 

Notices 






LW 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-2 

Proportional servo valve technology 

This practical training deals with our introduction to the proportional servo valve 

technology. You work out the commissioning as well as the methodic troubleshooting 

in small groups at the test stands. 

Contents 

▶ Introduction to the proportional servo valve technology 

▶ Component technology (directional, pressure and 

flow control valves) with handling, operating 

behavior and setting 

▶ Controls with proportional servo valves 

▶ Control electronics analog and digital 

▶ Practical test set-up according to circuit diagrams 

worked out at the hydraulic training system 

▶ Information on sources of interference, troubleshooting 

and commissioning 

▶ Test possibilities 

▶ Introduction to the servo valve technology 


▶ Understanding the functionality and set-up of the 

proportional servo valves as well as their electronic 

control 

▶ Recognizing easy functional sequences 

▶ Realizing specified functional sequences 


training HTP-4 

Prerequisites 

Participation in the HTG/eHTG and HTP-1 training 

sessions or comparable knowledge 

Target group 


(mechanics and electricians); but also for young 

engineers who want to familiarize with the proportional 

servo valve technology in practice 



















37 


5 days 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 1,790.00 


HTP-MA, HTP-4, HTRP 

Notices 






LW 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-4 

System technology at complex 

control systems 

Based on the knowledge from the HTP-2 training, complex functional sequences 

are set up and practical exercises with the on/off and proportional servo valves 

are carried out in this training. 

Contents 

▶ Reading, understanding and working with circuit 

diagrams 

▶ Control electronics analog and digital 

▶ Practical test set-ups based on a press and 

a machine tool 

▶ Commissioning control systems 

▶ Documenting operating data 

▶ Information on sources of interference, troubleshooting, 

commissioning and maintenance of 


▶ Fault analysis at control systems 


▶ Gaining the ability to successfully commission 

a system 

▶ Implementing knowledge for fast and 

methodic troubleshooting 

▶ Systematic error analysis and remedy of identified 

faults using the documented settings 

▶ Recognizing fault causes in the electric/electronic 

area and in hydraulics 


training HTP-5 

Prerequisites 

Participation in the HTP-1 and HTP-2 training courses 

Target group 


(mechanics and electricians) 











5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 1,790.00 


HTP-5 

Notice 

LW 




39 

HTP-5 

Developing and optimizing 

hydraulic control systems 

Contents 

▶ Determining the optimization potential of a hydraulic 

control system 

▶ Developing, setting up and commissioning complex 

circuit diagrams 

▶ Closed control circuit, use of a controlled axis 

▶ Use of analog and digital control electronics 

▶ Carrying out and evaluating a hydraulic fluid analysis 

▶ Documenting operating data 

▶ Analyzing and remedying faults and errors 


▶ Setting up and commissioning the control 

sequence by means of the parts list and the functional 

description 

▶ Optimizing specified functional sequences from 

the industrial practice 

Prerequisites 

Participation in the HTP-1, HTP-2 and HTP-4 training 

courses 

Target group 











5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 1,790.00 

Notice 

LW 

One particularity of this training is the oil cleanliness analysis which is to be independently 

performed by the participants. Also very interesting for experienced 

technicians! 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-MA 

Measuring and analyzing 

The processes in hydraulically controlled machines some of which are highly 

dynamic can hardly be recorded without using corresponding measuring devices. 

Under the instruction of the trainer, the participants independently carry out 

exercises in small groups. 

Contents 

▶ Measurement technology bases 

▶ Pressure measurement 

▶ Flow measurement 

▶ Measuring electric quantities 

▶ Set-up and function of the measuring devices 

▶ Sensor selection criteria 

▶ Calibrating sensors 

▶ Analysis of measurement curves which are 

recorded at the training system itself 


▶ Experienced handling of a digital measuring device 

(Hydrotechnik Multisystem 5060) 

▶ Targeted error analysis on the basis of the analysis 

of measurement results 

▶ Evaluation of the suitability of the measurement technology 

for dynamic processes in hydraulic systems 

▶ Documentation and optimization of machine processes 

by means of latest measurement technology 

Prerequisites 

Participation in the HTP-1 and HTP-2 training or 

comparable knowledge 

Target group 


(mechanics and electricians), particularly if 

measuring devices are used or their use is intended 












4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

4th day 8.00 am - 12.30 pm 

Price 

€ 1,720.00 

Notice 

LW 




41 

HNC 

Introduction to the NC control HNC 100-3x – 

Handling, diagnosis, optimization 

Contents 

▶ Introduction to the hydraulics-compatible NC control 

HNC 100-3x 

▶ Hardware description and configuration 

▶ Presentation of the WIN-PED 7 communication program 

▶ NC programming in position and force control 

▶ Setting/optimizing the controller configuration 

▶ Connection and bus systems 

▶ Recording process variables and measuring data 

via the TCP/IP connection 

▶ Deepening of the learned knowledge by commissioning 

and optimizing a hydraulic system 


▶ Setting control parameters (proportional range, 

reset and derivative time) 

▶ Knowing control circuit structures and components 

involved therein 

▶ Knowing program creation, handling and diagnosis 

possibilities 

▶ Applying optimization, error localization and troubleshooting 

knowledge 

Prerequisites 

Participation in the HTP-2 training or comparable 

knowledge 

Target group 

Electricians, skilled workers, technicians and engineers 

from the areas production, sales, maintenance, 

commissioning and service 









4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

4th day 8.00 am - 12.30 pm 

Price 

€ 1,720.00 

Notice 

LW 

Modern machines are more compact and designed for higher clock cycles. In 

order to ensure perfect setting of the control circuits for quickly reacting systems, 

a "feeling" for dynamic processes and solid basic knowledge are indispensable. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTRP 

Practical control technology in hydraulics 

In order to be able to stand one's ground in the modern world of automation, control 

technology knowledge is inevitable. This training is recommended to all who 

have until now only theoretically dealt with the Control technology topic or want 

to deepen their practical knowledge. 

Contents 

▶ Measurements at all components of a hydraulic 

linear drive 

▶ Tests and measurements at a controlled axis 

▶ Evaluation and performance of changes, influence 

of disturbing values 

▶ Commissioning and optimization of a controlled 

cylinder at the hydraulic training system with the 

digital controller card HACD 

▶ Programming and optimization of a position- and 

force-controlled sequential control at the hydraulic 

system 

▶ Parameterization and optimization of a substitutional 

closed-loop control (position and force control) 


▶ Learning how to handle linear controllers 

▶ Gaining the ability to determine and set the most 

important parameters 

▶ Recording records by means of measuring technology, 

testing possible improvements 

▶ Knowledge of the cause study in case of faults and 


▶ Gaining the ability to successfully commission 

a system 

▶ Practical implementation of theoretical knowledge 

of control technology 

Prerequisites 

Participation in the HTP-2 training or comparable 

knowledge 

Target group 

Commissioning personnel, sales personnel, people 

with theoretical knowledge looking for practical 

inspiration and maintenance personnel (mechanics 

and electricians) 










4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

4th day 8.00 am - 12.30 pm 

Price 

€ 1,520.00 


HNC 

Notice 

LW 




43 

HTPPu 

Hydraulic training Pumps 

Contents 

▶ Hydrostatic pump designs (displacer principles) 

▶ Selection criteria (limit values) 

▶ Function and details with fixed displacement 

pumps 

▶ Actuating units and control equipment 

▶ Function and details with variable pumps (adjustment 

options) 

▶ Procedure for assembly, commissioning and 

pump exchange 

▶ Troubleshooting (targeted procedure) and maintenance 

▶ Practical training for 

- Directly operated pressure control 

- Pilot operated pressure control 

- Flow control 

- Pressure/flow control 


▶ Knowing different pump times as well as the criteria 

of use for fixed displacement and control pumps 

▶ Understanding the correct handling of hydraulic 

pumps 

▶ Implementing setting and adjustment possibilities 

according to the practice 

▶ Recognizing damaging influence on the pump 

(heating, overload, etc.) 

▶ Knowing criteria for extension of the pump 

life cycle 

▶ Gaining knowledge of troubleshooting and repair 

Prerequisites 



Target group 













3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 03.00 pm 

Price 

€ 1,290.00 


HT-Sp 

Notice 

LW 

Correct selection and correct handling of the hydraulic pump may spare you great 

trouble. Competent handling of the "heart" of hydraulics is taught by means of 

exercises at the training system. 

Directly following the pump training, we recommend 

participating in the one-day training dealing with 

accumulators (HT-Sp). 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HT-Sp 

Accumulators in hydraulic systems 

Contents 

▶ Mode of operation of hydraulic accumulators and 

their fields of application 

▶ Designs, dimensioning and safety aspects with 

hydraulic accumulators 

▶ Practical tips and maintenance information 


▶ Getting to know the use of hydraulic accumulators 

as important components of hydraulic systems and 

components for system improvement 

▶ Understanding safety regulations for the use of 

hydraulic accumulators 

▶ Learning to understand the structural set-up and 

the mode of operation 

▶ Being able to calculate the storage capacity 

Prerequisites 


knowledge 

Target group 




21.02.2013 Würzburg 


14.05.2013 Linz (Austria) 






1 day: 8.00 am - 3.30 pm 

Price 

€ 540.00 

Notices 

LW 

Hydraulic accumulators as energy store but also as system improvement elements 

are important components of hydraulic systems. As they can store a lot of 

energy, they are subject to strict safety regulations. 



We recommend attending the Pumps (HTPPu) training 

in advance.


45 

HTSY 

Planning and project planning of 

hydraulic control systems 

Contents 

▶ Features of hydraulic principles 

▶ Selection criteria of on/off valves like characteris- 

tics and characteristic curves 

▶ Selection of pumps in the hydraulic system 

▶ Tools for the project planning 

▶ Filtration 

▶ Example of the dimensioning of a hydraulic accumulator 

▶ Project planning with standard assemblies 

▶ Project planning work steps using an example 

▶ Clarifying questions from the participants' every- 

day practice 


▶ Knowing important steps in the project planning 

considering the basic rules of hydraulic cir- 

cuit technology 

▶ Selecting and dimensioning components of 

hydraulic systems (pump, valves, tanks, accumulators, 

heat exchangers, filters, drive motor, etc.) 

▶ Recognizing the efficiency of the components system 

▶ Project planning hydraulic systems 

Prerequisites 

Participation in the HTG/eHTG and HTSG-1 training 


Target group 

Technicians and engineers responsible for the planning, 

project planning or construction of hydraulic 

systems 












3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 3.30 pm 

Price 

€ 1,140.00 

Notice 

LW 

Under the instruction of a project engineer, the participants learn the most important 

project planning steps. This training moreover offers a good forum for clarifying 

questions from the participants' everyday practice. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTSG-2 

Project planning with proportional 

servo valves 

Electro-hydraulically controlled systems can also be designed or commissioned 

without extensive calculations. Now, the project planning steps from the 

HTSG-1 training are used. The participants verify the decisions by means of the 

HYVOS simulation program and complete a virtual commissioning. 

Contents 

▶ Principle and properties of electro-hydraulically 

controlled systems 

▶ Selection and dimensioning of devices and controllers 

▶ Hydraulic drive and machine structure/ 

machine dynamics 

▶ Simulation of electro-hydraulically controlled systems 

▶ Comparison of simulation and calculation 

▶ Controller types and their effects 

▶ Analog and digital controllers 

▶ Presentation of designed systems 


▶ Designing and commissioning electro-hydraulically 

controlled systems without extensive calculations 

▶ Selecting the components of a control circuit by 

means of the project planning steps worked out in 

the HTSG-1 training 

▶ Getting to know the most common control technology 

strategies and the possibilities to verify 

their effect 

▶ Calculating the dynamic behavior of the axis to be 

controlled and completing the resulting selection 

of the suitable components 

▶ Using the HYVOS simulation program to present 

and evaluate the desired functional sequences 

▶ Being able to complete a virtual commissioning 

with testing of special measures (e. g. feedback of 

state variables) 

Prerequisites 

Participation in the HTG/eHTG and HTSG-1/HTSY 


Target group 


project planning or commissioning of hydraulic 

systems 










3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 3.30 pm 

Price 

€ 1,140.00 


HTRP 

LW


47 

HYV-1 

Simulation with HYVOS 7.0 

Contents 

▶ General information on the simulation 

▶ Control technology bases in the area of hydraulically 

controlled axes 

▶ Introduction to the HYVOS simulation program 

▶ Explanation of the individual elements in HYVOS 

- General aspects 

- Command value entry 

- Counterforce entry 

- Valve data 

- Cylinder data 

- Controller and sensor data 

- Additional controller functions 

- Load data 

- Hydraulic oil supply 

- Simulation control 

- Result presentation and output (screen, 

file, printer) 

- Compilation tasks 


▶ Getting to know the functions in HYVOS 

▶ Use of the software in problem solutions 

▶ Handling the software 

▶ Identifying necessary parameters and recognizing 

their influence on the simulation results 

▶ Getting to know special control technology functions 

for hydraulic drives 

Prerequisites 

Safe handling of the PC 

Target group 

Employees needing the HYVOS simulation program in 

their everyday work in order to design cylinder 

drives, control axes or who are simply interested in 

control technology in the hydraulic area. 








2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 3.30 pm 

Price 

€ 740.00 

Notice 

LW 

With this training, you get an overview of the functions of the HYVOS simulation 

program. It is used to simulate valve-controlled hydraulic cylinders in the open or 

closed control circuit. The learned knowledge is deepened by means of compilation 

tasks. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTEV 

Technology of the 2-way cartridge valves – 

Logic elements 

2-way cartridge valves are basic components that are used in many hydraulic 

applications. Their versatile applications and designs may, however, also lead to 

major problems in practice if you are not familiar with their particularities. So this 

training presents the different logic element designs and conveys the corresponding 

knowledge. 

Contents 

▶ Set-up and function of the 2-way cartridge valves 

(directional design, DB and DR function, active logics) 


▶ Type overview inserts and covers 

▶ Basic circuit with logic elements 

▶ Selection using characteristics and characteristic 

curves 

▶ Basic calculations 

▶ Control examples 

▶ Discussing simple circuit examples using 

designed systems 

▶ Experience and notices from the practice 


▶ Getting to know the 2-way cartridge valves as valve 

technology form with numerous variants. 

▶ Knowing the basic circuits with logic elements 

▶ Selection of logic inserts and logic covers 

▶ Reading circuit diagrams with 2-way cartridge 

valves 

Prerequisites 



Target group 

Master craftsmen, technicians and engineers responsible 

for the planning, project planning or construction 

of hydraulic systems as well as maintenance personnel 








3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 3.30 pm 

Price 

€ 1,140.00 

Notice 

LW 




49 

HT-FCM 

Filtration and oil treatment in 


Contents 

▶ Dirt in hydraulic systems and its influence on components 

▶ Task and performance features of filters 

▶ Filter media, designs and filtration procedures 

▶ Hydraulic fluids and their influence on the filterability 

▶ Practical tips and information for maintenance 

and service 

▶ Information for maintenance and condition monitoring 

of hydraulic fluids 


▶ Gaining basic knowledge of hydraulic filters 

Prerequisites 



Target group 

Engineers and technicians responsible for the planning, 

project planning or construction of hydraulic 

systems as well as maintenance service personnel 


05.03.2013 - 06.03.2013 Ketsch/Rhine 






2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - noon 

Price 

€ 740.00 

Notice 

LW 

Smooth functioning of hydraulic systems is decisively dependent on the quality of 

the filter system. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HT-Fluid 

Hydraulic fluids 

The hydraulic fluid is the connecting element in every hydraulic system. Despite 

increasing purchasing and operating costs, little importance and value is often 

attached to the liquid construction element Fluid. In this training, we want to 

jointly derive and/or convey basic knowledge from A like Acquisition costs to Z like 

Zero point adjustment on hydraulic systems and components with hydraulic fluids. 

Bosch Rexroth offers you more than one hydraulic component and system: In this 

case for example our "Liquid Engineering". 

Contents 

▶ Hydraulic fluids in the tribological system 

▶ Production and set-up of hydraulic fluids on mineral 

oil basis and alternatives common today 

(related hydrocarbons, environmentally compatible 

hydraulic fluids, flame-resistant hydraulic fluids) 

▶ The lubricant market (scope) 

▶ Trends 

▶ Typical properties and characteristic values of the 

relevant classification 

▶ Typical applications for the individual hydraulic 

fluid classifications 

▶ Control and maintenance of lubrication and 

hydraulic oils 

▶ Comparison of hydraulic fluid evaluations and 

releases of the hydraulic fluids for components 

and systems 

▶ Classification of lubrication greases 


▶ Knowing tasks and requirements on hydraulic fluids 

▶ Recognizing, selecting and prioritizing requirements 

on hydraulic fluids from the relevant application 

▶ Correctly dividing/classifying hydraulic fluids 

▶ Being able to distinguish hydraulic fluid products 

without confusion 

▶ Being able to describe the term viscosity and to 

describe the connections between viscosity, temperature, 

pressure and time 

▶ Calculating the influence of pressure and temperature 

on the volume of hydraulic fluids on mineral 

oil basis 

▶ Being able to read the analyses of new and used 

fluids, to identify typical defects and to specify 

possible causes 

Prerequisites 


knowledge


51 

Target group 

Design and test engineers, quality assurance employees, 

sales employees, commissioning and maintenance 

personnel, purchasers 







2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 3.30 pm 

Price 

€ 740.00 

Notice 

LW 

We recommend attending the Basic knowledge of 

hydraulics (HTG) attendance training in advance. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HT-WI 

Maintaining and servicing hydraulic systems 

Maintenance, service and improvement of the system contribute to the productivity. 

However, insufficient and improper maintenance and service at hydraulic systems 

lead to unpredictable costs. Production failure, safety risk, standstill times 

and the forfeiture of warranty claims may be the consequences. Higher environmental 

load and safety problems have to be expected. Using checklists, systematic 

procedures and practical exercises helps you to find out where the operation 

of the systems can be designed in a more productive way, technically or in 

the organization. 

Contents 

▶ Preventative maintenance and service 

▶ Planned maintenance and service (depending on 

time, performance and condition) 

▶ Maintenance strategy, working and maintenance 

packages, maintenance logistics 

▶ Documentation of maintenance and service works, 

report, action plan, inspection and maintenance 

activities, cycles (day, week, month, quarter, year) 

▶ Maintenance controlling and quality assurance 

▶ Implementation of inspection, maintenance, repair 

and improvement in the Maintenance area (inspection 

and maintenance schedules, risk assessment, 

weak point analysis) 

▶ Qualification and level of knowledge of the personnel 

▶ Tools, measuring equipment 

▶ Practical examples 


▶ Gaining knowledge of maintenance and service of 

systems as well as of avoidance and accident analysis 

▶ Evaluation of hydraulic functional sequences in 

a system by means of targeted measurements and 

analysis using measurement technology 

▶ Compliance with normative bases 

▶ Safe identification of assemblies and components 

▶ Systematic procedure on the basis of maintenance 

and service schedules as well as checklists 

▶ Evaluation and decision-making regarding maintenance 

and service limits by in-house personnel 

(manufacturer's recommendation) 

▶ Practical procedure 

Prerequisites 


knowledge


53 

Target group 









3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 12.30 pm 

Price 

€ 1,440.00 

Notice 

LW 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-MLC-1 

IndraMotion MLC for hydraulic drives – Part 1 

This practice-oriented training aims at project engineers and commissioning personnel 

using the IndraMotion MLC system for hydraulic drives. The first part 

focuses on the project planning and programming of the overall system using 

IndraWorks. Within the scope of practical tasks, you configure the overall system 

and learn the programming according to IEC 61131. More topics such as the setting 

and analysis of parameters, error diagnosis and troubleshooting as well as 

maintenance tasks like data backup and component exchange are also dealt with 

in detail within the scope of exercises. 

Contents 

▶ Overview of the IndraMotion MLC system solution 


▶ Presentation of the system components 

▶ Project planning of the overall system using IndraWorks 

▶ Bases of the IEC programming 

▶ Programming using ST (Structured Text) 

▶ First steps with sequential programming (Seq. ST) 

▶ Use of GAT for the structured implementation of 

the IndraLogic application 

▶ Data backup, component exchange 

▶ Archiving and restoring projects created 

with IndraWorks 


▶ Understanding the set-up and functionality of the 

MLC in connection with hydraulic drives 

▶ Working with IndraWorks for the project planning 

and diagnosis of the overall system 

▶ Programming using ST (Structured Text) 

▶ Structured implementation on the basis of GAT 

▶ Performance of maintenance tasks like data 

backup and restoration as well as component 

exchange 

Prerequisites 

PC knowledge, technical understanding in the areas 

electrical engineering and hydraulics 

Target group 

Technicians and engineers from the areas project 

planning and commissioning 


04.03.2013 - 08.03.2013 Erbach 





5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm


55 

Price 

€ 1,790.00 


HTP-MLC-2 

Notice 



LW 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTP-MLC-2 

IndraMotion MLC for hydraulic drives – Part 2 

Modern machines are more compact and designed for higher demands. In order 

to be able to stand one's ground in the modern world of automation, combination 

of system control (Logic) and motion control is indispensable. In order to ensure 

perfect setting of the control circuits for quickly reacting systems, knowledge and 

experience regarding dynamic processes are indispensable. 

Contents 

▶ Introduction to the MLC-H Motion Logic Control 

▶ Description of the necessary hardware components, 

system set-up 

▶ Connection examples of hydraulic axes 

▶ Set-up of a real application at the training system 

▶ Creating a project in IndraWorks, based on the 

training system with: 

- Selection of the control 

- Integration of the I/O modules by means of 

device manager 

- Parameterization of the I/O modules 

- Creation of the hydraulic axes 

- Creation of the project frame with GAT Wizard 

▶ Programming position and force sequences by 

means of the sequential programming in Structured 

Text (ST) 

▶ Initial commissioning of an hydraulic axis at the 

training system 

▶ Testing different controller settings and analysis of 

the control behavior and the control quality 

▶ Related analysis of process variables and measured 

data by means of the WinView real-time 

recording tool 

▶ Parameterization and optimization of a substitutional 

closed-loop control (position and force 

control) at the hydraulic training system 

▶ Troubleshooting at the hydraulic training system 

with subsequent error patterns 


▶ Connecting hydraulic drives to the MLC-H by 

means of Sercos III and fast I/O assemblies 

▶ Handling special controllers and control param- 

eters for hydraulic drives 

▶ Set-up and use of a project frame by means of 

GAT Wizard (Generic Application Template) 

▶ Programming examples of motion sequences of 

hydraulic drives 

▶ Practical steps for the commissioning of an hydrau- 

lic axis 

▶ Recording motion sequences by means of mea- 

surement technology, analyzing them and deriving 

improvements therefrom 

▶ Knowledge of the cause study in case of faults and 


Prerequisites 

▶ Participation in the HTP-2 training or comparable 

knowledge 

▶ Participation in the HTP-MLC-1 training or comparable 

knowledge 

Target group 

Electricians, skilled workers, technicians and engineers 

from the areas production, maintenance, 

commissioning and service


57 









5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

Notice 



LW 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-MRL@ 


In this training, you get to know the most important bases of the Machinery Directive 

enabling you to market machines according to the directive. 

Contents 

▶ Prior working out of the eLearning module 

"Machinery Directive bases" from the eLearning 

"eFSi – Basic knowledge of functional safety" 

▶ Machinery Directive: Bases and their meaning 

▶ Guideline and position papers of associations 

▶ Classification of products according to the Machinery 

Directive 

▶ Machine, partly completed machinery, safety components 

▶ Preparing the mandatory and recommended documentation 


▶ Contents of the Machinery Directive 

▶ The most important requirements of the Machinery 

Directive 

▶ Formal and technical requirements when constructing 

machines 

▶ Which documentation do you have to prepare? 

▶ Regulations on mandatory documentation 

▶ Implementation of the Machinery Directive in Germany 

▶ Exporting machines to non-European states 

Prerequisites 

Basic knowledge of functional safety due to the prior 

working out of the eLearning module "Machinery 

Directive bases" from the eLearning "eFSi – Basic 

knowledge of functional safety" 

Target group 


in mechanical engineering, quality assurance, 

repair personnel 


05.03.2013 Waiblingen 

25.06.2013 Erbach/Odenwald 








1 day: 10.00 am - 5.00 pm 

Price 

€ 540.00 


DC-FSi-RB@ 

Notices 

@ 

If necessary, the training can also be held in your 

subsidiary outside Germany. 




