Hunter On-Car Brake Lathes
Hunter On-Car Brake Lathes
Hunter On-Car Brake Lathes
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Form 5071-T, 12/07<br />
Supersedes 5071-T, 07/07<br />
<strong>Hunter</strong> <strong>On</strong>-<strong>Car</strong> <strong>Brake</strong> <strong>Lathes</strong><br />
Hub-Mounted Rotor <strong>Lathes</strong><br />
OCL430MD Also Available for<br />
Medium-Duty Truck Service<br />
Approved<br />
by Chrysler,<br />
Ford and<br />
General Motors
Exclusive OCL400 Series Features<br />
1. Exclusive ServoDrive *system provides variable speed and rotational<br />
torque during computerized compensation and rotor machining.<br />
4<br />
2. Pro-Comp ® computerized compensation* adjusts for lateral runout<br />
with a push of a button and a simple single-point adjustment.<br />
3. ACT (Anti-Chatter Technology)* oscillates spindle speed to<br />
eliminate chatter and provide a smooth surface finish.<br />
4. Large 1.5-hp motors easily service 4WD vehicles (OCL410) or<br />
medium-duty front and rear truck rotors (OCL430MD).<br />
3<br />
5. Long-life micro-round cutting inserts withstand “crashes” and<br />
heavy cuts, removing up to .040 inches per side in one pass.<br />
6. Large, rigid tool holders service rotors up to 15.75 inches in<br />
diameter and 2.75 inches in thickness (OCL400) and 17.5<br />
inches in diameter and 3.5 inches in thickness (OCL430MD). †<br />
2<br />
7. Offset cutting arm is freely adjustable when lathe is rotated<br />
180° for servicing opposite side of vehicle. No need for<br />
unbolting, removing and reinstalling cutter head.<br />
8. Rugged I-beam construction is more rigid than “dovetail” slide<br />
designs. Slide location outside the vehicle fender is isolated<br />
from brake chips and dirt build-up.<br />
9. Pivoting control module, exclusive twin-cutter design and easily<br />
accessible adjustment controls allow adjustment in same<br />
manner right side up or upside down.<br />
OCL410 for <strong>Car</strong>s<br />
and Light Trucks<br />
1<br />
*Patent Pending † May require use of optional adaptors.<br />
**Based on operator selected spindle speed, vehicle application and workpiece rigidity.
Resurface<br />
Rotors in Half<br />
the Time It Takes<br />
Other <strong>Lathes</strong>! **<br />
5<br />
6<br />
7<br />
8<br />
9<br />
OCL430MD for<br />
Medium-Duty Trucks<br />
Panel display reads right side up no<br />
matter which way the lathe is<br />
rotated. Adjustment controls can be<br />
accessed easily from outside the<br />
fender well.
0CL400 Series Feature Comparison<br />
OCL410<br />
OCL430MD<br />
Large cutting arm and rigid tool holders<br />
handle rotors up to 15.75 inches in<br />
diameter and 2.75 inches in thickness.<br />
Heavy-duty cutting arm and tool holders<br />
handle rotors up to 17.5 inches in diameter<br />
and up to 3.5 inches in thickness.<br />
Rigid I-beam slide tool feed design.<br />
A more robust I-beam slide and main<br />
housing support the precision machining<br />
of medium-duty, commercial-grade rotors.<br />
Large 1.5-hp motor for easy<br />
service of 4WD vehicles.<br />
Heavy-duty 1.5-hp, 230VAC, 50-60 Hz,<br />
9-Amp motor handles medium-duty<br />
front and rear truck rotors.<br />
OCL430MD Rotor Lathe for Medium-Duty<br />
Trucks and Commercial Vehicles<br />
The OCL430MD is the ideal solution for shops that<br />
service medium-duty trucks and commercial vehicles<br />
exclusively or as a significant part of their business.<br />
It offers all of the speed and productivity features of the<br />
<strong>Hunter</strong> OCL400 brake lathe, but adds heavy-duty design<br />
features, components, rotor size capacity and power.<br />
The OCL430MD trolley provides an extended lowto-high<br />
working range required for servicing<br />
vehicles when a lift rack is not available or practical.<br />
A full selection of adaptors and accessories to<br />
match medium-duty, commercial-grade vehicle hub<br />
and rotor OE specifications is available from <strong>Hunter</strong>.
