Customer Satisfaction - Mazda
Customer Satisfaction - Mazda
Customer Satisfaction - Mazda
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a CSR <strong>Customer</strong> <strong>Satisfaction</strong> <br />
Establishing Stable Quality<br />
Not only to improve performance and reliability of products but also to improve the quality of<br />
new technologies including environment-friendly initiatives, all related divisions of <strong>Mazda</strong>’s<br />
product development, manufacturing and quality, overseas regions, and suppliers closely<br />
cooperate in establishing a consistent quality level to be assured in all stages from planning/<br />
development to mass production of product.<br />
Technologies to establish stable quality focus mainly on assurance of functional quality.<br />
Their aim is to assure functional quality from the comprehensive development of every<br />
system and part constituting the basic functions of a vehicle to the design of manufacturing<br />
processes, taking into consideration the quality fluctuations that may arise in the processes.<br />
This approach is embodied in the CX-5, which is fully equipped with SKYACTIV TECHNOLOGY,<br />
and will also be introduced in all products. b c<br />
Enhancing Quality Assurance after Shipment<br />
To ensure that the high quality at factory shipment is maintained until customer delivery,<br />
<strong>Mazda</strong> works to enhance quality assurance activities for products after shipment.<br />
Operations and inspections at distribution centers, ports and dealerships are monitored<br />
comprehensively, enabling improvement of tools and operation conditions on a global basis.<br />
For logistics from production plants to dealerships, the <strong>Mazda</strong> Logistics Global Guideline<br />
has been established as a common logistics quality assurance standard for Japan. And it is<br />
gradually implemented to overseas operations.<br />
b Processes to Establish Quality<br />
Improvement of<br />
<strong>Customer</strong> <strong>Satisfaction</strong><br />
c Establishing Quality through Cooperation among<br />
Product Development, Production and Quality<br />
Related Divisions, Overseas Regions and Suppliers<br />
Tsunagari<br />
(Linkage)<br />
Manufacturing<br />
Step 9: Improve quality promptly after launch<br />
Step 8: Confirm safe launch<br />
Step 7: Build-up in-process quality<br />
Step 6: Determine significant/critical characteristics<br />
Step 5: Verify robustness securement<br />
Step 4: Determine spec /Develop drawing<br />
Step 3: Define allowable limit value (“Cliff” value)<br />
Step 2: Determine control factors/error factors<br />
Step 1: Establish function targets<br />
Step 0: Establish marketability and reliability targets<br />
Consistency<br />
Product<br />
development<br />
Developing/building-up functions<br />
Function development<br />
Function verification<br />
Function build-up<br />
Manufacturing,<br />
quality<br />
Product<br />
development<br />
Tsunagari<br />
Consistency<br />
Suppliers<br />
Quality<br />
II. Innovative Quality Improvement Activities to Realize<br />
<strong>Customer</strong>-Required Quality Level<br />
Tsunagari<br />
Suppliers<br />
Tsunagari<br />
To satisfy customer needs, <strong>Mazda</strong> makes constant efforts to gather quality-related information<br />
both in Japan and overseas and to take speedy actions to improve the quality of current and<br />
future products.<br />
● “Consistent” efforts from development to verification,<br />
focusing on functional quality<br />
● Cooperative activities which have a close “Tsunagari<br />
(Linkage)” among product development,<br />
manufacturing and quality related divisions, and<br />
suppliers<br />
Gathering Real-Time, Accurate Market Quality Information<br />
<strong>Mazda</strong> gathers accurate quality-related information in real-time from dealerships in Japan and<br />
overseas, while dispatching staff to local operation sites to promote “on-site and reality-based”<br />
quality improvement efforts.<br />
Early Identification of Problems<br />
To expedite quality improvement, it is necessary to comprehensively identify quality-related<br />
problems as early as possible. <strong>Mazda</strong> collects and examines vehicles or parts in use with the<br />
aim of finding potential deteriorations and solving problems in the early stages. d<br />
d Speedy Quality Improvement<br />
Responding to <strong>Customer</strong>’s Complaints and Expectations<br />
It is important for quality improvement to respond not only to customers’ complaints<br />
concerning problems and inconvenience in usage but also to their expectations of “What<br />
<strong>Mazda</strong> vehicles should be.” <strong>Mazda</strong> listens to such customer voices of complaints and<br />
expectations by carefully examining the results of surveys conducted by third parties, market<br />
quality information, and answers obtained from questionnaire surveys <strong>Mazda</strong> has developed,<br />
and then makes use of these in its daily quality improvement activities.<br />
Gathering<br />
information<br />
On-site survey data from dispatched local staff<br />
Detailed data from dealerships<br />
<br />
<br />
List of<br />
problems<br />
<br />
Comprehend<br />
all problems<br />
<br />
Visualize<br />
progress<br />
<br />
Share information<br />
with relevant<br />
Divisions &<br />
Departments<br />
Collecting actual<br />
products<br />
<br />
Examine actual<br />
products with<br />
problem<br />
<br />
Check degree of<br />
deterioration<br />
Vehicle<br />
investigation<br />
<br />
Examine vehicle<br />
with trouble<br />
<br />
Conduct<br />
simulation test<br />
<br />
Analyze vehicle<br />
data<br />
<br />
Quality<br />
Meeting<br />
Decide necessity of additional investigation<br />
Review investigation policy<br />
Clarify contents of investigation<br />
Check progress of investigation<br />
<br />
Held daily<br />
<br />
<br />
Visualising<br />
improvement<br />
Implementation status of<br />
improvement measures<br />
<br />
Quality after improvements<br />
Report on results<br />
<br />
<br />
Management<br />
Review<br />
Periodical<br />
progress review<br />
102<br />
Sustainability Report 2012