MANIC FREAK - Schumacher Racing
MANIC FREAK - Schumacher Racing
MANIC FREAK - Schumacher Racing
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By StEvE BASS<br />
SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />
schuMacher’s<br />
schuMacher’s<br />
Twin-engined<br />
Twin-engined<br />
Manic Manic Freak Freak<br />
screacher!<br />
screacher!<br />
24 WWW.RADIORACECAR.COM 12/09
Main pic: On the loose the 4WD system<br />
comes into its own.<br />
Remember to oil your air filter first!<br />
AnD nOW FOR SOMEthIng…<br />
Every once in a while those nice sensible people at<br />
<strong>Schumacher</strong> prod an elbow into the ribs of the world’s R/C<br />
car community by producing something that is not only<br />
completely different, but invariably proves to be a whole<br />
load of fun. This time however, it looks like they really have<br />
thrown the rulebook out of the window!<br />
For starters, this baby is big, and weighs in at over 4 kg,<br />
which is what you would expect from a 1:8 scale monster<br />
truck! Of course it must have four wheel drive to give it that<br />
all-important ‘go anywhere’ ability and it must have huge<br />
wheels and tyres to provide the necessary ground clearance<br />
and traction that you will want to tackle any type of terrain.<br />
I will take you through all the other ingredients of the<br />
Manic as I tear it apart and subject it to the usual RRCi<br />
autopsy, but before that we need to take a look at what<br />
makes this crazy machine stand out from the crowd… and<br />
that is the power plant.<br />
…COMPLEtELy DIFFEREnt<br />
RRCi FEAtuRE<br />
SPEC ChECK<br />
MODEL tyPE: 4WD,<br />
OFF-ROAD, LEISuRE<br />
LEngth: 460 MM<br />
WIDth: 400 MM<br />
WEIght: 4 Kg POWER<br />
SOuRCE: .36 (6 CC)<br />
tWIn CyLInDER nItRO EngInE<br />
If you haven’t already guessed, the Manic is powered by a twin<br />
cylinder 0.36 (6 cc) nitro fuelled engine package, that promises<br />
double the horsepower and double the torque of a conventional<br />
big block engine, but without the added hassle that can sometimes<br />
afflict a twin-engined machine, and it has certainly generated a<br />
huge amount of interest around the world, most of which revolved<br />
around that engine. Photographs of the Manic did nothing to give<br />
the game away. The distinctive twin heatsink head was clearly<br />
visible, but the bit that everyone wanted to see was not!<br />
Now we can put an end to the mystery and RRCi will reveal all!<br />
However, let’s first take a tour of all the other key construction<br />
details of this crazy machine.<br />
12/09 WWW.RADIORACECAR.COM 25
SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />
Above: Rear mounted battery box and laydown shocks<br />
Right: Nitro Starter Kit includes a fuel bottle, basic tools<br />
and a glow start, though you’ll be needing another…<br />
ROLLIng ChASSIS LAyOut<br />
If you are familiar with the <strong>Schumacher</strong> Havoc, then you will soon<br />
start to recognise a number of common parts that have been carried<br />
over to the Manic. The 6082 purple T6 alloy chassis is totally flat, with<br />
black composite bumpers attached front and rear. Although you do not<br />
get a choice of shock mounting positions, both shock towers are really<br />
substantial mouldings. The purple alloy shocks are conventional enough,<br />
featuring twin foam volume compensators in each, and providing a huge<br />
70 mm of travel. Their extreme lay-down positioning (the lower mounts<br />
are on the hubs!) help to give the Manic its low profile silhouette. You get<br />
four pairs of adjustable turnbuckles all round, enabling front/rear toe and<br />
camber adjustment.<br />
The front and rear wishbones are actively mounted to the chassis, and<br />
like the rest of the mouldings on this machine, they are big and beefy,<br />
and should shrug off the inevitable punishment that extreme off road<br />
terrain can deal up. The wishbones sit flush with the underside of the<br />
chassis providing huge axle articulation, but obviously without any droop<br />
adjustment.<br />
The composite construction radio tray houses the stand-up steering<br />
and throttle/brake servos. The steering servo delivers 9.7 kg/cm of<br />
torque with a 60° lock-to-lock sweep in 0.12 seconds if using a 5-cell (6<br />
V) receiver battery. The steering arrangement consists of twin chassis<br />