Increase Production, Reduce Comebacks With<br />
Innovative OCL400 Series Lathe Technology<br />
ServoDrive Variable Drive System<br />
Speeds <strong>Brake</strong> Service!<br />
The patented ServoDrive variable drive system enables technicians to service rotors<br />
in half the time of other on-car lathes by providing variable speed and rotational<br />
torque during compensation and machining. Technicians can resurface rotors at the<br />
fastest possible speed and change speeds on the fly. The ServoDrive system allows<br />
service of rear locking differentials popular on light trucks and SUVs without the need<br />
to remove or disengage drive line components.<br />
Intermittant Cutting Pattern Produces<br />
a Finish That Meets or Exceeds OEM<br />
Specification<br />
<strong>Hunter</strong><br />
Intermittent<br />
Cutting Pattern<br />
Traditional<br />
Continuous<br />
Cutting Pattern<br />
Model Shown<br />
OCL410-LT-PRO<br />
Exclusive <strong>Hunter</strong> intermittent tool feed produces<br />
a non-directional cutting pattern of interrupted<br />
arcs, which eliminates radial “push-out” effect<br />
that continuous feed units present. Surface<br />
finish quality remains consistent regardless of<br />
changes to cutting speed during machining.
Exclusive Anti-Chatter Technology<br />
Provides Superior Finish<br />
Anti-Chatter<br />
Technology<br />
New Anti-Chatter Technology (ACT) feature oscillates the machining speed of<br />
the lathe and eliminates the buildup of vibration (chatter) that can occur when<br />
machining at a fixed speed. ACT provides a smoother finish that prevents pedal<br />
pulsation - the number one cause of brake service customer "comebacks".<br />
Fixed-Speed Machining<br />
Fixed-speed lathes can “tune in” to the natural frequency of a rotor during<br />
machining, causing vibration (chatter) and a poor surface finish.<br />
Variable Speed Machining<br />
With the push of a button, ACT begins oscillating the spindle speed of the<br />
lathe, eliminating chatter and resulting in a smooth surface finish.
®<br />
Pro-Comp Computerized Compensation Speeds<br />
OCL400 Series Operations<br />
With a push of a button and a simple single-point adjustment, the OCL410 and<br />
OCL430MD quickly compensate for lateral runout. Compensation is greatly simplified,<br />
no longer requiring time-consuming dial indicators or special tools. This ensures your<br />
brake service technician is machining the rotor within OEM specifications.<br />
Service Each Rotor in Less Than 9 Minutes!<br />
Step 1: Attach adaptor and<br />
lathe...<br />
Step 2: Press button for<br />
computerized compensation<br />
and make a simple singlepoint<br />
adjustment...<br />
Step 3: Adjust cut depth and<br />
machine rotor with on-the-fly<br />
optimum speed.<br />
Service Complete!<br />
Other Compensation Methods and Models<br />
Manual Single-Point Compensation Model<br />
OCL360S<br />
Compensation of the hub, adaptor and lathe is achieved<br />
with a single-point adjustment. The compensation<br />
process adjusting time is simplified and reduced.<br />
Manual Three-Point Compensation Model<br />
OCL360<br />
Manual three-point runout compensation is<br />
accomplished at the adaptor. The lathe is then<br />
attached and the rotor machined.<br />
The ServoDrive TM System, Pro-Comp ® Computerized Compensation and ACT Anti-Chatter<br />
Technology are not available on OCL360 and OCL360S models.