59 

Notes 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-FSi-RB@ 

Risk assessment and reduction according to ISO 12100 

In this training, you are provided with the "tools" to organize and implement the 

risk assessment and reduction in theory and practice. You moreover gain the ability 

to document the results. 

Contents 



- Machinery Directive bases 

- 10 Steps to Performance Level (PL) 

▶ Theory of risk assessment as basis for machine 

safety: Difference between risks and dangers, 

specifications regarding the risk assessment 

according to ISO 12100, application of standards, 

limits of the risk assessment 

▶ Terms of ISO 12100 

▶ Practical procedure in the risk assessment 

▶ You learn the following in theory and by means of 

practical examples: 

- Determination of the machine limits 

- Identification of the hazards 

- Risk estimation 

- Risk evaluation 

- Measures for risk reduction 

- Documenting the results 

- Residual risks: Notes to user in product 

instructions 

- Demonstration of examples using a tool 


With regard to risk assessment and risk reduction 

according to ISO 12100 you know: 

▶ When they are necessary 

▶ How they are organized and implemented 

▶ How they are practically implemented 

▶ How the results are documented 

▶ How tools are handled 

Prerequisites 

▶ Basic knowledge of machine safety 

▶ Basic knowledge of functional safety by working 

out of the "eFSi" eLearning module 

▶ Or: "DC-MRL@ – Machinery Directive" training 

(comes before this training) 

Equipment 


personal login to Rexroth learning server 

▶ Use of a headset recommended 

▶ Use of the own laptop recommended (in order to 

install the examples and forms which are provided 

by the organizer)


61 

Target group 



service, repair personnel (conversion of machines) 









▶ Independent working out of the eLearning modules: 

Duration approx. 90 minutes 

▶ Attendance training 

2 days: 

1st day 9.30 am - 5.00 pm 

2nd day 8.00 am - 5.00 pm 

Price 

€ 740.00 

LW 


DCP-FSi@, DC-FSi@ 

Notices 

@ 





General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DCP-FSi@ 

Practical evaluation of functional safety with 

Sistema – Safely implementing EN ISO 13849-1 

The Sistema software tool of IFA offers the user the possibility to reproduce the 

structure of the safety-related parts of a control system (SRP/CS) on the basis of the 

so-called intended architecture and allows for an automated calculation of the reliability 

values on different detail levels including the required performance level (PL). 

In this practical seminar, real examples are worked out by means of the software. 

Contents 


"eFSi – Basic knowledge of functional safety": 



▶ European directives, laws, standards 

▶ Methods for calculating the performance level 

▶ Safe handling of the characteristics (PL, MTTF, 

PFH, B10, DC, CCF) 

▶ Determination of safety functions within hydraulic 

switching schemes 

▶ Presentation of the safety function in the block diagram 

▶ Set-up of the Sistema software 

▶ Conception and implementation of hydraulic 

controls according to the standards with access to 

the Rexroth database and library 

▶ Integration of the new findings into Sistema (practical 

exercises with the PC) 


▶ Evaluation and calculation of control systems 

according to EN ISO 13849 

▶ Safe evaluation in practice 

Prerequisites 



▶ Laptop with the current Sistema software (includ- 

ing library Bosch Rexroth AG, hydraulics) 

Target group 

Designers, technicians and engineers responsible for 

the planning and project planning of safe electrohydraulic 

controls


63 











2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

Price 

€ 940.00 


DC-FSi@, DC-FSi-RB@ 

Notices 

LW 

@ 





General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-FSi@ 

Certified expert – Functional safety according to 


From the planning and the construction to the safe operation: A practical training 

for all those who have to evaluate, ensure and guarantee safety at machinery. 

Optionally with final examination as "Certified expert – Functional safety according 

to EN ISO 13849" by TÜV NORD CERT. 

Contents 





▶ Legal bases of machine safety, European directives 

▶ Risk assessment using a practical example 

▶ Basic terms EN ISO 13849-1 (PL, DC, MTTF, CCF) 

▶ Practical implementation of the functional safety in 

pneumatics, hydraulics and electric systems (from 

the sensor to the actuator) 

▶ Software requirements and systematic aspects 

▶ Verification and validation of safety functions 

▶ Introduction to the Sistema tool with exercises 

▶ Optional final examination by TÜV NORD CERT GmbH 


▶ Implementing the requirements of the Machinery 

Directive in a legally conform way 

▶ Competence in the evaluation of the functional 

safety 

▶ Practical application of the current standards for 

realizing the functional safety of machines 

Prerequisites 

1. Several years of professional experience in the 

area of functional safety, thereof at least one year 

practical experience in one or several areas of 

safety technology (e. g. technology, safe construction, 

safety-related maintenance) 

2. Use of the own laptop recommended (incl. 

installed Sistema software) 

3. Basic knowledge of functional safety by working 


Target group 




22.04.2013 - 26.04.2013 Düsseldorf 



18.11.2013 - 22.11.2013 Waldkirch 


Reduced form 





65 


▶ Independent working out of the eLearning mod- 

ules: Duration approx. 90 minutes 


▶ 5 days: 

1st day 10.00 am - 5.00 pm 

2nd - 4th day 8.00 am - 5.00 pm 

5th day 8.00 am - noon 

▶ TÜV examination 

5th day 1.30 pm - 3.30 pm 

Price 

€ 2,040.00 + € 200.00 TÜV certification 

Notice 

After having successfully passed the examination, the 

participant is awarded the certificate "Certified 

expert – Functional safety according to 

EN ISO 13849" by TÜV NORD CERT GmbH, 

Bosch Rexroth and SICK. 

LW 

@ 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HT-Si 

Safety during commissioning and 

maintenance of hydraulic systems 

During maintenance and commissioning works, there are frequently situations 

which are dangerous for the human being and for the machine. In this training, 

information from the operational practice is to protect the health and increase the 

availability of the systems. 

Contents 

▶ Directives, standards, regulations of the Accident 

Prevention and Insurance Associations 

▶ Tasks of the maintenance personnel 

▶ Expert, skilled person TRBS 1203 

▶ Safety during commissioning and maintenance of 


▶ Hazards when working on hydraulic systems 

▶ Hydraulic system technology, special hazard potentials 

and sources of interference 

▶ Pressure equipment/hydraulic accumulators, 

hydraulic line systems 


▶ Overview of the legal provisions and more relevant 

standards 

▶ Knowledge of the hazard potential of hydraulic 

systems even if used as intended 

▶ Being able to recognize hazards and their causes 

▶ Transfer of knowledge to eliminate or minimize 

sources of danger 

▶ Information on the safe handling of hydraulic systems 

Prerequisites 



Target group 










3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 12.30 pm 

Price 

€ 1,140.00 

Notice 

LW 



Drive & Control Academy | Training program 2013 Mobile Hydraulics 

67 

Contents 

Mobile Hydraulics 


69 EfH Electronics for hydraulic technicians 

70 

Advanced training 

HTAS Axial piston units, swash plate, bent axis and their adjustments 

71 HTZ External gear units 

72 HTM System components of mobile hydraulics 

73 HTM-LS Load sensing controls for mobile machines 

74 HTAM Mobile hydraulics axial piston units 

75 HY/M Mobile hydraulics in agricultural machinery and conveyance 

76 HY/B Mobile hydraulics in construction machinery 

77 BODAS-design 

Basics 

Introduction to the BODAS-design programming system 

78 BODAS-design 

Application 

Programming using BODAS-design 

79 BODAS Display DI3 

Configuration 

Product training on the BODAS DCT display configuration tool 

80 PROG-BR30 Programming of BODAS RC series 30 

82 NEW HTM-EHY Mobile electro-hydraulics with CAN-BUS 

84 NEW HTM-HLS Hydrostatic steering systems 

86 NEW 

HTM-AFC Fan drives with AFC application software 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

68 Mobile Hydraulics 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Mobile Hydraulics 


HTG 


of hydraulics 

eHTG 


of hydraulics 

(eLearning) 

EfH 

Electronics for 

hydraulic personnel 

4 3 

2 

HTAS 

Axial piston units, swash 

plate, bent axis and 

their adjustments 

HTZ 

External gear units 

HTAM 

Mobile hydraulics 

Axial piston units 

HY/M 

Mobile hydraulics in 

agricultural engineering 

and conveyance 

HY/B 


construction machines 

HTM 

System components of 

mobile hydraulics 

HTM-LS 

Load sensing controls for 

mobile machines 

2 

5 

5 

3 

3 

3 

eLearning 


BODAS-design basics 

Introduction to the 

BODAS-design programming 

system 

BODAS-design 

application 

Programming with 

BODAS-design 

BODAS display 

DI3 configuration 

Product training for the 

display configuration tool 

BODAS DCT 

PROG-BR30 

Programming of 

BODAS RC series 30 

HTM-LS 

Load sensing controls for 

mobile machines 

HTM-AFC 

Fan drives with AFC 

application software 

3 

1 

3 

2 

1 

3 

Practice with 


New training 

HTM-EHY 

Mobile electro-hydraulics 

with CAN bus 

3 

HTM-HLS 

Hydrostatic 

steering systems 

3 

2 


in days


69 

EfH 

Electronics for hydraulic technicians 

A seminar on the basics of electronics in correlation with the 

BODAS components. 

Contents 

▶ What is mobile electronics? 

▶ Set-up and function of electronic components: 

- Sensors 

- Joysticks 

- Control units 

▶ Functions and possibilities of software programs 

and programming tools 

▶ Commissioning of application software 


▶ Practice-oriented learning of the basics of electronics 

using the BODAS components 

▶ Getting familiar with electronic applications 

▶ Getting to know the electronic basics of sensors, 

actuators and control units 

▶ Understanding of the mode of operation of software 

and software tools 

▶ Knowledge of mobile electronic systems and components 

Prerequisites 


Target group 

Project engineers, developers, service technicians 


28.01.2013 - 29.01.2013 Elchingen 











2 days: 

1st day 1.00 pm - 5.00 pm 

2nd day 9.00 am - 4.00 pm 

Price 

€ 513.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTAS 

Axial piston units, swash plate, bent axis 

and their controls 

This training deals with the set-up and the function of fixed and variable pumps and 

motors as well as their possible applications and important control devices. Apart 

from that, it transfers bases and further developments regarding controls. Information 

on assembly, tests and adjustments of axial piston units is provided and knowledge 

of the maintenance and commissioning is transferred. 

Contents 

▶ Drive technology of hydraulically operated machines 

▶ Task, function and possible applications of axial 

piston units and their controls 

▶ Information on the assembly as well as on setting 

and test works at axial piston units 

▶ Information on maintenance and commissioning 

Prerequisites 


Target group 

Engineers, technicians, master craftsmen, fitters and 

industrial mechanics from all areas of industry 


26.03.2013 - 28.03.2013 Horb 

17.09.2013 - 19.09.2013 Horb 




3 days: 

1st day 9.00 am - 4.00 pm 

2nd day 9.00 am - 4.00 pm 

3rd day 9.00 am - 3.00 pm 

Price 

€ 1,026.00 

Notice 




71 

HTZ 

External gear units 

This training deals with the typical fields of application of external gear units. 

Commissioning and troubleshooting are explained using practical examples. 

Contents 

▶ Set-up and function of external gear units 

▶ Information on disassembly and assembly 

▶ Information on commissioning, maintenance 

and troubleshooting 

▶ Description of typical applications 

▶ Products/product types: AZP, AZM, EHP 


▶ Getting to know the set-up and function of external 

gear units and electro-hydraulic pumps 

▶ Gaining knowledge of application, design 


▶ Analysis of damages 

▶ Getting to know tools and documentation 

Prerequisites 


Target group 

Personnel involved in the planning, operating, maintenance 

and assembly personnel, design engineers 








2 days: 

1st day 9.00 am - 4.00 pm 

2nd day 9.00 am - noon 

Price 

€ 513.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTM 

System components of mobile hydraulics 

The key question "What is mobile hydraulics?" is considered from different perspectives. 

The focus is on functions, properties and set-up of selected control 

components. 

Contents 

▶ What is mobile hydraulics? 

▶ Hydraulic pumps and motors for mobile applications, 

pumps for open and closed circuit, controllers 

▶ Control types: Throttle and load sensing controls, 

including LUDV 

▶ Proportional pilot-controls 

▶ Valves for safety functions 

▶ Subsystems in mobile machines 

▶ Information for maintenance and service 

▶ Error detection and troubleshooting 

▶ Mobile systems, application examples 


▶ Getting to know the control types in mobile 

machines, throttle and load sensing control as well 

as their features 

▶ Knowledge of the set-up, mode of operation, 

designs and applications of mobile control blocks 

as well as modes of operation of proportional 

actuation and the components used 

▶ Function of more system and accessory components 

like braking valves, pipe break protections, flow 

dividers, etc. 

▶ Use of subsystems in mobile machines, e.g. 

hydraulic steering or power brake 

▶ Identifying mobile devices, recognizing malfunctions 

and localizing the device concerned 

Prerequisites 


Target group 


and assembly personnel as well as design 

engineers of mobile machines 







3 days: 

1st day 9.00 am - 4.30 pm 

2nd day 9.00 am - 4.30 pm 

3rd day 9.00 am - 3.00 pm 

Price 

€ 1,026.00 


HTM-LS 

Notice 




73 

HTM-LS 

Load sensing controls for mobile machines 

This training deals with the principle of load pressure-independent controls 

and their components. Detailed knowledge of the topic load sensing is in 

the focus. 

Contents 

▶ Requirements on controls in mobile hydraulics 

▶ Principle of the load pressure-independent control 

▶ Practical set-up of the different controls (throttle 

control, LS, LUDV) at a training system 

▶ Open- and closed-center control 

▶ Different pressure compensators 

▶ Pump controllers 

▶ Single- and multi-actuator controls including practical 

work at a training system 

▶ Determination of the power consumption in the 

different systems 

▶ Saturated and non-saturated systems with practical 

tests at a training system 

▶ Flow sharing system (LUDV) 

▶ Application examples 

▶ Identifying and remedying typical errors 


▶ Bases and the principle of load sensing controls as 

well as the function and mode of operation of the 

components used 

▶ Technical features of this control type 

▶ Limits of use 

▶ Mode of operation of the LUDV control and 

its devices 


▶ Typical malfunctions 

Prerequisites 

Knowledge of and experience with load pressuredependent 

control (throttle control) or participation 

in the HTM seminar 

Target group 


and assembly personnel as well as design 

engineers of mobile machines 









3 days: 

1st day 9.00 am - 4.30 pm 

2nd day 9.00 am - 4.30 pm 

3rd day 9.00 am - 3.00 pm 

Price 

€ 1,026.00 


HY/M, HY/B, HTM-EHY, HTM-HLS, HTM-AFC 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTAM 

Mobile hydraulics axial piston units 

This training transfers basic knowledge of function, set-up and operation of axial 

piston units. The technology of axial piston units is explained, as well as diverse 

circuit types and different adjustments. 

Contents 

▶ Basics, set-up and function of axial piston units 

▶ "Open circuit" and "Closed circuit" 

▶ Mounting and installation information 

▶ Practice-related commissioning and troubleshooting 

▶ Plant tour 


▶ Getting familiar with hydrostatic travel drives 

▶ Getting to know the components, the set-up and 

the function 

▶ Correcting simple malfunctions 

Prerequisites 


Target group 

Personnel involved in the planning, operating, 

maintenance and assembly personnel as well as 

design engineers of hydrostatic travel drives 







3 days: 

1st day 9.00 am - 4.00 pm 

2nd day 9.00 am - 4.00 pm 

3rd day 9.00 am - 3.00 pm 

Price 

€ 1,026.00 


HTAS 

Notice 




75 

HY/M 

Mobile hydraulics in agricultural 

machinery and conveyance 

A practical seminar dealing with the topic agricultural machinery hydraulics. 

Contents 

▶ Components and systems for load-compensated 


▶ Set-up and mode of operation of mobile directional 

valve blocks 

▶ Comparison of constant flow and constant pressure 

system 

▶ Proportional valves with CAN BUS for 

mobile hydraulics 

▶ Digital electronic hitch control EHR for tractors 

and harvesters 




▶ Optimizing hydraulic systems considering the power 

balance sheet 

▶ Understanding of the load sensing valve, proportional 

and control valve technology 

▶ Getting to know the criteria of use for this technology 

Prerequisites 

System experience in hydraulics 

Target group 

Technicians and engineers of the manufacturers of 

mobile work machines from the areas development, 

construction and project planning, teachers at vocational 

schools and training institutions, trainers in 

industry and trade, experienced hydraulic personnel 

from the areas assembly, maintenance and service 


13.05.2013 - 17.05.2013 Ede/Netherlands 





5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,600.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HY/B 


construction machinery 

A practical seminar dealing with the topic construction machinery. 

Contents 

▶ Components and systems for load-dependent and 

load-compensated hydraulic systems 

▶ Set-up and mode of operation of mobile directional 

valve blocks 

▶ Comparison of constant flow and constant pressure 

system 

▶ "Open circuit" and "Closed circuit" 




▶ Optimizing hydraulic systems considering the 

aspects power balance sheet, power distribution 

and controllability 

▶ Getting to know the OC and CC valve technology, 

the load sensing and LUDV valve technology, the 

proportional and control valve technology 

▶ Familiarizing with axial piston pumps and 

their adjustment 

▶ Introduction to the safety valve technology 

Prerequisites 

System experience in hydraulics 

Target group 

Technicians and engineers of the manufacturers of 

construction work machines from the areas development, 

construction and project planning, teachers at 

vocational schools and training institutions, trainers in 

industry and trade, experienced hydraulic personnel 

from the areas assembly, maintenance and service 












5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,600.00 

Notice 




77 

BODAS-design Basics 

Introduction to the BODAS-design 

programming system 

Based on the BODAS tool chain, the participants get an insight into the creation and 

testing of software for the BODAS RC control units. 

Contents 

▶ Introduction to the operation and application of 

BODAS-design and BODAS-service 

▶ Introduction to the programming according 

to IEC61131-3 

▶ Application scenarios for BODAS-design 

▶ Easy examples with practical exercises 


▶ Getting to know the possible applications and the 

essential functions of BODAS-design and the 

service tool BODAS-service 

▶ Understanding simple BODAS-design programs 

Prerequisites 

Technical training in mechanical engineering or 

electrical engineering 

Target group 

Programmers, technical sales employees, service 

engineers as well as the decision-makers of the 

corresponding departments 


18.02.2013 Elchingen 








1 day: 9.00 am - 4.00 pm 

Price 

€ 342.00 


BODAS-design application 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

BODAS-design application 

Programming with BODAS-design 

Here, software developers are provided with the tools for the independent realization 

of their own ideas with BODAS-design on BODAS RC control units. 

Contents 

▶ Operation and application of BODAS-design 

▶ Programming according to IEC61131-3, especially 

the languages ST, CFC and AS 

▶ Access to the control unit periphery 

▶ Practical examples with control units at the 

test set-up 

▶ Programming recommendations for complex applications 

▶ Debugging possibilities offline and online 

▶ Practice-oriented working with the diagnosis 

information for BODAS-service 

▶ Creating a project-specific diagnosis interface to 

BODAS-service 


▶ Learning all essential functions of BODAS-design 

▶ Getting to know the bases of the programming 

according to IEC61131-3 

▶ Access to the periphery of the BODAS RC control 

units and use of the control unit-specific system 

functions 

▶ Structured programming of applications in different 

programming languages (AS, CFC, ST) 

Prerequisites 

Participation in the basis seminar for CoDeSys at the 

company 3S Smart Software Solutions or several 

years of programming experience 

Target group 

Programmers and project engineers who want to 

actively use BODAS-design 










3 days: 

1st day 9.00 am - 4.00 pm 

2st day 9.00 am - 4.00 pm 

3rd day 9.00 am - 4.00 pm 

Price 

€ 1,026.00 

(incl. a BODAS-design demo version) 

Notice 




79 

BODAS display DI3 configuration 

Product training for the display 

configuration tool BODAS DCT 

The participants learn how they can create and activate individual graphical interfaces 

for the DI3 BODAS display – With no programming knowledge at all. 

Contents 

▶ Introduction to the operation and application of 

the BODAS DCT software 

▶ Programming/download 

▶ Configuring small sample programs 


▶ Creating application-specific display pages 

▶ Knowledge of diverse configuration options 

Prerequisites 

Technical training 

Target group 

Developers, programmers, project employees 










1 day: 9.00 am - 4.30 pm 

Price 

€ 342.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

PROG-BR30 

Programming of BODAS RC series 30 

The course gives an overview of the possibilities of the BODAS RC control units of 

series 30. The participants learn how to effectively use the software and hardware 

features and thus implement own requirements. 

Contents 

▶ Do project layouts using all possible configurations of 

the specific I/O 

▶ Programming with BODAS-design on the basis of 

the template application 

▶ Using task management and follow-up functions 

▶ Knowing and using safety functions of the control 

▶ Practical work at a training set-up 


▶ Knowing the I/O of the control unit family 

▶ Programming using the BODAS-design templates 

▶ Using safety functions 

Prerequisites 

▶ Basic knowledge of BODAS-design or any other 

IEC 61131-3 programming tool; 

alternatively good programming knowledge in C 

▶ We recommend having experience with 

BODAS control units of series 2x 

▶ Basic knowledge of safety technology 

Target group 

Software developers 









3 days: 

1st - 3rd day 9.00 am - 4.00 pm 

Price 

€ 1,026.00 

Notice 




81 

Notes 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTM-EHY 

Mobile electro-hydraulics with CAN-BUS 

This training gives an overview of the possibilities of programming with electrohydraulic 

open-loop and closed-loop controls. 

Contents 

▶ Set-up and functionality of a CAN-BUS 

▶ Use of the relevant components (pumps, pump 

controllers, valves, electronics, sensors, joystick, 

control units, display, programming and diagnosis 

tools) 

▶ Set-up and functionality of the BODAS software for 

programming the individual components 

▶ Use and features of BODAS-service 

▶ Possibilities to influence the individual actuators 

(e. g. characteristic curves) 

▶ Parallel operation 

▶ Reversing operation and standstill pressure control 

(individual actuator), fan, anti-freezing device, 

start-up in the open circuit like e.g. in rotating 

mechanisms, long travel drives 

▶ Diagnosis 

▶ Visualization via display or PC 

▶ Practical experience on the basis of commissioning 

and tests 

- Programming system applications 

- Teach-in function 

- Electro-hydraulic end position cushioning 


Presentation of the additional system possibilities by 

the use of electro-hydraulics with CAN BUS connection 

(individual element directional valve and in the overall 

system) in connection with additional sensors as 

compared to controls as in the example: 

▶ Mechanical operation 

▶ Hydraulic control 

▶ Electro-proportional control with analog electronics 

▶ Electro-proportional control (analog command value 

specification, position control) with integrated 

digital electronics 

▶ Electro-proportional control with digital control, 

BUS connection with central control unit (ECU) 

and integrated electronics 

▶ Working space limitation 

▶ Electro-hydraulic LUDV with individual actuator 

▶ Pump control (reduction of the power loss) 

Prerequisites 

▶ Basic knowledge of mobile hydraulics and 

mobile electronics 

▶ Participation in the HTM-LS training 

▶ Participation in the BODAS-design application, 

BODAS display DI3 configuration and 

PROG-BR30 training courses


83 

Target group 

Development and sales engineers, service technicians 


Upon request Würzburg 


3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 3.30 pm 

Price 

€ 1,290.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTM-HLS 

Hydrostatic steering systems 

This training gives an overview of hydrostatic steering systems as well as their 

application and legal specifications. 

