Manifold Catalog - Drive Products

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Magnaloy Bar Manifolds Isolation Plug NOTE: See Bar Manifolds, pages 37 - 61 for Specific Magnaloy Standard Configurations with Options Features & Advantages * Suitable for mild steel, ductile iron or aluminum manifolds * Leak free * Blocks pressure from both sides * Permanent * May be inserted to any depth in blind or thru holes * INSTALLED AT FACTORY BY MAGNALOY or Field Installation by Customer ** Multiple plugs can be used to isolate pressure line or tank line flows to or from various valve stations. Ordering Data Specify proper plug number and location(s) required in manifold Notes: 1 - Isolation Plug Location is specified by using the following codes after the “I” option designation: Port Location* Examples: P - Pressure Port A - Between Stations 1 & 2 Option Code for Pressure Isolation between stations 3 & 4 = IPC T - Tank Port B - Between Stations 2 & 3 C - Between Stations 3 & 4 D - Between Stations 4 & 5 (etc.) Option Code for Tank Isolation between stations 1 & 2 = ITA Option Code for Pressure Isolation between stations 1 & 2 and Tank Isolation between stations 2 & 3 = IPATB *Location is determined with A &B ports facing forward, valves up and numbering from left to right Installation Instructions for Customer Installed Isolation Plugs 1. Make sure the correct plug is being used for the size of manifold and passage. 2. Insert the plug into the pressure or tank passage to proper depth between the valve stations being isolated. 3. Tighten the socket head cap screw to the specified torque setting while holding other end of plug using the screwdriver slot provided. 4. If more than one plug is being installed in a given passage, insert a screwdriver through a customer machined auxillary port or a pre-existing flow passage to secure the slotted end of the plug while tightening. Screwdriver Slot CAUTION: Be sure the isolation plugs do not block the inlet or outlet port of the valve stations. Socket Head Cap Screw TK PR Auxillary Pressure and/or Tank Ports, Machined by Customer (See Note 4) ** Isolation Plugs for Customer Installation Aluminum Manifolds: Customer must supply Magnaloy with I.D. dimension of passage to be isolated if ordering for previously supplied manifold. Customer assumes all responsibility and liability resulting from isolation Plug installation. Ductile/Steel Manifolds: Recommend installation by Magnaloy. NFPA MANIFOLD SIZE D03 SBM- _SP03 D03 BM- _HP03 D03 BMR- _SP03 D03 BMR- _H03 D05 BM- _SP05 D05 BM- _HP05 D08 BM- _SP08 D08 BMR- _HP08 SYSTEM PASSAGE Pressure & Tank Pressure & Tank Pressure & Tank Pressure Tank Pressure Tank Pressure Tank Pressure Tank Pressure Tank PLUG PART NUMBER FOR ALUMINUM MANIFOLDS MAGNALOY PART NO. TORQUE SETTING* IP-AP03-0 480 in lbs. IP-AP03-1 480 in lbs. -- 480 in lbs. -- 960 in lbs. -- 1680 in lbs. IP-AP05-0 960 in lbs. IP-AT05-0 1,200 in lbs. IP-AP08-0 1,680 in lbs. IP-AT05-1 1,680 in lbs. IP-AP08-0 1,680 in lbs. IP-AT08-0 1,680 in lbs. -- 1,680 in lbs. -- -- magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com PLUG PART NUMBER FOR DUCTILE/STEEL MANIFOLDS MAGNALOY PART NO. IP-SP03-0 IP-SP03-1 IP-SP03-1 IP-SP05-0 IP-SP08-0 IP-SP05-0 IP-ST05-0 IP-SP08-0 IP-ST05-1 IP-SP08-0 IP-ST08-0 IP-ST08-0 -- 177 R
