Strip Welding Machines Type LBS 043 - IDEAL-Werk C. + E ...
Strip Welding Machines Type LBS 043 - IDEAL-Werk C. + E ...
Strip Welding Machines Type LBS 043 - IDEAL-Werk C. + E ...
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<strong>Strip</strong> <strong>Welding</strong> <strong>Machines</strong><br />
<strong>Type</strong> <strong>LBS</strong> <strong>043</strong> – <strong>LBS</strong> 055<br />
for the economic coil joining operation
<strong>Type</strong> <strong>LBS</strong> <strong>043</strong><br />
The affordable <strong>Strip</strong> Welder<br />
for manual handling of strip ends<br />
Shear Arc Welder<br />
<strong>LBS</strong> <strong>043</strong><br />
In four sizes.<br />
• Precision strip shear for burr-free<br />
cutting<br />
• Pneumatic clamping device<br />
• Aligning of strip ends against rear<br />
stops<br />
2<br />
2<br />
Applications<br />
For economic coil joining in front of:<br />
• Rolling, Tube <strong>Welding</strong> and Roll<br />
Forming Lines<br />
• Stamping and Slitting Lines<br />
• Surface Coating and Heat Treatment<br />
Lines<br />
1<br />
Options<br />
• Undercarriage for moving<br />
machine out of strip line<br />
• Manual flattening rollers for<br />
planishing of weld zone<br />
• Drive of welding torch with<br />
programmable welding speed<br />
and way<br />
3<br />
1 <strong>LBS</strong> <strong>043</strong>: Clamping area<br />
2 <strong>LBS</strong> <strong>043</strong><br />
3 <strong>LBS</strong> <strong>043</strong>: Positioning of<br />
welding torch
<strong>Type</strong> <strong>LBS</strong> 045<br />
The Welder to produce quality welds of identical<br />
section without edge craters<br />
Shear Arc Welder<br />
<strong>LBS</strong> 045<br />
Welds produced in high precision<br />
and shape for steel as well as for<br />
non-ferrous strips from 0.20 mm<br />
thickness.<br />
• Pneumatic double-cutting precision<br />
shear with hold down clamps<br />
for burr-free shearing of strip ends<br />
• Particular ease of inserting strip<br />
ends on an open machine table<br />
with aligning of strip against rear<br />
stops and centre stop; advance<br />
clamping by positioning cylinder<br />
• Ease of inserting and positioning<br />
of the edge tips by positioning<br />
fingers for ignition of arc on the<br />
rear tips; thus avoiding edge craters<br />
• Pneumatic clamping device having<br />
play-free guides, to be moved<br />
above the machine table<br />
1<br />
• Dynamic drive of welding torch by<br />
step motor with PLC control including<br />
programming of torch speed,<br />
welding way and current<br />
• Flattening rollers with manual or<br />
motorized drive and adjustable<br />
against precisely adjustable stop<br />
for planishing the weld joint<br />
1 <strong>LBS</strong> 045: Clamping area,<br />
Positioning of edge tips<br />
2 <strong>LBS</strong> 045/40/1-90 0<br />
3 <strong>LBS</strong> 045/65/1,2-15 0<br />
2<br />
Options<br />
• Undercarriage for moving<br />
machine out of strip line<br />
• Machine assembled for welds<br />
under an angle of 15°<br />
3<br />
3
<strong>Type</strong> <strong>LBS</strong> 050<br />
The automatic <strong>Welding</strong> Machine for short cycle times<br />
and perfect weld performance<br />
<strong>Strip</strong> <strong>Welding</strong> Machine<br />
<strong>LBS</strong> 050<br />
A light and a heavy range of machines.<br />
• With pneumatic clamping device<br />
for joining of strip upto 2.5 mm<br />
thickness by TIG or Plasma welding<br />
• With hydraulic clamping device for<br />
joining of strip upto 5 mm<br />
thickness by TIG or Plasma welding<br />
• Hydraulic double-cutting shear<br />
made in heavy platen design for<br />
both ranges of machines, moving<br />
from rear rest position into front<br />
shearing position and back<br />
• Clamping devices for clamping of<br />
the strip ends for the shearing,<br />
positioning and welding operations<br />
providing automatic positioning of<br />
the strip ends after unique<br />
clamping<br />
4<br />
2<br />
1<br />
• 4-roller centering devices at input<br />
and output sides operated by<br />
threaded spindle and hand wheel<br />
respectively adjustable back stops<br />
with spindle and front rollers<br />
• Automatic welding torch drive with<br />
detecting of strip edges<br />
Options<br />
• Digital input of torch way<br />
• Punching unit for welding<br />
seam recognition<br />
• Drive rollers for automatic<br />
positioning of strip ends into<br />
the shear<br />
• Light barriers<br />
• Further options on request<br />
1 <strong>LBS</strong> 050: Clamping area,<br />
