June/July 2010 - PAWPRINT PUBLISHING
June/July 2010 - PAWPRINT PUBLISHING
June/July 2010 - PAWPRINT PUBLISHING
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HEALTH & SAFETY<br />
Dustraction completes major duct reworking<br />
project for JELD-WEN at Melton Mowbray<br />
ARCHITECTURAL joinery manufacturer<br />
JELD-WEN is strategically<br />
closing its quayside factory<br />
site in Lowestoft and relocating<br />
the manufacture of timber windows,<br />
patio door frames and<br />
staircases to existing sites in<br />
Melton Mowbray.<br />
Dustraction won the contract to<br />
re-configure the extraction layout<br />
at the new factory and to link major<br />
joinery plant in line with JELD-WEN<br />
management’s very high standards<br />
of waste management.<br />
Production engineer, Andrew<br />
Ellwood, says: “We are planning a<br />
phased closure of the Lowestoft<br />
site over the next few months —<br />
changes in our timber supply<br />
chain make the quayside location<br />
redundant; the site is also much<br />
larger than we now need and is<br />
therefore an overhead too many.<br />
We are bringing in sustainable European<br />
redwood timbers under<br />
contract with a new and exclusive<br />
Swedish supplier and this will now<br />
come into Hull and go out to the<br />
factories on an as-needed basis.<br />
“The Lowestoft factory was a<br />
former Boulton & Paul site which<br />
we acquired in 1999 and it focused<br />
mainly on mill work, producing<br />
standard-sized window and door<br />
components. But the old highthroughput<br />
techniques of the<br />
20th century are out of date now.<br />
Our product offering is increasingly<br />
bespoke and so we are pursuing<br />
ever smaller batch sizes, and<br />
investing in more flexible machinery.<br />
Like everyone in the current<br />
climate, we have to make savings<br />
and maximise resources whenever<br />
and wherever we can.”<br />
JELD-WEN’s status as a worldclass<br />
architectural joinery manufacturer<br />
is, in part, dependent on<br />
responsible environmental stewardship<br />
which includes the company’s<br />
approaches to energy<br />
efficiency through natural resources,<br />
air and water emissions,<br />
indoor air quality in the working<br />
environment plus manufacturing<br />
waste management and recycling.<br />
JELD-WEN is one of Britain’s most<br />
forward thinking users of sustainable<br />
timber resources and is dedicated<br />
to the maximisation of waste<br />
Three Dustrax No. 66 heavy duty paddle-blade, vee-belt driven<br />
fans are powered by two 110 kW and one 90 kW motors.<br />
Three main duct runs, each measuring 1,000 mm in diameter and<br />
running externally for approximately 100 metres.<br />
Dustraction attends the new<br />
Melton Mowbray site of<br />
JELD-WEN with crane to<br />
move long ductwork sections.<br />
as a valuable bio fuel resource.<br />
Dustraction’s Steve Matuska<br />
said: “On this project there are<br />
three main duct runs, each measuring<br />
1,000 mm in diameter and<br />
running externally for approximately<br />
100 metres before entering<br />
the main building, at which point<br />
they disperse to pick up with various<br />
machines. The ducting is manufactured<br />
to Dustraction’s Class A<br />
aerodynamically efficient design<br />
and to exacting quality standards<br />
and all is supported for rigid, vibration-free<br />
operation in order to<br />
shift approximately 10,000 tonnes<br />
of wood waste annually.”<br />
The three Dustrax No. 66 heavy<br />
duty paddle-blade, vee-belt driven<br />
fans are powered by two 110 kW<br />
and one 90 kW motors and each<br />
incorporates a control panel with<br />
soft starts to discharge waste directly<br />
into two large filters, each incorporating<br />
over 100 filter sleeves.<br />
Waste is then discharged directly<br />
to two 40 ft trailers for recycling.<br />
The JELD-WEN legend began in<br />
Oregon in the United States in<br />
1960 and the Group now employs<br />
20,000 people worldwide: the UK<br />
company, with its HQ factory in<br />
Sheffield, is on-track, says Andrew<br />
Ellwood, to become Britain’s number<br />
one manufacturer of key architectural<br />
joinery products. A<br />
decade ago, JELD-WEN acquired<br />
the John Carr and Boulton & Paul<br />
brands and the group is now operating<br />
from five factories across<br />
the UK.<br />
While the Quayside site at Lowestoft<br />
will cease to operate under<br />
the JELD-WEN banner during the<br />
summer of <strong>2010</strong>, output at the<br />
two main Melton Mowbray factories<br />
is set to rise ‘exponentially’ and<br />
will make a major contribution towards<br />
the market share targets of<br />
the company’s board in Sheffield.<br />
And Dustraction too is now playing<br />
its part in the waste management<br />
and sustainability ambitions<br />
of the JELD-WEN manufacturing<br />
team further South in Melton<br />
Mowbray.<br />
Dustraction Ltd<br />
Tel 0116 271 3212<br />
Email<br />
steve.matuska@dustraction.co.uk<br />
www.dustraction.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2010</strong> Page 29