Heavy Duty Wrecker - Jerr-Dan

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1 SAE J2512: Surface Vehicle Recommended Practices - Towing Equipment Ratings and Practices 2 SAE J706: Surface Vehicle Recommended Practices - Rating of Winches 3 Rating Using Axle And Spring Lift Tools 4 THE TOWING CAPACITY SHOULD NOT EXCEED THE GROSS COM- BINED WEIGHT RATING (GCWR) OF THE TOWING VEHICLE OR 42,000 LBS. (GCW) GROSS COMBINED WEIGHT OF THE TOWED VEHICLE, WHICHEVER IS LOWER. MAXIMUM LIFTING CAPACITY - THE MAXIMUM LOAD THAT CAN BE LIFTED. GROSS COMBINED WEIGHT RATING (GCWR) - THE VALUE SPECIFIED BY THE VEHICLE MANUFACTURER AS GCW. GROSS TRAILER WEIGHT (GTW) - THE MAXIMUM TRAILER WEIGHT WITH LOAD. GROSS COMBINED WEIGHT (GCW) - ACTUAL WEIGHT OF THE ENTIRE VEHICLE AT THE GROUND WITH TRAILER OR TRAILERS, INCLUDING VEHICLE EQUIPMENT, DRIVER, PAS- SENGER, FUEL AND PAYLOAD (EVERYTHING THAT MOVES WITH THE VEHICLE). NOTE These ratings apply to the structural design of the HDL1200/530 only and may be limited by the axle rating and gross vehicle weight rating of the truck chassis. CHECK TRUCK MANUAL FOR SPECIFIC GVW & AXLE RATINGS. ALSO REFERENCE THE CER- TIFICATION DECAL AFFIXED TO DRIVER’S SIDE DOOR JAMB. A-22 Rev. __________ 4 Date _________ 12/07
DO NOT EXCEED THE FOLLOWING RATINGS: HDL1200/565 BOOM RATING: SAE Rating - Boom elevated at 30° Angle 1 Retracted ................................................................. 120,000 lbs. Extended.................................................................... 44,000 lbs. WINCH RATING: (Standard dp Planetary Gear) 2 Each Drum (Two Speed, Variable Control) .................. 50,000 lbs. WIRE ROPE: (Standard Winch) Working Limit Each Line ............................................ 16,800 lbs. Construction .................................................... 6 x 37 EIP IWRC Diameter ......................................................................... 3/4 inch Standard Length ............................................................. 250 Feet UNDER LIFT RATING: Full Retracted ........................................................... 56,500 lbs. 3 Full Extended ............................................................ 17,600 lbs. 3 Tow Rating ................................................................. 80,000 lbs. HEAVY DUTY TIRE LIFT RATING (OPTION): Lifting Capacity (Each Arm) ..........................................7,000 lbs. Lifting Capacity (Total) ................................................. 14,000 lbs. Towing Capacity (Maximum) 4 ...................................................................80,000 lbs. SUPER HEAVY DUTY TIRE LIFT RATING (OPTION): Lifting Capacity (Each Arm) ........................................ 12,500 lbs. Lifting Capacity (Total) ................................................. 25,000 lbs. Towing Capacity (Maximum) 4 ...................................................................80,000 lbs. 5th WHEEL PLATE (OPTION): Lifting Capacity ........................................................... 15,000 lbs. Towing Capacity .......................................................... 25,000 lbs. PINTLE HOOK BALL HITCH (OPTION): 2 in. Ball Hitch ................................................ 10,000 lbs. (GTW) Pintle Hook ..................................................... 16,000 lbs. (GTW) GROSS TRAILER WEIGHT ...................... 3,000 Maximum Vertical Load A-23 Rev. __________ 4 Date _________ 12/07
Page 1 and 2: $35.00 HEAVY DUTY WRECKER OPERATION
Page 3 and 4: 1080 Hykes Road Greencastle, PA 172
Page 5 and 6: TABLE OF CONTENTS HDL Safety (Gener
Page 7 and 8: SAFETY (GENERAL) The safe operation
Page 9 and 10: DO NOT EXCEED THE FOLLOWING RATINGS
Page 19 and 20: NOTE These ratings apply to the str
Page 21 and 22: WIRE ROPE: (Option 2) Working Limit
Page 27: DO NOT EXCEED THE FOLLOWING RATINGS
Page 31 and 32: MANUFACTURED BY: DATE OF MANUFACTUR
Page 33 and 34: • Don’t tow a vehicle that redu
Page 35 and 36: SAFETY CHAINS AND TIE-DOWN CHAINS M
Page 37 and 38: BOOM SAFETY Your unit is equipped w
Page 39 and 40: • Don’t permit bystanders in th
Page 41 and 42: • Don’t expect your wrecker to
Page 43 and 44: SERIAL NO. MODEL NO. UNDERLIFT UNDE
Page 45 and 46: 7,000 lbs 14,000 lbs 80,000 lbs THE
Page 47 and 48: UNDER LIFT OPERATION Your HDL is on
Page 49 and 50: 9. Attach the lift receivers to the
Page 51 and 52: 3. Raise the boom to lift the casua
Page 53 and 54: CAUTION: Always follow the chassis
Page 55 and 56: 7. With the vehicle in neutral and
Page 57 and 58: 4. Raise the boom to lift the casua
Page 59 and 60: CHAIN HOOK ADAPTERS 1. Slide the ch
Page 61 and 62: 10. Raise the casualty vehicle into
Page 63 and 64: 4. Install the retaining pin and ha
Page 65 and 66: 11. Attach the hook end of the tied
Page 67 and 68: WARNING: Do not use the tire lift i
Page 69 and 70: 3. Install the retaining bolts thru
Page 71 and 72: REAR HYDRAULIC STABILIZERS Your HDL
Page 73 and 74: INTEGRAL SPADES 1. Remove the safet
Page 75 and 76: WRECKER BOOM OPERATION The wrecker
Page 77 and 78: 8. Position the boom head by using
Page 79 and 80:
17. Respool both wire ropes and tak
Page 81 and 82:
Cold temperatures can cause hydraul
Page 83 and 84:
OILS AND GREASES The following oils
Page 85 and 86:
It is good practice , where the equ
Page 87 and 88:
HDL500/280 LUBRICATION POINTS A-81
Page 89 and 90:
HDL600/350 INT LUBRICATION POINTS A
Page 91 and 92:
HDL700/350 IND LUBRICATION POINTS A
Page 93 and 94:
HDL700/350 INT LUBRICATION POINTS A
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
HDUL530 LUBRICATION POINTS A-93 Rev
Page 101 and 102:
HDUL565 LUBRICATION POINTS A-95 Rev
Page 103 and 104:
Page 105 and 106:
Page 107 and 108:
TROUBLESHOOTING P.T.O. FUNCTIONING
Page 109 and 110:
PARTS To order repair parts, call y
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Heavy Duty Wrecker - Jerr-Dan

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