SNOW MASTER High-Pressure Quick Couplings
SNOW MASTER High-Pressure Quick Couplings
SNOW MASTER High-Pressure Quick Couplings
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let it snow !<br />
Snow<br />
Master<br />
by<br />
<strong>High</strong>-<strong>Pressure</strong> <strong>Quick</strong> <strong>Couplings</strong><br />
Special Coupling System “Kamlok” to be used on snow pump installations or<br />
other high pressure applications with working pressure up to PN 60 bar<br />
Content<br />
83 The <strong>SNOW</strong> <strong>MASTER</strong> Hose Connections<br />
84 <strong>High</strong>-<strong>Pressure</strong> Hose <strong>Couplings</strong><br />
85 <strong>High</strong>-<strong>Pressure</strong> Thread <strong>Couplings</strong><br />
86 Drain Adaptor and <strong>High</strong>-<strong>Pressure</strong> Screwings<br />
Snow<br />
Master<br />
by<br />
<strong>High</strong>-<strong>Pressure</strong> Coupling Systems for Snow Pump Installations
Snow<br />
Master<br />
by<br />
let it snow!<br />
Hose Connections<br />
Optimized stem outlines for different hose assembly methods<br />
Stem profile for hose assembly with<br />
forged safety clamps type KSA<br />
(¡ catalogue page 84)<br />
Attention: Not possible for each flat hose,<br />
usually a cover hose is required!<br />
No TÜV-inspection for this<br />
assembly method!<br />
Stem profile for hydraulic<br />
hose crimping with turned<br />
steel crimping<br />
ferrules type PH<br />
(¡catalogue page 84)<br />
Stem profile for steel band<br />
Stem profile for steel wire<br />
Our stem profiles are exactly adapted to different hose types and<br />
are developed for different assembly methods. They are tested by<br />
our quality department on our inspection devices and are working<br />
with perfect results in practice since years.<br />
Our coupling systems guarantee best safety at work for snow<br />
making equipment under extreme environmental conditions<br />
(snow, ice, sun, huge temperature variation) and offer best protection<br />
against accidents at high-pressure applications.<br />
For each order the exact hose type and chosen assembly method has to be notified to choose the suitable hose stem execution!<br />
83
<strong>SNOW</strong> <strong>MASTER</strong><br />
<strong>High</strong>-<strong>Pressure</strong> <strong>Quick</strong> <strong>Couplings</strong><br />
of stainless steel 1.4401 – System Kamlok PN 60 bar<br />
• <strong>High</strong>-<strong>Pressure</strong> type, coupling dimensions according to US-Mil-Norm (C-27487) resp. DIN 2828<br />
• Essentially stronger housing<br />
• Handle securing with robust chain and safety clip<br />
• Investment casted handle with high-pressure pins crimped on both sides<br />
• TÜV-inspected for 60 bar working pressure (burst pressure test 150 bar) for liquids **<br />
• Special Coupling System to be used on snow pump installations, tunneling or different high-pressure<br />
applications with liquids<br />
Max. Working <strong>Pressure</strong> Material Mat. Handle Mat. Seal Medium Norm Threads Temperature a<br />
PN 60 bar ** 1.4401 1.4401 Perbunan liquids MIL / DIN ISO 228 / DIN 2999 -40°C – +95°C 1<br />
<strong>Couplings</strong> with hose stem for flat hoses or rubber hoses<br />
Optional Stem-Types<br />
for steelband<br />
for crimping ferrule<br />
Type-Size Hose i. D. DN Ident-Size Weight/pc. g Type No.<br />
