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12<br />
Perfect gear teething.<br />
The basis of every good drive.<br />
Nothing runs properly without gear wheels: they are the<br />
fundamental element of every drive. So it is all the more<br />
important that these central components are produced with<br />
maximum quality. This is guaranteed for all products from<br />
<strong>Framo</strong> <strong>Morat</strong> – so our customers can rely on the dependable<br />
operation, long service life and quiet running of their<br />
drives.<br />
We produce gear wheels for numerous applications and<br />
sectors, from machine construction to the printing trade<br />
and medical technology. Each sector has its own specific<br />
Basic information on gear parts<br />
requirements that must be taken into account during<br />
development and production. For example, components in<br />
construction machines and industrial trucks must be very<br />
robust, while those for use in the medical sector principally<br />
have to run quietly. <strong>Framo</strong> <strong>Morat</strong> offers the right solution for<br />
every application, however special it is.<br />
Classification Type of gearing Module Dimensions Production processes Heat treatment Materials<br />
Spur wheels, rotor<br />
shafts and other<br />
components in<br />
drive systems<br />
External / internal<br />
gearings, straight<br />
or helical toothing<br />
0.5 – 6 Max. length:<br />
480 mm<br />
Diameter up to<br />
330 mm<br />
• Turning<br />
• Milling<br />
• Shaving<br />
• Grinding<br />
• Hobbing<br />
(to Module 1.5 and Ø 100)<br />
• Slotting<br />
• Broaching<br />
(up to Module 5)<br />
• Case hardened<br />
• Gas nitriding<br />
(long/short periods)<br />
• Tenifer treatment<br />
• Inductive hardened<br />
• Tempered<br />
• Free-cutting steel<br />
• Case-hardened<br />
steel<br />
• Heat-treated<br />
steel<br />
• Nitriding steel<br />
• Non-ferrous<br />
metals<br />
• Laminated plastic<br />
• Plastic<br />
• Aluminum<br />
Application examples<br />
Gear and drum motors<br />
Gear technology<br />
Shafts and geared parts of all sorts are used in gear and drum motors for<br />
applications in textile machinery or in conveyor systems and hoisting equipment.<br />
The drives are extremely robust and durable as a result of high-quality,<br />
precisely fitting components from <strong>Framo</strong> <strong>Morat</strong>.<br />
Automotive<br />
Chain and pump wheels from <strong>Framo</strong> <strong>Morat</strong> are used in the drive units of<br />
major German sports car producers. They must meet maximum demands<br />
regarding grinding quality, stability, precision and quiet running.<br />
Industrial trucks and electric cars<br />
Rotor shafts for the drives of industrial trucks and fork-lift trucks require<br />
maximum precision during production in order to withstand the heavy loads<br />
in daily operation whilst offering very quiet running. Our rotor shafts for use<br />
in sports cars and electric cars meet comparable requirements.<br />
13<br />
Gear technology