l - NGK Spark Plugs UK
l - NGK Spark Plugs UK
l - NGK Spark Plugs UK
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
Melted Heater Tube<br />
Heating Coil Broken<br />
∞ Resistance<br />
Broken Heater Tube<br />
Shiny appearance on<br />
heater tube<br />
Swirl marks on heater<br />
tube<br />
Carbon build up at<br />
taper seat area<br />
110<br />
INTERPRETATION OF GLOW PLUG APPEARANCE<br />
Appearance Causes Recommended Counter Measure<br />
1. Abnormal Overheating<br />
a) Incorrect fuel injection timing or volume<br />
flow rate.<br />
b) Abnormal combustion due to excessive<br />
lubricating oil entering the combustion<br />
chamber.<br />
2. Excessive Voltage<br />
a) Incorrect glow plug has been fitted.<br />
b) Faulty controller relay or glow plugs<br />
switched on too long.<br />
a) See excessive voltage above.<br />
b) See carbon build up below.<br />
Excessive turbulence or overheating due to<br />
incorrect fuel injection timing or volume flow<br />
rate.<br />
Build up of carbon surrounding glow plug<br />
heater tube in combustion chamber.<br />
a) Check fuel injection.<br />
GLOW PLUG INTERCHANGE CHART<br />
b) Check valve guides and piston rings.<br />
a) Confirm glow plug part number is correct.<br />
b) Check controller relay operation.<br />
Check fuel injection timing and volume<br />
flow rate.<br />
Ream excessive carbon from glow plug hole<br />
prior to fitment.<br />
Part No. Stock code Interchange Part No. Stock code Interchange Part No. Stock code Interchange Part No. Stock code<br />
Y-103 # # # x Y-103-1 # # # x Y-103-2 2926 x Y-103V 2031<br />
Y-106 # # # Ö Y-106-1 6525 x Y-106V 6926<br />
Y-107 # # # Ö Y-107-1 # # # x Y-107V 6628 x Y-107R 1229<br />
Y-112M # # # Õ Y-112M1 2531<br />
Y-112R # # # Õ Y-112R1 1032<br />
Y-115R # # # Ö Y-115R1 2161<br />
Y-115T # # # Ö Y-115T1 2189<br />
Y-118T # # # Ö Y-118T1 2951<br />
Y-128 # # # x Y-128T 7227<br />
Y-162R # # # Õ Y-162R1 2431<br />
Y-178 # # # x Y-178T 3030<br />
Y-182T1 # # # x Y-182T 2163<br />
Y-203 2532 x Y-203V 7728 x Y-203VS # # #<br />
Y-204TS # # # Ö Y-204TS1 3829 x Y-204SS 7629 x Y-204RS 4573<br />
Y-302 2100 x Obsolete<br />
Y-701R 7464 Õ Y-701RS 2765 x Y-701U # # #<br />
Y-720U # # # Õ Y-720U1 5392<br />
Items marked # # # have never been stocked by <strong>NGK</strong> <strong>UK</strong>, therefore have no stock number