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MANIC FREAK - Schumacher Racing

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By StEvE BASS<br />

SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />

schuMacher’s<br />

schuMacher’s<br />

Twin-engined<br />

Twin-engined<br />

Manic Manic Freak Freak<br />

screacher!<br />

screacher!<br />

24 WWW.RADIORACECAR.COM 12/09


Main pic: On the loose the 4WD system<br />

comes into its own.<br />

Remember to oil your air filter first!<br />

AnD nOW FOR SOMEthIng…<br />

Every once in a while those nice sensible people at<br />

<strong>Schumacher</strong> prod an elbow into the ribs of the world’s R/C<br />

car community by producing something that is not only<br />

completely different, but invariably proves to be a whole<br />

load of fun. This time however, it looks like they really have<br />

thrown the rulebook out of the window!<br />

For starters, this baby is big, and weighs in at over 4 kg,<br />

which is what you would expect from a 1:8 scale monster<br />

truck! Of course it must have four wheel drive to give it that<br />

all-important ‘go anywhere’ ability and it must have huge<br />

wheels and tyres to provide the necessary ground clearance<br />

and traction that you will want to tackle any type of terrain.<br />

I will take you through all the other ingredients of the<br />

Manic as I tear it apart and subject it to the usual RRCi<br />

autopsy, but before that we need to take a look at what<br />

makes this crazy machine stand out from the crowd… and<br />

that is the power plant.<br />

…COMPLEtELy DIFFEREnt<br />

RRCi FEAtuRE<br />

SPEC ChECK<br />

MODEL tyPE: 4WD,<br />

OFF-ROAD, LEISuRE<br />

LEngth: 460 MM<br />

WIDth: 400 MM<br />

WEIght: 4 Kg POWER<br />

SOuRCE: .36 (6 CC)<br />

tWIn CyLInDER nItRO EngInE<br />

If you haven’t already guessed, the Manic is powered by a twin<br />

cylinder 0.36 (6 cc) nitro fuelled engine package, that promises<br />

double the horsepower and double the torque of a conventional<br />

big block engine, but without the added hassle that can sometimes<br />

afflict a twin-engined machine, and it has certainly generated a<br />

huge amount of interest around the world, most of which revolved<br />

around that engine. Photographs of the Manic did nothing to give<br />

the game away. The distinctive twin heatsink head was clearly<br />

visible, but the bit that everyone wanted to see was not!<br />

Now we can put an end to the mystery and RRCi will reveal all!<br />

However, let’s first take a tour of all the other key construction<br />

details of this crazy machine.<br />

12/09 WWW.RADIORACECAR.COM 25


SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />

Above: Rear mounted battery box and laydown shocks<br />

Right: Nitro Starter Kit includes a fuel bottle, basic tools<br />

and a glow start, though you’ll be needing another…<br />

ROLLIng ChASSIS LAyOut<br />

If you are familiar with the <strong>Schumacher</strong> Havoc, then you will soon<br />

start to recognise a number of common parts that have been carried<br />

over to the Manic. The 6082 purple T6 alloy chassis is totally flat, with<br />

black composite bumpers attached front and rear. Although you do not<br />

get a choice of shock mounting positions, both shock towers are really<br />

substantial mouldings. The purple alloy shocks are conventional enough,<br />

featuring twin foam volume compensators in each, and providing a huge<br />

70 mm of travel. Their extreme lay-down positioning (the lower mounts<br />

are on the hubs!) help to give the Manic its low profile silhouette. You get<br />

four pairs of adjustable turnbuckles all round, enabling front/rear toe and<br />

