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Alloying Elements in Stainless Steel and Other Chromium - Euro Inox

Alloying Elements in Stainless Steel and Other Chromium - Euro Inox

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<strong>Chromium</strong> <strong>and</strong> Molybdenum<br />

© <strong>Euro</strong> <strong>Inox</strong> 2004<br />

Sta<strong>in</strong>less <strong>Steel</strong>s<br />

An <strong>in</strong>crease <strong>in</strong> the chromium <strong>and</strong> molybdenum<br />

content ma<strong>in</strong>ly <strong>in</strong>creases resistance to<br />

localised corrosion (pitt<strong>in</strong>g <strong>and</strong> crevice) <strong>and</strong><br />

is particularly effective <strong>in</strong> the ferritic grades.<br />

In austenitic <strong>and</strong> duplex alloys, nitrogen also<br />

has a beneficial <strong>in</strong>fluence on the pitt<strong>in</strong>g<br />

corrosion resistance. In order to quantify<br />

these composition effects, empirical <strong>in</strong>dices<br />

have been derived to describe the resistance<br />

to pitt<strong>in</strong>g corrosion <strong>in</strong> the form of Pitt<strong>in</strong>g<br />

Resistance Equivalent (PRE). For ferritic steels,<br />

the formula employed is:<br />

PRE = % Cr + 3.3 (% Mo)<br />

where the concentrations are <strong>in</strong> weight %,<br />

while for austenitic <strong>and</strong> duplex grades it is:<br />

PRE (N) = % Cr + 3.3 (% Mo) + K*(% N)<br />

Where K = 16 for duplex sta<strong>in</strong>less steels<br />

K= 30 for austenitic sta<strong>in</strong>less steels<br />

Experience shows that there is a good<br />

correlation between the PRE value <strong>and</strong> the<br />

resistance to pitt<strong>in</strong>g corrosion. Stabilis<strong>in</strong>g<br />

additions, such as titanium <strong>and</strong> niobium <strong>and</strong><br />

certa<strong>in</strong> impurities (e.g. sulphur) can also have<br />

a marked <strong>in</strong>fluence on pitt<strong>in</strong>g.<br />

ALLOYING ELEMENTS IN STAINLESS STEEL<br />

Alloy <strong>Steel</strong>s for High-Temperature<br />

Service<br />

To accommodate the effects of temperature<br />

<strong>and</strong> thermal cycl<strong>in</strong>g, a segment of technology<br />

has been developed to guide the design <strong>and</strong><br />

the selection of materials. The usual corrosion<br />

threat is oxidation <strong>and</strong> it is well known that<br />

oxidis<strong>in</strong>g become more active with <strong>in</strong>creas<strong>in</strong>g<br />

temperature. The corrosion problem at high<br />

temperatures may be complicated by other<br />

phenomena, such as localised stress-oxidation<br />

crack<strong>in</strong>g, chemical reaction with sulphurous<br />

gases <strong>and</strong> attack by hot hydrogen.<br />

A survey of the alloys commonly employed<br />

<strong>in</strong> high temperature service shows that<br />

chromium <strong>and</strong> molybdenum are the two most<br />

frequently used alloy<strong>in</strong>g elements. <strong>Chromium</strong><br />

is effective for <strong>in</strong>creas<strong>in</strong>g strength <strong>and</strong> improv<strong>in</strong>g<br />

oxidation resistance whereas molybdenum<br />

<strong>in</strong>creases strength at higher temperatures.<br />

This improvement of the oxidation resistance<br />

is credited to the aff<strong>in</strong>ity of chromium for<br />

oxygen <strong>and</strong> as a consequence a protective<br />

film is formed on the surface of the chromiumconta<strong>in</strong><strong>in</strong>g<br />

steels.<br />

The efficacy of chromium <strong>and</strong> molybdenum <strong>in</strong><br />

improv<strong>in</strong>g strength <strong>and</strong> oxidation resistance<br />

is so outst<strong>and</strong><strong>in</strong>g that chromium-molybdenumconta<strong>in</strong><strong>in</strong>g<br />

steels dom<strong>in</strong>ate the high-temperature<br />

field of construction materials. Table 1<br />

lists representative alloy steels often used<br />

for high-temperature service.<br />

www.euro<strong>in</strong>ox.org · 11

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