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KOBELCO WELDING CONSUMABLES

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PRODUCTS SPOTLIGHT<br />

<strong>KOBELCO</strong> <strong>WELDING</strong> TODAY<br />

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TG-S51T resembles TG-S50 in terms of applications<br />

of mild steel, 490 MPa high tensile strength steel,<br />

and Al-killed steel for low temperature services but<br />

is superior in tensile strength under extended<br />

postweld heat treatment conditions.<br />

Fundamental properties<br />

TG-S51T is classified as ER70S-6 in accordance<br />

with AWS A5.18 (Specification for Carbon Steel<br />

Electrodes and Rods for Gas Shielded Arc Welding).<br />

The typical chemical composition of the wire<br />

and the typical mechanical properties of the weld<br />

metal are shown in Table 1 with the AWS requirements.<br />

The gas tungsten arc welding (GTAW) process<br />

may partly be used (e.g. for root pass welding) on<br />

thick-wall work such as pressure vessels and process<br />

pipes that are subject to postweld heat treatment<br />

(PWHT), although the major part of the<br />

welding joints in such equipment are welded generally<br />

by more efficient processes such as shielded<br />

metal arc welding (SMAW), submerged arc welding<br />

(SAW), and gas metal arc welding (GMAW).<br />

In addition, the pipe-to-nozzle joints on a thick,<br />

large pressure vessel may be welded by a mechanized<br />

GTAW for better quality and efficiency. In<br />

these cases, the PWHT may have to be conducted<br />

for long hours according to the thickness of the<br />

work: e.g. 4 hours for 100-mm thick work. When<br />

the work is too big to conduct PWHT at one time<br />

in a particular furnace, the PWHT should necessarily<br />

be conducted several times — thus the total<br />

PWHT hours for some weld joints may be 8 to 16<br />

depending on the number of PWHT times. This is<br />

why the GTAW weld metal may also be required<br />

to satisfy the mechanical properties after long-hour<br />

PWHT.<br />

Table 2 shows the typical mechanical properties of<br />

TG-S51T weld metal after long-hour PWHT. Figure<br />

1 illustrates the effects of PWHT temper<br />

parameter on 0.2% offset strength and tensile<br />

strength. Clearly, TG-S51T weld metal can satisfy<br />

490 MPa under an extended PWHT condition.<br />

Table 1 Typical chemical and mechanical properties of TG-<br />

S51T in comparison with the AWS requirements*1<br />

Filler wire<br />

TG-S51T<br />

AWS A5.18-2005<br />

ER70S-6<br />

C% 0.10 0.06-0.15<br />

Si% 0.89 0.80-1.15<br />

Mn% 1.56 1.40-1.85<br />

P% 0.010 0.025 max.<br />

S% 0.011 0.035 max.<br />

Cu% 0.23 0.50 max.<br />

0.2% OS (MPa) 510 400 min.<br />

TS (MPa) 610 480 min.<br />

El (%) 32 22 min.<br />

IV (J) –29°C: 210 27 min.<br />

1. Chemical compositions are for solid wire, and mechanical properties<br />

are for weld metal in the as-welded condition. Other chemical<br />

elements are specified — Ni, Cr, Mo: 0.15% max. each; V: 0.03%<br />

max. Cu% includes that of Cu-coating.<br />

Suitable for extended PWHT applications<br />

Table 2: Typical mechanical properties of TG-S51T weld<br />

metal after long-hour PWHT<br />

PWHT<br />

(°C × h)<br />

0.2% OS<br />

(MPa)<br />

TS<br />

(MPa)<br />

El<br />

(%)<br />

IV (J)<br />

at –30°C<br />

625 × 8 440 560 34 170<br />

625 × 24 420 550 35 160<br />

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Figure 1: Tensile strength and 0.2% offset strength of TG-<br />

S51T weld metal as a function of temper parameter (T: PWHT<br />

temperature by Kelvin; t: PWHT hours).<br />

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