mounted posts, with upper and lower turnbuckle drag links. The lefthand<br />
post features an adjustable servo saver with the adjusting collar<br />
26 WWW.RADIORACECAR.COM 12/09<br />
Above: Those massive wheels jack<br />
the gearing and ground clearance up<br />
located at the top of the post assembly, making access for adjustment<br />
very simple. Moving along the radio tray, the receiver box is found behind<br />
the two servos, and this is wired in stadium truck fashion to a battery<br />
box at the rear, just behind the rear axle centre line. An ON/OFF switch<br />
is also located on the radio tray, and this can be easily operated with<br />
the bodyshell attached. For general maintenance the Manic proved to<br />
be about as difficult as falling off a log! The radio tray for example is out<br />
of the chassis with just three screws, making it a breeze to clean when<br />
you’ve finished playing.<br />
The 125 cc fuel tank is attached to the left of the chassis just ahead of<br />
the engine so refuelling can be done with the bodyshell attached, and if<br />
you wish, you can fit a lid puller to the tank to make the job a little easier.<br />
Twin exhaust manifolds are integrated with the single exhaust can and<br />
rear facing stinger pipe.
Above: 4WD transmission layout clearly visible (air filter removed for clarity)<br />
shows power being carried forward by the drive belt and pullies<br />
Above: Adjustable servo saver<br />
and front disc brake assemblies<br />
Finally, the chassis rolls on ‘super grip’ tyres and huge chrome-effect<br />
wheels, which are attached by 17 mm hex nuts. Using 17 mm hubs opens<br />
up a world of choice when it comes to future wheel and tyre options.<br />
Unfortunately <strong>Schumacher</strong> do not include a wheel nut wrench, which is<br />
why it is a good idea to consider buying the very reasonably priced Nitro<br />
Starter Kit, which resolves this problem and also gives you a box spanner,<br />
fuel bottle, glow starter (although it’s far better to use two glow sticks to<br />
start the Manic!) and a couple of crosshead and flat blade screwdrivers.<br />
tRAnSMISSIOn<br />
Drive is transmitted from the twin shoe clutch (how many times have I<br />
said ‘twin’) to a 24 DP spur gear. The clutch is rather like the popular MIP<br />
hop up, but be careful when removing the clutch bell as it runs on floating<br />
needle rollers with no cage to keep them together. The spur gear layshaft<br />
is the first part of a triple metal gear reduction box with a ball differential<br />
whose unequal length outdrives transmit drive to the rear wheels via a<br />
pair of really chunky telescopic driveshafts. On the outer end of the spur<br />
gear top layshaft a pulley and toothed belt drive connects to the input<br />
shaft for the front gearbox, which follows the same method of reduction<br />
and drive to the front wheels, as it does at the rear. The chunky square<br />
section telescopic driveshafts feature CV joint stub axles, each of which<br />
attaches to the aforementioned 17 mm hex hub. The entire transmission<br />
and wheel hubs are fully ball raced with sealed bearings.<br />
Above: Chunky arms and driveshafts are matched by the solid<br />
chassis plate which looks bump box compatible, but isn’t<br />
RRCi FEAtuRE<br />
Above: Digital 27 MHz<br />
‘Response’ radio transmitter<br />
offers all the essential features,<br />
and a few more besides<br />
Working on the Manic is a breeze. The front and rear transmission<br />
assemblies can be split from the chassis with the removal of just four or<br />
five screws and popping a few ball joints. It couldn’t be easier. The same<br />
goes for drive belt replacement, which is even easier. Remove one of the<br />
belt pulleys and the rear radio tray post and you can swap the belt in just<br />
a few seconds.<br />
tWO hEADS BEttER thAn OnE?<br />
And so we arrive at perhaps the most interesting aspect of the Manic!<br />
With a total displacement of 6 cc it is in fact a pair of 3 cc (.18 ci) engines<br />
that have been paired up with operationally linked crankshafts. This latter<br />
item is crucial to the smooth running of the engine, and is why the Manic<br />
power plant should function without any of the problems that can afflict<br />
other twin-engine applications. The engines always drive each other<br />
reducing the risk of a low tick-over flame out, and allowing a taller overall<br />