camber adjustment.<br />

The front and rear wishbones are actively mounted to the chassis, and<br />

like the rest of the mouldings on this machine, they are big and beefy,<br />

and should shrug off the inevitable punishment that extreme off road<br />

terrain can deal up. The wishbones sit flush with the underside of the<br />

chassis providing huge axle articulation, but obviously without any droop<br />

adjustment.<br />

The composite construction radio tray houses the stand-up steering<br />

and throttle/brake servos. The steering servo delivers 9.7 kg/cm of<br />

torque with a 60° lock-to-lock sweep in 0.12 seconds if using a 5-cell (6<br />

V) receiver battery. The steering arrangement consists of twin chassis<br />

mounted posts, with upper and lower turnbuckle drag links. The lefthand<br />

post features an adjustable servo saver with the adjusting collar<br />

26 WWW.RADIORACECAR.COM 12/09<br />

Above: Those massive wheels jack<br />

the gearing and ground clearance up<br />

located at the top of the post assembly, making access for adjustment<br />

very simple. Moving along the radio tray, the receiver box is found behind<br />

the two servos, and this is wired in stadium truck fashion to a battery<br />

box at the rear, just behind the rear axle centre line. An ON/OFF switch<br />

is also located on the radio tray, and this can be easily operated with<br />

the bodyshell attached. For general maintenance the Manic proved to<br />

be about as difficult as falling off a log! The radio tray for example is out<br />

of the chassis with just three screws, making it a breeze to clean when<br />

you’ve finished playing.<br />

The 125 cc fuel tank is attached to the left of the chassis just ahead of<br />

the engine so refuelling can be done with the bodyshell attached, and if<br />

you wish, you can fit a lid puller to the tank to make the job a little easier.<br />

Twin exhaust manifolds are integrated with the single exhaust can and<br />

rear facing stinger pipe.


Above: 4WD transmission layout clearly visible (air filter removed for clarity)<br />

shows power being carried forward by the drive belt and pullies<br />

Above: Adjustable servo saver<br />

and front disc brake assemblies<br />

Finally, the chassis rolls on ‘super grip’ tyres and huge chrome-effect<br />

wheels, which are attached by 17 mm hex nuts. Using 17 mm hubs opens<br />

up a world of choice when it comes to future wheel and tyre options.<br />

Unfortunately <strong>Schumacher</strong> do not include a wheel nut wrench, which is<br />

why it is a good idea to consider buying the very reasonably priced Nitro<br />

Starter Kit, which resolves this problem and also gives you a box spanner,<br />

fuel bottle, glow starter (although it’s far better to use two glow sticks to<br />

start the Manic!) and a couple of crosshead and flat blade screwdrivers.<br />

tRAnSMISSIOn<br />

Drive is transmitted from the twin shoe clutch (how many times have I<br />

said ‘twin’) to a 24 DP spur gear. The clutch is rather like the popular MIP<br />

hop up, but be careful when removing the clutch bell as it runs on floating<br />

needle rollers with no cage to keep them together. The spur gear layshaft<br />

is the first part of a triple metal gear reduction box with a ball differential<br />

whose unequal length outdrives transmit drive to the rear wheels via a<br />

pair of really chunky telescopic driveshafts. On the outer end of the spur<br />

gear top layshaft a pulley and toothed belt drive connects to the input<br />

shaft for the front gearbox, which follows the same method of reduction<br />

and drive to the front wheels, as it does at the rear. The chunky square<br />

section telescopic driveshafts feature CV joint stub axles, each of which<br />

attaches to the aforementioned 17 mm hex hub. The entire transmission<br />

and wheel hubs are fully ball raced with sealed bearings.<br />

Above: Chunky arms and driveshafts are matched by the solid<br />

chassis plate which looks bump box compatible, but isn’t<br />

RRCi FEAtuRE<br />

Above: Digital 27 MHz<br />

‘Response’ radio transmitter<br />

offers all the essential features,<br />

and a few more besides<br />

Working on the Manic is a breeze. The front and rear transmission<br />

assemblies can be split from the chassis with the removal of just four or<br />

five screws and popping a few ball joints. It couldn’t be easier. The same<br />

goes for drive belt replacement, which is even easier. Remove one of the<br />

belt pulleys and the rear radio tray post and you can swap the belt in just<br />

a few seconds.<br />

tWO hEADS BEttER thAn OnE?<br />

And so we arrive at perhaps the most interesting aspect of the Manic!<br />

With a total displacement of 6 cc it is in fact a pair of 3 cc (.18 ci) engines<br />

that have been paired up with operationally linked crankshafts. This latter<br />

item is crucial to the smooth running of the engine, and is why the Manic<br />

power plant should function without any of the problems that can afflict<br />

other twin-engine applications. The engines always drive each other<br />

reducing the risk of a low tick-over flame out, and allowing a taller overall<br />

