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SO - Rheinkalk

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In the next picture operating results from different municipal waste incineration plants<br />

are compared. By the use of the two-stage-process (MCD) it is possible to reduce not<br />

only the lime consumption between 30 – 50 % but the residue as well. The<br />

application of such a process allows very flexible operation of a flue gas cleaning<br />

system. Even peaks on the raw gas side are controllable.<br />

spec. consumption [kg/t]<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

MWI I (MKT)<br />

MWI II (MKT)<br />

MWI III (MKT)<br />

MWI IV<br />

MWI V<br />

→ MCD Process: Specific consumption ca. 18 - 22 kg/t waste<br />

spec. consump.<br />

Spongiacal<br />

spec. consump. HL<br />

(lime based)<br />

→ One Stage Spray Dry Sorption: Specific consumption ca. 28 - 35 kg/t waste<br />

Graph 9: Comparison of operational results<br />

Conclusions<br />

• Even in the temperature ranges previously regarded as being unfavourable for<br />

the use of hydrated lime, the removal of acid-forming pollutants, such as HCl<br />

and <strong>SO</strong>2, by means of a highly reactive additive tailored to the application case,<br />

was highly effective.<br />

• The limiting values of the 17th BImSchV were observed.<br />

• In works trials, it was proved that the use of Spongiacal ® gave reductions of<br />

more than a half in the consumption of operating materials.<br />

• This gave corresponding reductions in the amount of residual waste.<br />

• According to currently available operating experience, the use of Spongiacal ® in<br />

a MWI with a single or two-stage dry sorption plant can safely comply with the<br />

limiting values for <strong>SO</strong>2 and HCl specified in the 17th BImSchV. It is<br />

advantageous to use these products in a mixture with a carbon component for<br />

the removal of ecotoxic pollutants. This means that complicated flue-gas<br />

cleaning processes are not necessary. It also ensures an economically viable<br />

operation on a long-term basis with low expenditures of personnel, equipment<br />

and materials.<br />

• If high contents in the raw gas occur frequently, the use of the MCD process<br />

with its high effectiveness and low consumption of additives allows compliance<br />

with mandatory limiting values, even under conditions that were previously<br />

considered to be unfavourable. Moreover, this process allows operation with low<br />

expenditures of personnel, equipment and materials.<br />

8

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