Specifications †<br />
Rotor Maximum: OCL360 0CL410 OCL430MD<br />
– Diameter: 15.75" (400 mm) 15.75" (400 mm) 17.5" (445 mm)<br />
– Width: 2.75" (70 mm) 2.75" (70 mm) 3.5" (89 mm)<br />
Feed Distance: 4.3" (110 mm) 4.3" (110 mm) 5.75" (146 mm)<br />
Spindle Speed: 65 rpm Adjustable and Automatically Adjustable and Automatically<br />
Variable (ACT), 0-120 rpm Variable (ACT), 0-120 rpm<br />
Motor Power: 1 hp (.75 kw) 1.5 hp (1.12 kw) 1.5 hp (1.12 kw)<br />
@ 1,730 rpm @ 3,600 rpm @ 3,450 rpm<br />
Power Requirements: 115VAC, 60 Hz, 15 Amp, 115VAC, 60 Hz, 15 Amp, 230VAC single phase<br />
NEMA L5-15P NEMA L5-15P 50-60 Hz, 9 Amp,<br />
(230V, 50-60 Hz optional) (230V, 50-60 Hz optional) NEMA L6-20P<br />
Overall Dimensions: 27" L x 20" W x 15" H 34.5" L x 35" W x 15" H<br />
(680 mm x 570 mm x 370 mm) (876 mm x 457 mm x 229 mm)<br />
Trolley-Lathe Centerline Operation Range:<br />
High Position, 32"- 45" High Position, 32"- 45"<br />
(813 mm - 1143 mm) (813 mm - 1143 mm)<br />
Low Position, 22"- 35" Low Position, 22"- 32"<br />
(559 mm - 889 mm) (559 mm - 813 mm)<br />
Shipping Weight: 250 lbs. (113 kg) 250 lbs. (113 kg) 328 lbs. (149 kg)<br />
† Some specifications may vary depending on options chosen and application fitment.<br />
OCL LATHE<br />
COVERAGE<br />
Most Most Some Most Light<br />
Passenger Light Trucks<br />
Passenger <strong>Car</strong>s Trucks Light Up to Trucks 1 Ton<br />
MODELS<br />
OCL410 X X<br />
OCL360S X X<br />
OCL360 X X<br />
OCL410-LT-PRO X X X<br />
OCL360S-LT-PRO X X X<br />
OCL360-LT-PRO X X X<br />
VEHICLE APPLICATIONS* †<br />
Most Acura, Alfa, Audi, BMW, Chrysler, Fiat, Ford, GM, Honda, Hyundai, Infiniti, Isuzu,<br />
Jaguar, Jeep, Lexus, Mercedes, Mitsubishi, Mazda, Nissan, Peugeot, Porsche, Saab, Saturn,<br />
Subaru, Suzuki, Toyota, Volkswagen, Yugo<br />
Most Chrysler 4x4's & RWD Pass <strong>Car</strong>, Chrysler Dana Axle, Chrysler Duallie 4x2's, Dodge Dakota<br />
(2/4WD), Dodge 3/4- and 1-Ton 4x4's, Ford, Ford Excursion /F250SD /F350SD /F450-550SD,<br />
Ford Expedition, Ford F-Series Trucks (’97 and up), GM, GM 3500 HD, Isuzu, Lexus, Lexus LX470,<br />
Lincoln Navigator, Mazda, Nissan 4x4's, Porsche, Subaru, Suzuki, Toyota, Toyota 4x4 Landcruiser<br />
OCL410A<br />
OCL430MD<br />
OCL410A does not include adaptors. Level I, II or lll adaptor packages or individual<br />
adaptors purchased separately must be added. See <strong>Hunter</strong> Form 3947T for a complete<br />
list of individual adaptors or adaptor kits and packages<br />
OCL430MD services light- to medium-duty trucks using adaptors that are sold separately.<br />
Vehicles serviced may vary based on individual adaptors added. See <strong>Hunter</strong> Form 3947T<br />
for a complete list of available adaptors.<br />
*The LT-PRO Kit increases the wide range of vehicle applications covered in the Standard Adaptor Kit.<br />
Other personalized application packages are available through your authorized local <strong>Hunter</strong> Representative.<br />
Visit our Web site at www.hunter.com<br />
For adaptors and additional accessories, see Form 3947-T and Form 5144-T.<br />
Video presentation, Form 5087-T. Video operation, Form 5302-T.<br />
Because of continuing technological advancements, specifications, models and<br />
options are subject to change without notice.<br />
11250 <strong>Hunter</strong> Drive, Bridgeton, MO 63044<br />
800-448-6848 • 314-731-3020 • FAX: 314-731-1776<br />
Copyright © 2007, <strong>Hunter</strong> Engineering Company<br />
ServoDrive and Pro-Comp are trademarks of <strong>Hunter</strong> Engineering Company.<br />
1207FAP10M.46