SERVICE TOOLS
SERVICE TOOLS
SERVICE TOOLS
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Products & Applications<br />
<strong>SERVICE</strong><br />
<strong>TOOLS</strong><br />
Drive solutions with Optibelt
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt TT 3<br />
Frequency tension tester for the universal measurement<br />
of tension of V-belts, timing belts and<br />
ribbed belts<br />
The Optibelt TT 3 frequency tension tester allows<br />
you to optimize your drive’s efficiency and<br />
service life. This further development<br />
of the frequency measuring technique allows<br />
specific drive details to be entered and calculates<br />
the optimum frequency in Hertz [Hz].
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt TT 3<br />
Technical data<br />
Areas of application<br />
• General mechanical engineering<br />
• Utility vehicle/automobile industry<br />
• Agricultural machine engineering<br />
• Household appliances and office equipment<br />
Special advantages<br />
• Optibelt database classification by product groups<br />
• Quick and easy determination of the belt tensioning<br />
• Non-contact measuring with repeatable accuracy<br />
• Large measuring range from 10-600 Hz<br />
• Display in Hertz [Hz] or Newton [N]<br />
• High accuracy of measurement<br />
• Adjustment with Optibelt tension recommendations<br />
• Quality evaluation of the measuring results<br />
• Storage of own data sets possible<br />
• Simple operation<br />
• Universal measuring head for comfortable measuring<br />
• Data communication via PC including software<br />
Range of measurement:<br />
10-600 Hz<br />
Resolution:<br />
< 100 Hz: 0.1 Hz<br />
> 100 Hz: 1.0 Hz<br />
Input values:<br />
belt span length<br />
≤ 10000 mm<br />
belt weight<br />
< 10000 g/m<br />
static belt tension<br />
1-60000 N<br />
Sensor:<br />
acoustic, with electronic<br />
suppression of interfering<br />
noise<br />
Display:<br />
LCD,<br />
2 lines of 16 characters each<br />
Power supply – optional:<br />
batteries 2 x 1.5 V<br />
mignon cells (AA)<br />
mains<br />
adaptor 2.4 V,<br />
1000 mAh<br />
Temperature range:<br />
+5 °C to +70 °C<br />
Dimensions:<br />
205 x 95 x 40 mm<br />
(without sensor)<br />
Weight:<br />
230 g (not including<br />
batteries/mains adaptor)
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt <strong>SERVICE</strong> KIT<br />
Economic situations are now demanding that belt drives be properly installed and maintained<br />
to ensure that all available cost savings are realized. Large energy savings can be realized as<br />
well as time! All these costs are not usually associated to belt installations or the belt drives<br />
themselves; however using the proper belt effectively, ensures a cost savings many times<br />
the cost of the individual drive components! The total drive cost or cost of ownership<br />
has to be understood in order to evaluate the savings realized by Optibelt products and<br />
the service tools we make available to the market.<br />
The implementation of cost/energy reductions can take place easily and quickly with our<br />
technical devices. These devices are easy to use and operate. The wide range of tools has<br />
been expanded with a new offering that encompasses all installation and<br />
maintenance requirements in one kit! This economically priced<br />
<strong>SERVICE</strong> KIT contains a variety of technical devices that<br />
optimize the efficiency and operation of existing drives as<br />
well ensuring the proper initial installation on new equipment.<br />
The <strong>SERVICE</strong> KIT contains the following aids:<br />
• Optibelt Service-Box: a selection of useful aids for quick<br />
help on site<br />
• Optibelt laser pointer II: for correct pulley alignment<br />
• Optibelt Tension Notebox: for the durable documentation<br />
of the tension values on the respective drive<br />
• Optibelt TT mini S frequency tension tester: for the simple measurement of ideal belt tension<br />
optibelt Tension Notebox<br />
While setting the correct drive tension is of<br />
great importance, it is equally important to<br />
be able to repeat the action and achieve<br />
the cost savings into the future and with other<br />
people that may be involved. The proven<br />
Optibelt “Tension Notes” adhesive labels<br />
document the set values for the correct<br />
tension methods. This provides the service<br />
technician at a future date the required<br />
information in a reliable manner without<br />
having to search through documentation<br />
of equipment. These adhesive labels can<br />
then be attached where appropriate for<br />
quick access to the information. As a<br />
result the maintenance and installation work<br />
can be carried out quicker and in a more<br />
accurate manner. Costs are subsequently reduced.
