Freeze Trim - barwell
Freeze Trim - barwell
Freeze Trim - barwell
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The <strong>barwell</strong> <strong>Freeze</strong> <strong>Trim</strong> is a compact range of<br />
time-saving and quality enhancing cryogenic<br />
deflashing machines specifically designed to meet the<br />
most exacting demands of the rubber, plastics and<br />
metal industries.<br />
• A multi-material deflashing solution providing<br />
complete processing flexibility from one machine<br />
• A quality enhancing method of deflashing<br />
• A system which increases productivity due to its<br />
exceptionally fast running speed<br />
• An automated cost-cutting method which<br />
dramatically decreases operational and labour costs<br />
• An environmentally-friendly, safe, reliable and<br />
simple-to-operate machine<br />
Why choose the <strong>barwell</strong> <strong>Freeze</strong> <strong>Trim</strong><br />
Unwanted flash is created<br />
during moulding when<br />
material overflows the<br />
mould cavity. This is<br />
usually removed by:<br />
rotary tumbling, hand<br />
trimming, punching, using<br />
chemicals or by grinding.<br />
However, these methods are tedious and time consuming<br />
and not always effective. Cryogenic deflashing is by<br />
far the most versatile, effective and economic option.<br />
Improved product quality<br />
The <strong>Freeze</strong> <strong>Trim</strong> will produce a high quality part as all<br />
parts are exposed to the blast media ensuring an<br />
even, clean and complete removal of inner and outer<br />
diameter flashing in just one operation. Surface<br />
damage is also avoided e.g. scuffing, scratching and<br />
cut marks.<br />
Increased production and processing flexibility<br />
The fully automated process significantly decreases<br />
deflashing time and increases production. <strong>Freeze</strong> <strong>Trim</strong><br />
offers complete flexibility to multi-material processors.<br />
The use of gaseous<br />
nitrogen to circulate<br />
the media increases<br />
life of the media over<br />
the Auger method of<br />
deflashing.<br />
Simple operation with reliability and easy maintenance<br />
Installation is simple, even when space is limited and<br />
minimal user training is required. Time, tumble speed<br />
and media velocity can be programmed which is<br />
simplified by the latest PLC controls and touch screen<br />
interface with access to a 2000 item database for easy<br />
retrieval of set-up.<br />
Reduced operational costs<br />
Major savings can be achieved on<br />
labour costs due to speed of<br />
operation. Wastage is also<br />
dramatically reduced due to the higher<br />
finish quality. Savings can also be made as the unit<br />
takes up considerably less factory space than most<br />
other processes.<br />
Safe and environmentally friendly<br />
Blast media can be re-used as it is separated from the<br />
flash after production. GN media assist helps to avoid<br />
media from sticking due to moisture. The media can<br />
be used for approx. 300 cycles.<br />
Liquid nitrogen is safely recycled or vented into the<br />
atmosphere.<br />
There is no risk of hand<br />
cutting, as with trimming,<br />
or safety concerns such as;<br />
splash backs from molten<br />
baths or harm from toxic<br />
fumes and dust from<br />
chemical deflashing.