gear ratio than either could pull alone.<br />

The rearward of the two engines is the one that is connected directly to<br />

the transmission and the first thing mounted on the external crankshaft<br />

is a toothed belt drive pulley, followed by the conventional flywheel,<br />

clutch and clutch bell assembly. A special flywheel on the forward engine<br />

also accommodates the same type pulley, and it is the toothed belt drive<br />

between the two engines that keeps everything synchronised.<br />

Now that you know what literally makes this twin-engine ‘tick’ let’s look<br />

12/09 WWW.RADIORACECAR.COM 27


SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />

Above: Starter unit is built onto rear engine crank. Two into one exhaust<br />

system with rear facing single stinger. Admit it…you want one!<br />

Above: Big end alignment after fitting synchro jigs, means two power pulses<br />

per revolution<br />

Right: Synchro drive is normally shrouded by two-piece protective cover.<br />

Tightening the drive locknut after synchronising the engines<br />

at the assembly in more detail. As you can see the engines sit on a central<br />

mounting plate and a pair of engine posts at the front and rear. So after<br />

removing six screws, the whole lump comes out as a single unit. That eyecatching<br />

heat sink head is a single piece of billet-machined alloy, and<br />

attaches to the two engines in the normal way with four bolts apiece.<br />

The next interesting feature is the purple anodised carburettor inlet<br />

manifold. This item provides for the simplicity and reliability of a single<br />

carburettor feeding both engines. Access to the top end mixture screw<br />

is nice and easy as this sits atop the carburettor pointing skywards. The<br />

bottom end screw is forward facing and can be adjusted with a flat blade<br />

driver. Adjusting the idle screw is slightly more awkward as it is at an<br />

angle close to the heat sink head. The engine breathes through a twin<br />

(there’s that word again) stage air filter which you have to lube and fit<br />

yourself before first firing it up.<br />

The engine exhausts exit through a pair of unequal length manifolds<br />

and a cylindrical transverse silencer can with a single rubber stinger pipe<br />

pointing out of the back.<br />

The Manic kit comes with a Rotostart drill attachment, which you<br />

can use with any suitable cordless drill, or if you prefer, the optional<br />

<strong>Schumacher</strong> Rotostart electric starter. As I mentioned earlier, remember<br />

that you will need two glow starters to get the Manic’s twin cylinders fired<br />

up, preferably a long reach Core Glow start (CR046) to clear the truck<br />

cab and reach the engine below, while the rear engine can be reached<br />

by a regular short glow stick like that included in the Nitro Starter set<br />

(G852), as the load deck sits only just above the heat sink.<br />

So that is what makes the Manic go, but what about stopping it?<br />

Thankfully the answer is that both front and rear gearboxes are braked<br />

separately, so with no centre diff the two brakes work together and pull<br />

the truck down from extreme speeds without a fuss, even with just a<br />

4-cell receiver pack.<br />

28 WWW.RADIORACECAR.COM 12/09<br />

Above: Optional<br />

U3544 synchro<br />

assembly jigs are<br />

used to set the<br />

cranks exactly 180<br />

degrees apart for<br />

best power delivery<br />

Left: Twin shoe<br />

clutch and loose<br />

needle rollers within<br />

the bell. Be sure to<br />

keep them lubricated<br />

EngInE AutOPSy<br />

If you are familiar with <strong>Schumacher</strong> products, you will also know about<br />

their liking for Torx fasteners and whilst you get a basic Allen and Torx key<br />

set included, it’s worth buying yourself a Torx driver and bit set, before<br />

starting any work on the Manic, but bear in mind that <strong>Schumacher</strong> have<br />

