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02 (2009) - Harms & Wende

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2<br />

Weld Times | 1<br />

Attention machine builders –<br />

Extended Sinius product line<br />

Make your machine unique & tailor made.<br />

Two years ago <strong>Harms</strong> & <strong>Wende</strong> released<br />

its Sinius product line designed for<br />

machine builders. Sinius does not need<br />

an user interface; rather, it`s intended<br />

as a system that machine builders in-<br />

tegrate themselves into their machines.<br />

Thus the machine builder or integrator<br />

can design the tailor-made solution<br />

along with his customer. Sinius was<br />

initially only available as AC; now it is<br />

Product name Key data Communication<br />

SiniusAC<br />

Sinius 3AC<br />

SiniusHWI<br />

The Genius family –<br />

Easy, Powerful Welding<br />

You may have heard about our new<br />

inverter series, the GeniusHWI. The<br />

Genius family has the best and most<br />

reliable welding for medium frequency:<br />

Output currents are available from<br />

100 A up to 2400 A (primary).<br />

Various monitoring functions are:<br />

Adaptive welding with IQR<br />

• Current Inspector<br />

• Drift Inspector<br />

• Way measurement<br />

• Quality assurance system<br />

on board possible.<br />

The Genius control box is<br />

shown in circle to the right on<br />

the top of the inverter. Genius is<br />

Friction spot welding –<br />

reliable joining of aluminum<br />

Joining aluminum has always<br />

been difficult and<br />

discussions of how<br />

to do it best continue.<br />

The welding<br />

community knows<br />

the differences in<br />

joining aluminum in<br />

the lab or out in the Friction spot open<br />

field. Lab is simple –<br />

in the field; it is difficult.<br />

Single phase AC with CCR<br />

3 Phase DC 120 degree<br />

shifted or 3 x single phase<br />

3 Phase DC 120 degree<br />

shifted or 3 x single phase<br />

More functions, extended monitoring – perfect weld quality.<br />

Aluminum welding, quick and reliable.<br />

CAN-OPEN, EtherCat, Profibus<br />

CAN-OPEN, EtherCat, Profibus<br />

CAN-OPEN, EtherCat, Profibus<br />

<strong>Harms</strong> & <strong>Wende</strong> has introduced a new<br />

and better method to<br />

join aluminum – Friction<br />

spot welding. The<br />

application employs<br />

a tool that simultaneously<br />

advances and<br />

retreats. The material is<br />

stirred by the tool and<br />

then pushed back to create a good<br />

surface after joining. Shear tests prove<br />

available as an MFDC unit to fully serve<br />

our customers around the world. In the<br />

table below there is a summary of the<br />

versions. All versions can be operated<br />

as a fast interlaced cascade as well as<br />

SiniusAC<br />

Inverter GeniusHWI<br />

ideal for spot,<br />

projection<br />

welding and<br />

more. The<br />

monitoring<br />

functions<br />

ensure<br />

reliable quality.<br />

that the joints are very similar and the<br />

weld process is very consistent. They<br />

show excellent overlapping curves<br />

from the shear test results. Friction<br />

spot welding is suitable for small<br />

series production as well as prototype<br />

shops. Ask your local <strong>Harms</strong> & <strong>Wende</strong><br />

representative for more information.<br />

a mixed version between AC, 3 phase<br />

DC and MFDC version in one chain.<br />

SiniusHWI<br />

Our new XPegasus is used to control<br />

the Genius. It is completely redesigned<br />

and is the perfect tool for you to obtain<br />

the best results. Get in touch with your<br />

nearest <strong>Harms</strong> & <strong>Wende</strong> distributor.

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