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Applying PI System – For Improving Process Condition ... - OSIsoft

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CASE STUDIES<br />

1 <strong>Process</strong> optimization of Girth Gear Lubrication system<br />

• Normally automatic interval spray lubrication used where<br />

applied lubrication volume is controlled by spray.<br />

• Problem addressed:- Cement Mill Girth Gear grease<br />

consumption was very high.<br />

• Action taken:- Grease Consumption was optimized by<br />

spray lubrication ON/OFF time.<br />

Checking for ON/OFF time was done by the concerned<br />

engineers through <strong>PI</strong> system & hence optimized the spray<br />

pattern by setting ON/OFF time.<br />

• Results:- Girth Gear grease consumption was reduced &<br />

benefits were achieved.<br />

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