100 = 1“ 25-28 mm 25 37.3 380 SKK 100-T<br />
150 = 1 1/2“ 38–40 mm 40 54 635 SKK 150-T<br />
200 = 2“ 50–54 mm 50 63.8 990 SKK 200-T<br />
200 = 2“ 38–40 mm 40 63.8 1360 SKK 200/150-T *<br />
250 = 2 1/2“ 63-67 mm 65 76.5 2800 SKK 250-T **<br />
Plugs with hose stem for flat hoses or rubber hoses<br />
for wire<br />
for safety clamp<br />
Type-Size Hose i. D. DN Ident-Size Weight/pc. g Type No.<br />
100 = 1“ 25-28 mm 25 36.7 230 SKS 100-T<br />
150 = 1 1/2“ 38-40 mm 40 53.4 425 SKS 150-T<br />
200 = 2“ 50-54 mm 50 63 740 SKS 200-T<br />
200 = 2“ 38-40 mm 40 63 1080 SKS 200/150-T *<br />
250 = 2 1/2“ 63-67 mm 65 75.8 2450 SKS 250-T **<br />
Attention: For 1 1/2“ and 2“ hose connection each 9 different stem profiles types and sizes are available as standard<br />
execution! For each order the exact hose type and size and preferred assembly method has to be notified to be able<br />
to choose the right hose stem execution! For new stem profiles: minimum quantity is 50 sets.<br />
Hose assembly methods:<br />
Crimping ferrules of steel (zinc plated) for hydraulic crimping<br />
For Type-Size Hose Type Weight/pc. g Type No.<br />
1” flat hose 180 PH-100-S F<br />
1” rubber hose 215 PH-100-S G<br />
1 1/2” flat hose 219 PH-150-S F<br />
1 1/2” rubber hose 333 PH-150-S G<br />
2“ flat hose 240 PH-200-S F<br />
2” rubber hose 360 PH-200-S G<br />
2 1/2“ flat hose 370 PH-250-S F<br />
2 1/2“ rubber hose 450 PH-250-S G<br />
Attention: Notify exact hose ty pe and -size!<br />
Forged Safety Clamps (Aluminium) DIN EN 14 420-3<br />
For Type-Size Material screws Weight/pc. g Type No.<br />
1“ DIN 912-8.8 151 KSA 36-39<br />
1 1/2” DIN 912-8.8 167 KSA 50-53<br />
2“ DIN 912-8.8 310 KSA 63-67<br />
2 1/2“ DIN 912-8.8 454 KSA 78-82<br />
Attention: Notify exact hose type and size! Not possible for each hose type!<br />
For flat hose assembly a coverhose is required!<br />
Further assembly methods: Steel band, wire.<br />
(*screwed with thread stem of steel)<br />
(** Type-Size 250 max. Working <strong>Pressure</strong> 40 bar)<br />
84<br />
high-pressure couplings
<strong>SNOW</strong> <strong>MASTER</strong><br />
<strong>High</strong>-<strong>Pressure</strong> <strong>Quick</strong> <strong>Couplings</strong><br />
Snow<br />
Master<br />
by<br />
safety clamp<br />
crimping ferrule<br />
assembly<br />
wire<br />
<strong>Couplings</strong> with female thread and thread sealing ring<br />
Type-Size Thread DN b Ident.-Size h Weight/pc. g Type No.<br />
100 = 1“ G 1 25 70 37.3 63 450 SKK 100 I<br />
150 = 1 1/2“ G 1 1/2” 40 93 54 73 850 SKK 150 I<br />
200 = 2“ G 2” 50 102 63.8 78 920 SKK 200 I<br />
250 = 2 1/2“ G 2 1/2“ 65 110 76.5 78 1300 SKK 250 I**<br />
<strong>Couplings</strong> with male thread<br />
Type-Size Thread DN b Ident.-Size h Weight/pc. g Type No.<br />
150 = 1 1/2“ R 1 1/2” 40 93 54 67 740 SKK 150 A<br />
200 = 2“ R 2“ 50 102 63.8 79 944 SKK 200 A<br />
b<br />
Ident-Size<br />
b<br />
Ident-Size<br />
h<br />
h<br />
Dust Caps<br />
Type-Size DN b Ident.-Size h Weight/pc. g Type No.<br />
100 = 1“ 25 70 37.3 49 390 SKK 100 DC<br />
150 = 1 1/2“ 40 93 54 59 480 SKK 150 DC<br />
200 = 2“ 50 102 63.8 63 680 SKK 200 DC<br />
250 = 2 1/2“ 65 110 76.5 67 920 SKK 250 DC**<br />
b<br />
Ident-Size<br />
h<br />
Plugs with female thread and thread sealing ring<br />
Type-Size Thread DN Ident.-Size h Weight/pc. g Type No.<br />
100 = 1“ G 1“ 25 36.7 52 222 100-A-SS<br />
