Kawasaki ZX636 2003/4 Z750 Z1000 2003-06 Tail Tidy Installation ...

Kit contents
1 x Reflector Bracket 2 x Number Plate Screws & Nuts
1 x Reflector 2 x M6 ‘bighead’ studs
2 x Male Bullet Connectors 4 x M6 S/S Washer
2 x Female Bullet Connectors 5 x M6 Flange Nuts
2 x Large 6mm Washers 6 x Cable Ties
1. Remove rear seat cover and seat.
Fitting Instructions
2. Remove the two screws at back of bike, on top surface of tail unit.
3. Remove the six push-stop lugs which hold rear seat cowl to under-tray
(located underneath tail unit flanks). To remove these, press the centre
and remove the entire fastener.
4. Remove rear seat cowl.
5. Remove black tool tray (only one screw to remove). Remove wires to
the right of the rear seat and disconnect all four connectors.
7. Remove the four screws holding the under-tray to the centre of the subframe,
this will allow complete removal of the tail unit; go ahead and
remove it.
10. Thread led wire through bracket and secure led using M6 flange nut.
Crimp the two terminals to the number plate light wires.
11. Take the wires from the bracket number plate light and feed up
through the central hole in the under-tray and connect them to the
number plate light wires.
12. Replace the two black nipples which were removed along with the
bungee hooks.
13. Fit the indicators to the new bracket.
14. Route the cables as they were and fix them in place.
15. Test unit for correct operation of indicators and number plate light (if
you find that the number plate light doesn’t work, reverse the wires).
16. Re-assemble tail unit of bike by reversing the dismantling procedure
described above.
8. Remove the two bungee hooks (keep the two black nipples for use in a
moment).
9. Place the two large 6mm washers on the bracket studs and locate the
new bracket using the two rear holes through the under-tray and fasten
using the nuts supplied - the two big head studs locate in the front two
holes, these are purely blanking plugs.
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