Contents 

▶ Legal provisions and standards 

- Information on the European Directive for 

steering systems of agricultural and forestry 

tractors and their application (including explanation 

of terms, steering parameters, types of 

steering systems, derivation of the allocation 

of hydrostatic steering systems and that of 

electro-hydraulic or purely electrical steering 

systems) 

- Information on national directives using the 

"Directive for the examination of steering systems 

of vehicles and their trailers" as annex to 

StVZO (German Road Traffic Licensing Regulations) 

§38 and its application as example 

- Information on standards for steering systems 

and functional safety (relevant for EH steering 

systems), particularly reference to the examination 

of the steering system according to the 

provisions of ISO 5010:2007 for rubber-tired 

earth moving machines 

▶ Steering systems 

- Explanation of the hydrostatic steering system 

as "Open Center", "Closed Center" and 

"Closed-Center-Load-Sensing" 

- Information on the power steering system as 

electro-hydraulic steering system or as purely 

electrical steering system 

▶ Product information 

- Functionality of a priority valve 

- Practical tests at the DS4 

▶ Commissioning 

- Information on the correct assembly and 

inadequacies/objections 

- Symptoms in applications which occur due to 

the principle and are physically understandable 

- Troubleshooting 

- All points including the operating instructions 

for steering units 


▶ Legal provisions and standards: knowledge of the 

material directives and their application 

▶ Steering systems: 

- Knowledge of the basic steering system principles 

"Open Center", "Closed Center", 

"Closed-Center-Load-Sensing" and the electrohydraulic 

as well as purely electrical steering 

systems 

- Knowledge of the basic functions of the hydrostatic 

steering system 

Prerequisites 

Participation in the Load sensing controls for mobile 

machines (HTM-LS) training or comparable knowledge


85 

Target group 

Employees from the following areas: Development, 

vehicle test, commissioning, service and quality 

assurance 


Upon request Linz (Austria) 


2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

Price 

€ 940.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HTM-AFC 

Fan drives with 

AFC application software 

This training gives an overview of electro-hydraulic fan drives as well as their 

applications and legal specifications due to the exhaust emission standard. 

Contents 

▶ Legal specifications 

▶ Getting to know different control concepts: Cold 

start behavior, warm-up phase (blinds), covering 

power peaks 

▶ Getting to know the relevant components: Pump 

controllers, valves, sensors, control units, diagnosis 

tools 

▶ Set-up and functionality of the AFC software 

▶ Practical experience on the basis of commissioning 

at the demonstrator 


▶ Recognizing the potential of proportional fan control 

▶ Getting to know hydraulic concepts of the fan 

drives (which concept for which application) 

▶ Understanding of the AFC software 

▶ Gathering experience with electro-hydraulic systems 

▶ Design criteria 

Prerequisites 

▶ Participation in the Electronics for hydraulic personnel 

(EfH) training or comparable knowledge 

▶ Participation in the Load sensing controls for 

mobile machines (HTM-LS) training or comparable 

knowledge 

Target group 

Development and sales engineers, service technicians 


Upon request Linz (Austria) 


2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

Price 

€ 940.00 

Notice 



Drive & Control Academy | Training program 2013 Electric Drives and Controls 

87 

Contents 

Electric Drives and Controls 

Standard training 

Drive technology – IndraDrive, EcoDrive, DIAX04, REFUDrive 

92 EATG-1 Basic knowledge of electric drive technology 

93 EAT-ID-I IndraDrive diagnosis and maintenance 

94 EAT-ID-SERCOS IndraDrive with SERCOS interface – 

Commissioning and axis optimization 

95 EAT-ID-PROFI IndraDrive with PROFIBUS interface – 


96 EAT-ID-Si IndraDrive – Drive-integrated safety technology 

97 NEW 

EAT-ID-Update Refreshment and update for IndraDrive with SERCOS or 

PROFIBUS interface 

98 EAT-Eco_Analog-I EcoDrive03 DKC01.3 DKC11.3, SMT firmware 

analog and parallel interface 

99 EAT-Eco_SERCOS-I EcoDrive03 DKC01.3 DKC11.3, SMT firmware 

SERCOS interface 

100 EAT-Eco_P EAT-Eco_PROFI-I EcoDrive03 DKC03.3, FGP-Firmware 

PROFIBUS-Interface 

101 EAT-Eco_Inter-I EcoDrive03 DKC04.3, FGP firmware interbus interface 

102 EAT-DIAX_SERCOS-I DIAX04 with SERCOS interface diagnosis and maintenance 

103 EAT-RD500SFT-I Rexroth frequency converter RD500, SFT – 

Sine front-end technology 

104 EAT-RD500RD51/52-I Rexroth frequency converter RD500 – 

Service training RD51/RD52 

Sytronix 

106 EH-Sytronix_SvP-In@ Sytronix SvP – Parameterization and commissioning 

107 EH-Sytronix_SvP-I@ Sytronix SvP – Diagnosis and maintenance 

108 EH-Sytronix_FcP_ Sytronix FcP and DFEn – Parameterization and 

DFEn-In@ commissioning 

109 EH-Sytronix_FcP_DFEn-I@ Sytronix FcP und DEFn – Diagnosis and maintenance 

PLC – IndraWorks/IndraLogic 

111 ESTG-PLC Basic knowledge of PLC technology 

112 ESTG-BUS Basic knowledge of bus technology 

113 EST-IW/IL 1G-I Diagnosis and troubleshooting with 

IndraWorks/IndraLogic 1G 

114 EST-IW/IL 1G-Proj PLC project planning with IndraWorks/IndraLogic 1G 

115 EST-IW/IL 1G-Prog Programming with IndraWorks/IndraLogic 1G 

in structured text (ST) 

116 EST-IW/IL 1G→2G Conversion IndraWorks/IndraLogic 1G to IndraLogic 2G 

117 EST-IW/IL 1G-SFC-DIAG Step chain diagnosis 

118 EST-IW/IL 2G-Prog Programming with IndraWorks/IndraLogic 2G 

119 EST-IW/IL 2G-Prog-ST Programming with IndraWorks/IndraLogic 2G 

in structured text (ST/OOP) 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

88 Electric Drives and Controls 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Contents 




120 EST-IW/IL 2G-SFC-DIAG Step chain diagnosis 2G 

121 EST-IW/IL 2G-WinStudio Visualization with WinStudio (standard & MTX) and 

IndraLogic 2G 

122 EST-IW/IL VCP Visualization with the small operation terminals of the 

IndraControl VCPxx.2 series 

XLC/MLC 

124 EST-XLC/MLC newcomers XLC or MLC controls with IndraLogic 2G and 

SERCOS III – For all newcomers 

125 EST-XLC/MLC basis XLC or MLC controls with IndraLogic 2G and SERCOS III 

126 EST-MLC 2G-Advanced MLC controls with IndraLogic 2G and SERCOS III – For all 

those working with GAT and cam disks (FlexProfile) 

127 EST-MLC RoCo 2G-InProg MLC controls with IndraLogic 2G and SERCOS III – For all 

those wishing to commission and/or program robots 

128 EST-MLC-I XLC or MLC controls with IndraLogic 2G and 

SERCOS III – Maintenance 

CNC – IndraMotion MTX 

131 ESTG-CNC Basic knowledge of CNC technology 

132 EST-MTX-InProj Commissioning and project planning of the MTX system 

133 EST-MTXmicro 2G- Commissioning, operation and programming 

InBedProg 

134 EST-MTX/IL 1G-Prog Programming with IndraLogic – Handling the 

PLC interface of the MTX 

135 EST-MTX/IL 2G-Prog Programming with IndraLogic – Handling the 

PLC interface of the MTX 

136 EST-MTX/IL 2G-InProj Commissioning and project planning of the control system 

MTX with SERCOS III 

137 EST-MTX-I Service and maintenance of the TMX system with SERCOS II 

and SERCOS III 

138 EST-MTX-Bed Operation by means of the Rexroth standard interfaces 

139 EST-MTX-BedProg Operation by means of the Rexroth standard interface – 

NC basic programming in DIN and CPL


89 

Contents 



MotionLogic (drive-based) – IndraMotion MLD/IMH 

141 EAT-ID MLDS-Prog Programming IndraMotion MLD-S 

142 EAT-ID MLDS/ Programming IndraMotion MLD-S and MLD-M 

MLDM-Prog 

143 EAT-ID SMC-Prog Sequential Motion Control 

144 EAT-ID IMH 1G-Prog IndraMotion for handling with MLD-M 

Resistance welding 

146 ESTG-W Resistance welding technology 

147 EST-BOS6000/PST-IProg Programming, maintenance with PST + BOS6000 

148 EST-BOS6000/PSI-IProg Programming, maintenance with PSI6000 + BOS6000 

149 EST-BOS6000/UI-IBIN PSI6000 with UI controller set-up and maintenance 

Tightening and pressfit technology 

151 ESTG-T Basic knowledge of tightening technology 

152 EST-SE110/SE220-I SE110/SE220 tightening system service training 

153 EST-SE300-I-Prog Tightening system 300 – Hardware, commissioning, 

programming 

154 EST-SE300 Tightening system SE350 – For people switching to that system 

CS351-SE350 (compact system CS351 and multi-channel system 350) 

155 EST-SE350-I-Prog Tightening system 350 – Hardware, commissioning, 

programming (single- and multi-channel system) 

156 EST-CS351-I Tightening system CS351 (single-channel system) 

157 EST-PE100/PE110-I Pressfit system PE100/PE110 – Service training 

158 EST-SE300-I Tightening system 300 – Error diagnosis and 

re-commissioning 

159 EST-SE350-I Tightening system 350 – Error diagnosis and 


160 NEW 

EST-Nexo-I Measuring cordless radio screwdriver Nexo 

Special training 

161 SOHT Training on certain products 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 




▶ IndraDrive 

EATG-1 


electric drive technology 

▶ EcoDrive 

EATG-1 



3 3 1 

EAT-ID-I 

IndraDrive diagnosis 

and maintenance 

EAT-ID-SERCOS 

Diagnosis, maintenance, 

commissioning, 

optimization 

EAT-ID-PROFI 

Commissioning and 

axis optimization 

3 2 

EAT-Eco Analog-I 

Diagnosis and 

maintenance 

EAT-Eco SERCOS-I 

Diagnosis and 

maintenance 

4 

4 

2 

2 

EAT-Eco PROFI-I 

Diagnosis and 

maintenance 

2 

EAT-Eco Inter-I 

Diagnosis and 

maintenance 

EAT-ID-Si 

Commissioning and 

parameterization 

1 

EAT-ID-Update 

Refreshment and 

update for IndraDrive 

with SERCOS or 


3 

New training 

Practice with 



in days


91 

Learning path 




▶ DIAX04 

EATG-1 



▶ REFUDrive 

EATG-1 



3 2 

EAT-DIAX SERCOS-I 

Diagnosis and 

maintenance 

3 3 

EAT-RD500SFT-I 

Diagnosis and 

maintenance 

2 

EAT-RD500RD51/52-I 

Diagnosis and 

maintenance 

3 

Practice with 



in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EATG-1 

Basic knowledge of electric 

drive technology 

From the function and the properties of selected drive components to current 

developments: This training is recommended to anybody who wants to attend 

more advanced training courses. 

Contents 

▶ Basic structure of energy conversion by means of 

electric drives (set-up and effect) 

▶ Electric motors, the different operating principles, 

their properties and typical fields of application 

▶ Motor encoders 

▶ Drive control loops (torque, speed and position 

control loop) and their fields of application 

▶ Analog and digital controllers 

▶ Frequency converters, mode of operation and fields 

of application, practical commissioning exercises 

▶ Servo drive controllers, mode of operation and 

fields of application, practical exercises 


▶ Getting an overview of the electric drive technology 

▶ Getting to know and understanding components 

and concepts 

▶ Gaining knowledge of the different drive components, 

their fields of application and current trends 

▶ Representation of the change from analog to 

digital drive technology and its effect on commissioning, 

operation and maintenance 

▶ Getting to know the different motor types (synchronous, 

asynchronous) and their control procedures 

▶ Gaining practical experience by means of exercises 

at the servo drive and at the frequency converter 

Prerequisites 


Target group 

Skilled persons, technicians and engineers from the 

areas planning, maintenance and commissioning; 

drive technology newcomers (trainees in technical 

professions, technical administration) 







3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 




93 

EAT-ID-I 

IndraDrive Diagnosis and maintenance 

A training course for all those who want to start working with digital IndraDrive drive 

controllers. By means of exercises, the participants get to know the different components 

of this drive family and develop an understanding of their functionality. 

Contents 

▶ Different performances of the control and 

power parts 

▶ Basic firmware functions and optional function 

packages 

▶ Parameter handling like data backup and loading 

basic parameters 

▶ Use of the digital and analog inputs and outputs 

▶ Measurements at the drive-integrated oscilloscope 

▶ Troubleshooting 


▶ Getting to know the components of the IndraDrive 

drive system 

▶ Drive parameterization with IndraWorks Engineering 

and IndraWorks Ds 

▶ Exchange of drive components (incl. control section 

with safety technology) 

▶ Diagnosis and troubleshooting 

Prerequisites 

Basic knowledge of electrical engineering, basic 

knowledge of electric drives (training EATG-1 or 

similar knowledge) as well as PC knowledge 

Target group 


areas project planning, maintenance and commissioning 











3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


EAT-ID-Si 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-ID-SERCOS 

IndraDrive with SERCOS interface – 


A training course for all those who want to start working with digital IndraDrive 

drive controllers with SERCOS interface or deepen their knowledge. The gained 

knowledge is consolidated by means of practical exercises. 

Contents 


power parts 


packages 







▶ Modes of operation and control loops 

▶ Axis optimization 



drive system 

▶ Commissioning and optimizing axes 




Prerequisites 




Target group 


areas planning, maintenance and commissioning 










4 days: 

1st day 10.00 am - 4.30 pm 

2nd - 3rd day 8.00 am - 4.30 pm 

4th day 8.00 am - 3.00 pm 

Price 

€ 1,490.00 


EAT-ID-Si 

Notice 




95 

EAT-ID-PROFI 

IndraDrive with PROFIBUS interface – 


A training course for all those who want to start working with digital IndraDrive 

drive controllers with PROFIBUS interface or deepen their knowledge. The gained 

knowledge is deepened by means of practical exercises. 

Contents 


power parts 


packages 








▶ Axis optimization 



drive system 





Prerequisites 




Target group 











4 days: 

1st day 10.00 am - 4.30 pm 

2nd - 3rd day 8.00 am - 4.30 pm 

4th day 8.00 am - 3.00 pm 

Price 

€ 1,490.00 


EAT-ID-Si 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-ID-Si 

IndraDrive – Drive-integrated 

safety technology 

With the new Rexroth IndraDrive generation, you utilize manifold safety functions 

directly in the drive. This training simplifies introduction to the drive-integrated 

safety technology. 

Contents 

▶ Principles of the machinery directives and resulting 

standards 



▶ Diagnosis and evaluation of error messages regarding 

the safety monitoring 

▶ Practical exercises at training models 


▶ Knowing principles of the machinery directives and 

resulting standards 

▶ Understanding different drive-internal safety functions 

▶ Parameterization and configuration of the safety 

technology using the commissioning software 

▶ Implementing IndraWorks Engineering 

▶ Maintenance tasks like data backup, component 

exchange and troubleshooting 

Prerequisites 



similar knowledge) as well as PC knowledge. Prior 

participation in an IndraDrive course (IndraDrive-B, 

IndraDrive SERCOS or IndraDrive PROFIBUS) is 

imperatively necessary. 

Target group 
















1 day: 8.00 am - 4.30 pm 

Price 

€ 480.00 

Notice 




subsidiary outside Germany.


97 

EAT-ID-Update 

Refreshment and update for IndraDrive 

with SERCOS or PROFIBUS interface 

This training aims at all those who have already attended an IndraDrive seminar 

and want to refresh their knowledge and deepen their experience or obtain information 

about the latest changes. Thanks to the workshop character with its practical 

exercises, experience made with the IndraDrive system can be exchanged 

and gained knowledge can be consolidated. 

Contents 

▶ Device replacement and parameter handling 

▶ Data backup, data restoration, basic parameters 



▶ Diagnosis of the digital and analog inputs and outputs 


▶ Functions of the current firmware 




▶ Exchange of drive components 

(incl. control section with safety technology) 


▶ New functions in the current firmware 

Prerequisites 

Participation in one of the following training courses: 

EAT-ID-I, EAT-ID-PROFI, EAT-ID-SERCOS. 

The training should not have been completed much 

more than one year ago! 

Target group 



Notice: As this course has a workshop character, it is 

possible to consider individual requests of the participants 

if they are specified in the order! 


Timetable and training location upon request 


1st day: 8.00 am - 4.30 pm 

Price 

€ 480.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-Eco_Analog-I 

EcoDrive03 DKC01.3 DKC11.3, SMT firmware 

analog and parallel interface 

The training gives an overview of the EcoDrive device family. By means of exercises 

using DKC devices and MKD motors, set-up and functionality of the digital drive 

system with SMT firmware and the analog and parallel interface are developed. 

Contents 

▶ Set-up of the MKD motor 

▶ Motor and amplifier exchange 

▶ Battery exchange of the motor measurement system 

▶ Measurement systems and holding brake 

▶ Set-up of the DKC01.3 and DKC11.3 drive control 

amplifiers 

▶ Mains connection cabling and installation considering 

the component exchange 

▶ Communication via parallel interface 

▶ Data exchange and data handling 

▶ Measurement options: Use of the oscilloscope 

function and analog channels 

▶ DriveTop commissioning and diagnosis system 



▶ Completing the parameterization and configuration 

by means of the DriveTop commissioning and 

diagnosis tool 

▶ Completing service tasks like data backup and restoration, 

component exchange and troublshooting 

Prerequisites 




Target group 


areas commissioning and maintenance 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 




99 

EAT-Eco_SERCOS-I 

EcoDrive03 DKC01.3 DKC11.3, 

SMT firmware SERCOS interface 


using DKC devices and MKD motors, set-up and functionality of the digital 

drive system with SMT firmware and the SERCOS interface are developed. 

Contents 





▶ Set-up of the DKC01.3 drive control amplifier with 

SERCOS interface 

▶ Communication with SERCOS interface and activation 

sequence 











component exchange and troubleshooting 

Prerequisites 




Target group 


areas maintenance, commissioning and application 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-Eco_PROFI-I 

EcoDrive03 DKC03.3, FGP firmware 




drive system with FGP firmware and the PROFIBUS interface are developed. 

Contents 







▶ Communication via PROFIBUS 












Prerequisites 




Target group 


areas maintenance, commissioning and application 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



Drive & Control Academy | Training program 2013 Electric Drives and Controls 101 

EAT-Eco_Inter-I 

EcoDrive03 DKC04.3, FGP firmware 

interbus interface 



drive system with FGP firmware and the interface are developed. 

Contents 






Interbus interface communication via PROFIBUS 












Prerequisites 




Target group 


areas commissioning, application and maintenance 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-DIAX_SERCOS-I 

DIAX04 with SERCOS interface diagnosis 


By means of exercises using DIAX04 devices and MHD motors, set-up and functionality 

of the digital drive system with SSE firmware, the system interfaces and 

the communication are developed. 

Contents 

▶ DIAX04 application presentation 

▶ MHD synchronous motors with feedback units 

▶ Drive amplifiers and supply units 

▶ Digital command value specification with SERCOS 

interface (parameterization, data handling, basic 

settings and measurement technology) 

▶ Diagnosis and remedy of operating obstacles 







Prerequisites 




Target group 


areas commissioning, application and maintenance 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 




EAT-RD500SFT-I 

Rexroth frequency converter RD500, SFT – 

Sine front-end technology 

This training focuses on the operation of asynchronous machines at frequency 

converters, the hardware of the devices of the SFT series, special functions of the 

mains controller firmware and the differences to the RD52 devices. 

Contents 

▶ Asynchronous motors at converters 

▶ Set-up and mode of operation of the RD converters 

▶ Typical fields of application 

▶ Procedure in the commissioning 

▶ Firmware handling 

▶ Operation of RDWin 

▶ Diagnosis options 

▶ Extension options by means of accessories as well 

as connection to field bus systems 

▶ Set-up of the SFT devices 

▶ Assembly and installation 

▶ Firmware functions of the SFT 

▶ Exercises at the RD52 demo model 


▶ Learning commissioning and parameterization 

▶ Getting to know troubleshooting and diagnosis 

strategies for the devices 

▶ Getting to know the control cabinet set-up and the 

function of the devices used 

▶ Completing the application-specific dimensioning 

of asynchronous motors and converters 



Prerequisites 




Target group 


areas project planning, commissioning, application 





3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-RD500RD51/52-I 

Rexroth frequency converter RD500 – 

Service training RD51/RD52 

The service training imparts basics of the frequency converters and the set-up of 

the RD500 devices. Parameterization on the basis of the function block diagrams 

by means of the control panel is trained in detail. 

Contents 

▶ Asynchronous motors at converters 

▶ Set-up and mode of operation of the RD converters 

▶ Differences between RD51 and RD52 

▶ Assembly and installation check 

▶ Procedure in the commissioning 

▶ Operation and parameterization with operating 

panel 

▶ Total parameter backup and restoration 

▶ Saving and restoring the reduced data set 

▶ Firmware handling 

▶ Operation of RDWin 

▶ Connection to field buses 

▶ PROFIBUS connection, test and diagnosis 

▶ Diagnoses with internal oscilloscope function 

▶ Measurements at the device 

▶ Options and their application, accessories and 

their application 


▶ Using the operating and diagnosis software RDWin 

▶ Using data backup and the firmware handling 

▶ Learning commissioning and parameterization 

▶ Getting to know strategies for troubleshooting and 

remedy of operating obstacles of the devices 



Prerequisites 




Target group 


areas project planning, commissioning, application 





2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 




Learning path 


Sytronix 

Basic training Special topics 

e4EE 

Basic knowledge of energy 

efficiency (eLearning) 

e4EE Sytronix 

Energy efficiency of variablespeed 

pump drives 

(eLearning) 

EH-Sytronix_SvP-In@ 

Sytronix SvP parameterization 


@ 

2 

EH-Sytronix_FcP_ 

DFEn-In@ 

Sytronix FcP and 

DFEn parameterization 


2 

@ 

EH-Sytronix_SvP-I@ 

Sytronix SvP diagnosis 


EH-Sytronix_FcP_DFEn-I@ 

Sytronix FcP and 

DEFn diagnosis 


3 

2 

@ 

@ 

@ 

3 

New training 

eLearning 

Practice with 




in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Sytronix SvP – Parameterization 


This system training transfers knowledge and abilities for the configuration and 

commissioning of high-performance servo pump drives with a synchronous 

motor which is operated at an IndraDrive C on the electric side and different 

hydraulic pumps. 

Contents 

▶ Prior working out of the eLearning sessions e4EE 

and e4EE Sytronix 

▶ Operating modes of the IndraDrive and their use in 

the different SvP environments 

▶ Handling of the connected measurement system 

▶ System commissioning 

▶ Control distance, control of IndraDrive and optimization 

of the standard parameter set 

▶ Electrical, hydraulic and mechanical system components 

▶ Overview of the SvP7000 system solutions 

▶ Set-up of the electrical, hydraulic and mechanical 

SvP5000 and SvP7000 system 

▶ IndraWorks and functions of the SvP software 

- Installing firmware by means of MMC and 

serial interface 

- Installing the SvP software 

▶ Practical exercises at the training system 


▶ Overview of the Sytronix system 

▶ Hydraulic pumps with IndraDrive C drive system 

▶ Design variations 

▶ Parameterization of the IndraDrive with IndraWorks 

▶ Operating modes: 

- Pressure control 


- Substitutional pressure/flow control 

- Position control 

Prerequisites 

▶ Basic knowledge of energy efficiency thanks to the 

prior working out of the eLearning sessions e4EE 


▶ HTPPu pump training 

▶ Training EAT-ID-I IndraDrive diagnosis and maintenance 

▶ PC knowledge 

▶ Technical understanding in the areas electrical 

engineering and hydraulics 

Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 





Sytronix SvP – Diagnosis 


This system training is aimed at all those who want to diagnose, repair or commission 

a pump system with a frequency-controlled drive. By means of exercises, the 

participants get to know the system components and develop the understanding 

of their functionality. 