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt TT mini S<br />
Technical data<br />
... with a flexible<br />
swan neck<br />
for effortless<br />
measurements at<br />
difficult-to-reach<br />
places<br />
The Optibelt TT mini S frequency tension tester uses vibration<br />
frequency as a means of measuring belt tension accurately.<br />
This newly developed device provides universal application<br />
possibilities for drives in mechanical engineering, the automotive<br />
industry and many other application areas.<br />
Even drives in difficult to access areas can be effortlessly<br />
tested with the TT mini S. The initial tension values of V-belts,<br />
ribbed belts, and timing belts can be tested easily and rapidly.<br />
In addition, the TT mini S offers further advantages:<br />
• display in Hertz [Hz]<br />
• large measuring range from 10-600 Hz<br />
• easy and repeatable measurement<br />
• compact dimensions (size of a mobile phone)<br />
• automatic disconnection function<br />
• calibrated in the factory and CE acceptance test certified<br />
After switching on the device, it is ready for immediate<br />
measurement. The mounted and tensioned belt is made to<br />
vibrate by finger pressure or by hitting it with something.<br />
The measuring head has to be held above the belt to function,<br />
the TT mini S starts the measurement and displays the result in<br />
Hertz [Hz]. The state, colour and type of the belt do not<br />
influence the measurement, since the measurement is based on<br />
an acoustic signal.<br />
The tension recommendations can be retrieved from the<br />
Optibelt specifications with our CAP calculation programs.<br />
Optibelt TT mini S ensures the best possible belt service life!<br />
Display:<br />
LCD, 2 lines<br />
Range of measurement:<br />
10-600 Hz<br />
Measuring accuracy:<br />
10-400 Hz +/– 1 %<br />
> 400 Hz +/– 2 %<br />
Resolution:<br />
10-99.9 Hz: 0.1 Hz<br />
> 100 Hz: 1 Hz<br />
Sensor:<br />
acoustic, with electronic<br />
suppression of noise<br />
interference<br />
Power supply:<br />
batteries 2 x micro<br />
(AAA-cells)<br />
Wattage:<br />
max. 12 mA<br />
Working time:<br />
> 48 hours of permanent<br />
measurement (dependent<br />
on the quality of the battery<br />
used)<br />
automatic disconnection after<br />
5 minutes<br />
Dimensions:<br />
110 x 50 x 25 mm<br />
Weight:<br />
≤ 100 g<br />
Test:<br />
CE acceptance test<br />
calibration in the factory<br />
Accessories:<br />
batteries, bag
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt Service-Box<br />
When dealing with V-belts and ribbed belts, a level of tension<br />
that is too low results in unnecessary slipping of the belts, an<br />
issue that is difficult to notice and is rarely realized.<br />
This additional friction leads to increased energy consumption,<br />
and decreased belt life. The friction ages and hardens the belt<br />
resulting in mechanical efficiency losses that result in energy<br />
costs being realized that could easily be eliminated.<br />
In addition the reduction in belt life extends more costs by<br />
shutting down equipment more often to maintain and replace<br />
belt components.<br />
Not to mention the opportunity costs of working on these<br />
drives instead of something else. A level of tension that is too<br />
high leads to an increased bearing and shaft loads which can<br />
damage other components of the equipment. Also it can apply<br />
a distortion of the belt composition that is undesirable. When<br />
dealing with timing belts, the teeth may not engage cleanly<br />
with a low or a high tension value being introduced. It is easy<br />
to avoid these issues with the tools provided in the service<br />
box.<br />
… for fast help on site!<br />
Contents<br />
4 pieces Optikrik gauges,<br />
Types 0, I, II, III<br />
1 set of V-belt and pulley<br />
groove gauges<br />
1 measuring tape, 3 m<br />
1 ballpoint pen with silver ink,<br />
packed in a sturdy<br />
plastic box<br />
1 set of ribbed belt groove<br />
gauges<br />
The service box from Optibelt<br />
is meant to support many<br />
application areas on site.<br />
Center distances, belt lengths<br />
and pulley diameters can be<br />
established quickly and easily<br />
by means of the flexible<br />
measuring tape.<br />
V-belts and pulleys can be<br />
identified quickly and effortlessly<br />
with the V-belt and pulley<br />
groove gauges. The pulley<br />
groove flanks of V-grooved<br />
pulleys can be checked for<br />
angular deviation and wear.<br />
Where necessary, marks may<br />
be made on the belts such as<br />
measurements, reference marks<br />
etc. which are clearly readable<br />
using the special ballpoint pen<br />
with silver ink.<br />
The inaccurate thumb method<br />
for setting belt tension is made<br />
redundant thanks to the Optikrik<br />
belt tension gauge.<br />
The application and control<br />
of the belt tension with the<br />
Optikrik facilitates the maintenance<br />
work of the installer and<br />
increases the efficiency of the<br />
drives.