gear ratio than either could pull alone.<br />
The rearward of the two engines is the one that is connected directly to<br />
the transmission and the first thing mounted on the external crankshaft<br />
is a toothed belt drive pulley, followed by the conventional flywheel,<br />
clutch and clutch bell assembly. A special flywheel on the forward engine<br />
also accommodates the same type pulley, and it is the toothed belt drive<br />
between the two engines that keeps everything synchronised.<br />
Now that you know what literally makes this twin-engine ‘tick’ let’s look<br />
12/09 WWW.RADIORACECAR.COM 27
SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />
Above: Starter unit is built onto rear engine crank. Two into one exhaust<br />
system with rear facing single stinger. Admit it…you want one!<br />
Above: Big end alignment after fitting synchro jigs, means two power pulses<br />
per revolution<br />
Right: Synchro drive is normally shrouded by two-piece protective cover.<br />
Tightening the drive locknut after synchronising the engines<br />
at the assembly in more detail. As you can see the engines sit on a central<br />
mounting plate and a pair of engine posts at the front and rear. So after<br />
removing six screws, the whole lump comes out as a single unit. That eyecatching<br />
heat sink head is a single piece of billet-machined alloy, and<br />
attaches to the two engines in the normal way with four bolts apiece.<br />
The next interesting feature is the purple anodised carburettor inlet<br />
manifold. This item provides for the simplicity and reliability of a single<br />
carburettor feeding both engines. Access to the top end mixture screw<br />
is nice and easy as this sits atop the carburettor pointing skywards. The<br />
bottom end screw is forward facing and can be adjusted with a flat blade<br />
driver. Adjusting the idle screw is slightly more awkward as it is at an<br />
angle close to the heat sink head. The engine breathes through a twin<br />
(there’s that word again) stage air filter which you have to lube and fit<br />
yourself before first firing it up.<br />
The engine exhausts exit through a pair of unequal length manifolds<br />
and a cylindrical transverse silencer can with a single rubber stinger pipe<br />
pointing out of the back.<br />
The Manic kit comes with a Rotostart drill attachment, which you<br />
can use with any suitable cordless drill, or if you prefer, the optional<br />
<strong>Schumacher</strong> Rotostart electric starter. As I mentioned earlier, remember<br />
that you will need two glow starters to get the Manic’s twin cylinders fired<br />
up, preferably a long reach Core Glow start (CR046) to clear the truck<br />
cab and reach the engine below, while the rear engine can be reached<br />
by a regular short glow stick like that included in the Nitro Starter set<br />
(G852), as the load deck sits only just above the heat sink.<br />
So that is what makes the Manic go, but what about stopping it?<br />
Thankfully the answer is that both front and rear gearboxes are braked<br />
separately, so with no centre diff the two brakes work together and pull<br />
the truck down from extreme speeds without a fuss, even with just a<br />
4-cell receiver pack.<br />
28 WWW.RADIORACECAR.COM 12/09<br />
Above: Optional<br />
U3544 synchro<br />
assembly jigs are<br />
used to set the<br />
cranks exactly 180<br />
degrees apart for<br />
best power delivery<br />
Left: Twin shoe<br />
clutch and loose<br />
needle rollers within<br />
the bell. Be sure to<br />
keep them lubricated<br />
EngInE AutOPSy<br />
If you are familiar with <strong>Schumacher</strong> products, you will also know about<br />
their liking for Torx fasteners and whilst you get a basic Allen and Torx key<br />
set included, it’s worth buying yourself a Torx driver and bit set, before<br />
starting any work on the Manic, but bear in mind that <strong>Schumacher</strong> have<br />
their own T10 Torx driver (HW008) though it’s not always included in the<br />
kits.<br />
The easiest way to remove the engine is complete with its engine<br />
mount, which, as I mentioned earlier, involves removing the six chassis<br />
screws. The exhaust can is stabilised with a mounting wire retained by a<br />
setscrew, but we found it necessary to remove the complete mounting<br />
wire because the exhaust fouled on the rear brake pivot, preventing<br />