Contents 



▶ Overview of the Rexroth Sytronix system 


▶ Functionality and properties of the system components 

▶ Overview of the SvP5000 and SvP7000 system 

solutions 



▶ Modes of operation 

▶ Parameters as well as their backup and restoration 

▶ Commissioning of the components 

▶ Help system of the IndraDrive in IndraWorks 

▶ Diagnosis and troubleshooting at the training system 



▶ Getting to know the components of the Sytronix 

SvP system 

▶ Exchanging components (IndraDrive C, motor, 

pump, mechanics and sensors) 

▶ Features of the IndraDrive C servo drives 

▶ Data backup and data restoration of drive data 


▶ Parameterization bases and getting to know the 

most important system parameters 

▶ Bases of hydraulic pump systems 

▶ Sensors in the hydraulic system 

▶ Mechanical system components and their properties 

▶ Diagnosis and troubleshooting possibilities 

Prerequisites 





▶ Training IndraDrive maintenance EAT-ID-I 




Target group 









3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

@ 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EH-Sytronix_FcP_DFEn-In@ 

Sytronix FcP and DFEn – 

Parameterization and commissioning 

This system training transfers knowledge and abilities for the configuration and 

commissioning of variable-speed pump drives with an asynchronous motor which 

is operated at a frequency converter IndraDrive Fc or an IndraDrive C on the electric 

side and a fixed or variable displacement pump on the hydraulic side. 

Contents 






▶ Overview of the FcP5000 and DFEn5000 system 

solutions 


FcP5000 and DFEn5000 system 

▶ Dimensioning and selection of the system components 

▶ Parameterization of the frequency converters 

▶ Practical exercises at the training unit 


▶ Bases of asynchronous motors at frequency converters 

▶ Features of the IndraDrive Fc drives 

▶ Features of the IndraDrive C drives 

▶ Special functions of the frequency converters with 

regard to the operation with a fixed displacement 

pump 

▶ Commissioning of the frequency converter and 


▶ Bases on hydraulic fixed and variable displacement 

pumps 



Prerequisites 








Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 





Sytronix FcP and DEFn – 

Diagnosis and maintenance 





Contents 







solutions 









FcP and DFEn system 

▶ Exchanging components (frequency converter, 

motor, pump, mechanics and sensors) 

▶ Features of the IndraDrive frequency converter 

with asynchronous motor 





pumps 




Prerequisites 








Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 




▶ IndraWorks (with IndraLogic 1G = 1st generation) 

ESTG-PLC 


PLC technology 

ESTG-BUS 


bus technology 

EST-IW/IL 1G-I 

PLC maintenance with 

IndraWorks/IndraLogic 

▶ IndraWorks (with IndraLogic 2G = 2nd generation) 

EST-IW/IL 1G→2G 

Conversion to 

IndraWorks 

EST-IW/IL 2G-Prog 


IndraWorks 

3 

4 

HMI-WinStudio-1G 

Visualization with 

WinStudio 

2 5 

EST-IW/IL 2G-Prog-ST 

Programming in ST 


5 3 

5 

EST-IW/IL 

2G-SFC-DIAG 

Step chain diagnosis 

5 

EST-IW/IL 2G- 

WinStudio 


WinStudio 

3 

EST-IW/IL VCP 

Visualization with small 

operation terminals 

Series VCPxx.2 

2 2 5 

EST-IW/IL 1G-Proj 

Project planning with 



Programming in ST 



Conversion 

to IndraWorks 

EST-IW/IL 

1G-SFC-DIAG 


3 

2 

3 

Practice with 




in days


ESTG-PLC 

Basic knowledge PLC technology 

The basic training for all those who want to learn the essential modes of operation 

and PLC technology automation solutions in a practical way. The training is 

recommended to anybody who wants to start working with control technology. 

Contents 

▶ PLC in the automation environment 

▶ Set-up and function of a PLC 

▶ Tasks of the input/output assemblies 

▶ Centralized and decentralized I/O 

▶ System project planning and programming using 

IndraWorks and IndraLogic as example 

▶ Compulsions of IEC61131-3: The variable declarations 

▶ Programming languages LD and ST 

▶ Step chain programming in SFC 

▶ Basic commands of the PLC with transfer tasks 

▶ Creating, loading and testing simple programs 

▶ Data backup and data restoration 


▶ Transferring the basic PLC knowledge on the 

integration of more components (drives, bus 

systems, visualizations, etc.) into one system 

▶ Understanding basic modes of operation and 

connections of the PLC technology, incl. application 

and test at the training system 

▶ Basis for advanced training courses on the topic 

Prerequisites 

Technical understanding, good PC knowledge 

Target group 

Skilled persons, technicians and engineers as newcomers/people 

switching to the electric control technology, 

newcomers in the PLC technology (trainees in 

technical professions, technical administration) 







3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

ESTG-BUS 

Basic knowledge of bus technology 

You want to spare complex wiring works? Here, you get to know the functions and 

possibilities of the most important field buses. Practical exercises and an outlook 

to Ethernet field buses complete the training. 

Contents 

▶ The field bus in automation: Requirements, forms, 

bases of decision 

▶ Signals, transfer procedures and telegram set-up 

and their effects on performance, operating and 

diagnosis properties 

▶ Configuration of bus masters 

▶ Installation technology 

▶ Current systems in practice 


▶ Diagnosis options and measurement technology 


▶ Structured troubleshooting 

▶ Overview of current developments: Ethernet-based 

field buses 


▶ Gaining an overview of the most important field 

bus systems and being able to evaluate their use 

for different automation tasks 

▶ Understanding the basics of transfer procedures 

and knowing the practical effects 

▶ Understanding the basics of the PROFIBUS, DP 

and ASI systems 

▶ Gaining the ability to independently configure and 

commission these bus systems 

▶ Getting to know properties and possible applications 

of the CAN, Interbus and SERCOS II systems 

▶ Outlook to the future technology: Ethernet-based 

bus systems 

Prerequisites 

Technical understanding, ESTG-PLC training would 

be advantageous 

Target group 

Newcomers in the PLC technology (trainees in technical 

professions, technical administration), skilled 

persons with basic knowledge who want to familiarize 

with the topic in a structured form 







4 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 4.30 pm 

4th day 8.00 am - 3.00 pm 

Price 

€ 1,490.00 

Notice 





Diagnosis and troubleshooting with 

IndraWorks/IndraLogic 1G 

From the IndraControl operation to the handling of the IndraWorks/IndraLogic software, 

the participant will in this training get to know the loading of PLC programs. 

The configuration for maintenance, servicing and troubleshooting is in the fore. 

Contents 

▶ Establishing the connection with IndraControl 

▶ Opening the project from the archive and loading it 

into IndraControl 

▶ Working with the IndraControl operating panel 

▶ Configuring IndraWorks/IndraLogic for the troubleshooting 

▶ Tools for program monitoring 

▶ Status displays and troubleshooting 

▶ Archiving a project 

▶ Practical exercises at the training model 


▶ Knowing functionalities when loading programs 

and files into the PLC 

▶ Commissioning an existing PLC program 

▶ Knowing basic program connections and tools for 

the status display and program tracking 


Prerequisites 

Knowledge of electronic controls, general PLC and 

PC knowledge 

Target group 

Electricians, skilled persons, technicians and engineers 

from the areas project planning, maintenance 













2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

Price 

€ 820.00 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-IW/IL 1G-Proj 

PLC project planning with IndraWorks/ 

IndraLogic 1G 

From the program organization to the six programming languages of the IndraWorks/ 

IndraLogic software, the participant will learn to write PLC programs. 

Contents 

▶ Introduction to the programming languages IL, LD, 

FBD, ST, SFC and CFC 

▶ Arrays and own data structures 

▶ IndraLogic tools for module monitoring 

▶ Theoretically discussed topics are deepened 

directly afterwards by means of practical exercises 

at a training model 


▶ Knowing the use of the six programming languages 

and the application of the IndraLogic tools 

▶ Exporting/importing and saving PLC data 

▶ Working with libraries and creating own 

library modules 

▶ Applying variants of the program organization 

of the cyclic PLC program sequence with the 

PLC_PRG module 

▶ Creating a task-organized PLC program sequence 

Prerequisites 

Participation in the EST-IW/IL 1G-I training or comparable 

knowledge 

Target group 

Programming newcomers, technicians and engineers 














2 days: 

1st day 8.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00



Programming with IndraWorks/ 

IndraLogic 1G in Structured Text (ST) 

The training gives an overview of the creation of PLC programs in Structured Text 

and also of the use of user-specific data types within ST. 

Contents 

▶ Target system setting 

▶ Interface parameters 

▶ Cyclic and task-controlled program execution 

▶ I/O definition 

▶ Programming in ST 

▶ Command set in ST 

▶ Program structures in ST 

▶ Parameter transfer to FBs, FUNs and PRGs 

▶ User-specific data structures 

▶ Pointer variables (indirect addressing) 


▶ Knowing standard functions from libraries and the 

creation of own libraries 

▶ Application and use of the standard libraries 

▶ Creating projects with IndraWorks 1G 

▶ Creating and using arrays 

▶ Using the ST programming language in programs 

to control systems and for data processing and 

data management within a PLC application 

Prerequisites 

Participation in the EST-IW/IL 1G-Proj PLC training 

or comparable knowledge 

Target group 







5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Conversion IndraWorks/IndraLogic 1G 

to IndraLogic 2G 

The participants are acquainted with the new functions of IndraWorks and 

IndraLogic 2G. Particularly the language elements of the object orientation are 

explained and used. 

Contents 

▶ An overview of new PLC functions 

▶ Project management 

▶ An overview of the editors 

(LD, FBD, CFC, ST, IL and SFC) 

▶ Language elements of the object orientation 

(method, property, interface) 

▶ Validity range of data (name range) 

▶ New data types 

▶ Library concept (repository, creating an 

own library) 

▶ Symbol configuration 

▶ HMI connection (variable display at the VCP or in 

IndraWorks Operation) 

▶ Creating and debugging PLC projects 

▶ Communication and data exchange of variables 

via TCP/IP 



▶ Safe handling of IndraWorks/IndraLogic 2G 

▶ Being able to use new knowledge in practice 

Prerequisites 

Participation in the EST-IW/IL 1G-Proj PLC training 


Target group 

Programmers, technicians and engineers from the 

areas project planning and commissioning 







2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 


EST-IW/IL 2G-Prog-ST, EST-IW/IL 2G-SFC-DIAG


EST-IW/IL 1G-SFC-DIAG 


The participants get to know the ProVi message system and use it to display the 

user messages in the diagnosis screen. They develop knowledge in the step chain 

technology with modes of operation and diagnosis functions. 

Contents 

▶ ProVi message system 

▶ Diagnosis screens at the HMI 

▶ Step chain programming 

- SFC according to IEC61131 

- Specific Rexroth extensions 

▶ Automatic diagnosis by means of function libraries 

▶ Specification of the operating mode in the control 

word, feedback information in the status word 

▶ Manual mode via the connected HMI (operation 

screen) 

▶ Cycle-independent processing of special steps 

▶ Drive control via PLCopen with ActionGo with 

IndraLogic L40.2 


▶ Writing a step chain program in a diagnosiscompatible 

form 

▶ Testing and optimizing programs 

Prerequisites 

Good knowledge of IEC61131 IndraWorks/IndraLogic, 

participation in the IndraLogic-I/-P training 

Target group 

Skilled persons, technicians and engineers 






3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Programming with IndraWorks/ 

IndraLogic 2G 

The training gives an overview of the use, application and operation of the Indra- 

Works engineering framework and the creation of PLC programs within Indra- 

Works on the basis of the integrated IndraLogic 2G programming environment. It 

deals with the interaction of IndraWorks and the different PLC target systems. By 

means of the IndraWorks engineering tool, the application and programming 

options are implemented in practical exercises at machine models. 

Contents 

▶ Network settings 

▶ Control settings 

▶ Periphery bus connection – PROFIBUS, ProfiNet 

▶ Configuration of a control with IndraWorks 

▶ Program set-up and program structures in IndraWorks 

▶ Programming languages IL, FBD, CFC, SFC and ST 

▶ Data types 

▶ Instances 

▶ Libraries (repository, manager) 

▶ Editors 


▶ Practical exercises at the machine model 



▶ Setting up the IndraWorks engineering tool 

▶ Creating an I/O configuration 

▶ Creating, loading and testing PLC programs 


▶ Data backup and restoration of projects 

within IndraWorks 

Prerequisites 

PLC or high level language experience 

Target group 













5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 


EST-IW/IL 2G-Prog-ST


EST-IW/IL 2G-Prog-ST 

Programming with IndraWorks/IndraLogic 

2G in Structured Text (ST/OOP) 

The training gives an overview of the creation of PLC programs in Structured Text 

and the application of the object-oriented language shares (OOP). It deals with 

the use of user-specific data types, of one- and multi-dimensional fields and the 

commands available within ST. It moreover shows the use of standard functions 

from libraries and the creation of own libraries using examples. By means of the 

IndraWorks 2G engineering tool, the application and programming options are 

implemented in ST and OOP in practical exercises. 

Contents 

▶ Creating a new project with IndraWorks 2G 

▶ Target system setting/interface parameters 

▶ Cyclic and task-controlled program execution 

▶ I/O definition 

▶ Programming in ST 

▶ Program structures in ST 

▶ Parameter transfer to FBs, FUNs and PRGs 

▶ User-specific data structures 

▶ Creating arrays 

▶ Object-oriented programming (OOP) 

▶ Pointer variables (indirect addressing) 

▶ Creating own libraries in IndraWorks 2G 

▶ Application and use of the standard libraries 


▶ Knowing standard functions from libraries and the 

creation of own libraries 

▶ Creating projects with IndraWorks 2G 

▶ Creating and using arrays 

▶ Using the ST programming language in programs 

to control systems and for data processing and 

data management within a PLC application 

Prerequisites 

Participation in the EST-IW/IL 1G->2G, EST-IW/IL 

2G-Prog training or comparable knowledge 

Target group 












5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-IW/IL 2G-SFC-DIAG 

Step chain diagnosis 2G 

The participants get to know the ProVi message system and use it to display the 

user messages in the diagnosis screen. They develop knowledge in the step chain 

technology with modes of operation and diagnosis functions. 

Contents 

▶ ProVi message system 

▶ Diagnosis screens at the HMI 

▶ Step chain programming 

- SFC according to IEC61131 

- Specific Rexroth extensions 

▶ Automatic diagnosis by means of function libraries 

▶ Specification of the operating mode in the control 

word, feedback information in the status word 

▶ Manual mode via the connected HMI (operation 

screen) 

▶ Cycle-independent processing of special steps 

(ON, OFF, GO) 


▶ Writing a step chain program in a diagnosiscompatible 

form 

▶ Testing and optimizing programs 

Prerequisites 

Good knowledge of IEC61131 IndraWorks/ 

IndraLogic, participation in the EST-IW/IL 1G->2G or 

EST-IW/IL 2G-Prog training 

Target group 










3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 




EST-IW/IL 2G-WinStudio 

Visualization with WinStudio 

(standard & MTX) and IndraLogic 2G 

The training gives an overview of the creation of visualization for standard & 

MTX applications by means of WinStudio. It deals with the possibilities of communication 

with the PLC control, MTX control, the definition of the interface to 

the PLC and to the MTX and the communication control. 

Contents 

▶ WinStudio/IndraWorks HMI 

▶ Basic settings 

▶ Interface to the PLC and to the MTX 

▶ Driver sheets 

▶ Image management, image creation 

▶ Image control in the operations of WinStudio 

and IndraWorks 

▶ Creation of objects 

▶ Assignment of object properties 

▶ Variable management, variable display 

▶ Recipes 

▶ Arithmetic sheets, alarm sheets, calendar sheets 

▶ Tables, alarms 

▶ Use of the script language (WinStudio, WinScript) 

▶ Overview of the script language command set 


▶ Creation of objects 

▶ Assignment of object properties 

▶ Programming of actions 

▶ Integration of the WinStudio application into 

IndraWorks operation 

▶ Creating a user-specific visualization 

▶ Using the WinStudio script language 

▶ Utilizing possibilities of WinStudio in HMI applications 

Prerequisites 

Participation in the EST-IW/IL 2G-Prog training or 


Target group 


from the areas project planning, programming 








5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-IW/IL VCP 

Visualization with the small operation terminals 

of the IndraControl VCPxx.2 series 

The training gives an overview of the creation of visualization with the tool VI composer 

for a VCP device. Other main topics include the coupling to the PLC and the 

creation of a user interface. 

Contents 

▶ Functions of the different VCPs 

▶ Connecting the VCPxx.2 to the automation device 

via Ethernet 

▶ Connecting the VCPxx.2 via PROFIBUS 

▶ Setting up and operating necessary software tools 

▶ Folder and file structures under the VI-Composer tool 

▶ Creating a new visualization project 

▶ System masks, start-up, set-up, main mask and 

basic mask 

▶ Creating masks with text and different variables 

▶ Setting up a softkey-controlled mask selection 

▶ Exercises with selection text and text lists 

▶ Loading and saving project data 


▶ Knowing the functional features of the different 

VCPxx.2 small operating terminals 

▶ Understanding the connection to the automation 

device via Ethernet or PROFIBUS-DP 

▶ Handling the VI-Composer tool 

▶ Knowing the designs of display masks with text 

and variables from and to the control 

▶ Showing data of different type in different display 

forms 

▶ Creating a simple user interface 

Prerequisites 

Safe handling of IndraLogic, basic knowledge of 

handling Windows 

Target group 







3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 




Learning path 


XLC/MLC 

▶ For all those who want to start using the XLC or MLC system 

XLC/MLC-E 

Start using the 

XLC/MLC system 

▶ For all those who want to work with GAT compact and the AxisInterface 

XLC/MLC-E 



▶ For all those who want to work with GAT and cam disks (FlexProfile) 

XLC/MLC-E 



▶ For all those who want to commission and program robots 

XLC/MLC-E 



▶ For all those who have to maintain and exchange controls 

XLC/MLC-I 

Maintenance of 

the XLC/MLC 

▶ For all those who want to work with Safety 

XLC/MLC-SL/SLC 

Control safety 

2 

2 5 

XLC/MLC-B 

Basis for all users 

with SERCOS III 

2 3 

MLC-A 

Advanced users with 

Gat and FlexProfile 

2 5 

4 

5 

MLC-RoCo 

Robot-Control commissioning 

and 

programming 

3 

Practice with 



in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-XLC/MLC newcomers 

XLC or MLC controls with IndraLogic 2G and 

SERCOS III – For all newcomers 

This newcomer training transfers the basic IndraLogic XLC and IndraMotion MLC 

knowledge. It facilitates fast entry into IndraWorks for the XLC/MLC system. The 

basic IndraLogic knowledge is transferred using a rotating axis as example. 

Contents 

▶ Overview of the XLC/MLC hardware 

▶ Motion and Logic functionality 

▶ Establishing the connection with IndraControl XLC/MLC 

▶ Creating real and virtual axes 

▶ Developing the use of the IndraLogic programming 

languages and the use of the tools 

▶ Motion programming with the PLCopen function 

modules 

▶ Practical examples for real work at original devices 


▶ Handling the IndraWorks software tool 

▶ Creating and managing projects 

▶ Creating and managing axes with SERCOS III 

▶ Handling IndraLogic and its structure as well as 

the programming languages 

▶ Working with the PLCopen library 

▶ Archiving and restoring projects 

▶ Getting to know the IndraMotion service 

tool (IMST) 

Prerequisites 

Knowledge of electronic controls, general PLC, PC 

and Windows knowledge 

Target group 











07.10.2013 - 08.10.2103 Erbach/Odenwald 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 


EST- MLC 2G-Advanced, EST-MLC RoCo 2G


EST-XLC/MLC basis 

XLC or MLC controls with 

IndraLogic 2G and SERCOS III 

This extensive basic training for the XLC and MLC control systems facilitates fast 

entry into the overall system. It focuses on the creation of axes, movements with 

PLCopen and the AxisInterface as well as GATcompact with phase-synchronous 

movements. 

Contents 

▶ Overview of the GATcompact template 

▶ Creating axes in GATcompact 

▶ Realizing motions by AxisInterface in different 

modes of operation 

▶ Integrating and adjusting the visualization 

▶ Utilizing oscilloscope and trace functions 

▶ Cross-communication (C2C) between the controls 





▶ Creating, configuring and parameterizing axes 

with SERCOS III 



▶ Working with the PLCopen library 


▶ Handling GATcompact incl. AxisInterface 

▶ Velocity motions up to phase-synchronous "instead 

of" to phase-synchronous 

▶ Getting to know the IndraMotion service 

tool (IMST) 

Prerequisites 



Target group 












5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 


EST-MLC 2G-Advanced, EST-MLC RoCo 2G-InProg 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-MLC 2G-Advanced 

MLC controls with IndraLogic 2G and SERCOS III – For all those 

working with GAT and cam disks (FlexProfile) 

This advanced training is based on the XLC/MLC newcomer training and facilitates 

fast entry into the AxisInterface, GAT and FlexProfile. 

Contents 

▶ Overview of the GAT template 

▶ Creating axes in GAT 

▶ Realizing motions by AxisInterface in different 

modes of operation 

▶ Integrating and adjusting the visualization 

▶ Utilizing oscilloscope and trace functions 

▶ Diverse exercises with FlexProfile 

▶ Cross-communication (C2C) between the controls 



▶ Working with the AxisInterface 

▶ Handling GAT 

▶ Velocity motions up to phase-synchronous motions 

▶ Working out cam disk motions 

▶ Understanding FlexProfile and being able to use it 




Prerequisites 

Participation in the EST-XLC/MLC newcomer training 


Target group 















3 days: 

1st day 8.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


EST-MLC RoCo 2G-InProg 

Notice 




EST-MLC RoCo 2G-InProg 

MLC controls with IndraLogic 2G and SERCOS III – For all those 

wishing to commission and/or program robots 

In this practical training, the participants practice the commissioning and programming 

of RCL (Robot Control Language) by means of IndraWorks. Exceeding 

the basics, the participants are also imparted knowledge of complex processes. 

Contents 

▶ Commissioning three-axis robots 

▶ KinData interface between PLC and RoCo 

▶ Main program and subroutine technology with and 

without parameter transfer 

▶ Modes of motion interpolation (PTP, linear, circular) 

▶ Fields and multi-dimensional fields 

▶ Special functions 

▶ State enquiries of signals of different data types 

▶ Track traveling, track-synchronous 

▶ Data backup from MLC to RoCo 

▶ RoCo program test with debugging 

▶ Practical examples for practice 




▶ Integrating the VCH08 project and using it as 

manual control panel 

▶ Creating, compiling, and loading RCL programs, 

testing them on the MLC, printing and 

archiving them 

Prerequisites 

Participation in the EST-XLC/MLC basic training or 


Target group 










5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-MLC-I 

XLC or MLC controls with IndraLogic 2G and 

SERCOS III – Maintenance 

This practice-oriented training covers main topics which are frequently important 

for the maintenance personnel. 

