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June/July 2010 - PAWPRINT PUBLISHING

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HEALTH & SAFETY<br />

Dustraction completes major duct reworking<br />

project for JELD-WEN at Melton Mowbray<br />

ARCHITECTURAL joinery manufacturer<br />

JELD-WEN is strategically<br />

closing its quayside factory<br />

site in Lowestoft and relocating<br />

the manufacture of timber windows,<br />

patio door frames and<br />

staircases to existing sites in<br />

Melton Mowbray.<br />

Dustraction won the contract to<br />

re-configure the extraction layout<br />

at the new factory and to link major<br />

joinery plant in line with JELD-WEN<br />

management’s very high standards<br />

of waste management.<br />

Production engineer, Andrew<br />

Ellwood, says: “We are planning a<br />

phased closure of the Lowestoft<br />

site over the next few months —<br />

changes in our timber supply<br />

chain make the quayside location<br />

redundant; the site is also much<br />

larger than we now need and is<br />

therefore an overhead too many.<br />

We are bringing in sustainable European<br />

redwood timbers under<br />

contract with a new and exclusive<br />

Swedish supplier and this will now<br />

come into Hull and go out to the<br />

factories on an as-needed basis.<br />

“The Lowestoft factory was a<br />

former Boulton & Paul site which<br />

we acquired in 1999 and it focused<br />

mainly on mill work, producing<br />

standard-sized window and door<br />

components. But the old highthroughput<br />

techniques of the<br />

20th century are out of date now.<br />

Our product offering is increasingly<br />

bespoke and so we are pursuing<br />

ever smaller batch sizes, and<br />

investing in more flexible machinery.<br />

Like everyone in the current<br />

climate, we have to make savings<br />

and maximise resources whenever<br />

and wherever we can.”<br />

JELD-WEN’s status as a worldclass<br />

architectural joinery manufacturer<br />

is, in part, dependent on<br />

responsible environmental stewardship<br />

which includes the company’s<br />

approaches to energy<br />

efficiency through natural resources,<br />

air and water emissions,<br />

indoor air quality in the working<br />

environment plus manufacturing<br />

waste management and recycling.<br />

JELD-WEN is one of Britain’s most<br />

forward thinking users of sustainable<br />

timber resources and is dedicated<br />

to the maximisation of waste<br />

Three Dustrax No. 66 heavy duty paddle-blade, vee-belt driven<br />

fans are powered by two 110 kW and one 90 kW motors.<br />

Three main duct runs, each measuring 1,000 mm in diameter and<br />

running externally for approximately 100 metres.<br />

Dustraction attends the new<br />

Melton Mowbray site of<br />

JELD-WEN with crane to<br />

move long ductwork sections.<br />

as a valuable bio fuel resource.<br />

Dustraction’s Steve Matuska<br />

said: “On this project there are<br />

three main duct runs, each measuring<br />

1,000 mm in diameter and<br />

running externally for approximately<br />

100 metres before entering<br />

the main building, at which point<br />

they disperse to pick up with various<br />

machines. The ducting is manufactured<br />

to Dustraction’s Class A<br />

aerodynamically efficient design<br />

and to exacting quality standards<br />

and all is supported for rigid, vibration-free<br />

operation in order to<br />

shift approximately 10,000 tonnes<br />

of wood waste annually.”<br />

The three Dustrax No. 66 heavy<br />

duty paddle-blade, vee-belt driven<br />

fans are powered by two 110 kW<br />

and one 90 kW motors and each<br />

incorporates a control panel with<br />

soft starts to discharge waste directly<br />

into two large filters, each incorporating<br />

over 100 filter sleeves.<br />

Waste is then discharged directly<br />

to two 40 ft trailers for recycling.<br />

The JELD-WEN legend began in<br />

Oregon in the United States in<br />

1960 and the Group now employs<br />

20,000 people worldwide: the UK<br />

company, with its HQ factory in<br />

Sheffield, is on-track, says Andrew<br />

Ellwood, to become Britain’s number<br />

one manufacturer of key architectural<br />

joinery products. A<br />

decade ago, JELD-WEN acquired<br />

the John Carr and Boulton & Paul<br />

brands and the group is now operating<br />

from five factories across<br />

the UK.<br />

While the Quayside site at Lowestoft<br />

will cease to operate under<br />

the JELD-WEN banner during the<br />

summer of <strong>2010</strong>, output at the<br />

two main Melton Mowbray factories<br />

is set to rise ‘exponentially’ and<br />

will make a major contribution towards<br />

the market share targets of<br />

the company’s board in Sheffield.<br />

And Dustraction too is now playing<br />

its part in the waste management<br />

and sustainability ambitions<br />

of the JELD-WEN manufacturing<br />

team further South in Melton<br />

Mowbray.<br />

Dustraction Ltd<br />

Tel 0116 271 3212<br />

Email<br />

steve.matuska@dustraction.co.uk<br />

www.dustraction.co.uk<br />

Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2010</strong> Page 29

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