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt laser pointer II<br />
Benefits of the<br />
Optibelt laser pointer II:<br />
The Optibelt laser pointer II<br />
facilitates the alignment of<br />
belt drives.<br />
The belt pulleys are aligned<br />
to each other via the front<br />
and/or the lateral surfaces.<br />
This professional handling<br />
will improve the operation<br />
of the belt and prolong<br />
its service life considerably.<br />
1. Easy application<br />
for belt drives<br />
2. Laser power < 5 mW<br />
3. Exactly aligned line<br />
projection<br />
4. Measurements<br />
of parallel and angular<br />
misalignment<br />
5. Higher operational safety<br />
of the drives<br />
6. Time-saving and exact<br />
measuring method<br />
7. User-friendly application<br />
Belt alignment<br />
Put the 3 target magnets on<br />
the front side of the pulley in<br />
the position ≈ 0°, 90° and<br />
270°.<br />
Fix the optibelt laser pointer II<br />
at the front side of the other<br />
pulley, use magnet plate, if<br />
necessary (caution, laserlinedifference).<br />
Switch on the optibelt laser<br />
pointer II and align it to the<br />
target magnets.<br />
With non-magnetic pulleys use<br />
strong double-sided sticky tape.<br />
The alignment of the belt drive<br />
(horizontal and vertical) is<br />
correct if the laser beam at all<br />
3 target magnets is on the<br />
same marking.<br />
If necessary, align the belt<br />
drive and check it again.<br />
Technical data<br />
Laser: class ll M<br />
EN 60825-1<br />
Output<br />
power: ≤ 5 mW<br />
Wavelength: 635 nm<br />
Measure<br />
accuracy:<br />
Case:<br />
Power:<br />
< 0.5 mrad<br />
parallelism<br />
to magnet face<br />
brass, nickeled<br />
1.5 V AA-battery<br />
CE approved<br />
FDA certified
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt CAP 6.0<br />
There are different calculation<br />
options for the user:<br />
– power calculation for drives<br />
with V-belts, timing belts<br />
or ribbed belts<br />
– two different calculation<br />
screens<br />
– length calculation<br />
The user-friendly interface<br />
in the CAP standard version<br />
makes the calculation<br />
of standard drives<br />
straightforward.<br />
Drive calculation program<br />
The Optibelt CAP drive calculation program has been used<br />
world-wide for many years for calculating and sizing belt<br />
drives.<br />
Optibelt now introduces the next generation CAP 6.0.<br />
The new graphics present the drive calculation in a clearly<br />
arranged format, making drive selection quick and clear.<br />
The technically more<br />
sophisticated CAP Professional<br />
version offers multi-pulley<br />
drive calculations, to a high<br />
degree of detail.<br />
The calculation screen is further<br />
enhanced with product pictures<br />
and graphic representations<br />
of the drive.
optibelt CAD Pulleys<br />
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
Optibelt pulleys plus enables<br />
designers and developers<br />
to access CAD drawings<br />
of Optibelt standard pulleys<br />
via the internet.<br />
Internet service for designers<br />
and developers<br />
Click on www.optibelt.com for CAD drawings online.<br />
The web based interactive<br />
catalogue with V-grooved<br />
pulleys, ribbed and timing belt<br />
pulleys provides quick and<br />
trouble-free access to a great<br />
amount of useful information.<br />
The pulleys are available in<br />
different 2-D and 3-D formats.<br />
It is easy and comfortable for<br />
users to download and access<br />
the available drawings in their<br />
system.