Plasma-arc welding<br />
2 <strong>LBS</strong> 050
3<br />
4<br />
5<br />
3 <strong>LBS</strong> 050/500<br />
4 <strong>LBS</strong> 050<br />
5 <strong>LBS</strong> 050/1250/2,5: Input side<br />
centering device<br />
6 <strong>LBS</strong> 050/500/2,5<br />
6<br />
5
<strong>Type</strong> <strong>LBS</strong> 055<br />
The heavy-duty range of Welders for tube<br />
mills and steel works<br />
<strong>Strip</strong> <strong>Welding</strong> Machine <strong>LBS</strong> 055<br />
Heavy range of machines including<br />
the advantages of the basis type <strong>LBS</strong><br />
050: torsion-free welds of thick strip<br />
in automatic cycle.<br />
• Light barrier for stopping of coil<br />
end<br />
• Hydraulic double cutting shear,<br />
moving transversally to the strip<br />
passage direction, with large<br />
cutting width and automatic removing<br />
of scrap<br />
• Hydraulic clamping devices producing<br />
high clamping force for<br />
unique clamping of strip ends for<br />
shearing and welding; pre-stroke<br />
position<br />
6<br />
2<br />
• 4-roller centering devices at input<br />
and output sides operated by<br />
hydro motors<br />
• Water cooled welding rail with stop<br />
for adjusting variable gap for<br />
MIG/MAG welding of strip upto<br />
10 mm thickness<br />
• Transversal carriage for compensating<br />
of the mismatch of strip<br />
edges in clamped condition<br />
1<br />
• Automatic drive of welding torch<br />
with digital selection of strip<br />
width, welding speed and welding<br />
current<br />
3<br />
Options<br />
• Milling device for removing the<br />
overthickness of weld<br />
• Removal of chips<br />
• Light barrier to protect operator<br />
• Punching unit for welding<br />
seam recognition<br />
• <strong>Strip</strong> driver<br />
• Additional accessories on<br />
request<br />
1 <strong>LBS</strong> 055: Milling device<br />
with removal of chips<br />
2 <strong>LBS</strong> 055<br />
3 <strong>LBS</strong> 055: Clamping area
Technical Data<br />
<strong>Welding</strong> <strong>Machines</strong> of type<br />
<strong>LBS</strong> <strong>043</strong> – 055<br />
<strong>Type</strong> <strong>Strip</strong> width <strong>Strip</strong> thick- Resistance of<br />
mm ness mm steel N/mm 2<br />
<strong>LBS</strong> <strong>043</strong>/080/1,5 15 – 80 0,3 – 1,5 500<br />
<strong>LBS</strong> <strong>043</strong>/160/2,5 25 – 160 0,4 – 2,5 500<br />
<strong>LBS</strong> <strong>043</strong>/240/2,5 35 – 240 0,5 – 2,5 500<br />
<strong>LBS</strong> <strong>043</strong>/320/3,0 40 – 320 0,5 – 3,0 500<br />
<strong>LBS</strong> 045/040/1,0 8 – 40 0,2 – 1,0 650<br />
<strong>LBS</strong> 045/065/1,2 8 – 65 0,2 – 1,2 650<br />
<strong>LBS</strong> 050/120/2,0 40 – 120 0,5 – 2,0 500<br />
<strong>LBS</strong> 050/240/2,0 40 – 240 0,5 – 2,0 500<br />
<strong>LBS</strong> 050/400/2,5 70 – 400 0,5 – 2,5 500<br />
<strong>LBS</strong> 050/500/2,5 80 – 500 0,5 – 2,5 500<br />
<strong>LBS</strong> 050/650/2,5 100 – 650 0,5 – 2,5 500<br />
<strong>LBS</strong> 050/1250/2,5 400 – 1250 0,5 – 2,5 500<br />
<strong>LBS</strong> 050/320/5,0 40 – 320 0,65 – 5,0 500<br />
<strong>LBS</strong> 050/500/5,0 60 – 500 0,8 – 5,0 500<br />
<strong>LBS</strong> 050/800/5,0 80 – 800 0,8 – 5,0 500<br />
<strong>LBS</strong> 050/800/7,0 80 – 800 1,5 – 7,0 500<br />
<strong>LBS</strong> 055/320/7,0 40 – 320 1,25 – 7,0 500<br />
<strong>LBS</strong> 055/500/8,0 70 – 500 1,75 – 8,0 500<br />
<strong>LBS</strong> 055/750/10 80 – 750 2,0 – 10,0 500<br />
Different weld current power<br />
sources are available for each of the<br />
welders. The weld current power<br />
source to be selected depends on<br />
the material quality, strip thickness<br />
and surface of same.<br />
Alternatively we offer Flash Butt<br />
<strong>Welding</strong> <strong>Machines</strong> for welding of<br />
steel strip upto 800 mm wide. These<br />
will be equipped with separate strip<br />
shears, centering stops, centering<br />
devices and deburring tools.<br />
Laser <strong>Strip</strong> <strong>Welding</strong> <strong>Machines</strong> and<br />
<strong>Strip</strong> Welders in particular design<br />
will be offered according to your<br />
specific enquiry.<br />
7
Experience<br />
and Innovations<br />
since 1923<br />
<strong>IDEAL</strong>-<strong>Werk</strong><br />
C. + E. Jungeblodt GmbH+Co. KG<br />
Bunsenstrasse 1<br />
D-59557 Lippstadt/Germany<br />
Telefon: +49(0)29 41-20 60<br />
Fax: +49(0)29 41-20 61 69<br />
E-Mail: info@ideal-werk.com<br />
Internet: www.ideal-werk.com <strong>LBS</strong>e 03/04
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