Awazibi Pure Maple Syrup - Iddpnql.ca
Awazibi Pure Maple Syrup - Iddpnql.ca
Awazibi Pure Maple Syrup - Iddpnql.ca
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<strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong> <strong>Syrup</strong><br />
"Blending tradition with technology"<br />
Kitigan Zibi Anishinabeg
6 octobre, 2011<br />
<strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong> <strong>Syrup</strong><br />
Kitigan Zibi Anishinabeg<br />
History of <strong>Awazibi</strong> <strong>Pure</strong><br />
<strong>Maple</strong> <strong>Syrup</strong><br />
Process<br />
Products<br />
Training<br />
Markets<br />
Challenges<br />
Success<br />
Future
6 octobre, 2011<br />
Kitigan Zibi Anishinabeg<br />
Communauté<br />
Algonquin<br />
140 km au nord<br />
d’Ottawa<br />
Population - 2800<br />
Surface – 18,515 ha<br />
Gestion de nos forêts<br />
depuis les 30 dernières<br />
années
6 octobre, 2011<br />
History of <strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong><br />
Community decision 25 years ago<br />
to actively manage the community<br />
forest, which included setting<br />
aside the intact stand of sugar<br />
maples.<br />
Over 10 years <strong>Awazibi</strong> <strong>Pure</strong><br />
<strong>Maple</strong> <strong>Syrup</strong> <strong>ca</strong>me into<br />
production.<br />
Initial funding INAC and<br />
Aboriginal Business Canada –<br />
50% of start-up cost<br />
Covered the original infrastructure<br />
costs, including a road into the<br />
site and the building where the<br />
evaporator is lo<strong>ca</strong>ted Since initial<br />
year, <strong>Awazibi</strong> <strong>Pure</strong> <strong>Syrup</strong> has<br />
been self-sufficient<br />
<strong>Syrup</strong>
Expanded to 17, 000 taps<br />
Grew from 57 hectares to<br />
90 hectares<br />
The expansion necessitated<br />
the installation 75 km of<br />
food grade tubing and<br />
extensions to the main<br />
building, pumping station<br />
and the addition of two<br />
small shelters.<br />
6 octobre, 2011<br />
Expansion 2008<br />
Fore<strong>ca</strong>sted Profit ($)<br />
$120,000.00<br />
120.00<br />
$100,000.00<br />
100.00<br />
$80,000.00<br />
Number of Work Weeks<br />
$60,000.00<br />
$40,000.00<br />
$20,000.00<br />
80.00<br />
60.00<br />
40.00<br />
20.00<br />
$0.00<br />
0.00<br />
71.05<br />
Fore<strong>ca</strong>sted Profit with Expansion<br />
Fore<strong>ca</strong>sted Profit Without Expansion<br />
29.69<br />
95.91<br />
<strong>Awazibi</strong> Currently Expansion Project <strong>Awazibi</strong> After Planned<br />
Expansion<br />
Season 2009 Season 2010 Season 2011 Season 2012 Season 2013 Accumulated<br />
Profit
6 octobre, 2011<br />
Process Step 1: Tapping<br />
Beginning of February-<br />
Maintenance, repairs<br />
and clean-up of tubing<br />
and buildings<br />
Mid-February –<br />
Tapping begins<br />
<strong>Syrup</strong> production is<br />
highly dependant on<br />
weather, usually<br />
starting in March and<br />
productions days vary<br />
20-25 per season.
6 octobre, 2011<br />
Process Step 2: Reverse Osmosis<br />
Raw sap is vacuum drawn<br />
through 3 pumping stations and<br />
into two stainless steel reservoirs.<br />
Careful <strong>ca</strong>lculation on sap flow<br />
determines the start up time as to<br />
avoid the stoppage of the<br />
operation process (the need to<br />
stop and wait for more sap).<br />
Raw sap (containing<br />
approximately 2% sugar is passed<br />
through a reverse osmosis process<br />
removing up to 75% of water.<br />
The new concentrated sap now<br />
has 4 times the sugar content and<br />
it is pumped into a gravity fed<br />
reservoir to the oil burned<br />
evaporator.
6 octobre, 2011<br />
Process Step 3: Extraction<br />
The concentrated sap flows<br />
through a set of pre heated pipes<br />
built in the evaporator hood then<br />
into the evaporator controlled by<br />
float valves.<br />
The evaporation process begins<br />
soon after the reverse osmosis<br />
process has begun.<br />
The water in the sap is gradually<br />
evaporated until the temperature<br />
is 7°F above the boiling point of<br />
water and it is automati<strong>ca</strong>lly<br />
drawn out by the preset auto-draw<br />
off thermometer system.<br />
Evaporators will produce<br />
approximately 20 gallons per hour<br />
of pure maple syrup.
