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percent of the entire global market,<br />

with more likely to follow. All the more<br />

remarkable is the fact that the Split<br />

Carburettor concept costs virtually<br />

nothing extra to manufacture since it<br />

essentially comprises a modification<br />

to an existing design, yet is set to save<br />

two-stroke engine manufacturers<br />

world-wide hundreds of millions of<br />

Dollars.<br />

Two-stroke engines have many<br />

advantages over four-strokes in some<br />

applications, including low weight,<br />

simplicity, high power output and<br />

typically 25 per cent lower<br />

manufacturing costs. In fact, as group<br />

head Paul Etheridge explains, when it<br />

comes to hand-held utility products,<br />

conventional four-stroke engines have<br />

definite limitations. “Hand-held<br />

products have to work in any altitude<br />

but if you turn a wet sump lubricated<br />

four-stroke engine upside down, the<br />

oil disappears into the cylinder head.<br />

Response and torque backup are<br />

inferior to the two-stroke, they’re<br />

heavier and they cost more money to<br />

make. In fact there is a huge raft of<br />

issues with the four-stroke.”<br />

Two-strokes: environmentally<br />

poor – until now<br />

Unfortunately, when it comes to<br />

exhaust emissions (in standard form<br />

at least) the unregulated two-stroke<br />

engine is something of an<br />

environmental bandit. Each time it<br />

ingests a fresh charge of fuel, some of<br />

it is expelled with the outgoing<br />

exhaust: this results in a level of<br />

unburned hydrocarbons which makes<br />

a puff of modern car exhaust appear<br />

like a breath of fresh Alpine air. “About<br />

30 per cent of the fuel you put into a<br />

conventional two-stroke engine<br />

passes straight through without even<br />

being burned,” Etheridge continues,<br />

“so you get around 10 times the<br />

hydrocarbon emissions of a fourstroke.”<br />

Catalytic converters have been<br />

tried but proved unsuccessful in many<br />

products because of their not<br />

insignificant cost, bulk and also<br />

because the high temperatures they<br />

generate could injure operators and<br />

cause fires.<br />

Not surprisingly, legislators are<br />

clamping down on these engines. If<br />

manufacturers want to use two-stroke<br />

power beyond 2008-2010 they will be<br />

forced to think again in order to meet<br />

stringent US and European emissions<br />

regulations aimed specifically at handheld<br />

utility engines. <strong>The</strong> most popular<br />

way of achieving that is to use a new<br />

design of two-stroke known as the airhead<br />

stratified charge engine, which<br />

introduces what is in effect an air wall<br />

immediately in front of each incoming<br />

charge of fuel and air. As a result, any<br />

Q2, 2006 • RICARDO QUARTERLY REVIEW 15

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