their own T10 Torx driver (HW008) though it’s not always included in the<br />

kits.<br />

The easiest way to remove the engine is complete with its engine<br />

mount, which, as I mentioned earlier, involves removing the six chassis<br />

screws. The exhaust can is stabilised with a mounting wire retained by a<br />

setscrew, but we found it necessary to remove the complete mounting<br />

wire because the exhaust fouled on the rear brake pivot, preventing<br />

its removal. On closer inspection we found that on our Manic we could<br />

remove about 5 mm off the mounting wire with a Dremel, which would<br />

then give sufficient room to remove the engine and exhaust quicker and<br />

easier. Obviously you also have to disconnect the throttle return spring<br />

and throttle linkage and fuel pipe connections and in about one minute,<br />

the whole lot is on the bench.<br />

If you wish to ‘split’ the engine, you can now see that it’s a case of<br />

removing the centre bracket, which locates on the two crankcases at<br />

the base, and the one-piece heat sink head. The head bolts were VERY<br />

tight on our review Manic, so use a good quality hex driver. Slacken the<br />

two pinch bolt nuts that clamp the one-piece inlet manifold and lift off<br />

the inlet manifold and single carburettor assembly. You can now remove<br />

the two-piece synchro drive cover, which exposes the synchro drive belt.<br />

Next, cut the tie wrap retaining the forward exhaust manifold (the twin<br />

manifolds and exhaust can are a one-piece item) and pull the forward<br />

pipe off the manifold flange. You can now just slip the drive belt off and<br />

you have successfully split the engine. To access just the synchro drive<br />

belt, the bottom half of the cover slips off easily enough (mind you don’t<br />

lose the little strengthening plate that slots in the centre), but to remove


the top half you first need to remove the inlet manifold and carburettor.<br />

If removing the Rotostart back plate make sure you don’t lose the tiny<br />

crank pin which may drop out into the bowels of the engine! I know a few<br />

people that have reassembled these (and similar pull start mechanisms),<br />

only to find they don’t work after re-assembly because they missed this<br />

vital little crank pin!<br />

Reassembly of the engine is almost, but not quite, the reverse of the<br />

strip down! Once you have rebuilt the engine mount, heat sink head,<br />

synchro drive belt and exhaust, the engine timing must be set. The<br />

manual details clearly how this is done, but the job is a lot easier if<br />

you purchase the optional synchro assembly jigs (U3544). Basically,<br />

these are a pair of back plates that temporarily replace the rear engine<br />

Rotostart assembly and the forward engine’s standard back plate, which<br />

ensures the engines are ‘synchronised’. To do this, you first need to<br />

slacken the belt pulley locknut.<br />

The forward engine has a conventional back plate, whilst the rearward<br />

engine has the Rotostart assembly and cover plate. With both of these<br />

items removed, and the aforementioned belt pulley locknut slackened<br />

off, you rotate the cranks so that the con rod big ends are correctly<br />

positioned. They must be diagonally opposite each other, halfway<br />

between TDC and BDC, so that one cylinder is on the ‘up’ stroke and the<br />

other on the ‘down’ stroke. The next step is to fit the timing jigs where<br />

the back plate and Rotostart would normally be fitted. This ensures that<br />

the crank in each engine is precisely in the correct position. After this it<br />

is just a case of tightening the locknut, removing the timing jigs and reassembling<br />

the Rotostart and forward engine back plate.<br />

tOPPIng OFF<br />

The Manic is topped off with good quality lexan pre-painted shell,<br />

available in a choice of two colour schemes. These are 99% finished but<br />

<strong>Schumacher</strong> includes a decal sheet for the front and rear lights, radiator<br />

grille and you own personalisation. The shell is pre-cut with twin (there I<br />

RRCi FEAtuRE<br />

go again) glow starter holes, and a side access hole for the starter. As it<br />