Contents 

▶ Overview of the IndraMotion MLC motion control 

▶ Motion and Logic functionality 

▶ Data archiving and data backup 

▶ Engineering framework IndraWorks MLC 

▶ Motion programming and monitoring with IndraLogic 2G 

▶ IndraMotion service tool (IMST) 

▶ Systematic troubleshooting at original devices 


▶ Getting to know the MLC hardware 

▶ Exchanging an MLC with re-commissioning, motor 

exchange with new measurement of the mechanical 

system 

▶ Velocity motions up to phase-synchronous motions 

▶ Working out cam disk motions 

▶ Being able to deal with the MLC parameters and 

the IndraDrive parameters 

▶ Being able to backup data 

▶ Exchanging components and performing troubleshooting 

Prerequisites 



Target group 














4 days: 

1st day 10.00 am - 4.30 pm 

2nd - 3rd day 8.00 am - 4.30 pm 

4th day 8.00 am - 3.00 pm 

Price 

€ 1,490.00 


EAT-ID-I, EAT-ID-Si


Learning path 




▶ Commissioning personnel and project planners (with SERCOS 2 – 1G = 1st generation) 

ESTG-CNC 


CNC technology 

EST-PLC-1 



EATG-1 



▶ Commissioning personnel and project planners (with SERCOS III, L65 – 2G = 2nd generation) 

EST-CNC-1 



EST-PLC-1 



EATG-1 



3 5 

3 

3 

3 

3 

3 


Programming 

with IndraWorks/ 

IndraLogic 

EAT-ID-SERCOS-I 



optimization 

5 

EST-IW/IL 

2G-Prog 


IndraWorks 




optimization 

4 

4 

5 5 

EST-MTX-InProj 

Project planning and 

commissioning of the 

MTX system 

EST-MTX/IL 2G-InProj 

Project planning and 

commissioning of the 

control system 

MTX with SERCOS III 

5 

EST-MTX/IL 2G-Prog 


IndraWorks/IndraLogic 2G, 

handling the 

MTX PLC interface 

EST-MTX micro- 

InBedProg 

Commissioning, operating 

and programming the 

MTX system 



IndraLogic 

EST-IW/IL 

2G-WinStudio 


WinStudio 

5 5 

3 

EST-IW/IL 

2G-WinStudio 


WinStudio 

3 

5 

Practice with 




in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 




▶ Maintenance and service personnel 

ESTG-CNC 



EST-PLC-1 



▶ Operating personnel and programmers 

ESTG-CNC 



3 2 3 


PLC maintenance with 


3 4 




optimization 

3 2 

EST-MTX-Bed 

Operation by means of 

the Rexroth standard 

interface 

5 

EST-MTX-BedProg 

Operation, NC basic 

programming in 

DIN and CPL 

EST-MTX-I 

Maintenance and service 

of the MTX system 

3 

Practice with 




in days


ESTG-CNC 

Basic knowledge CNC technology 

This training focuses on working with CNC controls. The participants get to know 

the set-up and the function of numeric controls. Examples from the practice clarify 

and deepen the acquired knowledge. 

Contents 

▶ Milestones of the NC development 

▶ Interaction of CNC, drive and machine 

▶ Structure and working method of a CNC control 

▶ Control loop CNC/drive 

▶ Drives, bus systems, interfaces 

▶ Reference points, coordinate systems 

▶ Operation, operating panel, screen displays 

▶ Operating modes, dialogs, adjustment signals, corrections 

▶ Programming of CNC machines, data backup 

▶ Introduction to DIN and CPL programming 

▶ Processing simple NC subroutines 

▶ Practical exercises at MTX controls and IndraDrive drives 


▶ Start working with CNC controls 

▶ Basic knowledge of the set-up and function of 

a numeric control and its components 

▶ Getting to know the set-up and function of 

a machine tool 

▶ Knowledge transfer using a milling machine with 

IndraMotion MTX as example 

▶ Practical test of the exercise contents at the 

machine tool model 

Prerequisites 


Target group 


areas planning, maintenance and commissioning as 

well as NC technology newcomers (trainees in technical 

professions, technical administration) 







2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-MTX-InProj 

Commissioning and project planning of 

the MTX system 

The training gives an overview of the MTX control system and deals with the interaction 

of the different components (HMI, NC, PLC and drives). 

Contents 

▶ Connections between HMI, CNC, PLC and drives 

▶ Overview hardware and software components 

▶ Operation of the standard interface 

▶ Bases CNC programming (variables, system data) 

▶ MTX directory structure (data organization) 

▶ CNC/PLC interface 

▶ SERCOS drive interface (start-up phases, SERCOS 

files, interface signals) 

▶ IndraDrive (diagnosis, data backup, parameter 

handling, standard operating panel) 

▶ IndraWorks engineering 

▶ Motion 

▶ Machine parameters, PLC, interface configuration, 

PROFIBUS configuration, IndraDrive, 

▶ HMI 

▶ Screens, F, OP, and M panels, logbooks, 

screen manager 



▶ Completing extensions and changes in an existing 

project 

▶ Project planning, commissioning and targeted 

troubleshooting in MTX systems 

▶ Data backup and restoration of a project 

Prerequisites 

Knowledge from the EST-IW/IL 1G-Prog, EAT-ID 

SERCOS training or comparable knowledge, basic 

knowledge in handling Windows 

Target group 

Skilled workers, technicians and engineers from the 

areas project planning and commissioning 




5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 


EST-MTX/IL 1G-Prog, EST-IW/IL 2G-WinStudio


EST-MTXmicro 2G-InBedProg 

Commissioning, operation 

and programming 

The training gives an overview of the MTX micro control system. It deals with the 

interaction of different components (HMI, NC, PLC and drives). 

Contents 


- Overview hardware and software components 

- Project planning information 

- Commissioning of the NC, PLC and drives 

- Axis optimization 

▶ Operation and programming 

- User interfaces 

- Modes of operation 

- Programming in DIN and CPL 

- NC cycles 


▶ Performing the commissioning at MTX micro 

▶ Operating and programming the system 

Prerequisites 

Knowledge from the EST-IW/IL 1G-Prog, EAT-ID SERCOS 

seminar or comparable knowledge, basic knowledge in 

handling Windows 

Target group 


area commissioning, NC operating personnel and 

NC programmers 




3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Programming with IndraLogic – 

Handling the MTX PLC interface 

In this training the participants learn how to create an MTX project using Indra- 

Works and to configure and address all necessary periphery components including 

the entry of the interface-related MTX machine parameters. 

Contents 

▶ Hardware components and accessories 

▶ System set-up and architecture of an IndraControl MTX 

▶ MTX configuration (channels, axes, spindles) in 

interface and machine parameters 

▶ PROFIBUS and I/O configuration (VAM, etc.) 

▶ Project structure 

▶ Software concept and organizational units 

▶ Programming languages (LD, FBD, IL, ST) 

▶ Creation of an IndraWorks project 

▶ Program and task management 

▶ Diagnosis and commissioning functions 

▶ Extension of the standard project to two channels 

▶ Adjustment of the IndraWorks Operation user 

interface (adding M keys, manual mode via operation 

screen) 

▶ MTX interface to the PLC overview and application 

of all NC/PLC interfaces 

▶ Interface signals (structured data types for channels, 

axes, etc.) 

▶ Using functions and functional modules from 

standard libraries (e. g. MT_ MTX) 

▶ Machine state displays, help functions 

▶ Permanent variables and system data (reading 

and writing) 

▶ Reading NC data with MCODS 

▶ Practical exercises at original devices 


▶ Knowing IEC61131 languages LD, FBD, IL and ST 

▶ Completing adjustments at the interface program 

of the standard PLC 

▶ Exchanging standard libraries and (system) data 

from the PLC to the NC and vice versa 

▶ Knowing diagnosis tools 

Prerequisites 

Participation in the EST-MTX-InProj training or comparable 

knowledge, basic knowledge when handling 

Windows 

Target group 


areas project planning, maintenance and commissioning, 

machine tool operators 




5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00



Programming with IndraLogic – 

Handling the MTX PLC interface 

In this training the participants learn how to create an MTX project using IndraWorks 

and to configure and address all necessary periphery components including the 

entry of the interface-related MTX machine parameters. 

Contents 














interface (adding M keys, manual mode via operation 

screen) 




axes, etc.) 


standard libraries (e. g. MT_MTX) 



and writing) 










Prerequisites 



Windows 

Target group 










5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 3.00 pm 

Price 

€ 1,790.00 € 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-MTX/IL 2G-InProj 

Commissioning and project planning of 

the MTX control system with SERCOS III 

In this training the participants learn how to create an MTX project using IndraWorks 

and to configure and address all necessary periphery components including the 

entry of the interface-related MTX machine parameters. 

Contents 














interface (adding M keys, manual mode via 

▶ operation screen) 




axes, etc.) 


standard libraries (e. g. MT_ MTX) 



and writing) 










Prerequisites 



Windows 

Target group 












5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 

Notice 




EST-MTX-I 

Maintaining and servicing the MTX system with 

SERCOS II and SERCOS III 

The training gives an overview of the MTX control system containing the interaction 

of different components (HMI, NC, PLC and drives). 

Contents 

▶ Connections between HMI, CNC, PLC and drives 

▶ Overview hardware and software components 

▶ Operation of the standard interface 

▶ MTX directory structure (data organization) 

▶ SERCOS drive interface (start-up phases, SERCOS files, 

interface signals) 

▶ CNC/PLC interface 

▶ IndraDrive (diagnosis, data backup, parameter 

handling, standard operating panel) 

▶ IndraWorks engineering (archiving and restoring 

the project, machine parameters, PLC, interface 

configuration, PROFIBUS configuration, logbooks) 


▶ Maintaining the MTX system and performing targeted 

troubleshooting 

▶ Data backup and restoration of a project 

Prerequisites 

Knowledge from the IndraLogic-P, IndraDrive SERCOS 

training courses or comparable knowledge, basic 

knowledge in handling Windows 

Target group 


areas maintenance and commissioning 










3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


EST-MTX/IL 1G-Prog, EST-IW/IL 2G-WinStudio 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-MTX-Bed 

Operation using the Rexroth standard interface 

The participants of this training have the opportunity to process and analyze the 

exercises at a control system with connected machine tool model in small 

work groups. 

Contents 

▶ Overview of the MTX hardware 

▶ MTX operation, operating modes, memory set-up 

▶ MTX programming types, syntax incl. examples 

▶ Operation and visualization 

▶ Zero shift incl. tables 

▶ Tool correction 

▶ Subroutine technologies with their calls 

▶ Program corrections 

- NC cycles with graphic/dialog support 

- CPL programming with overview of the 

CPL commands 

- Help 

▶ Practice-oriented examples 


▶ Being able to operate the MTX 

▶ Getting to know memory and program structure in 

DIN and CPL 

▶ Independently performing program corrections 

Prerequisites 

Participation in the ESTG-CNC training or comparable 

knowledge 

Target group 

NC operators and NC programmers as well as maintenance 

and commissioning employees 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 




EST-MTX-BedProg 

Operation using the Rexroth standard interface – 

NC basic programming in DIN and CPL 

This training helps the participants to get to know the operation, the memory 

structure and programming. They have the opportunity to process and analyze 

exercises at a control system with connected machine tool model. 

Contents 

▶ Overview of the MTX hardware 

▶ MTX operation, operating modes, memory set-up 

▶ MTX programming types, syntax incl. examples 

▶ Zero shift incl. tables, position setting, etc. 

▶ Tool correction with all correction tables and 

their processing 

▶ Subroutine technologies and their calls 

▶ NC cycles with graphic/dialog support 

▶ Variable processing (local, global, permanent, 

definable-permanent and SD variables) 

▶ Many practice-oriented programming examples 


▶ Using DIN and CPL programming 

▶ Independently performing program corrections 

▶ Creating and calling subroutines 

Prerequisites 

Participation in the EST-CNC-1 training or comparable 

knowledge 

Target group 

NC operators and NC programmers (maintenance 

and commissioning) 









5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 1.00 pm 

Price 

€ 1,790.00 


EST-MTX-InProj, EST-MTX/IL 1G-Prog, EST-IW/IL 

2G-WinStudio 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 


MotionLogic (drive-based) – IndraMotion MLD/IMH 


EST-PLC-1 



3 5 

IndraLogic-P 



4 

IndraDrive-SERCOS 


commissioning 

and optimization 

2 

EAT-ID MLDS-Prog 

IndraMotion MLD-S 

programming 

3 

EAT-ID 

MLDS/MLDM-Prog 

IndraMotion MLD-S and 

MLD-M programming 

3 

EAT-ID SMC-Prog 

Sequential 

MotionControl 

programming 

EAT-ID IMH 1G-Prog 

IndraMotion for Handling 

3 

3 

Practice with 




in days


EAT-ID MLDS-Prog 

IndraMotion MLD-S programming 

In this training, the user and maintenance personnel get to know IndraMotion MLD-S 

from the function and the properties of the drive PLC to the programming according 

to IEC61131-3. 

Contents 

▶ MLD bases at one axis 

▶ I/O access 

▶ Parameter access via direct variables and functional 

blocks 

▶ Parameter access via parameter channel 

▶ Parameter access via free PLC parameters 

▶ Parameter access via real-time channel 

▶ Parameter access via motion command channel 


▶ Reading and writing drive parameters 

▶ Using library modules 

▶ Reading, modifying and writing PLC programs 

Prerequisites 

Good IndraLogic and IndraDrive knowledge or participation 

in the IndraLogic-P and IndraDrive SERCOS 

training courses 

Target group 


areas project planning, programming, maintenance 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

Price 

€ 820.00 


EAT-ID-I etc., EST-IW/IL VCP 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-ID MLDS/MLDM-Prog 

IndraMotion MLD-S and 

MLD-M programming 

In this training, the user and maintenance personnel get to know MLD-S and 

MLD-M from the function and the properties of the drive PLC to the programming 

according to IEC61131-3 and the communication with more axes. 

Contents 

▶ MLD-S: MLD bases at one axis 

▶ I/O access 

▶ Parameter access via direct variables and functional 

blocks 

▶ Parameter access via parameter channel 

▶ Parameter access via free PLC parameters 

▶ Parameter access via real-time channel 

▶ Parameter access via motion command channel 

▶ MLD-M: Setting the MLD-M system mode 

▶ IO access to slave axes (CCD configuration) 

▶ AxisData structure 

▶ Parameter access to slave axes 

▶ Control of two axes by virtual master axis 


▶ Reading and writing drive parameters 

▶ Using library modules 

▶ Reading, modifying and writing PLC programs 

Prerequisites 

Good IndraLogic and IndraDrive knowledge or participation 

in the IndraLogic-P and IndraDrive SERCOS seminar. 

Target group 


areas project planning, programming, maintenance 









3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


ST-IW/IL VCP


EAT-ID SMC-Prog 

Sequential Motion Control 

In this training, the users get to know the Sequential Motion Control system solution 

from the commissioning to the exemplary application. Based on the system set-up, 

the training focuses on transferring the Sequential Motion Control functionality. 

Contents 

▶ System set-up 

▶ Functionality 

▶ System interfaces to the application 

(system inputs, system outputs) 

▶ Editor 

▶ Handling VCP08.2 

▶ Practical application examples 


▶ SMC commissioning 

▶ Implementing application-specific adjustments 

Prerequisites 

Good IndraDrive knowledge or participation in the 

IndraDrive SERCOS training courses 

Target group 


from the areas project planning, programming 








3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-ID IMH 1G-Prog 

IndraMotion for Handling with MLD-M 

The training gives an overview of the creation of applications using the IndraMotion 

for Handling software package. It deals with communication options between 

PLC control, IndraDrive drives and user interface. 

Contents 

▶ Installation of the software tools 

▶ Loading the basic project into the PLC, the drive 

and the operating panel 

▶ Basic settings in the PLC, in the drive and in the 

operating panel 

▶ Interface to the PLC, to the drive and to the operating 

panel 

▶ Creating new variables 

▶ Creating new teaching points 

▶ Entering the motion program at the operating 

panel 

▶ Teaching the motion program positions 

▶ Testing the motion program 

▶ Programming a complete motion sequence 

▶ Overview of the command set for 

motion sequences 


▶ SMC commissioning 

▶ Implementing application-specific adjustments 

Prerequisites 

Participation in the EST-IW/IL 1G-Proj training or 


Target group 


areas project planning, programming and commissioning 

as well as automation & motion 




3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notice 




Learning path 


Resistance welding 


1 

ESTG-W 


resistance welding 

technology 

3 

EST-BOS6000/ 

PST-IProg 

Programming, 

maintenance 

3 

EST-BOS6000/ 

PSI-IProg 

Programming, 

maintenance 

2 

EST-BOS6000/ 

UI-IBIN 

PSI6000 with U controller, 

maintenance 

3 

Practice with 




in days 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

ESTG-W 

Resistance welding technology 

This training offers an easy introduction to the resistance welding technology. 

Contents 

▶ Bases of the resistance welding technology 

▶ Different welding procedures 

- Spot welding 

- Roller seam welding 

- Projection welding 

▶ Important process parameters 

▶ Welding attempts with selected materials 

▶ Test procedures in resistance welding 


▶ Knowing requirements and influencing factors of 

the welded joint 

▶ Understanding welding systems with detailed 

overview of function, mode of operation and setup 

of the components 

▶ Creating the basis for the participation in 

advanced training courses 

Prerequisites 


Target group 

Operating, maintenance, assembly and planning 

personnel and all those who are interested in the 

welding technology 







1 day: 8.00 am - 4.00 pm 

Price 

€ 480.00 

Notice 




EST-BOS6000/PST-IProg 

Programming, maintenance with PST + 

BOS6000 

In this training, you get to know the welding current sources of the PST6000 family 

and the related BOS6000 user interface. 

Contents 

▶ The control and its programming interfaces 

▶ I/O interface, electrical connections, voltage supply 

▶ Entry of welding parameters 

▶ Current control KSR, electrode wear compensation 

(stepper) 

▶ Diagnoses, error and status messages 

▶ Protocol functions 


▶ Knowing the working method and function of the 

PST controls (conventional and compact) 

▶ Knowing the signal exchange between PST and the 

system/welding machine 

▶ Entering welding parameters 

▶ Completing the data backup and the control 

exchange 

▶ Connecting the PC and the VCP control panel with 

the SST and operating them 

Prerequisites 

Knowledge of the resistance welding technology, 

basic knowledge of handling Windows 

Target group 


areas project planning, set-up, programming, maintenance 





3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


EST-BOS6000/UI-IBIN 

EST-BOS6000/PSI-Prog 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-BOS6000/PSI-IProg 

Programming, maintenance with 

PSI6000 + BOS6000 

In this training, you get to know the control of the PSI6000 family and the related 

BOS6000 user interface. 

Contents 

▶ The control and its programming interfaces 

▶ Working method and function of the PSI6000 control 

▶ I/O interface, electrical connections, voltage supply 

▶ Entry of welding parameters 

▶ Current control KSR, electrode wear compensation 

(stepper) 

▶ Diagnoses, error and status messages 

▶ Protocol functions 

▶ Data backup and control exchange 


▶ Knowing the working method and function of the 

PSI6000 controls (6xxx and 6xCx Tricore) 

▶ Knowing the signal exchange between PSI and 

robot/welding machine 

▶ Entering welding parameters 

▶ Performing data backup and control exchange 

▶ Connecting the PC and the VCP control panel with 

the SST and operating them 

Prerequisites 

Knowledge of the resistance welding technology, 

basic knowledge of handling Windows 

Target group 












3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 


EST-BOS6000/UI-IBIN


EST-BOS6000/UI-IBIN 

PSI6000 with UI controller 

set-up and maintenance 

In this training, you will learn how to handle the UI controller. The PSI is operated 

in the KSR and UI control modes. To record reference curves, you work with welding 

tongs. 

Contents 

▶ Bases of the UI control 

▶ Creating reference curves 

▶ Activating the UI control and UI monitoring 

▶ Setting the controller and monitoring limits 

▶ Reading information from the histogram 


▶ Safe handling of the UI controller 

▶ Recording of reference curves 

▶ Knowing and using control and monitoring options 

of the UI controllers 

Prerequisites 

Participation in the EST-BOS6000/PSI-Prog training, 

basic knowledge when handling Windows 

Target group 












2 days: 

1st day 8.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 


Tightening and pressfit technology 


ESTG-T 


tightening technology 

2 

EST-PE100/PE110-I 

Pressfit system 

PE100/PE110 service 

training 

1 

EST-Nexo-I 

Measuring cordless 

radio screwdriver Nexo 

2 

2 

EST-SE110/SE220-I 

Tightening system 

SE110/SE220 service 

training 

1 

EST-SE300->CS351- 

SE350 


SE350 for people 

switching to that system 

2 

EST-CS351-I 


SE350 (compact 

system) for newcomers 

5 

EST-SE300-I-Prog 


300 hardware, 


programming 

5 



350 hardware, commissioning,programming 

(single- and 

multi-channel system) 

EST-SE300-I 

Tightening system 300 

error diagnosis and 


EST-SE350-I 

Tightening system 350 

error diagnosis and 


2 

2 

3 

New training 


Practice with 




in days


ESTG-T 

Basic knowledge of tightening technology 

This training offers an introduction to the tightening technology. The variables 

influencing a screw connection are concretely presented by means of real tightening 

processes. 

Contents 

▶ Bases of the tightening technology 

▶ Screw connections and their requirements 

▶ Requirements on tightening systems 

▶ Set-up and function of a tightening system 

▶ EC motor 

▶ Planetary gearbox 

▶ Measurement transducer 

▶ Output components 

▶ Rexroth tightening systems 

▶ Stationary tightening systems, Ergo-Spin 

▶ Working at the training simulator 


▶ Identifying requirements and influencing factors of 

the tightening technology 

▶ Understanding tightening systems with detailed 

overview of function, mode of operation and setup 

of the components 

▶ Understanding the different tightening procedures 

and process sequences 

▶ Simplifying the handling of tightening systems in 


▶ Creating the basis for the participation in 

advanced training courses 

Prerequisites 


Target group 

Automation & motion, operating, maintenance, 

assembly and planning personnel and all those who 

are interested in the tightening technology 


15.01.2013 - 16.01.2013 Murrhardt 







2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 480.00 


EST-SE110/SE220-I, EST-SE300-I-Prog, 

EST-SE350-B, EST-CS351-I 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-SE110/SE220-I 

Tightening system SE110/SE220 

service training 

This training focuses on the basic connection of the system. It allows the participants 

to test the operating behavior of the tightening systems by means of independently 

created tightening programs. 

Contents 

▶ Brief repetition of the tightening procedures 

▶ Components of the SE110/220 tightening technology 

systems 

▶ Practical introduction to the handling 

▶ Testing tightening programs at tightening simulators 


▶ Creating and testing tightening programs 



▶ Understanding the functionality of the control and 

the power parts 

▶ Commissioning tightening systems 

▶ Independently creating tightening programs 

▶ Identifying and independently remedying program 

errors 

Prerequisites 

Technical understanding, participation in the ESTG-T training 


Target group 


assembly and commissioning personnel who are 

interested in the tightening technology 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 





Tightening System 300 – Hardware, 

commissioning, programming 

The participant gets to know the hardware of the tightening system 300/310 and 

the interrelation of the individual components. In the commissioning, the system 

is mechanically and electrically configured from scratch and parameterized using 

the operating software. In this connection, the existing analysis tools are presented 

and used. Extensive practical programming exercises always alternating 

with the theory provide for perfect deepening of the facts learned. 

Contents 

▶ Tightening procedures 

▶ System setup 

▶ System components 

▶ Configuration and programming of a tightening 

channel 

▶ Analysis of fittings and system errors 

▶ Synchronized group tightening with integrated 

rework 

▶ Data output to superior systems 

▶ Data backup 


▶ Understanding of the tightening process 

▶ Overview of the interrelation of the individual 

tightening system components 

▶ Independent commissioning of a tightening channel 

▶ Connection of a tightening system to superior 

systems (PLC, result data server) 


▶ Understanding and optimizing tightening cases by 

using the curve analysis and statistic functions 

▶ Creating, testing and optimizing tightening applications 

with several channels involved 

▶ Systematic troubleshooting and localization of the 

errors using the diagnosis tools available 

Prerequisites 

Technical understanding, participation in the ESTG-T 

training or comparable knowledge 

Target group 

Commissioning, assembly and repair personnel, 

production planning personnel, persons responsible 

for the process 







5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 3.00 pm 

Price 

€ 1,790.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-SE300 → CS351-SE350 

Tightening system SE350 – For people switching to that system 

(compact system CS351 and multi-channel system 350) 

The training for people switching to that system allows the participants to understand 

the tightening system 350 and to identify the difference to the tightening system 300. 

Within this course, you can also test the operating behavior by means of experiments. 