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt Measuring Gauge<br />
for V-belts, timing belts and<br />
ribbed belts<br />
Measuring range: 500-2500 mm inside length (L i )
optibelt <strong>SERVICE</strong> <strong>TOOLS</strong><br />
optibelt CUT II<br />
Technical data<br />
Maximum sleeve width:<br />
750 mm<br />
Maximum sleeve length:<br />
up to 5800 mm<br />
Minimum sleeve length:<br />
600 mm<br />
Minimum sleeve length:<br />
130 mm<br />
with additional attachment<br />
for small belt lengths<br />
Sleeve tension:<br />
automatic<br />
with 4-level preset<br />
The Optibelt CUT II sleeve cutting machine has been<br />
specifically developed for modern stock keeping<br />
for the technical trade:<br />
• for the cutting of any belt width from a sleeve<br />
• for easy handling<br />
• for the immediate requirements<br />
of your customers<br />
• for reducing the storage and costs<br />
of individual belts<br />
• cuts all standard timing belt and ribbed belt sections<br />
Electrical connection:<br />
400 V, 3-Phase, 50 Hz<br />
Cutter bar speed:<br />
continuously variable;<br />
30-300 min¹;<br />
with rotation reversion<br />
Colour:<br />
blue<br />
Machine dimensions:<br />
length: approx. 3700 mm<br />
width: approx. 1600 mm<br />
height: approx. 1300 mm
Lieferprogramm<br />
Product Range<br />
1 optibelt RED POWER II<br />
5 optibelt KB RED POWER II<br />
Hochleistungs-Schmalkeilriemen,<br />
wartungsfrei<br />
High performance wedge belts,<br />
maintenance-free<br />
2 optibelt BLUE POWER<br />
6 optibelt KB BLUE POWER<br />
Hochleistungs-Schmalkeilriemen<br />
High performance wedge belts<br />
3 optibelt SK<br />
7 optibelt KB SK<br />
Schmalkeilriemen<br />
Wedge belts<br />
4 optibelt VB<br />
8 optibelt KB VB<br />
Klassische Keilriemen<br />
Classical V-belts<br />
9 optibelt<br />
Super X-POWER M=S<br />
Keilriemen, flankenoffen,<br />
formgezahnt<br />
V-belts, raw edge,<br />
moulded cogged<br />
10 optibelt<br />
Super KBX-POWER<br />
Kraftbänder, flankenoffen<br />
Kraftbands, raw edge<br />
11 optibelt SUPER VX<br />
Breitkeilriemen, flankenoffen,<br />
formgezahnt<br />
Variable speed belts,<br />
raw edge, moulded cogged<br />
12 optibelt SUPER DVX<br />
Doppel-Breitkeilriemen,<br />
flankenoffen, formgezahnt<br />
Double section variable speed belts,<br />
raw edge, moulded cogged<br />
13 optibelt ZR<br />
optibelt ZR linear<br />
Zahnriemen aus Chloropren<br />
Chloroprene timing belts<br />
1 2 3 4<br />
5 6 7 8<br />
9 10 11 12<br />
13 14 15 16<br />
17 18 19 20<br />
21 22 23 24<br />
14 optibelt OMEGA HL<br />
optibelt OMEGA HP<br />
optibelt OMEGA FanPower<br />
optibelt OMEGA<br />
optibelt OMEGA linear<br />
Zahnriemen aus Chloropren<br />
Chloroprene timing belts<br />
15 optibelt ALPHA Power<br />
16 optibelt ALPHA<br />
optibelt ALPHA linear / V<br />
optibelt ALPHAflex<br />
Zahnriemen aus Polyurethan<br />
Polyurethane timing belts<br />
17 optibelt DK<br />
Doppelkeilriemen<br />
Double section V-belts<br />
18 optimat OE<br />
Endliche Keilriemen<br />
DIN 2216, gelocht<br />
Open-ended V-belting,<br />
punched<br />
19 optibelt RB<br />
Rippenbänder<br />
Ribbed belts<br />
20 optibelt RR / RR PLUS<br />
Kunststoffrundriemen<br />
Plastic round section belting<br />
20 optibelt KK<br />
Kunststoffkeilriemen<br />
Plastic V-belting<br />
21 optibelt KS<br />
Keilrillenscheiben<br />
V-grooved pulleys<br />
22 optibelt ZRS<br />
Zahnriemenscheiben<br />
Timing belt pulleys<br />
23 optibelt RBS<br />
Rippenbandscheiben<br />
Ribbed belt pulleys<br />
24 optibelt<br />
<strong>SERVICE</strong> KIT<br />
© Arntz Optibelt Group · 315200/0910Hux<br />
www.optibelt.com