Metal Removal catalog - Tyson Tool Company Limited

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General-Purpose End Mills Pictorial Directory Solid Carbide End Mills Solid Carbide Drills Other CarbidE Round Tools burs Double-End, 2-Flute Series Number Double-End, 4-Flute Page Number CGDS-2...................................................39 CGDS-2B................................................39 CGD-2.....................................................40 CGD-2B..................................................40 CGDS-4...................................................41 CGDS-4M...............................................41 CGDS-4B................................................42 CGDS-4MB............................................42 CGD-4.....................................................43 23 This Catalog Includes: NEW end mill styles available from stock for more application flexibility General-Purpose — 7 new styles • 2- and 4-flute with corner radius • 2- and 4-flute with long shanks and short flute lengths, in both square end and ball nose • 6-flute finishing end mills Double-End — 3 new styles • 2-flute with ball nose • 4-flute with ball nose • 4-flute metric miniature stub with ball nose, bright High-Performance — 5 new styles • Maestro 4-flute offset flute for chatter-free machining in both regular and long-reach styles • 2-flute for long-reach applications in aluminum, with and without neck clearance • 2-flute for long-reach applications in aluminum with ball nose for 3D milling • 6-flute high helix superfinisher Special Application — 8 new styles • 2-flute chamfer mill, single and double end • 4-flute chamfer mill, single and double end • Tapered end mills, square end, and ball nose • 2-flute small-diameter engraving tools • 90° drill point end mill index CGD-4B..................................................43 available in both bright and coated versions 10 Metal Removal Customer Service Telephone 888-434-4311 • 706-863-7708
General-Purpose End Mills — Single End Series CG , CGD Series CG Single End, Series CGD Double End, General Purpose Features • 10% cobalt submicron grain carbide substrate • 30° right-hand spiral, right-hand cut helix designed for maximum chip clearance • Two-, three-, four-, and six-flute configurations available • Available in square, corner radius, and ball nose end geometries • Available in multiple lengths • Offered in inch, standard metric, and DIN metric sizes Applications • Use in general milling applications in cast iron, non-ferrous light metals, and plastics, as well as medium- to low-carbon steels. • Double-end mills offer an economical way to increase productivity. • Two-flute end mills are generally used for plunging, slotting, and heavy peripheral cuts. • Three-flute end mills provide a good compromise between the chip clearance of a two-flute end mill with the rigidity and wear resistance of a four-flute tool; they are especially suited for many slotting operations. • Four-flute end mills are most commonly used in profiling applications and harder materials than two-flute end mills. Stiffer construction results in minimal deflection. Four flutes provide good surface finishes and wear-resistant characteristics for excellent size control. • Feed and speed recommendations are listed on pages 12 and 13. Use Series CG end mills for finishing applications in these materials: Ductile (Nodular) and Malleable Cast Irons 120-320 HB nodular/ductile, ferritic/pearlitic, pearlitic/martensitic ASTM A536, 60-40-18, 65-45-12, 80-55-06, 100-70-03 SAE: J434, D4018, D4512, D5506, D7003 Gray Cast Irons 120-320 HB ASTM: A48, class 20, 25, 30, 35, 40, 45, 50, 55, 60 SAE: J431: grade G1800, G3000, G3500, G4000 Free-Machining and Low-Silicon Aluminum Alloys hypoeutectic 12.2% Si AA: A380, A390, A380-1, A390-1, A380-2, Duralcan Miscellaneous Non-ferrous Workpiece Materials — Non-ferrous machining alloys, copper, brass, zinc Low-Carbon Steel < 220 HB AISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 1117, 11L44, 1200 Series, 12L14 Free-Machining Steels < 275 HB
Page 3 and 4: Table of Contents Table of Contents
Page 5 and 6: Workpiece Material Classifications
Page 7 and 8: C A R B I D E E N D M I L L S CARBI
Page 9: General-Purpose End Mills Pictorial
Page 13 and 14: Technical Data Technical Support Te
Page 15 and 16: General-Purpose End Mills — Singl
Page 39 and 40: General-Purpose End Mills — Doubl
Page 45 and 46: Specialty Application End Mills Pic
Page 47 and 48: Specialty Application End Mills Ser
Page 57 and 58: High-Performance End Mills Pictoria
Page 59 and 60: Technical Data Technical Support Te
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High -Performance End Mills Series
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MASTERmill Series CS Technical Dat
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MASTERmill High-Performance End Mi
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18 18 38 100 M30441 20 20 38 104 M3
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16 16 32 89 M32671 18 18 38 100 M32
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C A R B I D E D R I L L S & R E A M
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Solid Carbide Drills Pictorial Dire
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Technical Data — Drill Features T
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General-Purpose Solid Carbide Drill
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Technical Data — HP Drill Selecti
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Pictorial Directory High-Performanc
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High-Performance Solid Carbide Dril
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Series D Series D Features High-Per
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Series A (continued) D1 D1 D1 Uncoa
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Series H Series H for Harder Materi
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Drill Reconditioning Technical Supp
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Metal Removal Technical Support 888
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Other Solid Carbide Tools Table of
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Solid Carbide Reamers Series CRM Se
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Solid Carbide Reamers Series CRM Se
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Solid Carbide Reamers Series CRMSF
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Other Solid Carbide Tools Series CS
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Other Solid Carbide Tools Series CB
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Other Solid Carbide Tools Series CR
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C A R B I D E B U R S CARBIDE BURS
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Burs Pictorial Directory Burs Burs
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Burs Series SA — SA-M Series SA,
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Burs Series SB, SB-M Series SB, SB-
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Burs Series SD, SD-M Ball Series SD
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Burs Series SF, SF-M Round Nose Tre
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Burs Series SH, SH-M Flame Series S
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Burs Series SM, SM-M Series SM, SM-
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Burs Series IGT, IGT-EC Series IGT
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Material Classification Group Group
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Series Number Index Series Tool Pag
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Metric Operating Parameters index b
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Metric Operating Parameters (see pa
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Index by EDP Number EDP Style Page
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Metal Removal catalog - Tyson Tool Company Limited

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