its removal. On closer inspection we found that on our Manic we could<br />
remove about 5 mm off the mounting wire with a Dremel, which would<br />
then give sufficient room to remove the engine and exhaust quicker and<br />
easier. Obviously you also have to disconnect the throttle return spring<br />
and throttle linkage and fuel pipe connections and in about one minute,<br />
the whole lot is on the bench.<br />
If you wish to ‘split’ the engine, you can now see that it’s a case of<br />
removing the centre bracket, which locates on the two crankcases at<br />
the base, and the one-piece heat sink head. The head bolts were VERY<br />
tight on our review Manic, so use a good quality hex driver. Slacken the<br />
two pinch bolt nuts that clamp the one-piece inlet manifold and lift off<br />
the inlet manifold and single carburettor assembly. You can now remove<br />
the two-piece synchro drive cover, which exposes the synchro drive belt.<br />
Next, cut the tie wrap retaining the forward exhaust manifold (the twin<br />
manifolds and exhaust can are a one-piece item) and pull the forward<br />
pipe off the manifold flange. You can now just slip the drive belt off and<br />
you have successfully split the engine. To access just the synchro drive<br />
belt, the bottom half of the cover slips off easily enough (mind you don’t<br />
lose the little strengthening plate that slots in the centre), but to remove
the top half you first need to remove the inlet manifold and carburettor.<br />
If removing the Rotostart back plate make sure you don’t lose the tiny<br />
crank pin which may drop out into the bowels of the engine! I know a few<br />
people that have reassembled these (and similar pull start mechanisms),<br />
only to find they don’t work after re-assembly because they missed this<br />
vital little crank pin!<br />
Reassembly of the engine is almost, but not quite, the reverse of the<br />
strip down! Once you have rebuilt the engine mount, heat sink head,<br />
synchro drive belt and exhaust, the engine timing must be set. The<br />
manual details clearly how this is done, but the job is a lot easier if<br />
you purchase the optional synchro assembly jigs (U3544). Basically,<br />
these are a pair of back plates that temporarily replace the rear engine<br />
Rotostart assembly and the forward engine’s standard back plate, which<br />
ensures the engines are ‘synchronised’. To do this, you first need to<br />
slacken the belt pulley locknut.<br />
The forward engine has a conventional back plate, whilst the rearward<br />
engine has the Rotostart assembly and cover plate. With both of these<br />
items removed, and the aforementioned belt pulley locknut slackened<br />
off, you rotate the cranks so that the con rod big ends are correctly<br />
positioned. They must be diagonally opposite each other, halfway<br />
between TDC and BDC, so that one cylinder is on the ‘up’ stroke and the<br />
other on the ‘down’ stroke. The next step is to fit the timing jigs where<br />
the back plate and Rotostart would normally be fitted. This ensures that<br />
the crank in each engine is precisely in the correct position. After this it<br />
is just a case of tightening the locknut, removing the timing jigs and reassembling<br />
the Rotostart and forward engine back plate.<br />
tOPPIng OFF<br />
The Manic is topped off with good quality lexan pre-painted shell,<br />
available in a choice of two colour schemes. These are 99% finished but<br />
<strong>Schumacher</strong> includes a decal sheet for the front and rear lights, radiator<br />
grille and you own personalisation. The shell is pre-cut with twin (there I<br />
RRCi FEAtuRE<br />
go again) glow starter holes, and a side access hole for the starter. As it<br />
does not have a conventional flywheel, the Manic cannot be used with a<br />
bump start box. However, we had absolutely no problem cranking it up<br />
with <strong>Schumacher</strong>’s optional mini roto starter.<br />
RADIO<br />
Your Manic comes with a rather nice ‘Response’ branded 3-channel<br />
digital (steer wheel) radio transmitter, operating on 27 MHz FM. It is a<br />
nicely balanced piece of kit, ready for you to install the eight AA size<br />
batteries. An external charging jack is built in if you prefer to use NiMH<br />
rechargeable AA cells, although you do not get a mains charger with the<br />