does not have a conventional flywheel, the Manic cannot be used with a<br />

bump start box. However, we had absolutely no problem cranking it up<br />

with <strong>Schumacher</strong>’s optional mini roto starter.<br />

RADIO<br />

Your Manic comes with a rather nice ‘Response’ branded 3-channel<br />

digital (steer wheel) radio transmitter, operating on 27 MHz FM. It is a<br />

nicely balanced piece of kit, ready for you to install the eight AA size<br />

batteries. An external charging jack is built in if you prefer to use NiMH<br />

rechargeable AA cells, although you do not get a mains charger with the<br />

kit. You get all the essential ingredients, plus a few surprises. External<br />

buttons provide access to steering and throttle trim, throttle ATL and<br />

steering dual rate control. A slide switch powers the unit ON and OFF,<br />

and above this is a pair of edit keys for changing values within the<br />

software menus, plus a channel selection button and a ‘select’ button for<br />

navigating your way around the simple menu options.<br />

Once set-up, your data is stored in a memory chip so you won’t lose<br />

it should the batteries run flat. In any event, an audible alarm will warn<br />

you when the transmitter voltage drops below 8.5 V, although in truth,<br />

you shouldn’t let it drop below 9 V. The voltage is displayed on the main<br />

LCD when the unit is switched on, along with the model number selected.<br />

The transmitter has a 10-model memory and you can assign up to three<br />

characters to describe each model. Suffice to say you have a good basic<br />

range of programming functions including steering and throttle trim, EPA<br />

and exponential, servo reverse and even an ABS menu with three rates of<br />

pulse speed.<br />

In use the transmitter has a nicely weighted (right-hand) steer wheel<br />

with rubber grip, a longish travel throttle trigger with a relatively short<br />

forward movement when braking. All in all, we were very happy with its<br />

specification and performance.<br />

Above: Both ball raced<br />

gearboxes feature three<br />

metal-geared reduction and<br />

a <strong>Schumacher</strong> trademark,<br />

the ball differential<br />

Above left: Synchronicity!<br />

Piston 1 at TDC with No 2<br />

at BDC<br />

Far left: Twin heat sink is<br />

a work of art! Removable<br />

head buttons and no less<br />

than six shims<br />

Left: Direct drive rear<br />

transmission assembly and<br />

drive belt pulley to take<br />

power to the front gearbox<br />

12/09 WWW.RADIORACECAR.COM 29


SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />

‘MADE tO BE DRIvEn MAD’<br />

Because the Manic is so different, a whole host of things were running<br />

through my mind prior to the break-in and track test. Will it live up to<br />

expectations? How good is that belt drive? Will the diffs be up to the task?<br />

How easy will it be to start? What will it sound like? How easy will it be to<br />

tune? Will the rear engine run hotter than the front engine? How good<br />

are those brakes? How long will the run times be? All these questions and<br />

more would soon be answered!<br />

First of all I had to run the engine in, and I decided to do this in the pits<br />