▶ Commissioning tightening simulators 

▶ Creating programs according to specifications 

Contents 


▶ Contents 


▶ Possible applications 

▶ Practical introduction to the handling of the systems 

350 and differences to the system 300 (tightening 

channel, tightening parameters, tightening 

configuration, basic programming, interfaces) 

Prerequisites 

Participation in the EST-SE300-I-Prog training or 


Target group 

Automation & motion, operating, maintenance, assembly 

and planning personnel, constructors and all those 

who are interested in the tightening technology 


17.01.2013 Murrhardt 







1 day: 8.00 am - 4.30 pm 

Price 

€ 480.00 


EST-SE350 Multi-channel-Prog 

Notice 


www.boschrexroth.de/academy



Tightening System 350 – Hardware, commissioning, 

programming (single- and multi-channel system) 

The participant gets to know the hardware of the modular tightening system 350 

and the compact system CS351. The interaction of the individual components is 

shown. In the commissioning, the individual systems are mechanically and electrically 

configured from scratch and parameterized using the operating software. In 

this connection, the existing analysis tools are presented and used. Extensive 

practical programming exercises always alternating with the theory provide for 

perfect deepening of the facts learned. 

Contents 





channel 


▶ Synchronized group tightening with integrated 

rework 







▶ Independent commissioning of a tightening channel 

▶ Connection of a tightening system to superior 

systems (PLC, result data server) 




▶ Creating, testing and optimizing tightening applications 

with several channels involved 



Prerequisites 



Target group 


production planning personnel, persons responsible 








5 days: 

1st day 10.00 am - 4.30 pm 

2nd - 4th day 8.00 am - 4.30 pm 

5th day 8.00 am - 3.00 pm 

Price 

€ 1,790.00 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-CS351-I 

CS351 tightening system 

(single-channel system) 

The participants get to know the hardware of the compact system CS351 (singlechannel 

system). The interaction of the individual components in the different 

designs is shown. Important system functions are demonstrated and tested at 

tightening systems themselves. 

Contents 





channel 

▶ Error analysis and remedy 






▶ Commissioning of a tightening channel 

▶ Overview of the tightening system as subsystem 




Prerequisites 



Target group 

Automation & motion, commissioning, assembly and 

maintenance personnel 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 




EST-PE100/PE110-I 

Pressfit system PE100/PE110 – 

Service training 

The service training allows the participants to test the operating behavior of 

pressfit systems. The functionality of the control and the power parts is explained 

by means of models and the pressfit system is commissioned. 

Contents 

▶ Bases of the pressfit technology 

▶ Components of the pressfit technology systems 

PE100/110 

▶ Practical introduction to the handling 


▶ Creating and testing pressfit programs 



▶ Independently creating pressfit programs 

▶ Testing programs at the pressfit simulator 

▶ Analyzing results 

Prerequisites 


Target group 


assembly and commissioning personnel who are 

interested in the pressfit technology 




2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-SE300-I 

Tightening system 300 – Error diagnosis 

and re-commissioning 

The tightening process is influenced by various factors. Process reliability to satisfy 

the required quality and high system availability are important factors in modern 

production facilities. Current tightening systems satisfy these requirements 

by means of integrated quality evaluations and system protection. This training 

aims at understanding this and reacting to the system feedback correctly. Many 

practical exercises allow the participants to systematically and independently 

localize and remedy most diverse errors. In this training for the tightening system 

300, fast and safe re-commissioning is in the fore. 

Contents 

▶ Different influences on the tightening process 

▶ System and process protection according 

to VDI2862 

▶ NOK fittings and system errors 

▶ Analysis of faulty fittings and system errors using 

practical exercises 

▶ Fast re-commissioning by remedying the 

error cause 



▶ Understanding the influences on the tightening 

process 

▶ Identifying the causes of NOK fittings 

▶ Interpretation of system error messages 

▶ Overview of the internal interrelation between the 

individual system components 

▶ Overview of possible devices at the relevant external 

interfaces 

▶ Fast re-commissioning after most diverse errors 

using the diagnosis tools and documentation 

(manuals) available 

Prerequisites 

Technical understanding, participation in the EST-SE300-I-Prog 


Target group 

Commissioning, assembly and repair personnel 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00


EST-SE350-I 

Tightening system 350 – Error diagnosis 

and re-commissioning 

The tightening process is influenced by various factors. Process reliability to satisfy 

the required quality and high system availability are important factors in modern 

production facilities. Current tightening systems satisfy these requirements 

by means of integrated quality evaluations and system protection. This training 

aims at understanding this and reacting to the system feedback correctly. Many 

practical exercises allow the participants to systematically and independently 

localize and remedy most diverse errors. In this training for the compact systems 

CS351 and the modular tightening system 350, fast and safe re-commissioning 

is in the fore. 

Contents 

▶ Different influences on the tightening process 

▶ System and process protection according 

to VDI2862 

▶ NOK fittings and system errors 

▶ Analysis of faulty fittings and system errors using 

practical exercises 

▶ Fast re-commissioning by remedying the 

error cause 



▶ Understanding the influences on the tightening 

process 

▶ Identifying causes of NOK fittings 

▶ Interpretation of system error messages 

▶ Overview of the internal interrelation between the 

individual system components 

▶ Overview of possible devices at the relevant external 

interfaces 

▶ Fast re-commissioning after most diverse errors 

using the diagnosis tools and documentation 

(manuals) 

Prerequisites 

Technical understanding, participation in the EST-SE350-I-Prog 


Target group 

Commissioning, assembly and repair personnel 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EST-Nexo-I 

Measuring cordless radio 

screwdriver Nexo 

The participants get to know the hardware and software of the new measuring 

cordless radio screwdriver Nexo. First of all, the individual functions of Nexo are 

displayed and explained. This includes the basic commissioning with tightening 

parameters as well as the connection of Nexo to superior systems by means of 

radiocommunication. Commissioning using the analysis and diagnosis tools available 

is independently completed in a practical part. 

Contents 




▶ Configuration and programming of the Nexo cord- 

less radio screwdriver 






▶ Independent commissioning of the Nexo cordless 

radio screwdriver 

▶ Connection of Nexo to superior systems (PLC, 

result data server) 






Prerequisites 



Target group 


production planning personnel, person responsible 










1st day: 8.00 am - 4.30 pm 

Price 

€ 480.00 

Notice 




SOHT 


Special training 

You use a certain control and want to be trained accordingly? No problem: We are 

willingly prepared to offer training courses on certain products exceeding our 

training program. The following is a list of some examples. 

Printing and packaging technology 

Synax-P Synax V13 

Programming logics/field bus 

Synax-S Synax V13 

System, troubleshooting 

VM-S VisualMotion 10/11 

System, troubleshooting 

VM-P VisualMotion 10/11 

Programming 

VM-U VisualMotion 10/11 

Update 

Machine tools 

MTCV23-IH MTC200 V22/23 

Maintenance compact course 

MTAV23-IH MTA200 V23 

Maintenance compact course 

MTC200V23-NC MTC 200 version 22/23 

NC programming 

MTC200V23-B MTC 200 version 22/23 

Operation compact course 

MTA200V23-SG MTA 200 version 23 

System and basic course 

CC220-BP Operation and programming 

PNC-BP Operation and programming PNC-I 

Commissioning, maintenance 

Typ3osa/ Operation and programming PNC-BP 

Miscellaneous 

CLM Feed system 

Rho4 Operation and programming 

(Robotics) 

PLC 

CL-S CL300, CL400, CL500 

Maintenance and troubleshooting 

CL200-I CL150/CL200 

Commissioning and maintenance 

CL-P CL family – Project planning and 

programming 

MMIMAD-I MADAP - Commissioning with 

BT150/BT200 

MMIStudio Image creation for MMIMADAP 

WinSPS Programming with WinSPS 

BTMadap-I MADAP commissioning, 

CL family with BT5/BT20 

SUK PLC automation with CL150 and 

CL200 incl. WinSPS 

SFC PLC programming 

in sequential function chart 

PCL-P PCL family – Project planning and 

programming 

WinDP-I PROFIBUS-DP for maintenance personnel 

FB-GL Field bus bases 

ISP200V23-PLC ISP 200 version 22/23 

PLC programming 

Drives 

SD-D Servodyn-D maintenance 

More information 

Are you interested in one of these training courses? 

Please contact us, we would be happy to advise you. 

Are you lacking a product? We will be happy to provide 

you with an offer for customer-related special training. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Notes

Drive & Control Academy | Training program 2013 Pneumatics 163 

Contents 

Pneumatics 


165 PTG Basic knowledge of pneumatics 


166 PTEP-1 Electro-pneumatics and bus systems 

167 PTWI Pneumatics - Maintenance and troubleshooting 

168 PT-K Pneumatics compact 


169 PT-GRAFCET Introduction to GRAFCET 

170 PT-VAC Basic knowledge of vacuum technology 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

164 Pneumatics 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Pneumatics 

Basic training Practice with error analysis 

4 LW 4 LW 

PTG 


of pneumatics 

ePTG 


of pneumatics 

(eLearning) 

PTEP-1 

Electro-pneumatics 

and bus systems 

3 

PTWI 

Pneumatics – 

Maintenance and 


2 

PT-K 

Pneumatics 

compact 

1 

PT-GRAFCET 

Introduction to 

GRAFCET 

2 

LW 

LW 


LW 

LW 

PT-VAC 


vacuum technology 

LW 

1 

eLearning 


Practice with 


LearnWorld 


in days


PTG 


Contents 

▶ Physical bases and connections 

▶ Features of pneumatics 

▶ Compressed air generation, compressor types 

▶ Compressed air conditioning, drying and distribution 

▶ Directional, flow, pressure and isolator valves 

▶ Single- and double-acting cylinders 

▶ Holding element control, impulse valve 

▶ Velocity and stop control 

▶ Distance-dependent controls, limit switches 

▶ Time- and pressure-dependent controls 

▶ Sequential controls with signal overlapping 


▶ Introduction to the vacuum technology 

▶ Symbols and circuit diagrams according 

to DIN ISO 1219 

▶ Bases of the component design 

▶ Practical exercises at the pneumatic training system 


▶ Understanding the basic set-up of a pneumatic system 


pneumatic components 

▶ Being able to prepare pneumatic diagrams 

▶ Handling pneumatic systems during planning and 

in the operational everyday life 

Prerequisites 


Target group 

People interested in pneumatics, personnel involved 

in the planning, operating, maintenance and assembly 

personnel, design engineers 







4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

Price 

€ 1,220.00 


PT-K, PTEP-1, PTWI 

Notice 

LW 

From the function and the properties of selected components to the set-up of pneumatic 

diagrams – Many basics that pneumatic engineers need to know. The training 

is recommended to anybody who wants to attend more advanced training courses. 

PTG attendance training: 

The most common knowledge transfer method is 

attendance and practical training. The personal 

contact, direct communication and the "touching" 

of the components consolidate the theoretical 

knowledge. That is why the majority of our 

training courses comprises practical exercises. 

The training contents of the PTG attendance training 

are identical with those of the ePTG eLearning. For 

more detailed information refer to page 21. 




General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

PTEP-1 

Electro-pneumatics and bus systems 

Contents 


▶ Cylinder switches and sensors 

▶ Introduction to PLC programming 

▶ Valve support systems with multiple connectors 

and field bus systems 

▶ Vacuum technology 

▶ Energy efficiency 



▶ Refreshing and extending existing pneumatic 

knowledge 

▶ Project planning and set-up of electro-pneumatic circuits 

▶ Gaining the ability to set up programmable 

logic controls 

▶ Getting to know complex controls with valve supports, 

PLC and field bus systems (PROFIBUS DP, ASI) 

▶ Planning sequential controls with GRAFCET 

▶ Error detection and troubleshooting in electropneumatic 

controls 

Prerequisites 

Participation in the PTG/ePTG training or comparable 

knowledge 

Target group 

Skilled workers, technicians and engineers responsible 

for the planning, project planning or construction of 

pneumatic systems as well as maintenance personnel 







4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

Price 

€ 1,520.00 

Notices 

LW 

This training focuses on the system as a whole. The participants get to know the 

basic principles of electro-pneumatics. Examples from the practice clarify and 

deepen the acquired knowledge. 





on the Internet at: www.boschrexroth.ch


PTWI 

Pneumatics – Maintenance 

and troubleshooting 

Contents 


knowledge 

▶ Gaining knowledge of the implementation and 

documentation of systematic troubleshooting by 

means of practical exercises 

▶ Implementing the four columns of maintenance 

(inspection, maintenance, repair and improvement) 

in the Maintenance area (inspection and 

maintenance schedules, risk assessment, weak 

point analysis, etc. 

▶ Field bus systems in electro-pneumatic systems 

▶ Weak point analysis according to modern methods 

of maintenance management 

▶ Development and application of suitable troubleshooting 

strategies 


▶ Identifying, evaluating and remedying errors in 

electro-pneumatic components and systems 

▶ Set-up and commissioning of pneumatic valve 

support systems 

▶ Knowledge of the integration of valve support systems 

in field bus-dominated controls (PROFIBUS DP, ASI) 

▶ Gaining the ability to avoid, identify and remedy 

possible weak points during set-up and commissioning 

of electro-pneumatic controls 

Prerequisites 

Participation in the PTG/ePTG training or comparable 

knowledge 

Target group 



of pneumatic systems as well as maintenance 

personnel 







3 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.00 am - 4.15 pm 

Price 

€ 1,290.00 

Notice 

LW 

The training for all those who want to refresh and deepen their knowledge of electropneumatics. 

The training focuses on the error analysis, both in the pneumatics and in 

the electric control. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

PT-K 

Pneumatics compact 

Contents 

▶ Repetition of the basic knowledge 

▶ Meaning of the compressed air quality 

▶ Directional valves, pressure, flow control and 

isolator valves 


▶ Cylinder switches and sensors, valve support 

systems with multiple connectors 

▶ Vacuum technology 

▶ Energy efficiency 




knowledge 


▶ Reading and evaluating pneumatic diagrams 

▶ Getting to know GRAFCET as aid for preparing 

sequence control circuit diagrams 

▶ Gaining the ability to draft and commission complex 

pneumatic and electro-pneumatic controls 

Prerequisites 


Target group 



of pneumatic systems as well as maintenance 

personnel 









2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

Price 

€ 840.00 

Notices 

LW 

The training for all those who want to refresh and deepen their pneumatic knowledge. 

Examples from the practice deepen the acquired knowledge. 





on the Internet at: www.boschrexroth.ch


PT-GRAFCET 

Introduction to GRAFCET 

Contents 

▶ Application of the GRAFCET standard 

▶ Steps and transitions 

▶ Actions 

▶ Target functions 

▶ Branches 

▶ Structuring 

▶ Examples and exercises 


▶ Getting to know the parts of a GRAFCET plan 

▶ Being able to utilize the extended possibilities of 

GRAFCET as compared to the Function Block Diagram 

▶ Planning sequence controls with GRAFCET 

Prerequisites 


Target group 

Teachers at vocational schools and training institutions, 

trainers in industry and trade, skilled persons 

from the areas production planning and construction 







1 day: 9.00 am - 4.00 pm‏ 

Price 

€ 490,00 

Notice 

LW 

By means of a GRAFCET plan, sequence controls can be graphically planned and 

drafted completely independent of the technology. The training is recommended 

to anybody who wants to get to know and use GRAFCET. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

PT-VAC 

Basic knowledge of vacuum technology 

In the handling technology, parts can be held and transported by means of vacuum. 

The training imparts the basics of this technology. Examples from the practice 

deepen the acquired knowledge. 

Contents 

▶ Vacuum components and their fields of application 

▶ Special switching symbols of the vacuum components 

▶ Products and their functionality 

▶ Practical exercise: Selection of vacuum components 

▶ Designing vacuum systems 

▶ Energy efficiency when generating the vacuum 

▶ Practical exercise: Measurements and tests 

(ejector, flow valves, vacuum switches) 


▶ Knowing physical bases of vacuum technology 

▶ Being able to design vacuum systems by means of 

the existing tools 

▶ Knowing components for vacuum technology 

▶ Application technology 

Prerequisites 


Target group 


for the project planning or commissioning of 

handling devices as well as maintenance personnel 







2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 940.00 

Notice 

LW 



Drive & Control Academy | Training program 2013 Mechatronics 171 

Contents 

Mechatronics 


173 METG Basic knowledge of mechatronics 


174 MET-FI Mechatronics: Commissioning, troubleshooting 

175 MET-TS Mechatronics: Training – Training systems 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

172 Mechatronics 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Mechatronics 


5 

LW 

METG 


of mechatronics 


5 

MET-FI 

Mechatronics: 

Commissioning, 


3 

LW 

LW 

MET-TS 

Mechatronics: 

Training – 


LW 

3 

Practice with 


LearnWorld 


in days


METG 

Basic knowledge of mechatronics 

Contents 

▶ Basic structure of mechatronic systems 

▶ Function of sensors and actuators 

▶ Components of electro-pneumatic, electro-hydraulic 

and electrical drives 

▶ Components of pneumatic, electro-hydraulic and 

electric actuating elements and controls 

▶ Practical exercises on electrical engineering, electropneumatics 

and electro-hydraulics at the modular 

mechatronic system mMS 

▶ Signal preparation and sensor technology, field 

bus technology 

▶ Comparison of control systems 

▶ Technical documentation and operating instructions 

of mechatronic systems 

▶ Exercises on the programming of mechatronic 

functions by means of PLC according to 

IEC 61131-3 in sequential function chart 

▶ Control of drives by means of programmable 

logic controls 

▶ Hazard analysis at machines and systems 

▶ Application of national laws and standards of 

EU Directives 

▶ Development of safety functions in mechatronic systems 


▶ Knowing advantages of pneumatic, hydraulic and 

electrical drives 

▶ Understanding the functions of automation systems 

and using and applying them in a targeted form 

▶ Understanding the function of electrical, pneumatic 

and hydraulic operating diagrams 

▶ Knowing requirements on the safety technology 

and health protection 

▶ Knowing the set-up and mode of operation of 

safety circuits 

Prerequisites 

Basic knowledge in the areas pneumatics, mechanics 

and electrical engineering 

Target group 

Skilled persons from the areas production planning, 

construction, assembly, service, maintenance, teachers 

at vocational schools and training institutions, 

trainers in industry and trade 






Training time 

5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 1,790.00 


MET-FI 

Notice 

LW 

This practical training deals with the set-up of mechatronic systems and the different 

drive technologies and control procedures. Practical exercises at the 

mechatronic system are carried out in groups. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

MET-FI 

Mechatronics: 

Troubleshooting, commissioning 

In troubleshooting, the operator is repeatedly faced with new tasks, especially in 

the areas maintenance and commissioning. In this training, you will among other 

things learn troubleshooting strategies. 

Contents 

▶ Selection of components for pneumatic, hydraulic 

and electrical subsystems 

▶ Description and programming of the sequence 

control of modules of the modular mechatronic 

system mMS 

▶ Practical exercises to test control functions at 

modules of the mMS 

▶ Modular set-up of mechatronic systems 

▶ Commissioning of subsystems with the PLC 

according to IEC 61131-3 in sequential function 

chart 

▶ Error types, damage classes, error avoidance 

▶ Troubleshooting methods 



▶ Project planning of complex automated subsystems 

with sequence control and sensor technology 

according to the intended use 

▶ Developing and testing sequential controls 

▶ Realizing functional test and acceptance 

▶ Commissioning mechatronic systems 

▶ Applying methods to determine error causes 

▶ Planning and realizing the troubleshooting 

Prerequisites 

Participation in the METG seminar or comparable 

knowledge 

Target group 

Skilled persons from the areas production planning, 

construction, assembly, service and maintenance, 

teachers at vocational schools and training institutions, 

trainers in industry and trade 







5 days: 

1st day 10.00 am - 4.15 pm 

2nd - 4th day 8.00 am - 4.15 pm 

5th day 8.00 am - 12.30 pm 

Price 

€ 2,040.00 

Notice 

LW 




MET-TS 

Mechatronics: 

Training – Training systems 

Contents 

▶ Safety instructions 

▶ Set-up of the mechanical, electrical, pneumatic 

and hydraulic components and their interaction in 

the modular mechatronic system 

▶ Structure of information flow and processing in the 

stations and their communication 

▶ Set-up and commission of the modular mechatronic 

system 

▶ Creating and handling projects in the IndraWorks software 

▶ Establishing and testing communication with the 

IndraControl L20 PLC 

▶ Preparing, testing and downloading programs 

to the IndraControl L20 PLC by means of the 

IndraLogic software 

▶ Identifying and remedying errors by means of the 

documentation and diagnosis by means of the control 

▶ Practical sample exercises 


▶ Knowing the set-up and handling of the modular 

mechatronic system 

▶ Being able to set-up and commission the modular 

mechatronic system 

▶ Establishing the communication to the control and 

downloading and testing self-generated programs 

▶ Overview of the documentation and understanding 

their organization 

▶ Being able to identify and remedy errors 

▶ Applying practical exercises 

Prerequisites 

▶ Basic knowledge of mechanics, electrical engineer- 

ing, pneumatics and hydraulics 

▶ Basic knowledge on the functionality and program- 

ming of a PLC 

▶ Knowledge of handling the computer and Windows 

Target group 

Trainers, teachers and coaches 








3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 4.15 pm 

Price 

€ 1,290.00 

LW 

The correct and safe handling of the modular mechatronic system mMS is 

imparted by means of the documentation and descriptions. By means of different 

practical exercises, the participant gains first knowledge and gets an overview of 

the operating behavior of the mMS. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Notes

Drive & Control Academy | Training program 2013 Linear Motion and Assembly Technology 177 

Contents 

Linear Motion and Assembly Technology 

Linear motion technology: Basic training 

179 LTG Basic knowledge of linear motion technology 

Linear motion technology: Practice with error analysis 

180 LTSY Design and calculation of profiled rail systems 

181 NEW 

LTSY-WZM Design and calculation of profiled rail systems 

and ball screw assemblies using a machine tool as example 

182 LTEP-L Assembly, maintenance and servicing of linear systems 

183 LTEP-PK Assembly, maintenance and servicing of profiled rail 

systems and ball screw assemblies 

Assembly technology: Practice with error analysis 

184 MOT-TS2 TS 2 plus 

185 MOT-VFS VarioFlow/S 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

178 Linear Motion and Assembly Technology 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Linear Motion and Assembly Technology 


▶ Linear motion technology 


2 LW 1 LW 

LTG 


linear motion technology 

eLTG 


linear motion technology 

(eLearning) 

▶ Assembly technology 

LTSY 

Design and calculation of 

profiled rail systems 

LTEP-L 

Assembly, maintenance and 

servicing of linear systems 

LTEP-PK 

Assembly, maintenance and 

servicing of profiled rail 

systems and ball 


1 

1 

1 

2 

MOT-TS2 

TS 2 plus 

1 

MOT-VFS 

VarioFlow/S 

LW 

LW 

LW 

LW 

4 LW 

LTSY-WZM 

Design and calculation of 

profiled rail systems and 

ball screw assemblies using 

a machine tool as example 

LW 

3 

New training 

eLearning 


Practice with 



LearnWorld 


in days


LTG 

Basic knowledge of linear motion technology 

Contents 

▶ Physical bases of linear motion technology and 

roller bearing technology 

▶ Set-up, function and fields of application of profiled 

rail systems 

▶ Set-up, function and fields of application of linear 

bushings and shafts 

▶ Structure, function and areas of application of ball 


▶ Overview of linear systems 


▶ Getting to know the physical and theoretical bases 

of linear motion technology 

▶ Knowledge of structure, function and areas of 

application of linear motion technology components 

▶ Selection of suitable components of linear 

motion technology 

Prerequisites 


Target group 


and assembly personnel, design engineers 







2 days: 

1st day 9.00 am - 5.00 pm 

2nd day 8.30 am - 4.30 pm 

Price 

€ 690.00 


LTSY, LTEP-L, LTEP-PK 

Notice 

LW 

From the physical bases to the products and the applications and bases of the 

design – This training is recommended to anybody who wants to attend more 

advanced training courses. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

LTSY 

Design and calculation of profiled 

rail systems 

This training facilitates the participants the design and calculation of profiled rail 

systems by means of the Linear Motion Designer (LMD) software. 