kit. You get all the essential ingredients, plus a few surprises. External<br />
buttons provide access to steering and throttle trim, throttle ATL and<br />
steering dual rate control. A slide switch powers the unit ON and OFF,<br />
and above this is a pair of edit keys for changing values within the<br />
software menus, plus a channel selection button and a ‘select’ button for<br />
navigating your way around the simple menu options.<br />
Once set-up, your data is stored in a memory chip so you won’t lose<br />
it should the batteries run flat. In any event, an audible alarm will warn<br />
you when the transmitter voltage drops below 8.5 V, although in truth,<br />
you shouldn’t let it drop below 9 V. The voltage is displayed on the main<br />
LCD when the unit is switched on, along with the model number selected.<br />
The transmitter has a 10-model memory and you can assign up to three<br />
characters to describe each model. Suffice to say you have a good basic<br />
range of programming functions including steering and throttle trim, EPA<br />
and exponential, servo reverse and even an ABS menu with three rates of<br />
pulse speed.<br />
In use the transmitter has a nicely weighted (right-hand) steer wheel<br />
with rubber grip, a longish travel throttle trigger with a relatively short<br />
forward movement when braking. All in all, we were very happy with its<br />
specification and performance.<br />
Above: Both ball raced<br />
gearboxes feature three<br />
metal-geared reduction and<br />
a <strong>Schumacher</strong> trademark,<br />
the ball differential<br />
Above left: Synchronicity!<br />
Piston 1 at TDC with No 2<br />
at BDC<br />
Far left: Twin heat sink is<br />
a work of art! Removable<br />
head buttons and no less<br />
than six shims<br />
Left: Direct drive rear<br />
transmission assembly and<br />
drive belt pulley to take<br />
power to the front gearbox<br />
12/09 WWW.RADIORACECAR.COM 29
SChuMAChER 1:8 4WD tWIn-EngInE ‘MAnIC’ MOnStER<br />
‘MADE tO BE DRIvEn MAD’<br />
Because the Manic is so different, a whole host of things were running<br />
through my mind prior to the break-in and track test. Will it live up to<br />
expectations? How good is that belt drive? Will the diffs be up to the task?<br />
How easy will it be to start? What will it sound like? How easy will it be to<br />
tune? Will the rear engine run hotter than the front engine? How good<br />
are those brakes? How long will the run times be? All these questions and<br />
more would soon be answered!<br />
First of all I had to run the engine in, and I decided to do this in the pits<br />
at a local club meeting, as I didn’t want to push my neighbour’s patience<br />
too far! Despite there being about twenty rallycross engines warming<br />
up in the paddock at the same time, as soon as the Manic’s .36 twin fired<br />
up, I saw a lot of people looking my way, and before long a small crowd<br />
had gathered around. That’s how distinctive the engine note is! You get<br />
a starter rod included in<br />
QUICK SPEC<br />
Class: 1:8th 4WD Twin-Engine Monster<br />
Type: RTR Nitro 6 cc<br />
Manufacturer: <strong>Schumacher</strong><br />
Price: £ 549.99 RRP<br />
WhAt yOu gEt<br />
RTR 4WD 1:8 Monster Truck<br />
6 cc twin cylinder engine<br />
27 MHz digital radio<br />
Basic toolkit<br />
Roto start shaft<br />
WhAt yOu nEED<br />
12 x AA batteries for Tx & Rx<br />
2 x Glow starters<br />
Rotostart + 7,2 V battery pack<br />
Battery charger<br />
Nitro fuel and bottle<br />
Hand tools<br />
WhAt WE uSED<br />
Nitro Starter Set (G852)<br />
Rotostart (G857)<br />
2100 mAh NiMH AA x12<br />
Core long reach glow start (CR046)<br />
20% RTR nitro fuel<br />
1600 mAh NiMH receiver pack<br />
DISLIKES<br />
Lack of starting equipment<br />
Circlips on UJ pins<br />
Limited run time on 125 ml<br />
Throttle return spring too strong<br />
LIKES<br />
Unique engine concept<br />
One carb, one starter<br />
Sounds great<br />
Goes well<br />
Stops well<br />
Stands out from the crowd<br />
Chunky driveshafts<br />
Robust chassis components<br />
Direct drive rear, belt drive front<br />
COntACt<br />
For further information, please contact<br />
<strong>Schumacher</strong> <strong>Racing</strong><br />
Tel: +44 (0)1604 790770<br />
or visit: www.racing-cars.com<br />
30 WWW.RADIORACECAR.COM 12/09<br />
the kit and this is destined<br />
for use in a cordless drill,<br />
but a cordless drill is built<br />
