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2005 Sherman Service Manual - Manitou

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TROUBLESHOOTING (CONT.)<br />

Symptom Cause Solution<br />

Fork Top out<br />

Fork Bottom<br />

out<br />

Play in Fork<br />

Loss of Rebound<br />

Damping<br />

SPV Valve not functioning<br />

Top out spring damaged<br />

Damping oil volume not<br />

correct<br />

Too much SAG<br />

Bottom out Bumper<br />

damaged<br />

Damping oil volume not<br />

correct<br />

Loose bushings<br />

Loose Compression Rod<br />

bolt<br />

Loose Rebound damping<br />

shaft<br />

Loose press fit tolerances<br />

Replace Rebound Damping assembly<br />

Refer to " Loss of SPV Damping - SPV<br />

valve not functioning"<br />

Inspect and replace Top out spring if<br />

needed.<br />

Check oil level, Replace Rebound<br />

Damping assembly if needed<br />

Refer to SAG Set up in Tuning section of<br />

Owners <strong>Manual</strong><br />

Inspect and replace Bottom out Bumper if<br />

needed<br />

Check oil level, Replace Rebound<br />

Damping assembly if needed<br />

Resize bushings or replace with new ones<br />

if damaged<br />

Tighten bolt to specified torque<br />

Tighten Shaft to specified torque<br />

Call Answer Products Customer <strong>Service</strong><br />

<strong>Service</strong><br />

<strong>Manual</strong><br />

Page<br />

05 SHERMAN SERVICE MANUAL Page 24 REV NC

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