Contents 

▶ Explanation of the Linear Motion Designer software 

▶ Explanations on the entry masks and parameters 

▶ Interpretation of the output data of the Linear 

Motion Designer 

▶ Exercises on the design and dimensioning of 

profiled rail systems 

▶ Tips and tricks for the design using the Linear 

Motion Designer 


▶ Getting to know the Linear Motion 

Designer (LMD) software 

▶ Exercises for the design with LMD 

Prerequisites 


Target group 


project planning or construction of applications 







1 day: 8.00 am - 4.00 pm 

Price 

€ 490.00 

Notice 

LW 




LTSY-WZM 

Design and calculation of profiled rail 

systems and ball screw assemblies using 

a machine tool as example 

Contents 

▶ Professional determination and calculation of 

components such as profiled rail systems and ball 


▶ Determining the recommended lubrication 

▶ Estimating the necessary accessories 

▶ Considering the influence of heating and stresses 

▶ Shifting calculation at the tool due to the spring 

deflection of the guides 

▶ Tips and tricks for the calculation and dimensioning 

of the guides in machine tool construction 


▶ Getting to know the procedure in the design of 

guides in machine tool construction 

▶ Independent project planning of linear motion 

technology components by means of the calculation 

programs 

Prerequisites 

▶ Technical training (technicians, engineers) 

▶ Participation in the LTG and LTSY training courses 

▶ If available, please bring your own laptop 

Target group 

Application engineers, technicians and design engineers 

responsible for the planning, project planning 

or construction of applications 







4 days: 

1st day 10.00 am - 4.15 pm 

2nd - 3rd day 8.30 am - 4.15 pm 

4th day 8.30 am - 12.30 pm 

Price 

€ 1,320.00 

Notice 

LW 

This training is the continuation of the LTSY training for experts and all those who 

want to become experts. Using a machine tool from the practice, the participants 

get to know the procedure in the design from the preliminary draft to the technical 

offer, step by step. Based on the customer's specifications, the operating conditions 

are determined and linear guides are calculated. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

LTEP-L 

Assembly, maintenance and servicing 

of linear systems 

This practice-oriented training imparts the participants the maintenance and servicing 

of linear systems (axes) by means of practical exercises. 

Contents 

▶ Disassembly of linear systems with the different 

drive types (ball screw assemblies and 

toothed belts) 

▶ Information on the visual inspection of the components 

in the linear system 

▶ Setting the belt tension 

▶ Assembly of linear systems 

▶ Lubrication of linear systems 


▶ Assembly and disassembly of linear systems with 

ball screw assemblies and geared belt drives 

▶ Exchange and repair of components in the linear 

system 

▶ Knowledge of the correct lubrication of linear systems 

Prerequisites 


Target group 









1 day: 8.00 am - 4.00 pm 

Price 

€ 490.00 

Notice 

LW 




LTEP-PK 

Assembly, maintenance and servicing of profiled 

rail systems and ball screw assemblies 

Contents 

▶ Guideline regarding the assembly and orientation 

of profiled rail systems and ball screw assemblies 

▶ Demonstration and practicing the assembly and 

orientation of profiled rail systems and ball screw 

assemblies at models 

▶ Assembly of rails put together 

▶ Tips and tricks for the assembly of profiled rail 

systems and ball screw assemblies 

▶ Information for maintenance and service of profiled 

rail systems 

▶ Lubrication of profiled rail systems and ball 


▶ Selecting and assembling profiled rail system 

accessories 


▶ Getting to know the different types of assembly 

and exchange of the profiled rail systems and ball 

screw assemblies at models 

▶ Knowledge of the correct lubrication of profiled 

rail systems and ball screw assemblies 

Prerequisites 


Target group 



13.09.2013 Schweinfurt 




1 day: 8.00 am - 4.00 pm 

Price 

€ 490.00 

Notice 

LW 

This practice-oriented training imparts the participants the assembly, maintenance 

and servicing of profiled rail systems and ball screw assemblies by means 

of practical exercises. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

MOT-TS2 

TS 2 plus 

We have compiled a TS 2 plus training with the content of all current and latest 

construction units for you. At our new training system and at new construction 

units, we will show you everything that maintenance personnel or system supervisors 

of a TS 2 plus transfer system have to know. 

Contents 

▶ Overview of the TS 2 plus system components 

▶ Set-up and commissioning of a TS 2 plus system 

▶ Systematic troubleshooting 

▶ Planning and implementing preventative maintenance 

measures 

▶ Implementation of repairs and spare part planning 

All points comprise practical exercises which all in all 

lead to the set-up of an operational TS 2 plus system 

by the participants. 


The participants know and understand: 

▶ How to professionally assemble and commission 

the TS 2 plus system 

▶ How to organize and implement maintenance measures 

Prerequisites 

Basic knowledge TS 2 from our product catalog 

Target group 

Skilled workers and technicians from assembly 



16.04.2013 - 17.04.2013 Stuttgart/Bad Cannstatt 

15.10.2013 - 16.10.2013 Stuttgart/Bad Cannstatt 


Individual, 1 or 2 days: 

Every day 9.00 am - 5.00 pm 

Price 

€ 440.00, 1 day per participant, 

€ 750.00, 2 days per participant 


Following the TS 2 seminar, you can book the 

VarioFlow/S seminar! 

Notice 

LW 




MOT-VFS 

VarioFlow/S 

Contents 

▶ Overview of the VarioFlow/S system components 

▶ Set-up and commissioning of a VarioFlow/S system 

▶ Systematic troubleshooting 

▶ Planning and implementing preventative maintenance 

measures 

▶ Implementation of repairs and spare part planning 

All points comprise practical exercises which all in all 

lead to the set-up of an operational 

VarioFlow/S system by the participants. 


The participants know and understand: 

▶ How to professionally assemble and commission 

the VarioFlow/S system 

▶ How to organize and implement maintenance measures 

Prerequisites 

Basic knowledge VarioFlow/S from our product catalog 

Target group 

Skilled workers and technicians from assembly 



18.04.2013 Stuttgart/Bad Cannstatt 

17.10.2013 Stuttgart/Bad Cannstatt 


1 day: 9.00 am - 5.00 pm 

Price 

€ 440.00 

Notice 

LW 

We have compiled a VarioFlow/S training with the content of all current and latest 

construction units for you. At our new training system and at new construction 

units, we will show you everything that maintenance personnel or system supervisors 

of a VarioFlow/S transfer system have to know. 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Notes

Drive & Control Academy | Training program 2013 Safety Technology 187 

Contents 

Safety Technology 

189 


eFSi Basic knowledge of functional safety (eLearning) 

190 NEW 

DC-MRL@ Machinery Directive 


192 DC-FSi-RB@ Risk assessment and reduction according to ISO 12100 

194 DCP-FSi@ Practical evaluation of functional safety with 


196 DC-FSi@ Certified experts – Functional safety according 

to EN ISO 13849 (TÜV®) 

198 HT-Si Safety during commissioning and maintenance 


199 EST-SLc Project planning of the modular SafeLogic compact 

safety control 

200 EAT-ID-Si IndraDrive – Drive-integrated safety technology 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

188 Safety Technology 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Safety Technology 


▶ Drive & Control technology 

eFSi 



(eLearning) 

1 

DC-MRL@ 


▶ Hydraulic technology 

▶ Electric drives and controls technology 

@ 

@ 

New training 

eLearning 



2 

LW 

3 

@ 

DC-FSi-RB@ 

Risk assessment 

and reduction according 

to ISO 12100 

LW 

HT-Si 

Safety during commissioning 



EST-SLc 

Project planning of the 

SafeLogic compact 

safety control 

2 

LW 

@ 

DCP-FSi@ 

Practical evaluation of 


with Sistema 

3 1 

EAT-ID-Si 

IndraDrive – 

Drive-integrated 



Practice with 



5 

DC-FSi@ 

Certified expert – 

Functional safety 

according to 


LW 

3 

LW 

@ 

LearnWorld 

Software 


in days


eFSi 

Basic knowledge of functional safety 

(eLearning) 

In the eFSi eLearning modules on functional safety we will provide you with learning 

contents which have been prepared according to the latest didactic findings in 

a multimedia form; the topics are "Bases of machine safety" as well as "10 Steps 

to Performance Level". 

Contents 

▶ Bases of machine safety 

▶ Machinery Directive, laws, standards 

10 Steps to Performance Level 


▶ Getting to know the Machinery Directive and 

relevant standards 

▶ Bases of functional safety according to ISO 13849 

Prerequisites 

▶ Founded knowledge of automation technology 







Target group 






Price 

The eFSi eLearning training is available as single- or 





















Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-MRL@ 


In this training, you get to know the most important bases of the Machinery Directive 

enabling you to market machines according to the directive. 

Contents 


"Machinery Directive bases" from the eLearning 


▶ Machinery Directive: Bases and their meaning 

▶ Guideline and position papers of associations 

▶ Classification of products according to the Machinery 

Directive 

▶ Machine, partly completed machinery, safety components 

▶ Preparing the mandatory and recommended documentation 


▶ Contents of the Machinery Directive 

▶ The most important requirements of the Machinery 

Directive 

▶ Formal and technical requirements when constructing 

machines 

▶ Regulations on mandatory documentation 

▶ Contents of more accompanying documents of the 

Machinery Directive and their meaning 

▶ Implementation of the Machinery Directive in Germany 

▶ Exporting machines to non-European states 

Prerequisites 

Basic knowledge of functional safety due to the prior 

working out of the eLearning module "Machinery 

Directive bases" from the eLearning "eFSi – Basic 

knowledge of functional safety" 

Target group 



repair personnel 











1 day: 10.00 am - 5.00 pm 

Price 

€ 540.00 


DC-FSi-RB@ 

Notices 

@ 






Notes 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-FSi-RB@ 

Risk assessment and reduction according to ISO 12100 

In this training, you are provided with the "tools" to organize and implement the risk 

assessment and reduction in theory and practice. You moreover gain the ability to 

document the results. 

Contents 

▶ Prior working out of the eLearning module "eFSi 

– Basic knowledge of functional safety": 



▶ Theory of risk assessment as basis for machine 

safety: Difference between risks and dangers, 

specifications regarding the risk assessment 

according to ISO 12100, application of standards, 

limits of the risk assessment 

▶ Terms of ISO 12100 

▶ Practical procedure in the risk assessment 

▶ You learn the following in theory and by means of 

practical examples: 

- Determination of the machine limits 

- Identification of the hazards 

- Risk estimation 

- Risk evaluation 

- Measures for risk reduction 

- Documenting the results 

- Residual risks: Notes to user in product 

instructions 

- Demonstration of examples using a tool 


With regard to risk assessment and risk reduction 

according to ISO 12100 you know 

▶ When they are necessary 

▶ How they are organized and implemented 

▶ How they are practically implemented 

▶ How the results are documented 

▶ How tools are handled 

Prerequisites 

▶ Basic knowledge of machine safety 



▶ Or: "DC-MRL@ – Machinery Directive" training 

(comes before this training) 

Equipment 


personal login to Rexroth learning server 

▶ Use of a headset recommended 

▶ Use of the own laptop recommended in order to 

install the examples and forms which are provided 

by the organizer


Target group 



service, repair personnel (conversion of machines) 












2 days: 

1st day 9.30 am - 5.00 pm 

2nd day 8.00 am - 5.00 pm 

Price 

€ 740.00 

LW 


DCP-FSi@, DC-FSi@ 

Notices 

@ 





General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DCP-FSi@ 

Practical evaluation of functional safety with 


The Sistema software tool of IFA offers the user the possibility to reproduce the 

structure of the safety-related parts of a control system (SRP/CS) on the basis of 

the so-called intended architecture and allows for an automated calculation of 

the reliability values on different detail levels including the required performance 

level (PL). In this practical seminar, real examples are worked out by means of 

the software. 

Contents 





▶ European directives, laws, standards 

▶ Methods for calculating the performance level 

▶ Safe handling of the characteristics (PL, MTTF, 

PFH, B10, DC, CCF) 

▶ Determination of safety functions within hydraulic 

switching schemes 

▶ Presentation of the safety function in the block diagram 

▶ Set-up of the Sistema software 

▶ Conception and implementation of hydraulic 

controls according to the standards with access to 

the Rexroth database and library 

▶ Integration of the new findings into Sistema 

(practical exercises with the PC) 


▶ Evaluation and calculation of control systems 

according to EN ISO 13849 

▶ Safe evaluation in practice 

Prerequisites 


out of the eFSi eLearning module 

▶ Laptop with the current Sistema software (inclu- 

ding library Bosch Rexroth AG, hydraulics) 

Target group 

Designers, technicians and engineers responsible for 

the planning and project planning of safe electrohydraulic 

controls












2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

Price 

€ 940.00 


DC-FSi@, DC-FSi-RB@ 

Notices 

LW 

@ 





General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

DC-FSi@ 

Certified expert – Functional safety 

according to EN ISO 13849 (TÜV®) 

From the planning and the construction to the safe operation: A practical training 

for all those who have to evaluate, ensure and guarantee safety at machinery. 

Optionally with final examination as "Certified expert – Functional safety according 

to EN ISO 13849" by TÜV NORD CERT. 

Contents 





▶ Legal bases on machine safety, European directives 

▶ Risk assessment using a practical example 

▶ Basic terms EN ISO 13849-1 (PL, DC, MTTF, CCF) 

▶ Practical implementation of the functional safety in 

pneumatics, hydraulics and electric systems (from 

the sensor to the actuator) 

▶ Software requirements and systematic aspects 

▶ Verification and validation of safety functions 

▶ Introduction to the Sistema tool with exercises 

▶ Optional final examination by TÜV NORD CERT GmbH 


▶ Implementing the requirements of the Machinery 

Directive in a legally conform way 

▶ Competence in the evaluation of the functional 

safety 

▶ Practical application of the current standards for 

realizing the functional safety of machines 

Prerequisites 

1. Several years of professional experience in the 

area of functional safety, thereof at least one year 

practical experience in one or several areas of 

safety technology (e. g. technology, safe construction, 

safety-related maintenance) 

2. Use of the own laptop recommended (incl. 

installed Sistema software) 

3. Basic knowledge of functional safety by working 


Target group 




22.04.2013 - 26.04.2013 Düsseldorf 



18.11.2013 - 22.11.2013 Waldkirch 


Reduced form 






▶ Independent working out of the eLearning mod- 

▶ 

ules: Duration approx. 90 minutes 


▶ 

5 days: 

1st day 10.00 am - 5.00 pm 

2nd - 4th day 8.00 am - 5.00 pm 

5th day 8.00 am - noon 

▶ TÜV examination 

5th day 1.30 pm - 3.30 pm 

Price 

€ 2,040.00 + € 200.00 TÜV certification 

Notice 

After having successfully passed examination, the 

participant is awarded the certificate "Certified 

expert – Functional safety according to 

EN ISO 13849" by TÜV NORD CERT GmbH, 

Bosch Rexroth and SICK. 

LW 

@ 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HT-Si 

Safety during commissioning and 

maintenance of hydraulic systems 

During maintenance and commissioning works, there are frequently situations 

which are dangerous for the human being and for the machine. In this training, 

information from the operational practice is to protect the health and increase the 

availability of the systems. 

Contents 

▶ Directives, standards, regulations of the Accident 

Prevention and Insurance Associations 

▶ Tasks of the maintenance personnel 

▶ Expert, skilled person TRBS 1203 

▶ Safety during commissioning and maintenance of 


▶ Hazards when working on hydraulic systems 

▶ Hydraulic system technology, special hazard potentials 

and sources of interference 

▶ Pressure equipment/hydraulic accumulators, 

hydraulic line systems 


▶ Overview of the legal provisions and more relevant 

standards 

▶ Knowledge of the hazard potential of hydraulic 

systems even if used as intended 

▶ Being able to recognize hazards and their causes 

▶ Transfer of knowledge to eliminate or minimize 

sources of danger 

▶ Information on the safe handling of hydraulic systems 

Prerequisites 

Participation in the HTG/eHTG, HTP-1 training or 


Target group 










3 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 4.15 pm 

3rd day 8.00 am - 12.30 pm 

Price 

€ 1,140.00 

Notice 

LW 




EST-SLc 

Project planning of the modular 

SafeLogic compact safety control 

Contents 

▶ Set-up and functional principle of SafeLogic compact 

▶ Device designs and accessories 

▶ Introduction to the SafeLogic Designer project 

planning tool 

▶ Creating a new project/hardware configuration 

▶ Basic logic elements 

▶ Extended logic elements 

▶ Extended function interface (EFI) 

▶ Integration of the safe drive technology IndraDrive 

▶ Introduction into the automation network 


▶ What to do and what not to do 


▶ Understanding the functioning of the modular 

SafeLogic compact safety control 

▶ Creating projects using the SafeLogic Designer 


Prerequisites 

Machinery Directive bases ISO 13849-1 

Target group 

Master craftsmen, technicians and engineers from the 

areas project planning, commissioning and maintenance 









3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

Notices 





General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

EAT-ID-Si 

IndraDrive – Drive-integrated 


With the new Rexroth IndraDrive generation, you utilize manifold safety functions 

directly in the drive. This training simplifies introduction to the drive-integrated 

safety technology. 

Contents 

▶ Principles of the machinery directives and resulting 

standards 



▶ Diagnosis and evaluation of error messages regarding 

the safety monitoring 



▶ Knowing principles of the machinery directives and 

resulting standards 

▶ Understanding different drive-internal safety functions 

▶ Parameterization and configuration of the safety 

technology using the commissioning software 

▶ Implementing IndraWorks Engineering 

▶ Maintenance tasks like data backup, component 

exchange and troubleshooting 

Prerequisites 


knowledge of electric drives (course EATG-1 or similar 

knowledge) as well as PC knowledge. Prior participation 

in an IndraDrive course (IndraDrive-B, 

IndraDrive SERCOS or IndraDrive Profibus) is imperatively 

necessary. 

Target group 
















1 day: 8.00 am - 4.30 pm 

Price 

€ 480.00 

Notices 





Drive & Control Academy | Training program 2013 201 

Energy efficiency 

Contents 

Energy Efficiency 

203 NEW 


e4EE Basic knowledge of energy efficiency (eLearning) 

204 NEW e4EE Sytronix Energy efficiency of variable-speed pump drives 

(eLearning) 

205 


EH-Sytronix_SvP-In@ Sytronix SvP – Parameterization and commissioning 

206 EH-Sytronix_SvP-I@ Sytronix SvP – Diagnosis and maintenance 

207 EH-Sytronix_FcP_DFEn-In@ Sytronix FcP and DFEn – Parameterization and 

commissioning 

208 EH-Sytronix_FcP_DFEn-I@ Sytronix FcP and DEFn – Diagnosis and maintenance 

209 NEW RE-BWET-GG Gear technology: Basic wind energy training 

210 NEW RE-BWET-HY Hydraulic and filter technology: 

Basic wind energy training 

211 NEW 

RE-WET Gear technology: Wind energy training level 1 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

202 Energy Efficiency 


General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Energy Efficiency 


e4EE 


energy efficiency 

(eLearning) 

e4EE Sytronix 

Energy efficiency of 

variable-speed pump drives 

(eLearning) 

RE-BWET-GG 

Gear technology: Basic 

wind energy training 

RE-BWET-HY 

Hydraulic and filter technology: 


1 

1 


@ 


Sytronix SvP parameterization 


@ 

2 


DFEn-In@ 

Sytronix FcP and DFEn 



RE-WET 

Gear technology: Wind 

energy training level 1 

2 

3 

@ 


Sytronix SvP diagnosis 


@ 


DFEn-I@ 

Sytronix FcP and DEFn 

diagnosis and maintenance 

3 

2 

@ 

3 

New training 

eLearning 


Practice with 




in days



e4EE 

Basic knowledge of energy efficiency 

(eLearning) 

Energy becomes increasingly scarce and more expensive. At the same time, the 

global demand increases. So one focuses more and more on technologies helping 

to solve the problem. Intelligent automation solutions make a decisive contribution. 

Prerequisites are the awareness of the topic Energy Efficiency and its effective 

realization. In this eLearning module, we provide you with the necessary 

basic energy efficiency knowledge. 

Contents 

▶ Energy, a scarce resource 

▶ Definition of energy efficiency 

▶ Basic conditions 

▶ Energy efficiency in the company 

▶ Rexroth 4EE systematics 

▶ Useful things regarding energy efficiency 


▶ Recognizing the meaning of energy efficiency for 

society and companies 

▶ Knowing the Rexroth 4EE concept for the optimization 

of energy efficiency 

▶ Knowing the typical approaches for optimizing 

a system 

▶ Understanding costs and benefits of energy-efficient 

solutions 

Prerequisites 

▶ Interest in the Energy Efficiency topic 







Target group 

Commercial and technical professions 




Price 

The e4EE eLearning training is available as single- or 





institutions, schools and universities. The license 

period is twelve months after release. 
















General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

e4EE Sytronix 

Energy efficiency of variable-speed 

pump drives (eLearning) 

With Rexroth's variable-speed Sytronix pump drives, the reliability of powerful 

hydraulics and the energy efficiency and dynamics of compact electronics go 

hand in hand. 

In the e4EE Sytronix eLearning training, we provide you with the necessary basic 

knowledge and technical backgrounds and technical knowledge of "Smart Interplay 

of Hydraulics and Electronics". 

Contents 

▶ Valve and displacer control 

▶ Demand control 

▶ Components of variable-speed pump drives 

▶ Parameters for selecting such drive 


▶ Basic knowledge energy efficiency 

▶ System knowledge 

▶ Adjustment to operating behavior of the individual 

components 

▶ Project planning aids for the design of overall systems 

▶ Knowledge of the work cycles and possibilities of 

energy recovery 

▶ Selection of the drive components 

Prerequisites 

▶ Participation in the HTG/eHTG, EATG-1 and HTPPu 





registration (receipt of order). You are then 

released for participation in the eLearning. 

Target group 






Price 

The e4EE Sytronix eLearning training is available as 

single- or multi-user license. 

With its attractive price/performance ratio, the 

multi-user license is particularly suitable for the 

further education of employees and trainees in 

industrial companies, further education institutions, 

schools and universities. The license period is twelve 

months after release. 















500 licenses € 1,294.00/year R961006679




Sytronix SvP – Parameterization 


This system training transfers knowledge and abilities for the design and commissioning 

of high-performance servo pump drives with a synchronous motor which 

is operated at an IndraDrive C on the electric side and different hydraulic pumps. 

Contents 



▶ Operating modes of the IndraDrive and their use in 

the different SvP environments 

▶ Handling of the connected measurement system 

▶ System commissioning 

▶ Control distance, control of IndraDrive and optimization 

of the standard parameter set 


▶ Overview of the SvP7000 system solutions 



▶ IndraWorks and functions of the SvP software 

- Installing firmware by means of MMC and 

serial interface 

- Installing the SvP software 

▶ Practical exercises at the training system 


▶ Overview of the Sytronix system 

▶ Hydraulic pumps with IndraDrive C drive system 

▶ Design variations 

▶ Parameterization of the IndraDrive with IndraWorks 

▶ Operating modes: 

- Pressure control 


- Substitutional pressure/flow control 

- Position control 

Prerequisites 





▶ Training EAT-ID-I IndraDrive diagnosis and maintenance 




Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Sytronix SvP – Diagnosis 






Contents 






▶ Overview of the SvP5000 and SvP7000 system 

solutions 



▶ Modes of operation 



▶ Help system of the IndraDrive in IndraWorks 





SvP system 

▶ Exchanging components (IndraDrive C, motor, 

pump, mechanics and sensors) 

▶ Features of the IndraDrive C servo drives 





▶ Bases of hydraulic pump systems 




Prerequisites 





▶ Training IndraDrive maintenance EAT-ID-I 




Target group 









3 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 4.30 pm 

3rd day 8.00 am - 3.00 pm 

Price 

€ 1,180.00 

@



EH-Sytronix_FcP_DFEn-In@ 

Sytronix FcP and DFEn – 

Parameterization and commissioning 

This system training transfers knowledge and abilities for the design and commissioning 

of variable-speed pump drives with an asynchronous motor which is operated 

at a frequency converter IndraDrive Fc or an IndraDrive C on the electric side 

and a fixed or variable displacement pump on the hydraulic side. 

