Introduction

Recommendations

Info

NEW DRIVE AXLES YEAR SPECIFICATIONS DRIVER PASS. YEAR SPECIFICATIONS DRIVER PASS. 26 Volvo (Continued) C70 1998 ...........A/T .................................................. 80-7802 .. 80-7803 #30 M/T ................................................. 80-7807 .. 80-7806 S70 (Automatic Trans.) 1998 .................................................................... 80-7802 .. 80-7803 #30 S70 (Manual Trans.) 1998 ...........Turbo ............................................... 80-7807 .. 80-7806 Exc. Turbo ........................................ 80-7802 .. 80-7803 #30 V70 FWD 1998 ...........A/T .................................................. 80-7802 .. 80-7803 #30 M/T, Turbo ........................................ 80-7807 .. 80-7806 M/T, Exc. Turbo ................................. 80-7802 .. 80-7803 #30 V70 AWD (Front Axles) 1998 ...........A/T .................................................. 80-7802 .. 80-7814 #30 M/T ................................................. 80-7807 .. 80-7806 #30 Replacement Volvo Axles Footnotes #1 Axle is same length on driver and passenger side without Inboard Joint. Many installers replace this unit leaving the Inboard Joint housing inside the transmission. (EMPI supplies these axles with cage, race, boot, grease, clamps and ball bearings.) (Illustration) #2 Taiwan Built - Vin #’s start with “L”. Japan Built - Vin #’s start with “J”. USA Built - Vin #’s start with “1” or “2”. #3 See GM brake and suspension I.D. in front of catalog. Page viii & ix #4 G.M. Outboard Joints H.D. Brakes vs. L.D. Brakes (Illustration) #5 If Inboard Joint seal boss on original axle has a sleeve on it, See “Axle Tips” section for proper replacement procedure. #6 Tempo, Topaz Drive Axles, Joint I.D. (Illustration) #7 All Saab axles come without the Inboard Joint, due to the time required to remove the joint from the transmission. Installers replace these units leaving the Inboard Joint inside the transmission. (EMPI supplies these axles with the inner tripod, boot, clamp, and grease.) (Illustration) #8 I.B. Joint Stub Axles, Passenger side Inboard Joint is female, if axle removed has male stub, it must be reattached to new EMPI female Inboard Joint. It is also recommended that the seal (EMPI Part# 87-6719-0) be replaced. (Illustration) #9 General Motors Manual Transmission Drive Axles w/ Intermediate Shaft System (Illustration) #10 Chrysler Intermediate Shaft System (Illustration) #11 Trans. Code located on door tag, or on transmission. #12 AX4N Transmissions have 19 Oil Pan Bolts. #13 AX4S and AXOD Transmissions have 17 Oil Pan Bolts. #14 Ring Gear I.D. is located on differential housing #15 Honda Accord Outboard Joint Seal Dia. (Illustration) #16 This vehicle does not have ABS, but passenger side utilizes the Tone Ring #17 LSD’s (Limited Slip Differentials) have a driver side Inboard Joint with two sets of splines going into the transmission. If there is the question of whether a vehicle has a LSD, Put the car into neutral with the front wheels raised off the ground, if you rotate one tire, and the opposite side tire rotates in the same direction it has a LSD. If the opposite side tire rotates in the opposite direction, it does not. (Illustration) #18 4 Spd. A/T has on/off switch on Shift handle. #19 To determine whether a vehicle is a Coupe or Hatchback, refer to the VIN #. The fifth digit is “G” for Coupes and “F” for Hatchbacks #20 Bolt on Toyota Drive Axle 80-6106 (Illustration) #21 Splined GKN Drive Axle 80-6108 (Illustration) #22 Japan Built (Toyota Design) Vin # begins with “J”, USA Built GKN Design) Vin # begins with “1” or “4”. #23 Volkswagen Inboard C.V. Joint O.D. (Illustration) #24 All EMPI New Replacement Axles are supplied without dampers and with solid shafts. #26 With manual locking hubs, for auto locking hubs see service manual for correct procedure. #27 Axles do not require an Inboard Joint. (Illustration) #28 Interchangeable 86-89 Celica GTS Axles (Illustration) #29 Interchangeable Axles, 88-92 Corolla, 87-88 Corolla FX Axles (Illustration) #30 Volvo EMPI Replacement Axle (Illustration) #31 Focus EMPI Replacement Axle (Illustration) #32 C.V. Joint to Wheel Flange #33 Chevrolet LUV Replacement Front Axles (Illustration)
