Ford Transfer Case CD.pdf - A & Reds

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BW4410•4410 ILL DESCRIPTION QTY YEAR REFERENCE # PART # HARD PARTS A99 Shaft, front input (28 splines) BW4410 (12 5/16” length) 1 02-06 1L2Z-7017-CA TC4410-151 A104 Coupling, viscous clutch BW4410 (Explorer/Mountaineer) 1 02-06 1L2Z-7L499-BA TC4410-178 A106 Gear, sprocket BW4410 (drive) 1 02-06 AE TC4410-180-R A111 Gear, sun BW4410 1 02-06 AE TC4410-185-R A115 Gear, planetary assembly BW4410 1 02-06 AE TC1372-185-R A130 Gear, planetary ring BW410 1 02-06 AE TC4410-188-R B137 Shaft, rear output BW4410 1 02-06 AE TC4410-190-R C164 Shaft, front output BW4410 1 02-06 AE TC4410-195-R C170 Gear, sprocket BW4410 (driven) 1 02-06 AE TC4410-198-R D190 Housing, front case BW4410 1 02-06 AE TC4410-205-R D265 Housing, rear case BW4410 1 02-06 AE TC4410-215-R TRANSFER CASE CHAINS A290 Chain, drive 74 links 1.250” wide (RJ) Explorer/Mountaineer BW4410 single speed 1 02-06 1L2Z-7A029-LF HV-078 NOTES BW4410 © 2012 Autry Enterprises Ltd. 25
BW4411•4411 BW4411 A B C 102 120 97 98 65 66 100 70 101 104 121 122 123 99 68 50 73 106 output input sun range shaft pump shaft gear planetary slider rear 3 125 45 filter 290 128 130 137 146 40 41 75 53 133 140 142 78 295 147 150 80 82 5 84 152 spring nut drive clutch clutch pack plate cam magnetic magnetic yoke sprocket apply housing clutch clutch plate coil coil housing drive chain 165 164 86 167 170 330 88 front output shaft shield reluctor driven sprocket wheel 190 192 193 265 25 260 30 14 303 D 185 vent 26 front case half ring gear 315 232 233 241 242 317 range 234 shift rail fork 245 246 247 upper speed sensor drive chain damper/guide 300 15 305 rear case half lower 248 electric 90 speed sensor 28 shift motor shift shaft torsion spring shift cam BW4411 TC4411 ILL DESCRIPTION QTY YEAR REFERENCE # PART # REBUILDER KITS n/i Kit, bearing/gasket/seal BW4411 1 02-06 TCRK-4411 TK-4411 n/i Kit, gasket/seal BW4411 1 02-06 DTK-4411 K105-965 GASKETS AND RUBBER COMPONENTS n/i Gasket extension housing to adapter 1 02-06 n/a 13597 METAL CLAD SEALS D25 Seal, metal clad front input shaft 1 02-06 F3TZ-7B215-A 205-16043 D26 Seal, metal clad front output shaft 1 02-06 F3TZ-7B215-A 205-16043 D30 Seal, metal clad rear output shaft 1 02-06 F3TZ-7B215-A 205-16043 CLUTCH PLATES B40 Friction .078” 4.727” id 31T 1-sided w/external teeth 6 02-06 138731-195 TC4405-103 B41 Friction .078” 5.590” od 19T 1-sided w/internal teeth 5 02-06 138730-195 TC4405-104 FILTERS A45 Filter, oil BW4411 1 02-06 400-238-002 TC4406-050 26 © 2012 Autry Enterprises Ltd.
Page 1 and 2: Transfer Case Parts Ford Mercury Li
Page 3 and 4: VEHICLE TO TRANSMISSION INDEX INDEX
Page 5 and 6: BW1345•1345 45 60 105 106 46 107
Page 7 and 8: BW1350•1350 25 95 96 98 55 56 99
Page 9 and 10: BW1350•1350 BW1350 ILL DESCRIPTIO
Page 11 and 12: BW1354•1354 25 96 97 98 55 56 99
Page 13 and 14: BW1354•1354 BW1354 ILL DESCRIPTIO
Page 15 and 16: BW1356•1356 100 60 101 102 110 11
Page 17 and 18: BW1359•1359 25 70 71 45 72 47 74
Page 19 and 20: BW4404•4404 175 105 108 100 65 10
Page 21 and 22: BW4405•4405 BW4405 A B 150 drive
Page 23 and 24: BW4406•4406 BW4406 A 105 85 86 55
Page 25 and 26: BW4407•4407 BW4407 A B 60 100 PTO
Page 27: BW4410•4410 BW4410 A 65 99 input
Page 31 and 32: BW4416•4416 BW4416 A 110 108 113
Page 33 and 34: NP203F•203 NP203F A 240 140 141 6
Page 35 and 36: NP203F•203 NP203F ILL DESCRIPTION
Page 37 and 38: NP205F•205 NP205F A B C D 105 60
Page 39 and 40: NP208F•208•208F NP208F A B 160
Page 41 and 42: NV271F•271F 90 65 91 92 66 67 93
Page 43 and 44: NV273F•273F 90 65 91 92 66 67 93
Page 45 and 46: Dana 20F 92 85 40 88 90 91 93 44 45
Page 47 and 48: Dana 21 90 92 93 94 45 210 47 49 96
Page 49 and 50: DanaModel-28 DanaModel-28 A B 45 75
Page 51: The Ultimate Engine Hanger T-1256 4

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