for torque and not speed,<br />
so even though my drill<br />
has a reverse switch so it<br />
rotates the right direction,<br />
700 rpm just isn’t fast<br />
enough to get the engines<br />
fired up, so we had to<br />
go with the optional<br />
roto start (G857) from<br />
<strong>Schumacher</strong>. Eight tanks<br />
later it was ready to really<br />
let rip for our thrash test<br />
and photo shoot!<br />
The venue for our test<br />
was a local skateboard<br />
and BMX park, and on the<br />
loose the 4WD system<br />
comes into its own while<br />
the 27 MHz digital radio<br />
offers up to 130 metres<br />
range, further than the<br />
eye can reasonably see.<br />
The throttle response was<br />
lacking that connected<br />
feeling, with a slight delay<br />
between command and<br />
reaction, so we swapped<br />
the 4-cell receiver pack<br />
of AA cells for a regular<br />
5-cell, a 1600 mAh<br />
NiMH hump pack which<br />
improved the steering<br />
response and throttle<br />
control at a stroke. The<br />
throttle return spring<br />
Above: The optional roto start<br />
makes the starting procedure<br />
so simple and quick. Highly<br />
recommended<br />
Above: Metal geared ball differentials have chunky unequal<br />
length outdrives and telescopic driveshafts<br />
was over riding the throttle servo on just four cells but it was far more<br />
drivable with the 6 V battery pack installed and the steering response<br />
improvement was another bonus. The jumps and berms provided ample<br />
opportunities to stretch the Manic and entertain ourselves, and despite<br />
the open belt drive system we had no problems with grit ingress to the<br />
pulleys. We ran for between 5 and 10 minutes per tank of fuel at a time<br />
depending on the terrain and driving style. After four tanks of fuel we<br />
left the Manic to cool down and checked the receiver battery before<br />
continuing. Our 5-cell receiver hump pack took just 500 mAh to recharge<br />
so we should be easily looking at over an hour of fun time from each<br />
recharge.<br />
Running the bottom end slightly lean (1 ½ turns out) while the top end<br />
runs slightly rich (3 or 4 turns out) means the tick-over is stable and the<br />
engine cools as you use the throttle. Tick-over is misleading and sounds<br />
too high so you try to turn it down and the engine cuts repeatedly, so just<br />
get the engine up to working temperature around 240F and then adjust<br />
the tick-over so it is just about to try and creep forward. Remember it will<br />
sound too fast as you are listening to a parallel twin that fires twice per<br />
rev and you might be more used to listening to a single cylinder. While<br />
the engines are relatively new they will run hot and I found that using<br />
the transmitter’s EPA settings to limit throttle movement to about half<br />
carb opening improved throttle response and extended the run times<br />
without limiting the power on tap. When you have run the first gallon<br />
through your engines you will feel them start to loosen up and run slightly<br />
cooler so you can tweak the carb slightly for more power and use more<br />
full throttle applications. By this time you might be justified in changing<br />
the glow plugs for a brand new pair (G69124), as new engines wear and<br />
deposit material into the coils and the plugs never work as well as a new<br />
pair and any malfunction of a glow plug could prove misleading when it<br />
comes to fine carb tuning.<br />
OuR vERDICt<br />
You must judge the Manic for yourself, for it is totally unique! If you<br />
like the idea of a super-fast, twin nitro engined, 4WD bonkers monster<br />
truck with ‘go anywhere’ ability (who doesn’t?), then there’s no contest,<br />
because there’s simply nothing else like it! As the Manic further extends<br />
the family tree with lineage back through the Riot and the Rascal among<br />
the stable of home grown, British designed machines, we can only<br />
wonder, what on earth is <strong>Schumacher</strong> going to follow that with? I’m sure<br />
it’s only a question of time… RRCi<br />
Left: The long<br />
reach Core Glow<br />
Start (CR046) is<br />
essential to reach<br />
the engine below<br />
the high roof,<br />
whereas a regular<br />
short glow stick<br />
included in the<br />
Nitro Starter set<br />
(G852) reached the<br />
engine below the<br />
load deck