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l - NGK Spark Plugs UK

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Melted Heater Tube<br />

Heating Coil Broken<br />

∞ Resistance<br />

Broken Heater Tube<br />

Shiny appearance on<br />

heater tube<br />

Swirl marks on heater<br />

tube<br />

Carbon build up at<br />

taper seat area<br />

110<br />

INTERPRETATION OF GLOW PLUG APPEARANCE<br />

Appearance Causes Recommended Counter Measure<br />

1. Abnormal Overheating<br />

a) Incorrect fuel injection timing or volume<br />

flow rate.<br />

b) Abnormal combustion due to excessive<br />

lubricating oil entering the combustion<br />

chamber.<br />

2. Excessive Voltage<br />

a) Incorrect glow plug has been fitted.<br />

b) Faulty controller relay or glow plugs<br />

switched on too long.<br />

a) See excessive voltage above.<br />

b) See carbon build up below.<br />

Excessive turbulence or overheating due to<br />

incorrect fuel injection timing or volume flow<br />

rate.<br />

Build up of carbon surrounding glow plug<br />

heater tube in combustion chamber.<br />

a) Check fuel injection.<br />

GLOW PLUG INTERCHANGE CHART<br />

b) Check valve guides and piston rings.<br />

a) Confirm glow plug part number is correct.<br />

b) Check controller relay operation.<br />

Check fuel injection timing and volume<br />

flow rate.<br />

Ream excessive carbon from glow plug hole<br />

prior to fitment.<br />

Part No. Stock code Interchange Part No. Stock code Interchange Part No. Stock code Interchange Part No. Stock code<br />

Y-103 # # # x Y-103-1 # # # x Y-103-2 2926 x Y-103V 2031<br />

Y-106 # # # Ö Y-106-1 6525 x Y-106V 6926<br />

Y-107 # # # Ö Y-107-1 # # # x Y-107V 6628 x Y-107R 1229<br />

Y-112M # # # Õ Y-112M1 2531<br />

Y-112R # # # Õ Y-112R1 1032<br />

Y-115R # # # Ö Y-115R1 2161<br />

Y-115T # # # Ö Y-115T1 2189<br />

Y-118T # # # Ö Y-118T1 2951<br />

Y-128 # # # x Y-128T 7227<br />

Y-162R # # # Õ Y-162R1 2431<br />

Y-178 # # # x Y-178T 3030<br />

Y-182T1 # # # x Y-182T 2163<br />

Y-203 2532 x Y-203V 7728 x Y-203VS # # #<br />

Y-204TS # # # Ö Y-204TS1 3829 x Y-204SS 7629 x Y-204RS 4573<br />

Y-302 2100 x Obsolete<br />

Y-701R 7464 Õ Y-701RS 2765 x Y-701U # # #<br />

Y-720U # # # Õ Y-720U1 5392<br />

Items marked # # # have never been stocked by <strong>NGK</strong> <strong>UK</strong>, therefore have no stock number

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