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Bearing placement mark on new shaft.<br />

Impeller cover installed.<br />

onto the shaft. Press one bearing at a time. The second bearing<br />

should be pressed on until the groove is just visible as<br />

the bearing passes it. Remove the original oil seal from the<br />

pump housing and replace with a new one. Apply some<br />

grease to the inside of the pump housing where the impeller<br />

shaft and bearings reside. The bearings are pre-greased, but<br />

applying some more won’t hurt. This will keep the pump<br />

healthy and help repel water intrusion should the seal dry<br />

out and fail. With the new seal in place and bearings pressed<br />

onto the shaft to their proper location, slide the impeller<br />

shaft in the pump housing and install the c-clip in the retaining<br />

groove on the lip of the pump housing. Turn the pump<br />

over, install the cam plate, place the impeller shaft keyway<br />

back to its slot on the shaft. Line up the impeller groove with<br />

the keyway and slide the impeller onto the shaft. You will<br />

need to bend a few of the vanes on the impeller to get it past<br />

the cam plate. Don’t worry about which way the vanes need<br />

to be pointing. When you restart the engine, the vanes will<br />

properly align and will not be damaged. Clean off the gasket<br />

surface on the pump housing and install a new seal and<br />

the impeller plate. If your pump has screws, I recommend<br />

replacing them with bolts in the same thread. Log the<br />

rebuild in your maintenance log and install the pump back<br />

onto the engine, making sure you double-clamp your water<br />

lines and properly tension your belt.<br />

A water pump rebuild is far less expensive than a water<br />

pump replacement. Changing your impeller each year,<br />

regardless of whether you used the engine, is a good preventative<br />

maintenance practice. Look for indications that<br />

the shaft seal is failing when you change the impeller. If it is,<br />

take the pump apart and inspect your shaft and bearings. If<br />

caught in time, damage to the bearings and shaft may be<br />

prevented and only the shaft seal replaced. Do these steps<br />

and you are a ensuring the health of your engine and safety<br />

in the event you need auxiliary power in an emergency.<br />

restorations. He has been an active sailing and boating enthusiast<br />

for over 40 years, and his repair expertise and customer satisfaction<br />

levels have earned him a loyal client base. Questions and<br />

ideas for future articles can be sent to<br />

tom@patriotyachtservices.com. Your question may be answered in<br />

a future article. You can also go to http://www.patriotyachtservices.com<br />

for more information.<br />

Got a Question or Topic You Want Covered<br />

Tom Kennedy owns Patriot Yacht Services in Pensacola, FL. The<br />

company specializes in paint, fiberglass/ gel coat and bright work<br />

News & Views for Southern Sailors SOUTHWINDS September 2010 53

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