AXLE NUT TORQUE SPECIFICATIONS NOTE: To assure proper torque, axle threads should be lightly coated with 30wt motor oil MODEL(s) YEAR(s) TORQUE SPEC FT. LBS. Acura CL ...................................................... 97 - 03 ......................... 181 Integra ................................................ 86 - 01 ......................... 134 Legend ............................................... 91 - 95 ......................... 242 86 - 90 ......................... 180 MDX ................................................... 01 - 02 ......................... 181 03 - 05 ......................... 210 RSX Exc. “S” ...................................... 02 - 05 ......................... 134 RSX “S” .............................................. 02 - 05 ......................... 181 RL ...................................................... 96 - 05 ......................... 181 TL ....................................................... 95 - 98 ......................... 134 99 - 05 ......................... 181 TSX .................................................... 04 - 05 ......................... 181 Vigor .................................................. 92 - 94 ......................... 184 Audi (Front Axles) 80/80 Quattro w/ Axle Nut ................. 88 - 91 ......................... 195 w/ 14mm Bolt ............. 90 - 92 .............. 88 +¼ turn w/ 16mm Bolt ............. 90 - 92 ............ 147 +¼ turn 90/90 Quattro w/ Axle Nut ................. 88 - 91 ......................... 195 w/ 14mm Bolt ............. 90 - 92 .............. 88 +¼ turn w/ 16mm Bolt ............. 90 - 92 ............ 147 +¼ turn 100/100 Quattro ................................ 89 - 94 ........... 147 +¼ turn 200/200 Quattro ................................ 89 - 94 ........... 147 +¼ turn 4000 ................................................... 80 - 87 ......................... 167 4000 Quattro ..................................... 84 - 87 ......................... 203 5000 ................................................... 78 - 88 ......................... 203 5000 Turbo ......................................... 79 - 88 ......................... 207 5000 Quattro ..................................... 79 - 88 ......................... 207 Allroad w/ 14mm Bolt ........................ 01 - 04 .............85 + ½ turn w/ 16mm Bolt ......................... 01 - 04 ........... 140 + ½ turn A4/A4 Quattro w/ 14mm Bolt ............ 96 - 98 ..............85 +¼ turn w/ 16mm Bolt ............. 96 - 98 ............ 140 +¼ turn w/ 14mm Bolt ............. 99 - 04 .............. 85 +½ turn w/ 16mm Bolt ............. 99 - 04 ............ 140 +½ turn A6 /A6 Quattro ................................... 95 - 99 ........... 147 +¼ turn A8/A8 Quattro (14mm) ...................... 97 - 99 ..............85 +¼ turn A8/A8 Quattro (16mm) ...................... 97 - 99 ........... 140 +¼ turn Cabriolet (14mm) .............................. 95 - 99 ..............88 +¼ turn Cabriolet (16mm) .............................. 95 - 99 ........... 147 +¼ turn Coupe ................................................ 81 - 87 ......................... 167 90 - 91 ......................... 195 Coupe Quattro ................................... 90 - 91 ........... 147 +¼ turn Fox ..................................................... 74 - 79 ......................... 167 Quattro ............................................... 83 - 85 ........... 147 +¼ turn S4/S6 ................................................. 93 - 95 ........... 147 +¼ turn 96 - 99 ............ 147 +¼ turn TT, TT Quattro ................................... 00 - 04 ........... 177 +¼ turn V8 Quattro ......................................... 90 - 94 ........... 147 +¼ turn Audi (Rear Axles) 90 Quattro .......................................... 93 - 95 ......................... 236 A4 Quattro ......................................... 96 - 02 ..............85 +¼ turn A6 / A8 Quattro .................................. 95 - 99 ........... 147 +¼ turn S6 ....................................................... 95 - 98 ........... 147 +¼ turn MODEL(s) YEAR(s) TORQUE SPEC FT. LBS. BMW (Rear Axles) 3 Series ............................................. 95 - 99 ......................... 214 525 ..................................................... 94 - 95 ......................... 184 525 / 535 ............................................ 89 - 93 ......................... 179 740 / 750 ............................................ 95 - 00 ......................... 214 840 / 850 ............................................ 94 - 97 ......................... 214 1600, 2002 ......................................... 68 - 76 ................ 289 - 340 Buick Allure.................................................. 2005 ............................ 