at a local club meeting, as I didn’t want to push my neighbour’s patience<br />

too far! Despite there being about twenty rallycross engines warming<br />

up in the paddock at the same time, as soon as the Manic’s .36 twin fired<br />

up, I saw a lot of people looking my way, and before long a small crowd<br />

had gathered around. That’s how distinctive the engine note is! You get<br />

a starter rod included in<br />

QUICK SPEC<br />

Class: 1:8th 4WD Twin-Engine Monster<br />

Type: RTR Nitro 6 cc<br />

Manufacturer: <strong>Schumacher</strong><br />

Price: £ 549.99 RRP<br />

WhAt yOu gEt<br />

RTR 4WD 1:8 Monster Truck<br />

6 cc twin cylinder engine<br />

27 MHz digital radio<br />

Basic toolkit<br />

Roto start shaft<br />

WhAt yOu nEED<br />

12 x AA batteries for Tx & Rx<br />

2 x Glow starters<br />

Rotostart + 7,2 V battery pack<br />

Battery charger<br />

Nitro fuel and bottle<br />

Hand tools<br />

WhAt WE uSED<br />

Nitro Starter Set (G852)<br />

Rotostart (G857)<br />

2100 mAh NiMH AA x12<br />

Core long reach glow start (CR046)<br />

20% RTR nitro fuel<br />

1600 mAh NiMH receiver pack<br />

DISLIKES<br />

Lack of starting equipment<br />

Circlips on UJ pins<br />

Limited run time on 125 ml<br />

Throttle return spring too strong<br />

LIKES<br />

Unique engine concept<br />

One carb, one starter<br />

Sounds great<br />

Goes well<br />

Stops well<br />

Stands out from the crowd<br />

Chunky driveshafts<br />

Robust chassis components<br />

Direct drive rear, belt drive front<br />

COntACt<br />

For further information, please contact<br />

<strong>Schumacher</strong> <strong>Racing</strong><br />

Tel: +44 (0)1604 790770<br />

or visit: www.racing-cars.com<br />

30 WWW.RADIORACECAR.COM 12/09<br />

the kit and this is destined<br />

for use in a cordless drill,<br />

but a cordless drill is built<br />

for torque and not speed,<br />

so even though my drill<br />

has a reverse switch so it<br />

rotates the right direction,<br />

700 rpm just isn’t fast<br />

enough to get the engines<br />

fired up, so we had to<br />

go with the optional<br />

roto start (G857) from<br />

<strong>Schumacher</strong>. Eight tanks<br />

later it was ready to really<br />

let rip for our thrash test<br />

and photo shoot!<br />

The venue for our test<br />

was a local skateboard<br />

and BMX park, and on the<br />

loose the 4WD system<br />

comes into its own while<br />

the 27 MHz digital radio<br />

offers up to 130 metres<br />

range, further than the<br />

eye can reasonably see.<br />

The throttle response was<br />

lacking that connected<br />

feeling, with a slight delay<br />

between command and<br />

reaction, so we swapped<br />

the 4-cell receiver pack<br />

of AA cells for a regular<br />

5-cell, a 1600 mAh<br />

NiMH hump pack which<br />

improved the steering<br />

response and throttle<br />

control at a stroke. The<br />

throttle return spring<br />

Above: The optional roto start<br />

makes the starting procedure<br />

so simple and quick. Highly<br />

recommended<br />

Above: Metal geared ball differentials have chunky unequal<br />

length outdrives and telescopic driveshafts<br />

was over riding the throttle servo on just four cells but it was far more<br />

drivable with the 6 V battery pack installed and the steering response<br />

improvement was another bonus. The jumps and berms provided ample<br />

opportunities to stretch the Manic and entertain ourselves, and despite<br />

the open belt drive system we had no problems with grit ingress to the<br />

pulleys. We ran for between 5 and 10 minutes per tank of fuel at a time<br />

depending on the terrain and driving style. After four tanks of fuel we<br />

left the Manic to cool down and checked the receiver battery before<br />

continuing. Our 5-cell receiver hump pack took just 500 mAh to recharge<br />

so we should be easily looking at over an hour of fun time from each<br />

recharge.<br />

Running the bottom end slightly lean (1 ½ turns out) while the top end<br />

runs slightly rich (3 or 4 turns out) means the tick-over is stable and the<br />

engine cools as you use the throttle. Tick-over is misleading and sounds<br />

too high so you try to turn it down and the engine cuts repeatedly, so just<br />

get the engine up to working temperature around 240F and then adjust<br />

the tick-over so it is just about to try and creep forward. Remember it will<br />

sound too fast as you are listening to a parallel twin that fires twice per<br />

rev and you might be more used to listening to a single cylinder. While<br />

the engines are relatively new they will run hot and I found that using<br />

the transmitter’s EPA settings to limit throttle movement to about half<br />

carb opening improved throttle response and extended the run times<br />

without limiting the power on tap. When you have run the first gallon<br />

through your engines you will feel them start to loosen up and run slightly<br />

cooler so you can tweak the carb slightly for more power and use more<br />

full throttle applications. By this time you might be justified in changing<br />

the glow plugs for a brand new pair (G69124), as new engines wear and<br />

deposit material into the coils and the plugs never work as well as a new<br />

pair and any malfunction of a glow plug could prove misleading when it<br />

comes to fine carb tuning.<br />

OuR vERDICt<br />

You must judge the Manic for yourself, for it is totally unique! If you<br />

like the idea of a super-fast, twin nitro engined, 4WD bonkers monster<br />

truck with ‘go anywhere’ ability (who doesn’t?), then there’s no contest,<br />

because there’s simply nothing else like it! As the Manic further extends<br />

the family tree with lineage back through the Riot and the Rascal among<br />

the stable of home grown, British designed machines, we can only<br />

wonder, what on earth is <strong>Schumacher</strong> going to follow that with? I’m sure<br />

it’s only a question of time… RRCi<br />

Left: The long<br />

reach Core Glow<br />

Start (CR046) is<br />

essential to reach<br />

the engine below<br />

the high roof,<br />

whereas a regular<br />

short glow stick<br />

included in the<br />

Nitro Starter set<br />

(G852) reached the<br />

engine below the<br />

load deck

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