Contents 







solutions 



▶ Dimensioning and selection of the system components 

▶ Parameterization of the frequency converters 



▶ Bases of asynchronous motors at frequency converters 

▶ Features of the IndraDrive Fc drives 

▶ Features of the IndraDrive C drives 

▶ Special functions of the frequency converters with 

regard to the operation with a fixed displacement 

pump 

▶ Commissioning of the frequency converter and 



pumps 



Prerequisites 








Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 


Sytronix FcP and DEFn – 

Diagnosis and maintenance 





Contents 







solutions 









FcP and DFEn system 

▶ Exchanging components (frequency converter, 

motor, pump, mechanics and sensors) 

▶ Features of the IndraDrive frequency converter 

with asynchronous motor 





pumps 




Prerequisites 








Target group 









2 days: 

1st day 10.00 am - 4.30 pm 

2nd day 8.00 am - 3.00 pm 

Price 

€ 820.00 

Notice 

@ 





RE-BWET-GG 

Gear technology: 


Contents 

▶ Renewable Energies (RE) gear technology bases 

▶ Construction and function of the different 

gear types 

▶ Peculiarities, error patterns, error causes 

▶ Special requirements on the service 


▶ Getting to know the Renewable Energies (RE) product 

portfolio (gears, filters, hydraulics, CMS, etc.) 

▶ Getting to know the Renewable Energies gear 

portfolio (azimuth, pitch and generator gear) 

▶ Insight into the functionality and the set-up of the 

different gear types 

▶ Identifying typical error patterns in the gears 

▶ Reproduction of requirements and functionality of 

wind power gears 

▶ Dealing with technical drawings 

▶ Force flow within the gear 

Prerequisites 

▶ Interest in the Bosch Rexroth Renewable Energies 

product portfolio (focus wind energy) 

▶ Technical understanding recommended 

Target group 

Employees from all areas 


Upon request Witten, Hamburg 

(German or English) 


1 day: 9.00 am - 5.00 pm 

Price 

€ 440.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

RE-BWET-HY 

Hydraulic and filter technology: 


Contents 

▶ Renewable Energies (RE) hydraulics bases 

▶ Construction and function of the different components 





▶ Getting to know the Renewable Energies hydraulic 

portfolio (pitch cylinders, hydraulic power units, 

control blocks) 

▶ Understanding the functionality of different 

RE applications (e. g. pitch systems) 

▶ Understanding the functionality of the oil supply 

▶ Reproduction of the requirements and functionality 

of hydraulics in wind turbines 

▶ Dealing with technical drawings 

▶ Getting an overview of the hydraulic portfolio of 

renewable energies 

Prerequisites 




Target group 

Employees from all areas 





1 day: 9.00 am - 5.00 pm 

Price 

€ 440.00 

Notice 





RE-WET 

Gear technology: 

Wind energy training level 1 

Contents 

▶ Renewable Energies (RE) gear technology bases 

▶ Construction and function of the different 

gear types 

▶ Peculiarities, error patterns, error causes 


▶ Reporting 

▶ Practical training: Inspection at the gear 




▶ Getting to know the Renewable Energies gear 

portfolio (azimuth, pitch and generator gear) 

▶ Insight into the functionality and the set-up of the 

different gear types 

▶ Identifying typical error patterns in the gears 

▶ Preparing field service reports for the Renewable 

Energies gear portfolio 

▶ Performing an inspection at the gear 

▶ Being able to explain error description and causes 

▶ Identifying the necessary spare parts 

Prerequisites 




Target group 

Employees with interfaces to Renewable Energies 

from the following fields of activity: 

▶ Workshop 

▶ Field service 

▶ Spare parts 

▶ Technical support 

▶ Warranty 

▶ After-sales Renewable Energies 





3 days: 

1st day 9.00 am - 5.00 pm 

2nd day 9.00 am - 5.00 pm 

3rd day 9.00 am - 5.00 pm 

Price 

€ 1,440.00 

Notice 



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Notes


Application 

Contents 

Application 


215 FT-IFO Interactive Fluidic Office (IFO) 

216 HYV-1 Simulation with HYVOS 7.0 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application

214 Training program 2013 | Drive & Control Academy 

Application 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Learning path 

Application 


2 

LW 

FT-IFO 

Interactive 

Fluidic Office (IFO) 

2 LW 

HYV-1 

Simulation 

with HYVOS 7.0 

LW 

3 


LearnWorld 

Software 


in days


Application 

FT-IFO 

Interactive Fluidic Office (IFO) 

Contents 

▶ Extensive symbol library of the Bosch Rexroth 

fluid products 

▶ Symbol access via Bosch Rexroth type key or 

material number 

▶ Symbol access via material classes 

▶ Symbol access via parts list 

▶ Import and export of parts lists 

▶ Rotation and mirroring of symbols according to the 

text position 

▶ Technical positioning 

▶ Editing of symbol attributes 

▶ Integrated block editor for symbol changes 

▶ Integrated generator for HSR multistation manifolds 

▶ Creation and management of customer-specific symbols 


▶ Download, installation and release of the program 

▶ Preparation of complete circuit diagrams on the 

basis of AutoCAD 

▶ Preparation of parts lists 

Prerequisites 

▶ Good AutoCAD knowledge (block technology) 

▶ Hydraulic/pneumatic knowledge desirable 

Target group 

Design and project engineers, planners, technical 

indoor service 


28.01.2013 - 29.01.2013 Lohr am Main 

17.06.2013 - 18.06.2013 Lohr am Main 


2 days: 

1st day 10.00 am - 5.00 pm 

2nd day 8.00 am - 3.00 pm 



Price 

€ 840.00 

Notice 

LW 

IFO is a tool for the preparation of circuit diagrams with symbol library according 

to ISO 1219-1. With Interactive Fluid Office, design and project engineers have 

access to more than 22,500 pneumatic and hydraulic symbols. Manual creation of 

symbols is no longer necessary. Faster and more efficient project planning with 

Bosch Rexroth technology. 

IFO Interactive Fluidic Office can be downloaded free 

of charge on the Bosch Rexroth homepage at: 

www.boschrexroth.com > Products > Technologies > 

Industrial hydraulics > Documentation and downloads 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application


Application 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

HYV-1 

Simulation with HYVOS 7.0 

With this training, you get an overview of the functions of the HYVOS simulation 

program. It is used to simulate valve-controlled hydraulic cylinders in the open or 

closed control circuit. The learned knowledge is deepened by means of compilation 

tasks. 

Contents 

▶ General information on the simulation 

▶ Control technology bases in the area of hydraulically 

controlled axes 

▶ Introduction to the HYVOS simulation program 

▶ Explanation of the individual elements in HYVOS 

- General aspects 

- Command value entry 

- Counterforce entry 

- Valve data 

- Cylinder data 

- Controller and sensor data 

- Additional controller functions 

- Load data 

- Hydraulic oil supply 

- Simulation control 

- Result presentation and output (screen, 

file, printer) 

- Compilation tasks 


▶ Getting to know the functions in HYVOS 

▶ Use of the software in problem solutions 

▶ Handling the software 

▶ Identifying necessary parameters and recognizing 

their influence on the simulation results 

▶ Getting to know special control technology functions 


Prerequisites 

Safe handling of the PC 

Target group 

Employees needing the HYVOS simulation program in 

their everyday work in order to design cylinder 

drives, control axes or who are simply interested in 

control technology in the hydraulic area 








2 days: 

1st day 10.00 am - 4.15 pm 

2nd day 8.00 am - 3.30 pm 

Price 

€ 740.00 

Notice 

LW 





FAQ – Frequently asked questions 

Hereinafter, you can find answers to frequently asked questions regarding our 

training courses. If your question is not answered here, please contact us at the 

training hotline +49 9352 18-1920. 

Training courses 

Which requirements and prior knowledge do 

I need for participating in a training course? 

The training descriptions contain the prerequisites 

for the participation in the training (e.g. successful 

participation in basic training courses or eLearnings). 

This knowledge can also be acquired by 

means of practical experience at the workplace. 

Usually technical understanding is enough for 

attending the basic training courses. 

In which language are the training courses held? 

The language in which the training will be held is 

specified in the "Timetable" section. 

If you are interested in training courses in foreign 

languages, which are not listed in the catalog, 

please contact us. 

What is the maximum number of participants for 

the training courses? 

The maximum number of participants for practical 

training sessions is adjusted to the practical workplaces. 

In order to ensure the learning success, one 

works in small groups (approx. two persons). For 

theoretical training courses, the maximum number 

of participants is limited to the number of seats in 

the training premises. 

What do I have to bring for the training? 

Please bring working/safety shoes for the practical 

training. Without safety shoes, you can only participate 

in the set-up/performance of the practical 

exercises with restrictions. If you don't have safety 

shoes, steel caps which you can wear over your 

outdoor shoes are available to you. In this case, 

please wear sturdy shoes. In the relevant training 

description, you can see from the icons in the top 

right corner whether your training is a practical 

training. 

If you have a qualification passport, we ask you to 

also bring it to the training. 

Writing materials and training documents are provided 

on site. 

Are food and drinks provided during the training? 

During the training, you get drinks, snacks and lunch 

free of charge. 

Can I participate in the training sessions in a different 

order than the one specified by the learning path? 

We recommend attending the training courses in the 

specified order. For the correct sequence, please 

refer to the learning path shown at the beginning of 

each chapter. Only in this way can the desired learning 

effect be achieved. The exercises from different 

practical training courses are in some cases also 

based on each other, the exercises in the HTP-2 training 

are e.g. continued in the HTP-4 training. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Timetable 

How do I know at which date a training course 

is held? 

The training dates in this catalog have been fixed for 

one calendar year. If due to high demand, additional 

training courses are offered during the year, this will 

be indicated on the Internet at 

www.boschrexroth.com/training. 

Are all training courses which are published in the 

catalog held? 

The decision whether the training is held is made 

two weeks before the beginning of the training at 

the latest (minimum number of participants). If the 

training is canceled, registered participants will be 

notified in writing. If possible, replacement dates 

will be offered. 

Training locations 

Our training sessions are offered at different locations 

in Germany, Switzerland, Austria and the 

Netherlands. For more detailed information on the 

training locations please refer to the Internet at 

www.boschrexroth.com/trainingsorte. 

Do identical training sessions at different locations 

differ with regard to their contents? 

The location does not influence the contents of the 

training. If one training course (e. g. HTG) is offered 

at different locations, there are no differences 

regarding the contents as compared to the identical 

training at another location. 

Where can I park my car during the training? 

At our training locations, parking spaces are available 

free of charge. In some cases, you have to 

display a parking ticket behind the vehicle's windshield. 

If this is the case at your training location, 

you can find the parking ticket after login to our 

learning server under "My training sessions". 

Where do I get the directions for the training locations? 

You can find the directions for the relevant training 

location after login to our learning server under "My 

training sessions". 

Registration and cancelation 

How do I register for a training? 

In writing: Online, using the fax registration form or 

by email to training@boschrexroth.de. Registration 

templates are available at 

www.boschrexroth.com/training. 

How do I know whether I am registered for a training 

course? 

After your registration, you will receive a confirmation 

of course registration by email. Your registration 

will only become effective upon receipt of this 

written confirmation. 

Why do I get login information for the learning 

server in my confirmation of course registration? 

This personal login is used for logging on to the 

Bosch Rexroth learning server on which the participant 

has access to location information and training 

documents, reference books, etc. if applicable. In 

order to be able to use this, the participant's personal 

email address has to be stored. If you have not 

specified the participant's email address in the 

registration form, we therefore ask you, to hand it 

in later. 

How can I cancel a training course? 

For the cancelation conditions, please refer to our 

GT&C at the end of this training program. Please 

send us the cancelation by email to 

training@boschrexroth.de.



Training documents 

Do I get a certificate after participation in 

the training? 

After completed participation in the training (at 

least 75 % presence), the trainer will hand out 

a certificate on the last day of the training. 

What is a qualification passport? 

The qualification passport is issued by the training 

administration for every customer. It serves the 

participant as overview of all training courses in 

which they have participated. When participating in 

follow-up training courses, we ask every participant 

to bring along the passport in order to also have the 

advanced training sessions amended. 

The participant can also enter training sessions of 

other training suppliers in their passport. 

Training fee 

How much is the participation in a training course? 

For the training fee please refer to the relevant training 

description in this catalog. The training fee 

comprises extensive training documents, auxiliary 

material as well as snacks and lunch. We will send 

the invoice to your company after completion of the 

training. Please notify us any deviating invoice 

address before the training. 

Can I get a discount on the training fee? 

We ask for your understanding that we can generally 

not grant any discount on our training sessions as 

we offer them publicly in the market with catalog 

prices. 

Hotels 

Do I have to book the hotel at the training location 

myself? 

You as training participant and/or the registering 

party are/is responsible for booking the overnight 

stay. At the training locations, there are different 

accommodations. After having logged in to our 

learning server, you will - after having clicked on the 

confirmed course under the "My training courses" 

section - find a list of hotels from which you can 

choose and book a hotel. 

The order of the hotels in the hotel lists does not 

represent any evaluation. 

Do the hotels offer a special rate for training participants? 

The training participants have to pay the regular 

price for overnight stays. 

Bosch Rexroth LearnWorld (learning 

server) 

Why does the password request after clicking on 

the URL in the confirmation of course registration 

not work? 

The password request will only work if the participant's 

personal email address has been stored. If 

the participant's email address has not been specified 

in the registration form, we therefore ask you to 

hand it in later. If the participant does not have 

a business email address, you can alternatively 

specify the private email address or a company 

email address. 

Please note that the link to the password request is 

only valid for 24 hours. If you want to request the 

password after expiry of the 24 hours, please contact 

us. We will then send you a new link for the 

password request. 

General 

information 


Academy 

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Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Why does the booking contact also get a login to 

the learning server although they do not participate 

in the training themselves? 

After having logged in to the Bosch Rexroth LearnWorld, 

the booking contact can - under "My profile" in the 

"Courses of my employees" section - see all training 

bookings of the assigned employees. This gives them an 

overview of which bookings have already been confirmed. 

After having clicked on the training of an employee, 

they moreover have access to the location information 

of the training location such as the hotel list 

and can thus book the hotels for the participants 

themselves. 

Do I have to log in to the learning server? 

Which advantages do I have if I register? 

As soon as you have received a confirmation of course 

registration from us, you are also registered for the 

training without login to the learning server. 

For the advantages of the Bosch Rexroth LearnWorld, 

please refer to page 11. We are also willingly prepared 

to answer any questions you might have regarding 

the LearnWorld topic.



General conditions for training courses of 


1. Validity 

All our training courses are offered on the basis of 

these General conditions for training courses of 

Bosch Rexroth AG as amendment to the General 

terms of delivery and performance of 

Bosch Rexroth AG unless different agreements have 

been made in writing in the individual case. 

This applies to both, the courses listed in the current 

training program and to special courses not 

contained in the training offer. General terms and 

conditions of the customer deviating from these 

General conditions for training courses of 

Bosch Rexroth AG as amendment to the General 

terms of delivery and performance of 

Bosch Rexroth AG shall not be valid. 

2. Registration 

Customer shall order a special course or register for 

the participation in a course of the current training 

program in writing. By ordering a special course or 

registering for participation, customer accepts the 

present terms and conditions. The contract between 

the customer and Bosch Rexroth AG will, however, 

only come about upon transmission of a written 

order confirmation by Bosch Rexroth AG before the 

beginning of the course specifying all the necessary 

details. Only the specified customer will be 

regarded as contractual partner. 

3. Beginning, duration and place of 

courses included in the training offer 

Beginning, duration and place of training courses 

are specified in the current training program and/or 

are separately agreed upon within the scope of 

special courses. 

The participant is obliged to comply with the security 

and safety provisions valid at the place of 

the seminar. 

4. Services 

Bosch Rexroth AG renders the services within the 

scope of the courses of the current training program 

and within the scope of special courses either 

themselves or by employees and/or freelancers. 

Scope, form, topic and the target of the training are 

described in the current training program or determined 

by explicit agreement and adjusted to the 

need of the participants and the state-of-the-art. 

The participation fee includes the costs for lecturers, 

detailed working documents, refreshments and 

lunch for every complete seminar day, however no 

hotel reservations, costs for overnight stays, travel 

expenses, etc. 

5. Prices 

The participation fees are indicated in the current 

training program and/or are agreed upon with the 

customer in writing. Upon release of the new training 

program, the participation fees indicated in the 

current training program will become invalid. All 

prices are indicated net, in Euro, plus the applicable 

legal value added tax. 

General 

information 


Academy 

Industrial 

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Mobile 

Hydraulics 


and Controls 

Pneumatics 

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Linear Motion 

and Assembly 

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Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

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Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

6. Payment 

The participation fee shall be due immediately after 

completion of the course and receipt of the invoice 

without deduction. The mode of payment is specified 

in the invoice. 

Rights of offset and retention with regard to payment 

claims being due are excluded. 

7. Cancelation or postponement of and 

changes in training courses 

If there are not enough registrations according to 

the minimum number of participants intended for a 

course of the current training program or if the 

orderly implementation of a training course is not 

possible for other reasons for which 

Bosch Rexroth AG is not responsible, e.g. illness of 

the trainer, Bosch Rexroth AG shall be entitled to 

cancel or postpone training courses or to catch up 

on them on a new date to be agreed upon. In case 

of cancelation by Bosch Rexroth AG, fees which 

have already been paid shall be fully compensated. 

Replacement and follow-up costs of the customer or 

third parties due to the cancelation or postponement 

of courses or single lessons are excluded in 

any case. Bosch Rexroth shall be entitled to changes 

or deviations with regard to content, method or 

organization before or during the course if these 

changes or deviations will not considerably change 

or outweigh the benefit of the announced course for 

the participant. If necessary, lecturers which have 

already been intended can be replaced by persons 

with identical qualification with regard to the 

announced topic without this giving participants the 

right to cancelation or reduction of the fee. 

8. Cancelation/change of booking 

Complying with a period of at least six calendar 

weeks before the beginning of a course, customer 

may rescind the contract free of charge. The time of 

receipt of the declaration of rescission at 

Bosch Rexroth AG is decisive. 

If the rescission is not effected in due time, six 

calendar weeks before the beginning of the course 

at the latest, a service charge amounting to 

EUR 80.00 plus the applicable legal value added tax 

shall become due per participant. 

From four weeks before the beginning of the course, 

50 % of the participation fee plus the applicable legal 

value added tax will be invoiced per participant. 

The same applies in case of non-appearance of the 

registered participant. Instead of the registered 

participant, customer may, however, appoint a 

representative free of charge. This shall be notified 

in writing before the beginning of the course. 

Bosch Rexroth AG shall be notified the rescission in 

writing in any case. Prices which have already been 

paid shall be compensated if according to this 

provision, the obligation to pay the participation fee 

is no longer applicable. Bookings can be changed to 

another course date or also another course at any 

time in writing, however only once per participant 

and the course booked for them. If the booking is 

changed complying with a period of at least four 

calendar weeks before the beginning of a course, it 

is free of charge. If the booking is not changed in 

due time, i.e. four calendar weeks before the beginning 

of the course at the latest, a service charge 

amounting to EUR 80.00 plus the applicable legal 

value added tax shall become due per participant. 

For changes in a booking within two weeks before 

the beginning of a course, 30 % of the participation 

fee will become due.



Failure to participate in individual training units 

shall not entitle to any reduction of the invoice 

amount unless the organizer is responsible for the 

failure to participate. 

Any change in booking or cancelation of eLearnings 

is only free of charge before the first login. After the 

first login, the complete participation fee shall 

become due. 

9. Liability 

a) The documents provided within the scope of the 

training unit have been prepared to the best of 

one's knowledge. However, no liability and warranty 

can be accepted for the correctness, up-to-dateness, 

completeness, quality of the contents, transferability 

to components of other manufacturers as 

well correct understanding of the training contents. 

In case of culpable damaging of the training equipment 

or materials, customer shall be liable for the 

participants registered by them. 

b) If objects brought along by the customer or 

single participants are stolen or lost, 

Bosch Rexroth AG shall only be liable for intention 

or gross negligence. 

c) In case of accidents, Bosch Rexroth AG shall only 

be liable within the scope of the legal provisions. 

d) In case of culpable violation of material contractual 

duties, Bosch Rexroth's liability shall be limited 

to the amount of the foreseeable damage typical of 

the contract. 

10. Copyright 

The training documents contain information protected 

by copyright and must not be used for any 

other purpose than for the implementation of the 

course. All rights particularly those of reprint and 

reproduction in any form as well as of translation 

and transfer of the training documents or parts 

thereof shall remain reserved to Bosch Rexroth AG. 

11. Data protection/data storage 

We shall be entitled to process and store the details 

about the contractual partner and course participants 

(unless not identical with the contractual 

partner) that we have received in connection with 

the business relations according to the Federal Data 

Protection Act if this seems to be useful or is legally 

imperative within the scope of the contract performance. 

They will be used according to the data 

protection principles of Bosch Rexroth AG which are 

available at www.boschrexroth.com – legal information. 

The data owner may object to their use at 

any time. 

12. Special regulations for sponsored 

educational measures 

In case of educational measures which are sponsored 

according to the German Recognition and 

Accreditation Act Further Training (AZWV or in the 

future AZAV), release from participation in the 

training at short notice is only possible in coordination 

with the sponsoring agency. 

With sponsored measures, the training costs are 

financed by so-called "Education vouchers" or by 

direct acceptance of the costs by the sponsoring 

agency. 

General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

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Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application



General 

information 


Academy 

Industrial 

Hydraulics 

Mobile 

Hydraulics 


and Controls 

Pneumatics 

Mechatronics 

Linear Motion 

and Assembly 

Technology 

Safety 

Technology 

Energy 

Efficiency 

Application 

Applications for sponsoring of the professional 

further training according to the directives of the 

Social Security Code, Third Book (SGB III) can be 

placed with the Federal Labor Office or job centers. 

The training participant shall ensure sponsoring 

with their responsible advisor at the Federal Labor 

Office in advance. If participation in the booked 

training is not possible as the sponsorship was not 

approved, participant may only rescind the contract 

free of charge within the scope of number 8. 

13. Miscellaneous 

a) Agreements and subsidiary arrangements deviating 

from the contract shall only be effective if they 

have been agreed upon in writing. 

b) The customer undertakes vis-à-vis 

Bosch Rexroth AG to inform Bosch Rexroth AG 

before and during the training about all changes 

that might influence the event in a direct or indirect 

form. 

c) If one provision of these conditions and the other 

agreements made is or becomes invalid, the validity 

of the remaining conditions shall remain unaffected. 

The contractual partners are obliged to replace the 

invalid provision by a regulation coming as close as 

possible to its economic success. 

14. Final provisions 

a) Only German law shall apply to the legal relationship 

excluding the conflict of laws and the United 

Nations Convention on Contracts for the International 

Sale of Goods (CISG). 

b) Place of jurisdiction is Stuttgart (for local court 

proceedings the local court in 70190 Stuttgart) or, 

at our option, the office of the operating facility 

executing the order if the customer 

- is a registered merchant, a public law legal entity 

or public law special fund or 

- does not have a general domestic place of jurisdiction 

or 

- has, after contract conclusion, moved its domestic 

domicile or place of habitual residence to a foreign 

country or if their domicile or place of habitual 

residence is not known at the time the claim 

is raised. 

c) Bosch Rexroth shall also be entitled to take 

action in front of a court which is responsible 

for the registered office or one subsidiary of 

the customer. 

Version: August 2012


Fax form for the registration 

Please complete the form and send it to the fax no. +49 9352 18-1040 or the email address 

training@boschrexroth.de. Information and registration also at: www.boschrexroth.com/academy 

Training title (short designation) Training location 

Desired date 

Alternative date 

Participant – Surname First name 

Job title Division 

Telephone number Email address (prerequisite for the use of the LearnWorld) 

Registrant – Surname, first name Division 

Telephone number Email address 

Registrant – Company Invoice address – Company, division 

Street/P.O. Box Contact person 

Zip code, city, country Street/P.O. Box 

Order number (if available) Zip code, city, country 

By signing this form, I accept the general conditions for the training courses of Bosch Rexroth AG 

(last update 08/2012): 

Date, signature 

This registration will only become effective upon receipt of our order confirmation.




97070 Würzburg, Germany 

Phone: +49 9352 18-1920 

Fax: +49 9352 18-1040 



R961007287 

Subject to alterations! 

Printed in Germany 

© Bosch Rexroth AG 2013

The Rexroth Training Program 2013 - Bosch

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