6 octobre, 2011<br />
Process Step 3: Quality Control<br />
After a desired volume of<br />
syrup is obtained in the<br />
syrup bin, it is sent through<br />
a Filter Press machine<br />
removing all large mineral<br />
deposits.<br />
The clear filtered syrup is<br />
then inspected by the brewer<br />
to insure that the color and<br />
flavor meets approval.
6 octobre, 2011<br />
Process Step 4: Bottling<br />
The syrup is then ready to be<br />
stored into stainless steel drums,<br />
or, sent to the bottling unit.<br />
The bottling process follows strict<br />
guidelines, e.g. temperature for<br />
sterilization, proper handling,<br />
hygiene, etc. as set forth by the<br />
Canadian Food Inspection<br />
Agency.<br />
Approximately 10% of the syrup<br />
is bottled during this period. The<br />
remainder is stored in stainless<br />
steel or plastic barrels.
6 octobre, 2011<br />
Interesting Fact<br />
<strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong> syrup<br />
is a community owned and<br />
run entity<br />
Employees of <strong>Awazibi</strong> are<br />
all Kitigan Zibi members<br />
Is lo<strong>ca</strong>ted entirely within the<br />
common lands of the KZA<br />
community<br />
Each tap produces<br />
approximately 2.1 pounds<br />
per tap
70-80% Bulk Sale<br />
Remainder of syrup<br />
Bottles<br />
6 octobre, 2011<br />
250 ml<br />
500 ml<br />
1 Litre<br />
4 Litre<br />
Butter<br />
Candy<br />
Sugar<br />
Products
The Natural Resource and<br />
Wildlife Department has<br />
offered 3 training sessions<br />
for KZA community<br />
members on production of<br />
maple food products and<br />
legislation which deals with<br />
production of <strong>Maple</strong> syrup<br />
and maple food products<br />
To date 2 community<br />
members have gone on to<br />
create there own businesses of<br />
maple food products.<br />
Of course we had eager taste<br />
testers!<br />
6 octobre, 2011<br />
Training
6 octobre, 2011<br />
Certifi<strong>ca</strong>tion<br />
Canadian Food<br />
Inspection Agency<br />
Registration and<br />
inspection of<br />
establishment<br />
Labeling and label<br />
verifi<strong>ca</strong>tion<br />
Ontario Alcohol and<br />
Gaming License
Lo<strong>ca</strong>l Market 10%<br />
MSRO-Internet Co-op<br />
Market (Gatineau, Qc)<br />
10%<br />
Bulk (La Fédération des<br />
producteurs acéricoles<br />
du Québec) 80%<br />
6 octobre, 2011<br />
Markets
Human Resources<br />
6 octobre, 2011<br />
Challenges<br />
Finding employees willing to work long and variable hours with the<br />
right work experience or expertise<br />
Managing of <strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong> <strong>Syrup</strong>, currently falls under the<br />
responsibility of the Forester. Does not get full-time attention required<br />
for marketing and distribution.<br />
Labour Code – Pertaining to issuance of overtime and<br />
statutory holidays<br />
Difficult to predict production , since so weather dependant.<br />
Lack of entrepreneurs willing to develop products on their<br />
own.<br />
Lack of knowledge concerning marketing and distribution.
<strong>Awazibi</strong> <strong>Pure</strong> <strong>Maple</strong> <strong>Syrup</strong> is a<br />
self-sustaining, profitable<br />
community owned company.<br />
Creation of 7-12 seasonal<br />
employees plus bottling<br />
Community pride and ownership<br />
Increase community participation<br />
Ceremonial Tapping Ceremony<br />
Opening and closing ceremony<br />
done by community elder with<br />
school children invited<br />
Community Pan<strong>ca</strong>ke Breakfast<br />
Annual event which feeds<br />
approximately 900 people, free<br />
for community members<br />
6 octobre, 2011<br />
Success To Date
Access International Market<br />
United States<br />
6 octobre, 2011<br />
Future???<br />
Native Ameri<strong>ca</strong>n communities ie, <strong>ca</strong>sino etc.<br />
Asia and Europe<br />
Contacts have been made and interest shown with Ambassadors from<br />
France, China and others<br />
On-Reserve Café<br />
Sale of maple syrup, maple food products and baked goods etc.<br />
Potential Expansion to 25, 000 taps<br />
Employ full-time employee to oversee management, marketing<br />
and distribution of <strong>Awazibi</strong> pure <strong>Maple</strong> <strong>Syrup</strong> products
6 octobre, 2011<br />
Kichi Megwetch!<br />
If you have questions please do not hesitate<br />
to contact us directly at<br />
linda.dwyer@kza.qc.<strong>ca</strong>