D03 Bar Manifold Parallel & Series Mounting Bracket Kit BK-A03 (2 Brackets with Bolts) Request Separately .38" (9.6) .34" - Dia Thru (8.6) (4) Places 11 /32" Dia Thru (4) Places Magnaloy Bar Manifolds Mounting Flange & Mounting Bracket Kits D03 Standard Flow Retro Design Manifold Mounting Bracket Kit BKR-A03 (2 Brackets with Bolts) 11 /32" Dia Thru (4) Places D03 High Flow Retro Design Manifold Mounting Bracket Kit BKR-AH03 (2 Brackets with Bolts) .31" (7.9) 1.00" 2.68" (25.4) (68.1) .88" (22.3) .88" (22.3) 10 Ga. (3.3) 0.31" (7.8) 2.38" (60.4) 3.00" (76.2) 1.00" (25.4) 1.00" (25.4) .10" (2.5) 0.31" (7.8) 3.39" 4.00" (86.1) (101.6) 1.00" (25.4) 1.00" (25.4) .10" (2.5) D03 Bar Manifold Parallel & Series Mounting Flange Kit FK-A03 (Includes Bolts) Optional - Order Separately D05 Bar Manifold Parallel & Series Mounting Bracket Kit BK-A05 (2 Brackets with Bolts) Request Separately .34" (8.6) .41" - Dia Thru (10.4) (2) Places D05 Bar Manifold Parallel & Series Mounting Flange Kit FK-A05 (Includes Bolts) Optional - Order Separately For D05 Standard Flow Manifolds Only 2.75" (69.9) 2.00" (50.8) 4.00" (101.6) 4.50" (114.3) .50" (12.7) .34" - Dia Thru (8.6) (4) Places .34" (8.6) 1.00" 3.45" (25.4) (87.6) .34" - Dia Thru (8.6) (2) Places .88" (22.3) .88" (22.3) 10 Ga. (3.3) 3.00" (76.2) 2.00" (50.8) 4.00" (101.6) 4.50" (114.3) .50" (12.7) .34" - Dia Thru (8.6) (4) Places D08 Bar Manifold Parallel & Series D08 High Flow Retro Design Manifold Mounting Bracket Kit BK-A08 (2 Brackets with Bolts) Request Separately .50" (12.7) 7 Ga. (6.4) .56" - Dia Thru (25.4) (4) Places Mounting Bracket Kit BKR-A08 (2 Brackets with Bolts) .56" (14.2) .18" (4.6) 17 /32" Dia Thru (4) Places R .50" (12.7) 3.25" 6.00" (82.6) (152.4) 1.25" (31.8) 1.25" (31.8) .56" (14.2) 5.62" (142.7) 7.00" (177.8) 0.69" (17.5) 1.63" (41.4) 1.63" (41.4) 178 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Page 1 and 2:
Magnaloy Hydraulic Bar Manifolds SE
Page 3 and 4:
In-line Bar Manifolds Standard Bar
Page 5 and 6:
Inline Bar Manifold D03 Standard Fl
Page 7 and 8:
Inline Bar Manifold D03 Bar Manifol
Page 9 and 10:
Inline Bar Manifold D03 Retro Desig
Page 11 and 12:
Inline Bar Manifold D03 High Flow R
Page 13 and 14:
Inline Bar Manifold D05 Standard Ba
Page 15 and 16:
Inline Bar Manifold D05 Bar Manifol
Page 17 and 18:
Inline Bar Manifold D05 High Flow B
Page 19 and 20:
Inline Bar Manifold D05 E Alt. A Ba
Page 21 and 22: Inline Bar Manifold D05 H Alt. B Ba
Page 23 and 24: Inline Bar Manifold D08 Bar Manifol
Page 25 and 26: Inline Bar Manifold D08 High Flow R
Page 27 and 28: Inline Bar Manifold D08 Bar Manifol
Page 29 and 30: Integrated Circuit Manifold D05 Tan
Page 31 and 32: Integrated Circuit Manifold D05 Sol
Page 33 and 34: Super Saver Subplates D03 - Perimet
Page 35 and 36: Super Saver Subplates D05 - Perimet
Page 37 and 38: Side Ported Subplates D03 - Side Po
Page 39 and 40: Side Ported Subplates D05 - High Fl
Page 41 and 42: Cover Plates 78 78 79 80 80 81 82 8
Page 43 and 44: Cover Plate D03 Cover Plate, Series
Page 49 and 50: Directional Valve Pattern Valve Ada
Page 51 and 52: Directional Valve Pattern Valve Ada
Page 53 and 54: Manifold Accessories INDEX Part Num
Page 55 and 56: Manifold Accessories D05 Unloading
Page 57 and 58: Manifold Accessories D05 Orifice Pl
Page 59 and 60: Manifold Accessories D05 Tapping Pl
Page 61 and 62: Header and Junction Manifold Descri
Page 63 and 64: Connection Manifold Header Bar Mani
Page 69 and 70: Connection Manifold Junction Bar Ma
Page 71: Reference Section SECTION R REFEREN
Page 75 and 76: Cartridge Relief Valve Equivalents
Page 77 and 78: Cartridge Relief Valve Cavity Dimen
Page 79 and 80: D03 Directional Valve Interface Sta
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