118 Century .............................................. 83 - 94 ......................... 185 95 - 96 ......................... 107 1997 ............................. 151 98 - 00 ......................... 159 01 - 05 ......................... 118 Electra ................................................ 85 - 90 ......................... 185 LaCrosse ........................................... 2005 ............................ 118 LeSabre ............................................. 89 - 92 ......................... 191 93 - 94 ......................... 180 95 - 97 ......................... 107 98 - 05 ......................... 118 Park Avenue / Ultra ........................... 89 - 92 ......................... 191 93 - 94 ......................... 180 95 - 97 ......................... 107 98 - 05 ......................... 118 Reatta ................................................ 89 - 92 ......................... 185 Regal ................................................. 88 - 95 ......................... 185 96 - 97 ......................... 151 98 - 04 ......................... 159 Riviera ................................................ 89 - 93 ......................... 185 95 - 98 ......................... 107 1999 ............................. 118 Skyhawk ............................................ 89 - 92 ......................... 185 Skylark ............................................... 80 - 82 ......................... 225 83 - 00 ......................... 185 Somerset............................................ 85 - 89 ......................... 185 Buick SUV/Truck/Van Rainier ................................................ 04 - 05 ......................... 103 Rendezvous ....................................... 02 - 04 ......................... 192 Terraza ............................................... 2005 ............................. 118 Cadillac Allante ................................................ 87 - 92 ......................... 180 1993 ............................. 107 Catera ................................................ 97 - 00 ......................... 221 Cimarron ............................................ 82 - 83 ......................... 140 85 - 86 ......................... 185 87 - 88 ......................... 192 Concours ............................................ 94 - 96 ......................... 110 CTS .................................................... 03 - 05 ......................... 118 Deville, Fleetwood ............................. 85 - 90 ......................... 185 Deville, Fleetwood (C Body) ............. 91 - 92 ......................... 191 Deville, Fleetwood (E Body).............. 92 - 00 ................ 107 - 110 Eldorado, Seville ............................... 81 - 85 ......................... 176 86 - 91 ......................... 184 92 - 00 ................ 107 - 110 Cadillac SUV Escalade ............................................ 99 - 00 ......................... 165 These specifications are meant as a general guide, and EMPI Inc. will not be held responsible for any errors or typos. Please be aware of the differences between ft/lb and in/lb settings. We highly recommend that you consult the manufacturers repair manual for exact specifications. ATTENTION! Spindle nuts should always be tightened with the vehicle on the ground with it’s full weight on the tires. Always use a torque wrench, never an air impact wrench. 27
Page 3 and 4: INTRODUCTION EMPI's new 2006 "E" Ca
Page 5 and 6: NEW DRIVE AXLES THE EMPI ADVANTAGE
Page 7 and 8: TABLE OF CONTENTS EMPI INC. .......
Page 9 and 10: BODY STYLE IDENTIFICATION Daimler C
Page 11 and 12: G.M. BRAKE AND SUSPENSION I.D. In v
Page 13 and 14: NEW DRIVE AXLE TIPS BEFORE YOU STAR
Page 15 and 16: NEW DRIVE AXLE TIPS Buick, Cadillac
Page 17 and 18: NEW DRIVE AXLE TIPS Additional Note
Page 19 and 20: Make / Model Page Grand Vitara ....
Page 21 and 22: NEW DRIVE AXLES YEAR SPECIFICATIONS
Page 45: NEW DRIVE AXLES YEAR SPECIFICATIONS
Page 49 and 50: AXLE NUT TORQUE SPECIFICATIONS NOTE
Page 51 and 52: AXLE NUT TORQUE SPECIFICATIONS NOTE
Page 53 and 54: NEW DRIVE AXLE BUYERS GUIDE EMPI #
Page 61 and 62: 40-13104 .... 80-5305 40-13105 ....
Page 63 and 64: 44 INTERCHANGES ARI EMPI ARI EMPI A
Page 65 and 66: 46 INTERCHANGES Cardone EMPI Cardon
Page 67 and 68: 48 INTERCHANGES CCT EMPI CCT EMPI C
Page 69 and 70: CCT EMPI CCT EMPI CCT EMPI 9420 ...
Page 71: 54 Front 9812 Back 9810, 9811, 9815

Introduction

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