150 = 1 1/2“ G 1 1/2“ 40 53.4 62 493 150-A-SS<br />
200 = 2“ G 2“ 50 63 71 644 200-A-SS<br />
250 = 2 1/2“ G 2 1/2“ 65 75.8 75 945 250-A-SS**<br />
Plugs with male thread<br />
Ident-Size<br />
h<br />
Type-Size Thread DN Ident.-Size h Weight/pc. g Type No.<br />
100 = 1“ R 1 25 36.7 72 258 100-F-SS<br />
150 = 1 1/2“ R 1 1/2“ 40 53.4 82 565 150-F-SS<br />
200 = 2“ R 2“ 50 63 90 650 200-F-SS<br />
250 = 2 1/2 R 2 1/2“ 65 75.8 105 1317 250-F-SS**<br />
Dust Plugs<br />
Ident-Size<br />
h<br />
Type-Size DN Ident.-Size h Weight/pc. g Type No.<br />
100 = 1“ 25 36.7 46 139 100-DP-SS<br />
150 = 1 1/2“ 40 53.4 57 335 150-DP-SS<br />
200 = 2“ 50 63 60 441 200-DP-SS<br />
250 = 2 1/2“ 65 75.80 66 657 250-DP-SS**<br />
Handle with chain, ring, safety clip and <strong>High</strong>-<strong>Pressure</strong> pin<br />
Ident-Size<br />
h<br />
Type-Size Weight/pc. g Type No.<br />
1“ + 1 1/2” + 2”+ 2 1/2“ 89 SKH 1<br />
high-pressure couplings 85
Drain Adaptor<br />
with 3 Automatic-Run-Out-Valves 3/4“ and 2 fixing spears<br />
Drain-Adaptor with 3 Automatic-Run-Out-Valves 3/4“<br />
Type-Size Connection DN Ident-Size Weight/pc. g Type No.<br />
150 = 1 1/2“ Coupling / Plug 40 54 / 53.4 2870 SKK 150 EA<br />
200 = 2“ Coupling / Plug 50 63.8 / 63 4039 SKK 200 EA<br />
Automatic-Run-Out-Valves also available separately (7 bores) 160 EWV 34<br />
Automatic-Run-Out-Valves also available separately (1 bore) 170 EWV 341<br />
Opening pressure of valves approx. 1 bar!<br />
Drains the lines automatically when installation is switched off and pressure drops to avoid frost damages.<br />
Simply assemble the adaptor at the lowest point between snow pump and hydrant and fix it with two spears (60 cm long)<br />
in suitable position.<br />
<strong>SNOW</strong> <strong>MASTER</strong><br />
<strong>High</strong>-<strong>Pressure</strong> Screwings<br />
of zinc plated steel<br />
• Thread Stems for long-term steady installations of pipe and hose lines, extremely<br />
robust execution<br />
• Female thread stems with swivelling nut, flat sealing with thread sealing ring<br />
• Appropriate safety clamps and crimping ferrules (¡ catalogue page 84)<br />
Max. Working <strong>Pressure</strong> Material Medium Threads Temperature a<br />
PN 60 bar steel (zinc plated) liquids ISO 228 / DIN 2999 -40°C – +95°C 1<br />
Male thread screwings for flat hoses or rubber hoses<br />
Thread Hose i.D. SW DN Weight/pc. g Type No.<br />
R1” 25-28 mm 36 20 220 SGA 100-T<br />
R 1 1/2 “ 38-40 mm 50 40 372 SGA 150-T<br />
R 2 “ 38–40 mm 60 40 210 SGA 200/150-T<br />
R 2 “ 50–54 mm 60 50 620 SGA 200-T<br />
Female thread screwings for flat hoses or rubber hoses (with screwing nut)<br />
Thread Hose i.D. SW DN Weight/pc. g Type No.<br />
G1” 25-28 mm 41 20 250 SGI 100-T<br />
G 1 1/2 “ 38-40 mm 55 40 390 SGI 150-T<br />
G 2 “ 50–54 mm 70 50 640 SGI 200-T<br />
Attention: For 1 1/2“ and 2“ hose connection each 9 different stem profiles types and sizes are available as standard<br />
execution! For each order the exact hose type and size and preferred assembly method has to be notified to be able<br />
to choose the right hose stem execution! For new stem profiles: minimum quantity is 50 sets.<br />
Other sizes on request!<br />
86<br />
high-pressure couplings
Lüdecke <strong>SNOW</strong> <strong>MASTER</strong> coupling systems, TÜV-certified and recommended for “safer snow”.<br />
87