Energy Kaizen - UE Systems

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Management Reviews: MBWA Conducted Twice Monthly: • TBD at TBD am/pm • TBD at TBD am/pm Objective: • Senior management debriefing and audit of process • Direct communications between senior management and operators • Communicate & recalibrate priorities, consensus on focus Format: • Standing meeting 10 to 15 minutes maximum • Not a problem solving session. Assign responsibility for follow-up if necessary. Agenda: • Latest usage data and trend versus target. • Standard Procedures Updates • Kaizen Newspaper Activity Lean TOC Energy Kaizen 6 s Proprietary Information Waste 20
Empowerment TIPS - Utility Cost Reduction Electricity Gas Water Turn off all air blowoffs and air knives when your machine is not running (even if it's only a few minutes) Turn off machine motors when not in use (Ex: Rollers, scrap and work conveyors) Disconnect air tools from air line when not in use. Immediately report air leaks to your supervisor, no matter how small. Turn off shop lights when an area will be unoccupied for at least an hour (Ex: Maintenance, CNC department, sorting) Turn off office lights if room is not in use. Avoid jogging multiple headers at once to reduce peak usage penalty (Will require operator awareness and teamwork) Turn off work lights when not in use (Ex: Work lights in header die areas) Use power saver features on office equipment (printers, monitors, etc) and turn off computers and printers at night. Do not remove, alter, or discard energy efficient devices without supervisor permission (Ex: Nozzles on blowoffs) Replace inefficient space heaters with energy efficient models Turn off General Drive air compressor immediately at end of shift. Never turn office thermostats above 68 degrees. Lower temperature on office thermostats to 60 degrees when leaving for the night (Last person out). Turn on shop heaters only when absolutely necessary. Close all outside doors when heaters are in use. Use oil skimmers on parts washers to prevent water contamination Report any leaky or defective plumbing to your supervisor. TOC Energy Kaizen Lean 6 s Proprietary Information Waste 21
Page 1 and 2: Energy Kaizen: Strategic Energy Pro
Page 3 and 4: Schedule • Nick Balster History
Page 5 and 6: Schedule • Energy Kaizen Event Hi
Page 7 and 8: Schedule • Treasure Hunt • Asse
Page 9 and 10: Energy Waste: Examples Compressed A
Page 11 and 12: Energy Waste: Examples Compressed A
Page 13 and 14: IMPACT Prioritize - Death by a Thou
Page 15 and 16: Large Plant Focus • SPS-Jenkintow
Page 17 and 18: Some Examples from the Field TOC En
Page 19: Sustain the Gains TOC Energy Kaizen

Energy Kaizen - UE Systems

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