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Engineering Excellence<br />

Manufacturing Excellence<br />

The 5th Annual General Dynamics<br />

Manufacturing Symposium was held<br />

April 15-16, 2009 in Tampa, Florida<br />

and once again recognized improvement<br />

activities occurring throughout GD. The<br />

BIW Ultra Enterprise Team received the<br />

BIW award for manufacturing excellence.<br />

This team is comprised of over 50 people<br />

drawn from Manufacturing, Engineering,<br />

Design, Planning, Scheduling and Facilities<br />

who were recognized for their achievement<br />

in planning, building and bringing the<br />

Ultra Hall concept on line.<br />

With our first Ultra Unit now part of<br />

DDG 109 on the Land Level Transfer<br />

Facility (LLTF), this group has exceeded<br />

their initial target for moving work scope<br />

from LLTF to Ultra and allowed us to set<br />

new goals associated with Ultra capability.<br />

With major advances in safety, quality<br />

and schedule being confirmed, the Ultra<br />

Hall is proving its value to current ship con-<br />

Brent Moulton (D40) received a<br />

General Dynamics Engineering<br />

Excellence Award at the 11th Annual<br />

GD Engineering Excellence and Innovation<br />

Awards Conference and Banquet which was<br />

held in Washington, D.C. on April 30, 2009.<br />

These awards recognize top achievements<br />

in technological performance by<br />

General Dynamics employees. The<br />

Engineering award is given for significant<br />

engineering project accomplishment with<br />

direct and positive impact on design and<br />

/or production quality, schedule, or cost.<br />

Brent is the lead electrical engineer for<br />

the power generation equipment that supplies<br />

combat systems aboard the Arleigh<br />

Burke DDG 51 Class of destroyers and he<br />

received this recognition for his leadership<br />

and skill in resolving issues associated with<br />

the 400Hz power system.<br />

The first solid state fault protection system<br />

and the first solid state automatic bus<br />

transfer device for a 400 Hz system were<br />

installed on DDG 104 to address combat<br />

system failure problems.<br />

When the newly installed system<br />

experienced multiple failures and the Navy<br />

expressed concern, Brent immersed himself<br />

in the problem, redesigned the vendor<br />

hardware and coded changes into 20 microprocessors.<br />

He then developed and executed<br />

a rigorous test and activation plan at the<br />

vendor facility that essentially eliminated<br />

any technical issues with the system, resulting<br />

in a near flawless shipboard installation<br />

and activation. His efforts resulted in a<br />

400Hz power system that is much more<br />

robust and survivable than ever before<br />

aboard a surface combatant.<br />

tracts while allowing us to apply the lessons<br />

learned of late stage DDGs to DDG 1000<br />

planning.<br />

Jeff Geiger, Chairman of the GD Manufacturing<br />

Council, stated in his introduction<br />

to council participants, “A tremendous<br />

asset of our corporation and the council<br />

GD Engineering Excellence and Innovation<br />

Awards. Shown l to r: Jeff Geiger, Michael<br />

Bolon, Brent Moulton, Jay Johnson and<br />

Chris Waaler.<br />

At the conference, opening remarks<br />

were provided by Michael Bolon, senior<br />

vice president, Land Systems and chairman<br />

of the Engineering and Technology<br />

Council. Jay Johnson, GD Board of<br />

Directors Vice Chairman presented the<br />

awards.<br />

GD Manufacturing<br />

Symposium. Shown l to<br />

r: Jeff Geiger, Mark<br />

Lamarre, Ray Robishaw,<br />

Kevin Flanagan, Nick<br />

Chabraja (GD Chairman<br />

and CEO), David<br />

Heebner (GD Marine<br />

President), Jim Favreau<br />

and Matt Reid.<br />

construct is the ability to draw upon and<br />

leverage the knowledge and skill of our<br />

innovators and implementers.” The<br />

BIW Ultra Enterprise Team is an outstanding<br />

example of innovation and<br />

implementation.<br />

BIW NEWS | June 2009 | 9

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